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Operation Manual - KRS Series (B-10006-6)
Operation Manual - KRS Series (B-10006-6)
Operation Manual - KRS Series (B-10006-6)
WARNING : Operating the equipment improperly by failing to observe this precaution may possibly
lead to death or injury to humans.
CAUTION : Operating the equipment improperly by failing to observe this precaution may possibly
cause injury to humans and other physical damage.
NOTE
● : Gives information that does not fall in the WARNING or CAUTION categories.
● Explanation of Symbols:
:The mark indicates a WARNING or CAUTION item. The symbol inside the mark describes the
precaution in more detail ("electrical shock", in the case of the example on the left).
:The mark indicates a prohibited action. The symbol inside the mark, or a notation in the vicinity of
the mark describes the precaution in more detail ("disassembly prohibited", in the case of the
example on the left).
:The mark indicates an action that must be taken, or instructs how to perform a task. The symbol
inside the mark describes the precaution in more detail ("provide ground work", in the case of the
example on the left).
CAUTION
Do not operate the product under any conditions other than those for which it is speci-
Frequency
fied. Failure to observe the precaution can lead to electrical leakage, electrical Voltage
shock, fire, water overflow or other problems.
WARNING
When transporting the product, Install the product properly in
pay close attention to its center of accordance with this instruction
gravity and mass. Use an appro- manual. Improper installation
priate lifting equipment to lift the may result in electrical leakage,
unit. Improper lifting may result electrical shock, fire, water
in the fall of the product which leakage, or injury.
could cause damage of the
product or human injury.
Electrical wiring should be Provide a secure grounding
performed in accordance with all dedicated for the product. Never
applicable regulations in your fail to provide an earth leakage
country. Absolutely provide a circuit breaker and a thermal
dedicated earth leakage circuit breaker overload relay in your starter or
and a thermal overload relay suitable for control panel (Both available on
the product (available on the market). the market). If an electrical
Imperfect wiring or improper protective leakage occurs by due to a
equipment can lead to electrical leak- product failure, it may cause
age, fire, or explosion in the worst case. electrical shock.
CAUTION
Be sure to provide a ground wire Attach a hose securely to the hose
securely. Do not connect the coupling. Imperfect connection of
ground wire to a gas pipe, water hose could cause water leakage
pipe, lightening rod, or telephone which may result in the damage
ground wire. Improper grounding of nearby walls, floors, and other
could cause electrical shock. equipment.
Do not scratch, fold, twist, make Do not use the cabtyre cable if it is
alterations, or bundle the cable, or damaged. Connect every conduc-
use it as a lifting device. The cable tor of the cabtyre cable securely to
may be damaged, which may the terminals. Failure to observe
cause electrical leakage, short- this can lead to electrical shock,
circuit, electrical shock, or fire. short-circuit, or fire.
When the product will be carried by Use the handle when installing or
hand, decide the number of persons carrying the pump. Never use the
considering the mass of the product. cable to carry or to suspend.
When lifting up the product, do not Doing so may damage the cable
attempt to do it by simply bowing which could cause electrical
from the waist. Use the knees, too, leakage, short circuit, or fire.
to protect your back.
This pump is neither dust-proof nor Allow the pump to suck as few
explosion-proof. Do not use it at a foreign object as possible. If there
dusty place or at a place where is a risk that the pump could be
toxic, corrosive or explosive gas is buried under the sediment, place
present. Use in such places could it on a solid base like concrete
cause fire or explosion. block. Failure to do so may
If a hose is used for the discharge result in breakdown of the
line, take a measure to prevent the pump and could cause electri-
hose from shaking. If the hose cal leakage or short circuit.
shakes, you may be wet or
injured.
WARNING
Never try to operate the pump if When changing power connection is
somebody is present in the pump needed to correct the direction of rotation,
sump. If an electrical leakage be sure to turn off the power supply
occurs, it can cause electrical (earth leakage circuit breaker,
shock. etc.), and perform the work after
Never start the pump while it is making sure that the impeller has
suspended, as the unit may jerk stopped completely. Failure to do
and could lead to injury. so may lead to electrical shock,
short-circuit, or injury.
