Professional Documents
Culture Documents
GETTING To GRIPS With Fuel Economy &
GETTING To GRIPS With Fuel Economy &
230 80
Fuel hedging (agreeing a fixed price for a specified
75 amount of fuel that will be purchased over a
210
70 specified period) offers airlines the opportunity to
190 65 maintain a degree of control over fuel price
170 60 variations. Deciding when and how much fuel to
55 "hedge" is typically the responsibility of the airline’s
150
50 fuel purchasing manager.
130 45
40
110 Any improvement an airline can make to their
35
overall fuel burn will help reduce their cost of fuel
90 30
and carbon emission offsetting charges. Because
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of the EU ETS and CORSIA, carbon offsets are
becoming more important to airlines to allow for
Jet Fuel Crude oil the reduction of CO2 emissions in line with the
industry aspirations.
Figure 2.2: Monthly Fuel Price Trend
Figure 2.5: Cost of Operation Breakdown 2018 (Fuel at US $2 Figure 2.6: Cost of Operation Breakdown 2018 (Fuel at US $2 Figure 2.7: Cost of Operation Breakdown 2018 (Fuel at US $2
per US Gallon) per US Gallon) per US Gallon)
A330 - 300 - Mission: 4000 NM A340 - Mission: 3300 NM A380 - Mission: 4000 NM
01 Scope
AIRCRAFT Sector Fuel burn Sector Fuel burn Sector Fuel burn
The beside table shows the mission lengths that Trip Time Trip Time Trip Time
Length nm kg Length nm kg Length nm kg
are considered in this document for all the
performance calculations as well as the standard A320ceo 2535 5h49 15273 1270 3h00 7611 635 1h35 4074
02 Context trip time and fuel burn. A320neo 3105 7h08 14722 1550 3h37 7265 780 1h53 3844
Nevertheless actual fuel consumption depends on
03 Environmental trends
A330-300 4760 10h33 60277 3570 8h00 43827 2380 5h22 28666
a multitude of parameters based on the way the
A340-300 6110 13h07 92038 4585 9h56 65437 3055 6h41 41772
aircraft is operated and maintained.
04 Fuel saving opportunities These figures must not be regarded as guarantees
A380 7325 15h10 203986 5500 11h28 144339 3665 7h42 91716
or conclusive data.
05 Summary & Conclusions Table 2.8: Reference mission profiles for this document
A320 Family A330
FUEL CONSUMPTION FUEL CONSUMPTION
Taxi 1% 140kg 2% 140kg 3% 140kg Taxi 0.5% 300kg 0.7% 300kg 1% 300kg
Climb 16% 2436kg 26% 1971kg 44% 1773kg Climb 10% 6169kg 12% 5446kg 16% 4826kg
Cruise 82% 12530kg 70% 5334kg 49% 1992kg Cruise 89% 53495kg 86% 37770kg 81% 23228kg
Total 100% 15273kg 100% 7612kg 100% 4072kg Total 100% 60577kg 100% 43828kg 100% 28666kg
Figure 2.9: Fuel consumption per flight phase - A320 Family Figure 2.10: Fuel consumption per flight phase - A330
01 Scope
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
A340
FUEL CONSUMPTION
MISSION 1 MISSION 2 MISSION 3 The need for fuel efficiency is not new. However,
A340 fuel price volatility and contribution to the operating
% kg % kg % kg cost model mean that initiatives that might
previously have been assessed as marginal may
Taxi 0.5% 300kg 0.5% 300kg 0.7% 300kg
merit re-examination as the cost breakdown
Climb 9% 8502kg 11% 7302kg 14% 6118kg evolves. It should also be borne in mind that
implementing fuel efficiency measures often has a
Cruise 89% 82786kg 87% 57388kg 83% 34908kg cost.
Descent 1% 749kg 1% 745kg 2% 745kg
Much has been written to support Airlines in wishing
to minimize their fuel and operational costs. Industry
Total 100% 92337kg 100% 65737kg 100% 42071kg bodies, airports and manufacturers have both
made contributions. Airbus’ principle contribution
Figure 2.11: Fuel consumption per flight phase - A340
in this field has been the development of a number
of documents under the generic title of "Getting to
Grips". These documents provide an in-depth
A380 insight into topics such as cost index;and fuel
economy (ref. table next page).
FUEL CONSUMPTION
05 Summary & Conclusions Figure 2.12: Fuel consumption per flight phase - A380
Getting to grips… Brochures
The following titles are available and cover all Airbus types:
04 Fuel saving opportunities All these documents are available in Adobe PDF format on the Airbus World website: www.airbusworld.com
(please note that access to this site is restricted. It is managed by airline’s IT administrator)
05 Summary & Conclusions
03 Environmental trends
aircraft through the implementation of new technologies once they reach
maturity for airline use and through research programmes in emerging
Optimizing fuel consumption is an issue for many groups in commercial technologies. The launch of the A320 Family neo and A330neo or New Engine
aviation. Motivation to deal with the subject comes not only from the Option are excellent examples of how this commitment drives aircraft
desire to minimize fuel expenditure, but to increase overall efficiency and performance development.
also from the wish to address environmental concerns. In simplistic terms, The key role for the operator is to keep the aircraft in good condition and
reducing fuel burn is the best way to reduce emissions, and hence the ensure that they are operated efficiently. Infrastructure providers and managers
environmental impact and associated costs, as well as fuel expenditure. such as aviation authorities, air-traffic control (ATC), airport authorities and air
The market expects aircraft manufacturers such as Airbus, in cooperation navigation service providers (ANSPs) can all contribute by providing airlines
with their suppliers, to design and deliver the most economically efficient with the means to use their aircraft in the most efficient way possible.
01 Scope aircraft with the best environmental performance possible. Airbus is indeed
committed to improving the fuel burn and emissions performance of its
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
Optimum operational conditions can be compromised by Air Traffic Control Furthermore, Operators may find it beneficial to review their operation
(ATC) requirements. For example, aircraft kept waiting on the taxiway, requirements and capabilities with their local ATC authorities to both raise
restricted to non-optimum flight altitude by an ATC requirement or simply mutual awareness and identify opportunities for route and schedule
not permitted to fly the most direct route do not optimize fuel consumption. optimization.
