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Trane Jan2006
Trane Jan2006
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JANUARY 2006
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air-conditioning system, whether the operating unit is reliable and save operating cost,
easy to repair are critical factors. As VFD or VSD-operated chiller as well as to reduce
40%
is more complex to control and has parts, this could affect its the time and
reliability somehow. The electronic units used in VFD or VSD electricity cost
emits lots of heat when operate, which requires an excellent related by the
cooling system to guarantee the performance. VFDs or VSDs in operation of pump
the market use chilled water of the chiller or condensing water for and water tower. 20%
their cooling purpose. If use chilled water, it will waste the cooling When there are
capacity and consume more electricity; but if use condensing more and more
water, the VFD or VSD will be overheated due to under-performance chiller units in a
in heat emancipation. building, the rate of
reaching full load for 0%
100% 75% 50% 25%
Thorough System Design each unit is higher.
Loading 負 荷
Usually VFD or VSD is installed in a single chiller, because it will The part load of
be 10 to 15% more expensive if installed in all the chiller units and Trane’s three-stage Loading of Units Single Unit Loading
thus not economical. During the design stage, the consultant will centrifugal chiller 機組負荷 單機負荷
can be as low as 10 to 15% without causing surge. It can fulfill the 變頻器 (Variable Frequency Drive or Variable Speed Drive) 是由
requirements of changes in load without having a VFD or VSD, and 變頻調速技術發展出來,多使用於暖通空調系統;包括水泵、風扇
is 10% better than other chillers in terms of efficiency. Based on 及製冷機組等等。其實變頻器早在十多二十年前已存在,但當時價
market research, for a project using multi chiller units, with the 錢昂貴,故此使用並不普遍,隨著電子產品的普及性大大提高,它
increase of number in chillers the percentage of operating hours 也漸漸被廣泛使用。但它又是否製冷機組節能的妙藥靈丹?
for a unit in close to full load area (75 to 100%) will be more than
using a single unit alone at full load. For cases using 2 to 3 chillers,
避免喘震
the percentage of operating hours for a single unit at 50% load or
more is 87.2%. 普遍使用變頻器於製冷機組的原因,多是應用於機組長時間處於
低負荷情況下運行,低負荷時冷卻水溫下降及耗電量增加。而使
An energy efficient air conditioning system depends on its energy 用變頻器可避免離心式壓縮機常見的喘震問題。通常單級離心式
consumption, performance of pump and cooling tower, not just 壓縮機的負荷只能下載到30%至40%。如果機組需要在30%以下
on its chiller. To increase system efficiency, we should use 運轉時,則需要熱氣旁通或變頻器來控制。另外,在起動電流不
automated control system to optimize the operation of chiller and 足時,變頻器可使製冷機組易於起動,但這情況在一般正常設計
cooling tower. Therefore, we must always understand the rationale 下並不常見。
of using VFD or VSD, not just blindly follow. Always remember
that if a chiller has more parts, it becomes less reliable and more 滿負荷時並不省電
complicated to maintain and repair. Otherwise Trane’s direct drive
裝設變頻器的離心式機組在滿負荷運轉時要比正常機組耗電多2%
three-stage centrifugal chiller, which has fewer parts, will not be
至5%,故並不節電,反而耗能。在空調系統中,機組的可靠性及
the number 1 seller in the US.