CAUTION
Do not operate the product under any Do not touch the product with
voltage other than described on the bare hands during or immediate
nameplate with the voltage tolerance limit after the operation, as the
within ±5%. If it is operated with a genera- product may become very hot
tor, it is strongly suggested not to during operation. . Failure to
operate other equipment with the observe this caution may lead
same generator. Failure to observe to be burned.
this caution may cause malfunc-
tion and breakdown of the prod-
uct, which may lead to electrical rated
leakage or electrical shock. voltage
Do not use the product in a liquid Do not run the product dry or
other than water. Use in oil, salt operate it with its gate valve closed,
water or organic solvents will as doing so will damage the
damage it, which may lead to product, which may lead to
electrical leakage or electrical electrical leakage or electrical
shock. water only shock.
CAUTION
Do not use the product for hot or When the product will not be used
warm liquid over 40℃, as doing so for an extended period, be sure to OFF
will damage the product, which turn off the power supply (earth
may lead to electrical leakage or leakage circuit breaker, etc.).
electrical shock. Deterioration of the insulation
Do not allow foreign object (pin, may lead to electrical leakage,
wire, etc.) to enter the suction inlet electrical shock, or fire.
of the pump. Failure to observe
this caution could cause it to
malfunction or to operate abnor-
mally, which may lead to electri-
cal leakage or electrical shock.
WARNING
Absolutely turn off the power Do not disassemble or repair any
supply or disconnect the plug parts other than those designated
before starting maintenance or in the operation manual. If repairs
inspection. Do not work with wet are necessary in any other than
hands. Failure to observe these stop the designated parts, consult with
cautions may lead to electrical the dealer where it was
shock or injury. purchased or Tsurumi representa-
tive. Improper repairs can
In case any abnormality (excessive result in electrical leakage,
vibration, unusual noise or odor) is electrical shock, fire, or water
found in the operation, turn the leakage.
power off immediately and consult
with the dealer where it was
purchased or Tsurumi representa-
tive. Continuing to operate the
product under abnormal condi-
tions may result in electrical
shock, fire, or water leakage.
CAUTION
After reassembly, always perform a test operation before resuming use of the prod-
uct. Improper assembly can result in electrical leakage, electrical shock, fire, or Test
water leakage. operation
WARNING
power
In case of power outage, turn off the power supply. The product will resume opera- outage
tion when the power is restored, which presents serious danger to people in the
vicinity.
CAUTION
Never use the product for potable water. It may present a danger to human
health. Potable
Water
Cabtyre Cable
Hose Coupling
Handle
Mechanical Seal
Lubricant Oil Lifter
Shaft Sleeve
Oil Seal
Oil Plug
Pump Casing
Impeller
Suction Cover
Strainer
Bottom Plate
Note:
Hose Coupling
Cabtyre Cable
Mechanical Seal
Lubricant
Note:
1 Submersible pump 11 Rated voltage
2 Built in motor protector 12 Rated current
3 Serial number 13 Rated output power
Note:
Note:
CAUTION
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Bore Phase Starting Method Output Max Head Max Capacity Weight
Model (mm) (m) (m3/min)
(inch) (kW) (feet) (GPM) (kg)
80 13.1 1.10 / 1.04
KRS2-C3/A3 3 Direct-on-Line 2.2 72
3 43 - / 275