Such constraints will always be a feature of commercial aircraft operations As environmental regulations are becoming more stringent in all industries
to a certain extent. However, ATC reform and modernization continues, and the global population is getting more aware of the importance of
driven principally by increasing air traffic. preserving natural resources, airlines need to be part of the trend. Becoming
Airbus and industry bodies offer support services such as training courses compliant with the latest regulations and operating as efficiently as possible
and consulting. For example, Navblue Fuel and Flight Efficiency Consulting may be hard work and requires deep reflexion but it is essential for the
Service and tools (See the ‘Environmental trends’ section) seek to identify continuity of the air transport activity.
and implement fuel savings through a combination of route improvements,
infrastructure enhancements, reduced flight times and operational efficiency
recommendations.
01 Scope
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
ATM
Fuel efficient trajectories facilitated by Air Traffic Management and Aircraft Capabilities
The market expects aircraft manufacturers such most efficient trajectory in terms of lateral routing,
as Airbus to design and deliver the most vertical profile and speed. Air Traffic Management This is why Airbus contributes to Air Traffic
economically efficient aircraft with the best has a crucial role to play when it comes about to Management Research and Deployment
environmental performance possible. Indeed, minimize the impact of increasing traffic on flight Programmes such as SESAR in Europe and
Airbus is steadily improving the fuel burn and efficiency and to keep deviations from the most NextGen in the US with a special sensitivity for
emissions performance of its aircraft. However, efficient trajectory as small as possible. worldwide interoperability of the suggested on-
best advantage of these performance gains can board technical solutions which serve also other
only be taken if the aircraft can be flown on its ATM transformation programmes like those in
Canada, China (CNAS), Japan (CARATS), India
(FIANS), Russia, Brazil (SIRIUS), Australia and
ATC Sector A Terminal Area ATC Sector B Oceanic ATC
New Zealand, each of which is addressing the
Continous Descent Continous Climb specific regional air traffic patterns and needs.
In-trail Procedures
FMS/CDA All these programs have the ambition to increase
EPP Trajectory sharing capacity, without compromising safety, to provide
FANS C
Optimum cruise level & speed ATM services to airspace users at reduced cost
Trajectory sharing
FANS C
and last but not least to reduce environmental
E-AMAN
RTA
GBAS, SBAS
impact, including reduced fuel burn. SESAR for
GLS,SLS example identified solutions expected to save
173 kg of fuel for a typical European flight by
01 Scope
ARRIVAL TAXI DEPARTURE EN-ROUTE
CAVS 2035 versus the 2012 baseline (about 3% of
PBN ADS-B In CPDLC, ADS-C
FANS A average gate-to-gate fuel).
02 Context RNP with RF legs Optimum cruise
level & speed
FANS A CPDLC/ADS-C
PBN / RNP4
ADS-B In / CDTI
This is equivalent to a reduction by more than a
half of the fuel inefficiency induced by ATM-related
MinTaxi Time Free Route Airspace
CPDLC, ADS-C
Especially at the busiest and more congested airports there is potential for ATM to facilitate more efficient climb and descent profiles (reduction of level-offs and
holdings) as well as for track mile savings through better organisation of arrival traffic flows and through optimized design of arrival and departure routes.
Various on board CNS capabilities contribute to achieve this goal.
›› T
he Required Navigation Performance (RNP) ›› N
umerous airports have implemented fuel ›› D
atalink communication is the key enabler
for example is the base for a regulation for the efficient Continuous Descent Operations (CDO) allowing air-ground synchronization so that
25 major European airports where at the latest and fully managed continuous descent without optimal trajectories can be facilitated by the Air
by 2024 each of them will have implemented level-off is a feature of the flight management Traffic Control via a fully closed-loop process.
optimised RNP1 procedures for departures system which allows better adherence to the A new era begins with the deployment of the
and arrivals including Radius to Fix legs. In most fuel efficient vertical profile independently Aeronautical Telecommunication Network
addition, the RNP to xLS capability allows from individual pilots’ behaviours. Baseline 2 (ATN B2) as of 2018 starting in
combing RNP arrivals with any precision Europe. It allows especially the transmission by
landing system, either ILS, GLS or SLS the the aircraft to Air Traffic Control (ATC) of the so
latter two enabling increased glide slopes or ›› O
n the surveillance side, ADS-B In avionics called Extended Projected Profile (EPP) which
displaced thresholds without additional ground technology allows the Cockpit Display of Traffic contains the predicted trajectory of the whole
infrastructure. This allows tailoring procedures Information (CDTI) which in turn enables air flight in terms of positions and times. This
to the individual need of any airport with the traffic control to clear for approaches based on makes the flight more predictable to ATC,
best compromise between fuel efficiency, noise CDTI Assisted Visual Separation (CAVS). In which in turn results in a better adherence to
abatement and capacity. most cases visual approaches translate into what the flight crew has planned. The top of
track mile savings and CAVS renders them
01 Scope more resilient when in marginal visibility
descent point for example is transmitted with
the EPP and ATC can now make best effort to
conditions. deliver descent clearances accordingly without
02 Context the need of any further communication. This
results in more fuel efficient vertical profiles.
03 Environmental trends Airbus implements ATN B2 through its FANS
C package which comprises all in one ATN B2,
Fuel optimum flight level and cruise speed On long-haul flights, the optimum route is often
combined with minimum time track result in the determined by meteorological considerations
least fuel burn in the en-route phase of flight. and on the busy North Atlantic organized track At the end of the en-route phase of flight the
Airspace design has a detrimental impact on system more aircraft can now take advantage of aircraft may enter the horizon of what is called the
lateral flight efficiency, the ideal case being free best wind conditions thanks to the reduction of extended arrival manager (E-AMAN). This
route airspace (FRA) where the airline can plan lateral track separation to half a degree enabled controller support tool serves the operational
the flight between any entry and exit point in a by on board CNS capabilities including ADS-C, concept where aircraft are sequenced much
given airspace. In Europe for example, within the RNP4 and CPDLC. Controller Pilot Datalink earlier than within the Terminal Area. Controllers
last decade, the route extension due to airspace Communication (CPDLC) also facilitates an in the upstream sectors can instruct pilots to
design was reduced by about 1% down to 2.6% efficient negotiation of trajectory modifications, adapt aircraft speed before beginning descent
compared to the great circle distance. Conditional typically for the purpose of bad weather avoidance with the objective to de-conflict arriving traffic in
Routes (CDR) contribute to this improvement, by or to obtain ATC clearance for more fuel efficient an early stage resulting in less holdings or route
01 Scope making military airspace temporary available for routing, flight level or speed. extension through vectoring. E-AMAN is part of
civil use as part of the Flexible Use of Airspace Also introduced on the North Atlantic was the In- the European Pilot Common Project to be
02 Context (FUA) concept. Available routes, CDRs and FRAs
are published periodically with the AIRAC cycle,
Trail Procedure (ITP) which allows aircraft, after
clearance by ATC, to obtain the optimum flight
implemented at 24 major airports. The aircraft’s
capability to downlink its Extended Projected
Profile (EPP) through FANS C combined with its
03 Environmental trends however airspace users still plan flights which are
on average by 2% longer than the system would
level more frequently. This is enabled by display
to the pilot of surrounding traffic through ADS-B improved adherence to a required time of arrival
allow. which allows temporary reduced longitudinal (initial 4D feature) will allow further optimising this
04 Fuel saving opportunities separation when climbing through intermediate concept with the ultimate goal making holdings
a relic of the past.
