Metcal SP200

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SP200 SOLDERING SYSTEM

THE SP200: NOW YOU DON’T HAVE TO SETTLE FOR SECOND SP200 SYSTEM
Soldering system
BEST IN SOLDERING SYSTEMS
With increased competition, companies of all sizes are being INCLUDES:
SP-PW1 Power Supply
driven to cut costs — without cutting corners. Now you don’t
SP-HC1 Handpiece with cord
have to settle for second best — the SP200 delivers 100% Metcal SP-WSK1 Workstand with Sponge
Direct Power performance for soldering applications. Just as in all AC-CP2 Cartridge Removal Pad
Metcal SmartHeat systems, there is no calibration required.
Tip cartridges sold separately.

The SP200 is an ideal choice for both large and small companies.
You can put an SP200 on through-hole soldering and surface
mount touch-up benches, and a Metcal MX500 Surface Mount
Rework System on the benches of your SMT rework operators.

SP200 ACCESSORIES

SP200 SOLDERING ACCESSORIES


A SP-HC1 Solder handle/cord for SP200
B SP-WSK1 Solder workstand with YS3 Sponge
A
C SP-WSC Replacement cradle for SP-WSK1
B AC-YS3 Sponge for WSK1/WSK2 (not shown)

MISCELLANEOUS ACCESSORIES
D D AC-TSTAND Tip stand
E AC-TCASE Tip case*
E F AC-CP2 Cartridge removal pad
G AC-BRUSH Cartridge cleaning brush

*Tips not included

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SSC SOLDERING CARTRIDGES FOR THE SP200

For maximum performance, pick a tip geometry which will maximise contact with the
connection. A flat, blunt tip will transfer more heat than a fine, pointed one. Choosing the
largest tip possible will improve performance (enabling you to get more heat at lower
CORRECT TOO SMALL TOO LARGE
temperatures), and enhance tip life.

Each Metcal tip cartridge is designed for high power delivery, so you can often solder 100°F or more lower than with a conventional iron.
For most applications, a 600 Series tip cartridge will provide enough power and flexibility to do the job. Switch to a 700 Series only where
absolutely necessary; for example, when working with heavy ground planes. When working with no-cleans or thermally sensitive
applications, Metcal’s 500 Series tip cartridges are an excellent choice.

7.7 3.0MM 90° CHISEL


500 Series: SSC-513A High power for medium to heavy loads where access is not a problem.
3.0 600 Series: SSC-613A
700 Series: SSC-713A

9.8
2.4MM 30° CHISEL
500 Series: SSC-536A General purpose for medium to heavy loads requiring extra length.
2.4 600 Series: SSC-636A
700 Series: SSC-736A

9.8
1.6MM 30° CHISEL
500 Series: SSC-537A If you are looking for a first tip cartridge for your Metcal system, the
1.6 600 Series: SSC-637A SSC-637A is recommended.
700 Series: SSC-737A

10.0 1.2MM 30° CHISEL


500 Series: SSC-538A A finer SSC-x37A. Good for medium to light through-hole and general
600 Series: SSC-638A surface mount touch up.
1.2
700 Series: SSC-738A

10.8
0.8MM 30° CHISEL
500 Series: SSC-525A Good for a variety of light solder tasks. The SSC-625A should be your
600 Series: SSC-625A first choice for SMT touch-up.
0.8
700 Series: SSC-725A

15.0
0.8MM CONICAL SHARP
500 Series: SSC-501A For light duty applications requiring extra length.
0.8
600 Series: SSC-601A
700 Series: SSC-701A

2.4MM LONG CHISEL


2.4 500 Series: SSC-546A Long reach chisel. A multi-purpose tip for heavy through-hole loads in
600 Series: SSC-646A hard to access areas.
16.5
700 Series: SSC-746A

11.3 0.4MM CONICAL SHARP


500 Series: SSC-522A Versatile fine point tip cartridge for SMT touch-up or fine wire
0.4
600 Series: SSC-622A applications. Not for general throughhole.
700 Series: SSC-722A

0.4
0.4MM SHARP (BENT 30°)
500 Series: SSC-526A A bent SSC-x22A. Good for SMT touch-up. Not for general throughhole.
600 Series: SSC-626A
11.3 700 Series: SSC-726A