100 14.8 / 15.0 1.82 / 1.76
KRS-43 3 Direct-on-Line 3.0 95
4 - / 49 - / 465
150 8.0 3.25 / 3.15
KRS-63 3 Direct-on-Line 3.0 97
6 26 - / 832
80 17.5 1.40 / 1.45
KRS2-D3/B3 3 Direct-on-Line 3.7 91/89
3 57 - / 383
100 14.0 1.67 / 1.70
KRS2-C4/A4 3 Direct-on-Line 3.7 88
4 46 - / 449
100 20.0 2 / 1.95
KRS2-D4/B4 3 Direct-on-Line 5.5 98/95
4 66 515
150 17.0 3.18 / 3.20
KRS-65.5 3 Direct-on-Line 5.5 118
6 56 - / 845
200 10.0 / 10.8 4.90 / 5
KRS-85.5 3 Direct-on-Line 5.5 126
8 - / 35 - / 1321
150 19.6 / 21.0 2.85 / 3.17
KRS2-C6/A6 3 Direct-on-Line 7.5 130
6 - / 69 - / 837
150 21.0 / 21.2 4.25 / 4.00
KRS2-69 3 Direct-on-Line 9.0 155
6 - / 70 - / 1057
200 15.0 5.30 / 5.50
KRS2-89 3 Direct-on-Line 9.0 175
8 49 - / 1453
150 22.0 / 23.0 3.70 / 3.60
KRS2-D6/B6 3 Direct-on-Line 11 158/150
6 - / 75 - / 951
200 17.5 / 18.0 5.50
KRS2-8S 3 Direct-on-Line 11 174
8 - / 59 1453
200 21.5 / 23.0 6.40 / 6.30
KRS815 3 Direct-on-Line 15 240
8 - / 75 - / 1664
200 29.0 5.50 / 5.35
KRS819 3 Direct-on-Line 18.5 360
8 95 - / 1413
200 34.8 / 34.5 5.30
KRS822 3 Direct-on-Line 22 380
8 - / 113 1400
200 26.0 / 24.5 5.90 / 6.30
KRS822L 3 Direct-on-Line 22 380
8 - / 80 - / 1664
250 12.2 12.00
KRS1022 3 Direct-on-Line 22 390
10 40 3170
Note:
CAUTION
Note:
CAUTION
Model Maximum allowable water pressure
Model with output 11 kW or less 0.3 MPa (3 kgf/cm2) - discharge pressure used
Model with output above 15 kW 0.4 MPa (4 kgf/cm2) - discharge pressure used
Note:
Note:
WARNING
CAUTION
Hose Band
Hose
Discharge Connection
Hose Coupling
Wire rope or chain
Note:
Backflow Outflow
Note:
Pump stopped
CAUTION
WARNING
WARNING
CAUTION
CAUTION
WARNING
CAUTION
Direct on line
U V W G Ground
G-Green
U-Red(Brown) (Green/Yellow)
V-White
(Grey) W-Black(Black)
Direct on line
U V W G
Red
(Brown)
White
(Grey)
Black
(Black)
Green
(Green/Yellow)
Ground
Coil
CAUTION
Note:
Note:
Note:
WARNING
CAUTION
WARNING
COUNTERMEASURE
U V W G
Ground
Example :
Interchanging
phases V and W
COUNTERMEASURE
COUNTERMEASURE
CAUTION
WARNING
Note:
CAUTION
WARNING
CAUTION
Note:
WARNING
Note:
Change oil Change the oil every 12 months or after 6,000 hours of use, whichever comes first.
Note: Refer to details of oil inspection and oil change.
Yearly Change mechanical seal
Note: Contact the dealer from whom you purchased the equipment, or the Tsurumi sales
office in your area to inspect and replace the mechanical seal.
Overhaul The pump must be overhauled even if the pump appears normal during operation.
Every The pump may need to be overhauled earlier if it is used continuously or repeatedly.
2 to 5 years Note: Contact the dealer from whom you purchased the equipment, or the Tsurumi sales
office in your area to overhaul the pump.
Note:
WARNING
Note:
Specified Oil : Turbine Oil VG32 (non-additive)
Unit :
Applicable Specified Applicable Specified
Model Volume Model Volume
Oil Inlet
KRS2-C3/A3 1200 KRS2-69 2300
KRS-43 1440 KRS2-89 2300 Packing
KRS-63 1440 KRS2-D6/B6 2300
KRS2-D3/B3 1850 KRS2-8S 2300
KRS2-C4/A4 1850 KRS815 3200
KRS2-D4/B4 1850 KRS819 6500
KRS-65.5 1960 KRS822 6500 Hex. Wrench
KRS-85.5 1960 KRS822L 6500 Oil Plug
KRS2-C6/A6 2300 KRS1022 4000
Note:
WARNING
Packing
Suction Cover
Packing
Plain Washer
Hex. Bolt
Oil Plug
Oil Seal
Strainer Shaft Sleeve
Impeller Adjusting Washer
Plain Washer
Impeller
Stud Bolt
Note:
Note:
Note:
Packing
O-Ring
Spring Washer
Hex. Bolt
Oil Plug
Stud Bolt
Oil Plug
Oil Seal
Strainer Stand
Impeller
Note:
Note:
WARNING
Heavy vibration or noise (1)Damaged motor shaft. (1)Contact dealer and replace motor.
Product model
Manufacturing number
Purchase date
Remarks