flight levels. ITP is applied also in the South Pacific.
05 Summary & Conclusions
Airport Surface Operations
The reduction of taxi time, especially at taxi-out, SESAR Development and Deployment
is the lever to reduce fuel burn during surface The SESAR Definition Phase ended in 2008 under Airbus leadership and produced the first European
operations. The means employed by ATM for this ATM Master Plan which is at the time of writing under its fourth revision. It constitutes the roadmap driving
purpose are Departure Management tools modernisation of the European ATM system and is the result of strong collaboration between all ATM
(DMAN) which are synchronised with pre- stakeholders, including airlines and airframe manufacturers. The Master Plan sets the framework for the
departure sequencing and take into account development activities performed by the SESAR Joint Undertaking (SJU) and the implementation activities
surface management constraints. DMAN may to be performed by all operational stakeholders under the coordination of the SESAR Deployment Manager.
comprise automated assistance to the controller The SESAR 1 Development Phase ended 2016 and resulted on the airborne side in the prototyping of a
for surface movement planning and routing. In set of new aircraft communication, navigation and surveillance (CNS) capabilities some of which are
the cockpit, the Airport Navigation Function (ANF) identified for deployment in the frame of the Pilot Common Project (PCP). For example, the ATM functionality
improves the situational awareness of the flight "Initial Trajectory Information Sharing" of the PCP will draw advantage of the new airborne capability "initial
crew and hence avoids increased fuel burn 4D" prototyped in SESAR 1. Likewise, the European follow-on deployment program Common Project 2
caused by surface navigation errors. will take advantage of developments of both SESAR 1 and SESAR2020, the latter launched in 2015 for
a 5-year period.
One of NextGen’s long-term goals is to evolve Established on RNP is being deployed to allow
towards trajectory-based operations (TBO) with operators to fly more direct approach paths that
NextGen an accurately projected and shared flight path for save fuel.
The Next Generation Air Transportation System, each aircraft resulting in improved strategic
01 Scope or NextGen, is the FAA-led modernization of the planning and hence less deviation from the
Resilience to weather phenomena is a major
challenge in US and at high density airports,
US air transportation system which identifies four planned caused by tactical interventions. ATC controllers can now data link revised departure
02 Context focus areas: Multiple Runway Operations,
Performance Based Navigation (PBN), Surface
services are transitioning to satellite-based
navigation and surveillance as the primary means
clearances via FANS A to the cockpit when
needed due to weather or airspace changes.
and RNP and ADS-B are the related airborne
03 Environmental trends Operations & Data Sharing, and Data
Communications. avionics enablers. A dense network of precisely
This decreases departure delays and avoids
aircraft gridlock that can happen when arrivals
defined PBN routes renders the flow of air traffic continue to land while delayed departures wait
04 Fuel saving opportunities more efficient and the procedure called for revised clearances.
its current products and services and developing Products are designed with the environment in
the generation of products and services of mind, and NAVBLUE’s core business is fully
Presentation of Navblue tomorrow. committed to a greener future in air transport.
01 Scope NAVBLUE is a fully owned Airbus subsidiary
specialized in the development and delivery of
In line with Airbus policy, NAVBLUE considers the
environmental factor as a key contributor to
Solutions and software that improve flight
operations fluidity and efficiency highly contribute
to reducing fuel consumption and noise,
02 Context Flight Operations and Air Traffic Management
solutions and services. NAVBLUE has set the
success and is working to build a sustainable
future. NAVBLUE itself is committed to minimising encouraging air transport operators to go digital
goal to disrupt its industry through a quest for its carbon footprint both in terms of work helps to reduce paper usage and save trees.
03 Environmental trends digital innovation for the benefit of the end-users. organization and across all of its processes.
In this regard, NAVBLUE is constantly improving
04 Fuel saving opportunities
05 Summary & Conclusions
Concrete examples of digital connected solutions to nearly eliminate operational inefficiencies and sources
of risks rely on a global ecosystem based on four pillars:
NAVBLUE can also provide an internal
›› T
ail centric: Each aircraft is unique, we go ›› Pilot centric: Let the pilot focus on flying. "educational" course on fuel and flight efficiency
beyond one-size-fits-all model to a tailored to increase awareness across the entire airline
performance monitoring to allow each aircraft organization. This course will help airlines initiate,
operation to reach its maximum. ›› A
utomated process: Using the latest promote and maintain a fuel & flight efficiency
technologies to alleviate tedious workload for mind-set whilst offering benchmarks, quick wins
our users and allow them to focus on what’s and return on experience.
›› M
ission centric: In a world now overwhelmed important.
by data, it is crucial to smartly filter these to The course content covers operational
provide key information to perform your mission, procedures from engine start to engine shut
seamlessly from gate to gate. down, the importance of robust flight planning,
communication and concrete examples of fuel &
flight efficiency initiatives at the airline level.
