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Residual Stresses of Plate With Holes by ANSYS Analysis - Hani Aziz Ameen
Residual Stresses of Plate With Holes by ANSYS Analysis - Hani Aziz Ameen
Residual Stresses of Plate With Holes by ANSYS Analysis - Hani Aziz Ameen
ANSYS Software
ANSYS V10 ( Analysis System Software ) is a finite element analysis software enables engineers to perform the following tasks [6]: Build computer models or transfer CAD models of structures, products, components or systems. Apply operating loads or other design performance conditions. Study physical responses, such as stress levels, temperature distributions, or the impact of electromagnetic fields. Optimize a design early in the development process to reduce production costs. Do prototype testing in environments where it otherwise would be undesirable or impossible (for example biomedical applications ) .
2- ANSYS Parametric Design Language (APDL).the advance methods in programmable engineering design.
The chemical composition for 1015 steel, cold draw indicated in the table(2 ). Table (2) Component C Fe Mn P S Wt. % 0.12 0.18 99.13 99.58 0.3 0.6 Max 0.04 Max 0.05
Work Procedures:
1. 2. 3. 45Build the Model Take element type . Mesh operation . Apply Boundary conditions and loads. Solve and Review the Resultants
1. Build the Model (A): Create rectangular shape (150 * 100 ) mm2 with operation on edges ( 0.025 )m radius the coordinates as below :Fig(1).
x1,0 y1,0 x2,0.15 y2,0 3
Fig ( 1
Fig ( 2
2. Take element type ( solid 45) has properties as below: SOLID45 Element Description SOLID45 is used for the 3-D modeling of solid structures. The element is defined by eight nodes having three degrees of freedom at each node: translations in the nodal x, y, and z directions. The element has plasticity, creep, swelling, stress stiffening, large deflection, and large strain capabilities. A reduced integration option with hourglass control is available.
4-Apply Boundary conditions as Figs. (5) and (6) Four holes Supported , with load at plate center.
Fig.(6) supporting for four holes with concentrated load in front view.
(a)
(b) Fig.(7)
Fig.(8)
Fig. ( 10
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Through the applied load and re-loading the stress residual will be existed,, so these values plotted in Fig.(13 ) as shown
Fig.(13) Residual Stress Distribution along the plate thickness at its center
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Fig.(15 ) shows the deflection of the plate under 2.1kN which is 0.068 mm in a maximum .
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Conclusions
From this study, it can be concluded that: 1we can use ANSYS software to analyze the structural problem including residual stresses . 2relative to our plates size (15 cm x 10 cm ) the plastic zone occurs at load 7kN 3the max. deflection for the plate is 0.17 mm 4the value of equivalent stress near the holes is greater than the other points due the concentration of stress due to the changing the area . 5there is a relation between the fixed area on the plate and the stress distribution and the amount of deflection made the plate undergoes the plastic deformation under static concentrated load.
References
[1] Tim Langlais , ANSYS Short Course , langlais@me.umn.edu August 16, 1999. from internet . [2] Hrenikoff, A., Solution of problems in elasticity by the frame work method. J. of Appl. Mech.,8: 169-175 (1941). [3] Courant, R. Variation methods for the solution of problems of equilibrium and vibrations , Bulletin of American Mathematical Society, 49:1-23 (1943) . [4] Turner ,M.J.,R.W.clough,H.C.Martin and L.J. Topp stiffness and deflection analysis of complex structures J. of Aero. Science 23(9):805-824(1956). [5] Oden, J.T. Finite elements of Nonlinear Continuer ,New York, McGraw-Hill, 1972. [6] Saeed Moaveni : Finite Element Analysis , theory and application with ANSYS, 1999 . [7] ANSYS, Structural Manual , 2005, ANSYS, Inc.
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