0.4MM CONICAL SHARP


19.0
500 Series: SSC-545A An extended length fine point tip cartridge for SMT touch-up or fine
600 Series: SSC-645A wire. Not for general throughhole.
0.4
700 Series: SSC-745A

17.8 MULTI-LEAD SPEED SOLDER


500 Series: SSC-539A Designed for drag soldering of fine pitch parts, both gull-wing and J-lead.
3.0
600 Series: SSC-639A
700 Series: SSC-739A

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PRODUCT SPECIFICATIONS AND WARRANTIES

POWER SUPPLY DESOLDER TOOL


TIP-TO-GROUND POTENTIAL < 2 mV, true RMS, 50-500 Hz VACUUM RISE TIME 25 ms to 12 inches Hg
TIP-TO-GROUND RESISTANCE < 2 ohms, DC, unit on HANDPIECE ASSY 5 ft (152 cm)
IDLE TEMPERATURE STABILITY ± 1.1°C ±(2°F), still air carbon loaded silicone, shielded
AMBIENT OPERATING TEMP 10 - 40°C (50 - 104°F) DIMENSIONS
MAX ENCLOSURE TEMP 65°C (150°F) LENGTH X WIDTH X HEIGHT 8.0" x 6.0" 7.0"
INPUT LINE VOLTAGE 20.3 x 15.2 x 17.8 cm
SP440-11 108-132 VAC WEIGHT (TOTAL UNIT) 9.0 lbs (4.1 kg)
SP440-12 85-110 VAC WEIGHT (DESOLDER TOOL) 8.0 oz (227 g)
SP440-21 216-264 VAC STANDARDS COMPLIANCE
INPUT LINE FREQUENCY 45 - 70 Hz MIL-STD-2000, -1686, -45743E , WS-6536D and E
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NOMINAL OUTPUT 50 W @ 22°C (72°F) ambient ESD 10 -10 ohm/square per ASTM D257
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OUTPUT FREQUENCY 470 KHz (ESD 10 -10 ohm/square where possible)
TIME OUT FEATURE After 25-30 mins idle time
POWER CORD (3-WIRE) 183 cm - 18/3 SJT

MX POWER SUPPLY RM3E SOLDERING/REWORK HANDPIECE


TIP-TO-GROUND POTENTIAL < 2 mV, true RMS, 50-500 Hz WEIGHT 56.7 g
TIP-TO-GROUND RESISTANCE < 2 ohms, DC, unit on HANDLE CORD ASSEMBLY 6 ft (183 cm) carbon loaded silicone, shielded
IDLE TEMPERATURE STABILITY ± 2°F (± 1.1°C), still air ESD MATERIALS 105 - 1012 ohm/square as per ASTM D257
AMBIENT OPERATING TEMP 50 - 104°F (10 - 40 °C) (105 - 109 ohm/square where possible)
MAX ENCLOSURE TEMP 150°F (65 °F)
THERMAL SWITCH Setpoint at 150 ± 3°F (66± 1.2°C) TALON HANDPIECE
Auto-reset once cooled to 110°F (43°C) WEIGHT 2.0 oz (56.7 g)
INPUT LINE VOLTAGE HANDLE CORD ASSEMBLY 6 ft (183 cm) carbon loaded silicone, shielded
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MX-500P-11 190-130 VAC ESD MATERIALS 10 - 10 ohm/square as per ASTM D257
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MX-500P-21 190-260 VAC (10 - 10 ohm/square where possible)
INPUT LINE FREQUENCY
MX-500P-11 45-70 Hz MX DESOLDERING HANDPIECE
MX-500P-21 50-60 Hz INPUT AIR PRESSURE 60-100 psig required
OUTPUT POWER 40 Watts maximum @ 72°F (22°C) ambient VACUUM 18 inches (45.7cm) Hg minimum
OUTPUT FREQUENCY 13.56 MHz WEIGHT 10.5 oz (298 g)
AUTO-OFF FEATURE 10 millisecond lag time HANDLE CORD ASSEMBLY 6 ft (183 cm) carbon loaded silicone, shielded
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TIME OUT FEATURE After 25-30 minutes idle time ESD MATERIALS 10 - 10 ohm/square as per ASTM D257
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U.S. POWER CORD (3-WIRE) 6 ft (183 cm) - 18/3 SJT (10 - 10 ohm/square where possible)
LENGTH X WIDTH X HEIGHT 5.3" x 9.5" x 4.7" (13.5 x 24.1 x 11.9 cm)
WEIGHT (TOTAL UNIT) 7.5 lbs (3.4 kg) TIP CARTRIDGES
STANDARDS COMPLIANCE MIL-STD-2000, -1686, -45743E, STTC STARTUP POWER 500 Series > 25 Watts
WS-6536D and E 600 Series > 25 Watts
AGENCY APPROVALS ETL, CE Approved 700 Series > 30 Watts
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ESD MATERIALS 10 -10 ohm/square per ASTM D257 MAXIMUM TEMPERATURE 500 Series ≤ 575°F (302°C)
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(10 -10 ohm/square where possible) 600 Series ≤ 675°F (352°C)
700 Series ≤ 775°F (405°C)