維修是否便利是考核其是否優秀的重要因素。設置變頻器的機組由
As shown in Fig. 1, liquid refrigerant is completely vaporized at 4. Calculating the temperature of Subcooling
point A. Therefore, valve has to control the volume of evaporator Subcooling = Condenser Saturated Refrigerant Temperature – Liquid
to match with system load. If insufficient refrigerant enters Line Temperature
evaporator, it will vaporize too soon
and point A will move backward. Fig . Superheat If the unit is equipped with ‘Subcooler’,
TraneNewsletter 2 JAN • 2006
The remaining refrigerant coil will be 圖一:超 熱 it can operate with more refrigerant
full of gas, causing much smaller 483 kpa (5ºC)
to increase cooling effect. The
cooling effect. Contrarily, if there is TXV requirement of temperature for
too much liquid refrigerant into Liquid Subcooling depends on the design of
Refrigerant
evaporator, the coil will not be 液體冷媒 the chiller. Usually a chiller has 6ºC to
completely vaporized and some 10ºC ‘Subcooling temperature’. Also,
liquid refrigerant may enter into the ‘Subcooling temperature’ can be an
448 kpa Liquid/ Vapor Mixture
suction tube of the compressor. If (3ºC) 液體/氣體混合物 excellent indicator for the storage level
(9ºC) A
so, the compressor may be of refrigerant inside the system. If
Refrigerant Vapor
damaged as it is designed for 氣體冷媒
‘Subcooling’ is lower or has no
compressed gas, not liquid. ‘Subcooling temperature’, it means
於控制複雜及組件數量增多,故無可避免影響機組的可靠性。變頻 據統計,大部份的建築物都是使用兩台(或以上)的製冷機組提供
器的電子組件發熱量非常大,需要良好的冷卻系統才能保證其可靠 冷氣。為了讓每台製冷機組運行在高效能的較高負荷區域,製冷機
性。市面上的變頻器通常使用機組冷凍水或冷卻水作冷卻用途,但 組的群控方案 (sequence control) 會使每台製冷機組絕大部份時間
如果使用冷凍水,會浪費製冷量,令電費增加;如使用冷卻水,則 運行在50%以上負荷範圍內,既節約運行費用,又節約與之相對應
變頻器散熱效果可能未能符合要求,最後導致過熱。 的水泵及水塔的運行時間及電費。當建築物中的製冷機組的數量越
多時,每台機組接近滿負荷運行的比率越大。特靈的三級壓縮離心
週詳的系統設計 機部份負荷可低至10%至15%而不發生喘震,不用變頻器也基本上
變頻器普遍只安裝在單一台製冷機組上,因為在所有製冷機組安裝 滿足空調系統的負荷變化要求,效率比其他機組高10%。根據市場
變頻器的費用相對昂貴,整體價格約需調高10%至15%,故此並不 調查所得,採用多台製冷機的工程項目,單機在高負荷區
符合經濟原則。顧問工程公司在工程項目設計階段時,通常設定機 (75%-100%) 運行的時間百分比隨台數增加而急增,遠超過用一台
組於晚間或特別情形下運行時,採用非常低負荷運行模式運行,以 製冷機提供滿負荷的情況。採用2至3台製冷機的常規專案中,單機
減低能耗。如果在夜間製冷機組有機會長期運行低於20% 時,應在 在50%負荷以上運行的時間百分比超過87.2%。
設計時考慮加裝一台冷量較少的製冷機組作夜間使用,以達至節能
目的。週詳的系統設計,在效能及可靠性方面,比起用變頻器的製 高效能的空調系統是決定於其耗電量;不單在於製冷機組,還包括
冷機組更為優勝。此外,變頻器會發出諧波 (harmonic) 訊號,干 水泵及水塔。為提升系統的效能,應透過自動化控制系統來優化製
擾週邊其他電子產品,故需要加裝諧波過濾器 (harmonic filter) 去 冷機組及水塔的運行。所以不要盲目使用變頻器,應小心考慮選用
保護系統的運作。變頻器於滿負荷時,耗電量 (以kW/Ton計算) 會 它的要素。記著零件越多,製冷機組的可靠性越低,保養也變得複
增加。因此,美國空調與製冷學會 (ARI) 亦主張使用全面性的能源 雜。不然零件特別少的特靈直驅式三級壓縮離心機在美國也不會是
模擬軟件,以達至更實在的高效能空調系統。 No. 1!
使用膨脹閥之往復式機組運作,則以壓縮機吸入管超熱為準則。正
o o
1. 什麼是「超熱」? 常壓縮機於滿載時,吸入管應有及接近6 C至8 C之「吸入端超熱」
超熱是將一個物質(冷媒)於不變壓力下加熱至高於其蒸發點。 溫度。
2. 什麼是「吸入端超熱」? 3. 什麼是「超冷」?