NAVBLUE can further leverage aircraft capabilities
NAVBLUE products are then defined and designed to provide a full end-to-end solution for the airlines. through the design of innovative airspace and
Encompassing data and ground applications, feeding the cockpit, and sent to the ground for post-flight ground optimization consultancy. Whether
analysis. The post flight analysis is then circled back into the data and ground applications for the best tackling a difficult to access runway end in a
optimization of each mission. terrain-rich environment or increasing capacity to
This optimization is mainly done through the Optimize suite of applications that provide from a one-factor meet growing demand in a busy terminal area,
monitoring and optimization to a full performance model optimization feeding consistently the Flight Planning Airspace by NAVBLUE combines consultancy
and the FMS. It also includes a fully automated fuel saving and fuel monitoring solution powered by SkyBreathe with the latest in airspace design techniques to
01 Scope that offers superior analysis based on performance models, actual flight conditions and modelling of each
airline’s operating procedures and constraints.
release the potential of both the aircraft and
airport in partnership with all stakeholders
02 Context Included in the Optimize solution is a fuel & flight efficiency service which is aimed at assisting operators in
establishing and/or verifying existing fuel related programmes to improve efficiency and reduce costs. This
Contact
Consulting
03 Environmental trends solution is backed by a robust data analysis which provides a snap-shot of operations and allows identification
for areas of improvement and quantification of savings potential. This fuel efficiency consultancy expertise
can be also proposed as a stand-alone solution for operators whatever their level of experience in the fuel
04 Fuel saving opportunities saving subject.
Like many human activities, aviation and the air A further source of concern is the use, handling Focus on CO2: Carbon Dioxide (CO2) is a product
transport industry have an impact on environment. and disposal of certain substances that are of the chemical reaction that takes place when
The consequences of aircraft operations that are encountered when maintaining aircraft (e.g. burning any mixture of air and a petroleum-based
of public concern are engine emissions and asbestos, chromates). product. Jet turbine engines produce around
aircraft noise. Engine emissions are related to Like aircraft noise, these aspects are not directly 3.15 kg of CO2 for every kg of jet fuel burnt.
Climate Change (GHG emissions - mainly CO2) related to fuel efficiency but they are mentioned According to IPCC 1999 report, aviation as a
or Air Quality (Particulate matters, NOx, SOx). in this section to give a more complete picture of whole, accounts for 2% of man-made CO2
Engine emissions and aircraft external noise are environmental issues (the document and web emissions (a forecast to reach 3% to 10% is the
regulated through the certification process of sites referenced below offer further reading on range of the contribution to CO2 emissions by the
aircraft. Those regulations are continuously these aspects). middle of this century according to the 1999 IPCC
updated to keep pace with protecting the special report on aviation).
environment.
60%
When any fossil fuel (gas, coal, oil) is burnt in air, 50%
02 Context
20%
is the additional man-made contribution that is
widely believed to have an impact on climate;
known as Greenhouse Gases (GHG), they are 10%
05 Summary & Conclusions Figure 3.1: Human activities’ contribution to CO2 emissions. Sources: IPCC, UNFCCC, IEA and DLR
Focus on NOx: NOx, or nitrogen oxides, are another bi-product of burning fuel in an engine. Like CO2, they are believed to have a detrimental effect on environment.
In recognition of this, the airports of some nations adjust their landing charges according to the amount of NOx produced by the aircraft (as defined in the certification
datasheet). Airbus aircraft have always been equipped with state-of-the-art engines offering among the lowest NOx levels in their class.
The Focus on CO2 text box with Figure 3-1 There are many references to aviation having a However other emissions such as NOx, particulate
illustrates that the aviation industry’s consumption greater effect than other industries because of matters or water vapour are believed to have an
of fossil fuel and the consequent production of the higher altitude at which the emissions are altitude-dependent effect.
CO2 is relatively low. Notwithstanding this fact, released. Even though the most prevalent
Airbus did and will continue to improve its current greenhouse gas, CO2, spreads quickly in the
and future products to reduce environmental atmosphere, it does not matter where or at what
impact. altitude it is emitted (sea level or 39 000 ft), the
WEB SITES
impact is the same.
Airbus ICAO Cleansky
Until recently aircraft fuel consisted only of refined hydrocarbons derived from conventional fossil sources partnerships is key. Airbus is acting to find the
such as crude oil, coal or natural gas. However, fuel can be produced from other alternative renewable best solutions for the development of sustainable
materials including biomass, wastes or residues. Alternative sources of fuel are mixed with conventional fuels projects all around the world. Airbus has
fuel to produce ASTM certified ‘drop-in’ jet fuels which can be used without any modifications on the developed an ambitious programme called the
Aircraft or Airport infrastructure and ensuring all conditions of compatibility and safety like conventional "sustainable Aviation Engagement Programme"
kerosene. aiming to partner with Airlines emissions reduction
Jet fuels produced from alternative sources Sustainable fuels can also reduce emissions of objectives and the development of best practices
produce the same amount of CO2 when they are particles due to their low content of sulphurs and for eco-efficiency. Sustainable fuels are a key pillar
burnt as their "traditional" equivalents. However, aromatics. This leads to improved local air quality of this strategy. Airbus collaborates with external
the production of ‘sustainable’ biofuels (those at airports. organizations to set-up with the adequate
produced from ‘sustainable’ biomass sources, framework for sustainability. For instance, Airbus
Airbus’ objective for the short to mid-term is to
see next paragraph) contributes to CO2 reduction. is supporting the Round table on Sustainable
support the development of sustainable fuels
All plants absorb CO2 as they grow. The CO2 Biomaterials (RSB) to guarantee sustainability
being a key pillar to de-carbonize civil aviation in
absorbed by plants used to produce sustainable (economic, social and environment) principles on
the long-term.
fuels is significant to compensate the total amount each initiative.
In 2018, 5 pathways have been certified by ASTM
of CO2 produced when the fuel is burnt – (Up to
and around 3 new pathways per year are
80% of CO2 reduction based on conventional jet
candidate for clearance & certification.
fuel CO2 footprint (89gCO2eq/MegaJoule).