SP200 POWER SUPPLY WARRANTY


TIP-TO-GROUND POTENTIAL < 2 mV, true RMS, 50-500 Hz Metcal, Inc. warrants Power Supplies against any defects in materials or workmanship for two (2)
years from the date of purchase by the original owner. All Handle/Cord Assemblies and the DS1
TIP-TO-GROUND RESISTANCE < 2 ohms, DC, unit on
Desolder Tool are warranted against any defects in materials or workmanship for one (1) year from
IDLE TEMPERATURE STABILITY ± 2 °F (± 1.1 °C), still air the date of purchase by the original owner.
AMBIENT OPERATING TEMP 50 - 104 °F (10 - 40 °C)
Metcal warrants all other products except consumables against any defects in materials or
MAX ENCLOSURE TEMP 150 °F (65 °F) workmanship for ninety (90) days from the date of purchase by the original owner. This Warranty
INPUT LINE VOLTAGE excludes normal maintenance and shall not apply to any opened, misused, abused, altered or
SP200-11 108-132 VAC damaged items.
SP200-21 216-264 VAC Metcal warrants that the heater in its STTC, STDC, TATC, and SSC tip cartridges will operate
INPUT LINE FREQUENCY 45 - 70 Hz according to specifications for the lifetime of the tip plating. Because tip plating is mainly dependent
NOMINAL OUTPUT 35 Watts @ 72°F (22°C) ambient upon the user’s application and practices, tip cartridges are not warranted for plating wear. Tip
cartridges are warranted against any defects in materials or workmanship. Misused, abused, altered
OUTPUT FREQUENCY 470 KHz or damaged tip cartridges are not warranted.
POWER CORD (3-WIRE) 6 ft (183 cm) - 18/3 SJT
All tip cartridges that fail to heat will be repaired or replaced at Metcal’s option.
HANDLE/CORD ASSY 4 ft (122 cm)
carbon loaded silicone, shielded Metcal will repair or replace (at Metcal’s sole option) a Power Supply that fails in normal use within
three (3) years after the expiration of the two-year warranty at the then current repair or exchange
LENGTH X WIDTH X HEIGHT 4.25" x 3.5" x 6.7" (10.8 x 8.9 x 17.0 cm)
rate. This offer does not apply to any previously opened, modified, repaired, altered, misused or
WEIGHT (TOTAL UNIT) 5.0 lbs (2.3 kg) damaged Power Supply.
WEIGHT (HANDPIECE) 2.0 oz (57 g)
This Warranty excludes normal maintenance and shall not apply to any opened, misused, abused,
STANDARDS COMPLIANCE MIL-STD-2000, -1686, -45743E , altered or damaged items. If the product should become defective within the warranty period,
WS-6536D and E Metcal, Inc., will repair or replace it free of charge at its sole option. The replacement item(s) will be
AGENCY APPROVALS ETL Listed, FCC Approved shipped, freight prepaid, to the original purchaser.
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ESD MATERIALS 10 -10 ohm/square per ASTM D257 The warranty period will start from the date of purchase. If the date of purchase cannot be
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(10 -10 ohm/square where possible) substantiated, the date of manufacture will be used as the start of the warranty period.

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