「吸入端超熱」相等於壓縮機吸入端溫度減以蒸氣器冷媒飽和溫度。 「超冷」是將一個物質(冷媒)於不變之壓力下冷卻(棄熱),其所冷
卻之溫度低於其凝結點。
請參閱圖1例子(R-22冷媒蒸發器),來自「超冷器」之高壓液體冷媒
流經膨脹閥 ,進入蒸氣器盤管開始吸熱膨脹。基本上,一個膨脹閥 4. 「超冷」溫度之計算
的作用是控制流入蒸氣器的冷媒量及確保所有液體完全氣化。 冷凝器飽和冷媒溫度減以液體管溫度。
如圖1所示,液體冷媒完全氣化於‘A’點位置。所以,膨脹閥要控 如機組配備「超冷器」,可增加運作冷媒之製冷效果,「超冷」溫度
制蒸發器容量,以配合系統的負 要求多少,要視乎其機組設計而
o
荷。如果冷媒進入蒸發器不足, 定,一般風冷機組應有6 C至
o
它會氣化得太早,‘A’點會向後 Fig 2. Evaporative Condenser 10 C「超冷溫度」。同時,「超
移,結果餘下的冷媒管充滿氣 圖二:蒸發式冷凝器 冷溫度」的多少亦是系統堆存冷
體,造成較小的製冷效果。相反 媒量之最佳指示。如「超冷」溫
有太多液體冷媒進入蒸發器,不 Fan 風扇 度少於或沒有「超冷溫度」,表
TraneNewsletter 3 JAN • 2006
能使管內全部氣化;結果,有些 示機組冷媒量不足;如「超冷」
液體冷媒進入壓縮機吸入端喉 溫度高於設計的話,即表示機組
Refrigerant Vapor
管。如液體冷媒進入壓縮機可導 冷媒量太多。
氣體冷媒
致壓縮機磨損及損毀,因為壓縮
機本是設計用於壓縮氣體,而非 Condenser Coil
A 從圖2的例子可以看到小型水冷
散熱盤管
液體。 機組之「超冷」功能,冷媒液從
1434 kpa
(40ºC) A ‘A’點進入「超冷器」,將冷媒
o o
繼續運用圖1例子,冷媒進入蒸 6[SV水泵 液冷卻至34 C,低於其40 C凝
(34ºC) B o
發器盤管時,壓力是483 KPa及 SuSV 儲水缸 結點,系統有6 C之「超冷」溫
o
5 C,假設流經盤管的壓力降是 Liquid Refrigerant 液體冷媒 Subcooler 超冷器 度。
Is there Energy Standard in
Hong Kong?
香港有能源效益標準嗎?
Philip C.H. Yu, PhD RPE CEng Director of Environmental & Applications Engineering, Trane Asia Pacific
Philip has over 15 years of professional experience in the HVAC field in Asia Pacific. He is actively involved in non-business technical activities both in Hong
Kong and Mainland China. His areas of interest include building energy, chiller technology, refrigerant piping design and applications of various air-conditioning
systems.
余中海博士工程師 特靈公司亞太區 環保及應用技術總監
Philip擁有超過15年在亞太地區暖通空調(HVAC)領域的專業經驗。除了繁忙的業務之外,他還很熱心參與香港及國內的技術活動。研究範疇包括建築節能、冷水機技
術、冷媒管道設計及各種空調系統等。
Email 電郵:yupc@trane.com
You may notice that many government officials are not dressing The minimum efficiencies of various mechanical equipment in
formally today at work, especially in summer. This is not to create terms of “Coefficient of Performance” (COP) are specified. How-
a new culture of causal wear in government sector but to save ever, the rating conditions are different as there are different
power consumption because the indoor temperature control has industry- or product-related standards behind. The Chinese rating
been raised 2˚C. However is it effective? conditions are based on GB 19577-2004 (i.e. the
energy efficiency labelling standard for chillers)
It seems quite obvious that increasing indoor that does not allow any tolerance in efficiency. 5
temperature set point may save energy The ASHRAE 90.1 minimum COP values are
because we sacrifice the comfort level. Some- based on rating as per ARI Standard 550/590 6
times this will make the air-conditioning which does allow some tolerance. In fact, some
machines work less hard and hopefully using manufacturers utilize the tolerance range to
less electricity; but air-conditioning is not just all “maximize” their equipment performance. In
about air temperature. Humidity, however, general, the Chinese rating conditions are worse
consumes even more energy to control. When or more conservative than ARI standard;
temperature increases, humidity increases even therefore, the minimum efficiency value in the
faster because the air-conditioning is indeed a Chinese energy standard means higher (approx.