Technologies for the production of sustainable
Sustainable fuels are those created from fuels are today mature. The main challenges are
renewable materials (i.e. biomass) that comply availability and commercialization. We need to
with strict sustainability criteria and standards. continue to improve pathways conversion
Such fuels should not have a negative impact on efficiency (from feedstock to fuel). Airbus is
land-use, compete with food production, use
01 Scope fresh water, cause deforestation or reduce
strongly involved in supporting the emergence
and ramp-up of Sustainable Fuels for the aviation
biodiversity. Hence a huge variety of feedstocks industry. In addition to activities on fuel clearance
02 Context can be eligible and used to produce sustainable
fuels.
and certification, the support to Airlines through
03 Environmental trends
04 Fuel saving opportunities FOR FURTHER INFORMATION ON
Industry ICAO
ATAG Airbus
05 Summary & Conclusions ALTERNATIVE FUELS VISIT THE FOLLOWING
WEBSITES:
IATA Airbus point of contact
3.3 FOCUS ON NEO AND LATEST GENERATION AIRCRAFT
3.3.1.1 A220
3.3.1.1 A320neo
The A320neo (new engine option) is the new -efficient option offered by Airbus for the A320 Family that The extra performance of the neo aircraft means
offers significant benefits for fuel consumption and environmental performance. These benefits are derived that over 1100 tons of fuel saved per year per
01 Scope from the introduction of the latest engine and aerodynamic technologies. Together they deliver around aircraft, (equivalent to the consumption of 1000
20% fuel burn per seat reductions in both fuel consumption and CO2 emissions compared with the mid-size cars). The neo also reduces CO 2
02 Context previous generation of A320 Family aircraft. The neo’s main aerodynamic improvement is derived from
the introduction of new wingtip devices called Sharklets. These devices can be retrofitted to most in-service
emissions by more than 3600 tons a year. Neo’s
NOx emissions are 50% below CAEP/6, and neo
03 Environmental trends A320 Family aircraft - see section for further details. is an airport-friendly aircraft: very quiet, up to 15
dB below ICAO chapter 4 limit.
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
phases of flight, or a regional-aircraft concept
with 2-4 megawatts of power.
Following a comprehensive ground test In terms of air vehicles, Airbus is currently also
campaign, the E-Fan X demonstrator is expected developing the small, short-range VTOL urban
to fly in 2021. air mobility demonstrator projects Vahana and
The ultimate goal is to make it technically feasible CityAirbus. These are fully electric aircraft for one
to develop a hybrid electric 100 to 150-seat and four passengers respectively.
aircraft by 2030 for Airbus to remain in a leadership These programmes also aim at establishing the
position on hybrid-electric propulsion. To power requirements for future certification of electrically
a single aisle aircraft with hybrid-electric propulsion powered aircraft while training a new generation
would require between around 20 megawatts of designers and engineers to bring hybrid-
power, an order of magnitude higher as compared electric commercial aircraft closer to reality.
to the E-Fan X. Other hybrid-electric architectures
Innovation
could include "micro-hybridization", where an
electric motor is coupled to a geared turbofan or
turboprop, providing an electric boost during key
01 Scope
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
04 Fuel saving opportunities
4.1 INTRODUCTION
Efficient aircraft operations require the careful Careful operation and maintenance can limit this Finally, proposals for reducing aircraft weight can
integration of many factors including regulatory degradation and thus reduce operational cost and be found. It is important to note that the
restrictions, en-route and airport traffic control safety risks. implementation of a given proposal may affect
requirements, maintenance, crew scheduling and This section is the largest section of the document costs elsewhere in the operation: these aspects
fuel costs. and provides advice on aircraft operations, are also highlighted within the discussion of each
Systematic, effective flight planning and careful operational procedures and aircraft maintenance. fuel saving initiative.
operation and maintenance of the aircraft and its Initially, fundamental operational principles are Charts provide an insight into the potential fuel
engines are essential to ensure that all requirements reviewed. This is followed by discussions of savings a given initiative will bring. The savings are
are properly addressed and that the aircraft is specific procedures, applicable at various flight presented in terms of kilograms of fuel per sector.
01 Scope consistently being used in the most efficient way
possible. Like all complex machines, the aircraft,
phases, which can be used to optimize efficiency.
The maintenance sections discuss timely
all the performance calculations are based on the
standard missions shown in the ‘Context’ section.
02 Context as it progresses through its operational life, will
experience performance degradation.
resolution of specific defects that have a notable
impact on fuel consumption.
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
Focus on Airline Fuel Efficiency Teams
As mentioned in the introduction, this document deployment and maintenance of initiatives. This
offers a starting point for airlines wishing to approach allows achievable objectives to be first
optimise their fuel consumption, emissions and established and then implemented while assuring
operating costs. that all consequences are understood across the
Fuel saving initiatives are often trade-offs. The fuel airline’s organisation. This team must also be in
saved through the implementation of a given charge of monitoring the proper operational
initiative usually needs to be assessed in the implementation and application of fuel initiatives.
context of global airline cost breakdown and This feedback loop enables to reinforce the
business model. maturity of the operational efficiency and improve
the communication through teams. Equally, given
For example, the choice of flying at a non-
the challenges that will be faced by the airline’s
optimum speed (e.g. flying faster to reduce crew
fuel efficiency team, it is essential that their
costs or recover a delay) must balance fuel
activities are followed and supported by the
consumption against both crew cost and the
airline’s senior management.
cost of reduced aircraft availability (either for flights
or maintenance).
01 Scope These examples serve to illustrate the value of a
multifunction team of airline personnel whose role
02 Context is to weigh the relative costs and other pros and
cons of a given initiative before it is implemented.
03 Environmental trends The same team should also co-ordinate the
Several references to this software package are TLO computes take-off and landing performance Aircraft Performance Monitoring (APM):
made throughout this document. Similar software on dry, wet and contaminated runways (except evaluates the aircraft performance level with
packages are available from other aircraft A300 B2/B2K/B4), taking into account runway respect to the manufacturer’s book level. Based
manufacturers but the proprietary nature of the characteristics (Runway and obstacle data are on a statistical approach, it allows the operator
data makes the package applicable to the not provided by Airbus), atmospheric conditions, to follow performance degradation over time and
supplier’s products only. As such, Airbus PEP aircraft configuration (flap setting) and some trigger maintenance actions when required to
software provides unrivalled degree of precision inoperative systems. recover in-flight performance. This tool enables
in the optimization of efficient operations of its Flight Planning (FLIP): produces fuel predictions to determine a monitored fuel factor which is
aircraft. This is an engineer oriented tool. for a given air distance under simplified used to update the aircraft FMS "PERF FACTOR"
The Airbus PEP is composed of several modules: meteorological conditions. The fuel prediction as well as the fuel consumption factor for the
accounts for operational fuel rules (diversion fuel, computerized flight plan.
