SEBU9320-10 (en-us)

June 2019

Operation and
Maintenance
Manual
325F L Excavator
XAA 1-UP (325F L)
YCA 1-UP (325F L)
NDJ 1-UP (325F L)
RBW 1-UP (325F L)

Language: Original Instructions

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210 SEBU9320-10
Maintenance Section
Maintenance Support

Maintenance Support
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Service Interval Chart

SMCS Code: 7000
The service interval chart is located inside the cab
and on the window.
Refer to this Operation and Maintenance Manual,
“Maintenance Interval Schedule” for the correct
maintenance intervals and procedures that are
specific to your machine.

Illustration 345 g03887078

Service interval chart

Service hour interval – Hourly interval in
which a maintenance procedure should
be performed.
Coolant level – Check the coolant level.
Cooling system coolant – Change the
ELC (Extended Life Coolant) .
Diesel Exhaust Fluid Filter – Replace the
DEF filter.
SEBU9320-10
Engine air filter primary element – Clean
or replace the primary air filter element.
Engine air filter secondary element –
Replace the secondary air filter element.
Engine oil level – Check the engine oil
level.
Engine oil – Change the engine oil.
Engine oil filter – Change the engine oil
filter.
Final drive oil level – Check the final
drive oil level.
Final drive oil – Change the final drive
oil.
Fuel level – Check the fuel level.
Fuel system filter – Replace the fuel
system filters.
Fuel system water separator – Drain the
water separator.
Fuel system water separator element –
Replace the fuel system water separator
element.
Fumes Disposal Filter Element –
Replace the fumes disposal filter
element.
Grease zerk – Lubricate the designated
locations.
Hydraulic oil level – Check the hydraulic
oil level.
Hydraulic oil – Change the hydraulic oil.
Hydraulic oil filter – Change the
hydraulic oil filter.
Swing drive oil level – Check the swing
drive oil level.
211
Maintenance Section
System Pressure Release
Swing drive oil – Change the swing drive
oil.
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System Pressure Release
SMCS Code: 1250-553-PX; 1300-553-PX; 1350-
553-PX; 5050-553-PX; 6700-553-PX; 7540-553-PX
Personal injury or death can result from sudden
machine movement.
Sudden movement of the machine can cause in-
jury to persons on or near the machine.
To prevent injury or death, make sure that the
area around the machine is clear of personnel
and obstructions before operating the machine.
Coolant System
Pressurized system: Hot coolant can cause seri-
ous burn. To open cap, stop engine, wait until ra-
diator is cool. Then loosen cap slowly to relieve
the pressure.
To relieve the pressure from the coolant system, turn
off the machine. Allow the cooling system pressure
cap to cool. Remove the cooling system pressure
cap slowly to relieve pressure.
Hydraulic System
The release of hydraulic pressure in a hydraulic
circuit is required before service is performed to that
hydraulic circuit. Release the pressure in the
following hydraulic circuits before any service
associated with that hydraulic circuit is performed.
• Boom hydraulic circuit
• Stick hydraulic circuit
• Bucket hydraulic circuit
• Swing hydraulic circuit
• Travel hydraulic circuit
• Attachment hydraulic circuits (if equipped)
• Pilot hydraulic circuit
• Return hydraulic circuit
226
Maintenance Section
Bucket Linkage - Lubricate
5. Determine the number of shims that need to be
removed from shims (4) by using the following
calculation:
Subtract 0.5 mm (0.02 inch) or 1.0 mm
(0.04 inch) from bucket clearance (3).
6. Remove the appropriate number of shims at
location (9) in order to meet the above thickness.
Make sure that you use a minimum of three
0.5 mm (0.02 inch) shims. To remove the shims,
remove bolts (7), washers (8), and plate (6).
7. After the correct number of shims has been
removed and pin (5) is aligned with the pin hole,
install plate (6), washers (8), and bolts (7). Tighten
bolts (7) to a torque of 240 ± 40 N·m
(175 ± 30 lb ft).
8. After installation, make sure that bucket clearance
(3) is still correct.
i01987344
Bucket Linkage - Lubricate
SMCS Code: 6513-086
Wipe all fittings before you apply lubricant.
Illustration 365 g00750605
Note: Completely fill all cavities of the bucket control
linkage with grease when you initially install a bucket.
1. Apply lubricant through fittings for the linkages (1),
(2), (3), and (4).
2. Apply lubricant through fittings for the bucket (5),
(6), and (7).
Note: Service the above fittings after you operate the
bucket under water.
SEBU9320-10
Installation of the Bucket
Use the procedure that follows when a bucket is
changed. Use the procedure that follows when a new
pin is installed. Use the procedure that follows when
new bearings are installed.
Note: Fill the cavity of the stick nose with grease
before you install the pin.
1. Insert the pin into the stick nose.
2. Secure the bucket to the stick.
Illustration 366 g00840339
(5) Fitting
(8) Plug
3. Remove plug (8).
4. Apply grease through fitting (5).
5. Fill until grease flows out of plug (8).
6. Install plug (8) and tighten plug (8).
7. Continue to fill with grease until the grease is
visible on both sides of stick nose.
8. Apply lubricant through fittings for the bucket (6),
and (7). Continue to fill with grease until the
grease is visible on both sides of power link.
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Bucket Tips - Inspect/Replace
(Drive-through System)
SMCS Code: 6805-510; 6805-040
Personal injury or death can result from bucket
falling.
Block the bucket before changing bucket tips or
side cutters.