simultaneous cooling and dehumidifying process. 9%) for the same value in the ASHRAE 90.1.
Increasing the temperature set point will often Table 1 give a comparison of the minimum
reduce the dehumidification capacity of the chiller efficiency (COP) requirement between
cooling equipment. It is not proportionally related Chinese and ASHRAE standard as well as the
to the temperature increase, depending on the Code of Practice for “Energy Efficiency of Air
characteristics of individual cooling coil. As a result, Conditioning Installation” being used in the
the increase in moisture contents will then start to voluntary scheme of “Energy Efficient
accumulate up to the point that the cooling coil can Fig.1: Room Air-conditioner
Building”. Since the rating conditions for the
handle. This may lead to different thermal sensory Energy Label in China Hong Kong COP values are similar to ARI
responses of the occupants. Some people may 圖1:中國家用冷氣機能效標籤 standard, the implication from such compari-
open the window to let “fresh air” come in, some son is that Hong Kong is the worst among the
people may turn on a desk fan, some people may lose concentra- three. The numbers indicated in red suggest that the government
tion and go to do something else other than work. This may also should take measures to carry out revision in the near future.
lead to mold and microbial growth (if humidity >60%). 1 There-
fore, simply increasing the indoor temperature not only affect the In addition to a stringent energy standard and being enforced for
productivity of the workers but might cause serious health building design process, it is important to review it in matching
problems as well. Instead, proper humidity control measures 2 with the advancement of technology. Starting from 1 January
should be enforced at the same time, especially for non- 2006, the Department of Energy (DOE) of the U.S. Government is
residential buildings. going to impose a set of new minimum efficiency standard which
TraneNewsletter 4 JAN • 2006
training for mayor. In fact China is facing tremendous pressure of energy supply
due to industrialization and urbanization; therefore, it is necessary to promote
the concept of green building and energy efficiency.
中國國家建設部與特靈在北京簽署‘在建築領域推進節能保護氣候’的合作備忘
錄,標誌著特靈在中國推動節能的技術應用和保護氣候方面跨出了一大步。備
忘錄的具體內容包括:1) 設立獎學金,幫助相關國內院校培訓在節能、綠色建
築及環保方面有突出表現的博士生;2) 開發及推廣新技術;3)建立高效能建築
樓宇示範工程及4)市長培訓計劃。中國的工業化和城市化發展為能源供應帶來很
大壓力,故此有必要推動綠色建築及節能的發展。
The honorary president of India (left) visited Trane’s
booth and inquired about the refrigerant being used.
印度總統(左)參觀特靈展台提問有關特靈選用雪種事宜
Prevention of Legionnaires’ Disease
Committee
預防退伍軍人症委員會
Mr. K. L. Chan, Operations Director of Trane Hong Kong, is recently
appointed by the Environment, Transport and Works Bureau as a member
of the Prevention of Legionnaires’ Disease Committee. The 1-year
tenure starts from November 2005. The committee will provide
professional recommendations and guidelines for the government to
reduce the risk of Legionnaires’ Disease, as well as promoting the
application of such guidelines on water cooled air-conditioning system.
特靈香港業務董事陳家龍先生最近獲環境運輸及工務局委任為預防退伍
Mr. K. L. Chan, Operations Director of Trane Hong Kong
軍人症委員會之委員。壹年的委任期由2005年11月中開始。委員會主要 特靈香港業務董事陳家龍先生
為政府提供有關專業建議及指引,以減低感染退伍軍人症的風險;以及
鼓勵及推廣應用使用手則於水冷式空調系統上。
這對新人白頭到老。