Flight Manual (FM): the FM module of PEP
represents the performance section of the Flight fuel contingency, etc.), for airline fuel policy for Operational Flight Path (OFP): this module is
Manual in a digital format for all aircraft (not reserves and for the aircraft performance level. designed to compute the aircraft operational
available for A300). Typical fields of application are technical and performance. It provides details on all engine
economic feasibility studies before opening performance and also on engine out performance.
Take-off and Landing Optimization (TLO):
operations on a route. This engineering tool gives the actual aircraft
take-off (landing) calculation gives the maximum
In Flight Performance (IFP): computes general behaviour from brake release point or from any
take-off (landing) weight and associated speeds
aircraft in-flight performance for specific flight point in flight. It allows the operations department
for a given aircraft, runway and atmospheric
phases: climb, cruise, descent and holding. The to check the aircraft capabilities for flying from or
conditions. The performance computation is
01 Scope specific to one airframe/engine/brakes IFP works from the aircraft performance database
for the appropriate airframe/engine combination.
to a given airport, based on operational constraints
(Noise abatement procedures, standard
combination.
instrument departure, etc.) (Not available for
02 Context A300).
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
4.2 OPERATIONAL INITIATIVES
4.2.1 Aircraft operations Carefully produced CFPs need to be executed Two simple ways of reducing fuel consumption
with equal care. Following a CFP and setting the during flight are given by the optimization of
Efficient flight planning that accurately and appropriate parameters in the Flight Management airspeed and altitude. However, these two
systematically predicts and optimizes overall and Guidance System (FMGS), will contribute to: conditions may be difficult to achieve in an
performance for all flights, is a key contributor to operational environment.
minimizing costs. The flight planning process ›› Minimizing direct operating costs, Usually a trade-off must be made between fuel
produces Computerized Flight Plans (CFP). CFPs burn and flight time on one hand and ATC
are produced, as the name suggests, using ›› B
uilding Flight Crew confidence that fuel constraints on the other.
commercially available software or they may be reserves will be intact on arrival thus reducing In any case, these aspects must be considered
obtained directly from a specialist sub-contractor. tendencies to load extra fuel whilst not from the start and kept in mind throughout.
compromising the safety of the flight.
01 Scope
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
4.2.2 Cost index ›› F
inally the fuel cost, which depends on the From these two inputs, a ratio is calculated: the
fuel price and the fuel consumption of the Cost Index.
Introduction to the basics, the golden rules of the aircraft. Flying at low speed reduces the trip At this stage, no speed or fuel burn has been
operational use of the Cost Index, the management fuel and lowers the fuel cost. introduced. The calculation of the Cost Index is
of delays. a purely financial indicator.
Two of these costs depend on the aircraft speed: The calculation of the flight management
4.2.2.1 The basics the time dependent costs (the faster the cheaper), parameters is done by:
and the fuel cost (the slower the cheaper).
3 parameters have an effect on the cost of the How can we reconcile these two requirements? ›› The Flight Management System (FMS).
flight, and consequently on its profit margin:
By calculating an optimum speed that will
›› A
ll fixed costs. For example, the administration optimize both the time costs and the fuel costs:
›› From the performance tables in its memory,
of the airline or the fixed salaries of the crews. this is the "ECON MACH". When flying at this
They do not depend on the duration of the ECON MACH, the overall cost of the flight is
flight. minimized. ›› A
nd as a function of winds, temperatures,
How is the ECON MACH calculated? aircraft weight.
Two inputs are essential:
›› T
he time-related costs. For example, the The FMS is able to calculate the ECON MACH
variable pay of the crews, or the maintenance ›› The cost of time: in $ per minute of flight. and the vertical profile at which the cost is
01 Scope that depends on the flight duration. The longer minimized.
the flight, the more expensive they become. This concept is usually well understood.
02 Context So the faster the speed, the cheaper these
costs are.
›› The cost of fuel: in $ per kg of fuel
Nevertheless, some "misinterpretations" remain
present around the cost index. Here is a selection
03 Environmental trends of 3 common misconceptions.
If we open the QRH to the In-Flight performance If the specific range is reduced by 1% below the The Specific Range curve ends at the Maximum
section, it says: "for a quick determination of the maximum, a faster Mach corresponds to this Operating Mach (MMO). The ECON Mach can
Cost Index, use CI = 25kg/min." It seems there new specific range. This Mach is called the Long be in a range between the Mach of Maximum
is no need to calculate the cost index. Range Cruise (LRC) Mach. Range (MMR) and MMO reduced by a small
This is not true. The cost index provided in the Of course, as the specific range curve depends margin, usually 0.02 or 0.015, which ensures that
Quick Reference Handbook (QRH) approximates on the weight of the aircraft or the flight level, the MMO is not exceeded in managed mode when
flight at long range cruise speed. What is the LRC Mach moves accordingly. It is not a fixed wind varies.
01 Scope Long Range Cruise speed?
When we represent the specific range of an
value.
The cost index provided in the QRH emulates
02 Context aircraft versus the Mach number, the specific
range is the distance that can be covered with a
flight at long range cruise speed. This means that
the specific range will be 99% of the maximum
given amount of fuel. specific range. This does not mean that the
03 Environmental trends In given conditions of aircraft weight, altitude and overall cost of the flight will be optimized.
temperature, there is one Mach for which the To optimize the cost, the Cost Index must be
04 Fuel saving opportunities specific range is maximum: it is the Mach of adapted to the airline and the route.
maximum range.
05 Summary & Conclusions
Concrete example
›› An airline is operating a fleet of A330s. What are the costs? But let’s have a look at the flight time. At Long
We assume that we fly at Long Range Cruise Range Cruise speed, the time related costs for
speed. For this flight the cost of fuel will be around this flight amount to $61 000.
›› Its cost of time, without fixed costs and fuel
$73000. At ECON Mach, the flight is shorter, because we
costs, is 80$/min. This means that 1 min of
If the flight is now at ECON Mach, by respecting fly faster. This means that the time related costs
aircraft operation costs 80$.
the ECON profile: are lower: $60 000.
As we fly faster, the specific range is lower: the Now, if we compare what really matters: the total
›› The fuel cost is 1$/kg. aircraft burns more fuel for the same route which cost of the flights, the best is to fly at ECON Mach.
amounts to $74000. The gain on this example is $164 per flight.
