Axle design for trolley cart

The total load of the axle is the weigt of the frame plus the weight of the handle plus the weight of the object load

52.2kg + 2.2kg + 204kg = 258.4kg

Dynamic condition

Dynamic load = 2 * weight in static condition

Total weight = 2 * 258.4kg = 516.8kg

0.47kg/mm

225 1100 225

516.8kg

516.8kg

Shear force
RA=RB=5069.8/2=2534.9

moment

Maximum moment=1964547.5N/mm

Bending stress

(M/I) = (σb (allowable)/Y)

Maximum bending =1964547.5NM

Permissible stress=yield strength/factor of safety ,factor of safety=2

370/2=185Mpa

Z= section modules =[bending stress (allowable) ]/Ymax

M/I= allowable bending stress/Y

Bending stress (allowable)=(ymax *M/I) = M/Z

Z= M/bending stress allowable

Z= 1964.55NM/180N

=10914.15mm3

Z for hollow cross section

b
d D
Z= [ BD3 - bd3 ]/6D

10914.15=[(50*503)- bd3]/6*50 but b=d

B
b4 = 2975755

b=d=41.5

thickness=[50 – 41.5]/2 = 4.25

so by taking thickness = 5 mm

50*50*5 ( SHS ) square hollow steel