This means that the cost index is 80 divided So if we just look at fuel costs, it seems better to It does not seem a lot, but if we consider
by 1: 80 kg/min. fly at Long Range Cruise speed. a 14 aircraft fleet for 1 year we get an economy
This airline is flying from Paris to Kuala Lumpur. of $1 000 000, which is far from being negligible,
The route is 5805 NM long. it becomes an important asset for cost reduction,
and thus an improvement of the profit margin.
01 Scope After the theory here is how the Cost Index is recommended to be used in operations. The Operational
Use of the Cost Index starts with Flight Planning and Dispatch. As the cost index represents the cost
02 Context structure of the flight in the airline, the flight planning has to be based on the Cost index. Reducing or increasing the speed may improve
This will ensure that the route and flight levels selected during the planning phase are the most optimized. the fuel burn but will always increase the cost.
03 Environmental trends As the flight planning was based on cost index, it is essential that the flight is performed with the planned Increasing the speed may lead to reduced fuel
reserves. For this reason, the flight crew should
cost index. Flying the planned cost index will ensure that the optimal route is flown regarding overall cost.
enter the cost index that is usually provided on
04 Fuel saving opportunities the computerized flight plan in the Flight
Management System.
05 Summary & Conclusions
In addition, and not being specific to the cost depend on the wind. And adjust the aircraft flight ›› A
t dispatch, flight planning is based on the cost
index, if the flight is performed with the same level to fly closer to the new optimum. index
assumptions as the fuel planning, then the fuel It is a common belief that if an airline wants to fly
planning accuracy will be high. This will improve at minimum cost, then it needs to burn as little
the flight crew’s confidence, and they will request ›› T
herefore, in flight, the flight should be
fuel as possible. That is not true. Minimum fuel is
less extra fuel, which enables to reduce even performed with the planned cost index.
not minimum cost. If an airline really want to fly at
more the fuel consumption minimum cost, then it needs to fly with the
Once in flight, the flight crews may wonder: what planned cost index taking into account time costs
should I do in case of wind changes? In these appropriately.
cases, the rule is simple: keep the same cost Following those two guidelines will ensure the
index. The cost index of the airline does not best cost for the flights:
Various constraints, technical or not, in airline operations may lead to flight delays. It may be appropriate We need to convert those two values into a cost.
in some particular cases to adjust the cost index. For this matter, decision tools exist such as ones
First example used by the Airline Operational Control Centre.
It shows that the cost increases in function of the
Back on the Paris Charles De Gaulle to Kuala How should the flight crew make this choice? fuel burn increase and the time gain. In our
Lumpur flight. The first step is to assess the cost of each strategy. example, we have a fuel burn increase of 4500kg.
Let’s start by the acceleration. As we accelerate, And a time gain of 21min, that we round down
›› O
n this flight, the scheduled arrival time is we will gain 21min. But we will also increase the to 20min. This gives a cost increase of $2900 for
22:10. fuel burn. To assess the increase in fuel burn, the the acceleration.
best is to use the on-board tool which is the Flight If we accelerate, the fuel increase will cost $2900,
01 Scope ›› B
ecause the flight departed late, the Estimated
Time of Arrival (ETA) is 22:31.
Management System. taking into account the time gain. But as we do
so, the passengers will get their connections.
If we look at the Estimated Fuel On Board (EFOB)
02 Context What are the options?
for an ETA of 22:31, we get 12.9 tons. If we
change the ETA, and we will see later how, we
If we choose not to accelerate, the fuel burn will
not increase. But some connections may be
missed. The decision must be taken based on
03 Environmental trends ›› T
he first one is not to change anything, and
stick with the ETA. In this case, the flight is
get a new EFOB of 8.4 tons. The difference is the
increase in fuel burn, in this case 4.5 tons. the balance between the costs of these two
options.
delayed.
04 Fuel saving opportunities
›› T
he second one is to accelerate. This will
05 Summary & Conclusions ensure an on-time arrival.
Second example
Same conditions, but this time we assume that As a summary, two choices are offered to the In any case, this decision should be based on a
7 connections are missed, for a cost of $3500. crews. clear airline policy, and assisted by decision aids
By making the same comparison, it is clear that we or direct support by the Operational Control
should accelerate, provided that we have enough fuel ›› N
ot changing anything, and therefore Centre (OCC).
on board. potentially missing some connections;
However, when using this function, the rules remain The Cost Index is a pure financial indicator that takes into account the cost of time and cost of fuel.
the same:
The airline has to keep in mind that:
›› Check the EFOB at destination
›› Flight planning should be based on the cost index
They can be found in the supplementary As it is the case with all flight crew documentation
procedures sections of the Flight Crew Operating the GOPs will evolve as new technologies,
Operational procedures Manuals (FCOM PRO-SUP-93) for A300/A310 environmental changes, regulation evolutions,
01 Scope Focus on Flight Crew Documentation for Fuel
and Flight Crew Techniques Manuals (FCTM PR-
NP-SP) for other aircraft types.
new fuel saving opportunities, etc. are introduced.
Efficiency:
02 Context A clear airline demand for procedural
The GOPs provide detailed guidance to flight
crews for procedures that can contribute to cost
documentation to support the deployment in savings. The guidance includes advice on the
03 Environmental trends daily operations of the fuel saving techniques factors that should be considered before using a
outlined in this document has now been met with specific procedure but it remains the responsibility
04 Fuel saving opportunities the introduction of the "Green Operating
Procedures" (GOPs).
of each airline to adapt these procedures to their
operations.
The speed must be optimized for the flight conditions NOTE: Most of the time, airlines use cost index MISSION 1 MISSION 2 MISSION 3
to minimize the overall operating cost. instead of fixed speed in order to optimize the Aircraft
overall cost of the flight. The cost index selected kg kg kg
Figure 4.2.3.1 provides an indication of how much
for a given flight will determine the speeds and
additional fuel per flight would be consumed if there A320ceo 159 66 33
hence the time needed to cover the journey’s
was a deviation from optimum cruise speed of Mach
distance. For more information see Cost Index
0.01. A320neo 199 89 36
paragraph above.
A330-300 334 225 149
Modern commercial jet engines, including those fitted to Airbus aircraft are most efficient at high altitude. MISSION 1 MISSION 2 MISSION 3
The Optimum Flight Level is the altitude that will enable the aircraft, at a given weight, to burn the lowest Aircraft
kg kg kg
amount of fuel over a given distance. It can be accurately computed for given flight conditions using the In-
Flight Performance (IFP) module of the Airbus Performance Engineering Program A320ceo 170 99 54
(PEP) software package - see section for further details. This information should systematically be incorporated
01 Scope into the Flight Plan. A320neo 183 85 54
ATC constraints may prevent flight at this optimum altitude, but the principle should be accurately followed
02 Context whenever possible. Nonetheless, the Flight Plan should always be an accurate representation of the actual
A330-300 539 390 248
flight being undertaken and include all known ATC constraints. A340-300 1137 864 518
03 Environmental trends The table on the right shows the fuel penalty generated by flying 2000ft below the optimum flight level. A380 1491 989 500
Ref. FCOM PRO-NOR-SOP- 02-00010151.0001001
04 Fuel saving opportunities Table 4.2.3.2: 2000 ft below optimum flight level
Air data system measures the aircraft’s altitude and In terms of aircraft operation, an accurate, Computerized Flight Plan (CFP) is one of the most important
speed through the air. In sections 4.2.3.1 and 4.2.3.2, means of reducing fuel burn.
the importance of accurately flying to calculated As is the case with most computer systems, the accuracy of the data provided to a CFP system will
speeds and altitudes was discussed. Clearly, if the air influence the accuracy of the CFPs it produces. However, the nature of some of the parameters can
data system is miscalibrated, it will not allow this bring a certain degree of inaccuracy.
objective to be achieved. The air data system of
Airbus aircraft does not require or benefit from any
sort of calibration.
Any system fault will result in a warning to the crew. For example:
However, regular cleaning of the air data system’s
sensors (on the exterior of the aircraft) and the network ›› W
eather conditions: particularly temperatures ›› Inclusion of actual ATC constraints.
of piping that relays the air to the avionics system for and wind strengths/directions.
processing is part of the aircraft’s scheduled
›› U
p-to-date aircraft weight: aircraft weighing
maintenance program.
›› F
uel specification (lower heating value FLHV): is a scheduled maintenance action and the
defines the heat capacity of the fuel. Fuel flow latest data should be systematically transferred
depends on the amount of heat energy to the CFP system.
coming from the fuel it is burning. The
performance data is established on the
01 Scope assumption of a standard or average value ›› P
ayload estimation: assessment of passenger
baggage and cargo variations with route and
that may not correspond to the actual fuel
02 Context used. A fuel analysis or data from the fuel
provider can provide the necessary
season.
With time the airframe and the engine deteriorate such that the aircraft requires more fuel for a given mission. These deteriorations can be partially or fully recovered
through scheduled maintenance actions. Deterioration will begin from the moment the aircraft enters service and the rate will be influenced by the utilization and
operation of the aircraft. The degradation of any aircraft depends on how the aircraft (airframe+engine) is operated (average stage length, outside air temperature
at take-off conditions, take-off thrust derate, cycles accumulation,...) and maintained (nature of the repair/overhaul works conducted on the engines...) and this is
of course airline dependent.
The Aircraft Performance Monitoring (APM) module The performance degradation for each individual NAVBLUE offers, within its Analytics Optimize
of the Airbus Performance Engineering Program aircraft is an important parameter for flight planning solution, a dedicated aircraft performance
(PEP) software package - see section for further and flight execution. Accurate interpretation of monitoring tool. This web-based application
details - allows calculation of aircraft degradation over this factor will enable the fuel usage predictions of computes automatically the DSR (Delta Specific
time. It can also be used as a means of triggering the Flight Management System (FMS) to better Range) and the associated performance factor
maintenance actions to recover some of the match those of the CFP system. used in the FMS and flight planning with an
degradation. Knowledge of actual individual aircraft automatic aircraft performance database pairing.
The implementation of an Aircraft Performance performance levels is a prerequisite for an A digital assistant eases any investigation on
Monitoring program requires the processing of data operator’s discussions with their local abnormal behaviour detected on DSR trend over
through the APM software. The required data, known Airworthiness Authority regarding the decrease time.
as "cruise points" (or "ACMS Cruise Reports"), are of fuel reserves from a general 5% of the trip fuel
01 Scope automatically recorded by the aircraft. Depending on
the aircraft’s configuration, the transfer of these data
to 3% - see section for further details..
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
Using the power of flight data (QAR, DAR, SAR)
for an increased number of analysed points
results in a better flight domain coverage and
accuracy.
This application offers more accurate results and
allows continuous monitoring with reduced
workload.
01 Scope Figure 4.2.3.5: Analytics Optimize offers features allowing efficient workflow
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
If the flight planning can use them, additional
factors are computed adjusting fuel consumption
in all flight phases (climb, cruise and descent) for
a more accurate fuel planning.
A complete tail centric solution assessing each
aircraft performance and generating a tail centric
performance database is currently in development.
It will support Flight Operations and Fuel Efficiency
Managers with the necessary decision-making
tool to update the performance model of each
aircraft/tail.
Linked with Navblue’s tail-centric capable
N-Flight Planning and route optimization
engines, it will increase optimum use of fleet
capabilities.
Complementary solution with real-time
environment data will allow in-flight trajectory
optimization and additional fuel and flight
efficiencies.
01 Scope
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions Figure 4.2.3.6: Embedding the IDLE factor and performance factors within the same solution
Aircraft performance in descent
NAVBLUE offers, within its Analytics Optimize A digital assistant helps making correct decisions The Getting to Grips with Performance monitoring,
solution, an IDLE Factor Optimizer tool. on when it should be updated on the aircraft. This available on Airbus World, can be a useful tool on
The IDLE Factor Optimizer provides every aircraft application monitors also the descent efficiency this topic.
with an optimized IDLE Factor through its lifetime of the fleet by displaying the fuel overconsumption
and allows monitoring of the descent performance. avoided during descent and approach and other
key descent parameters.
Part of any extra fuel transported to a destination is just burnt off in carrying itself. It is not uncommon for ADDITIONAL FUEL PER SECTOR
flight crew to uplift additional "discretionary" fuel beyond that called for by the Flight Plan.
These discretionary reserves represent additional weight that must be transported to the destination. The MISSION 1 MISSION 2 MISSION 3
practice of adding discretionary reserves may be the result of accumulated experience that produces a Aircraft
kg kg kg
lack of faith in the fuel usage predictions made by the flight planning system (sources of inaccuracy in flight
plans were listed in the previous page). Of course, when reserves beyond those calculated in the flight A320ceo 220 105 45
plan are added, the flight plan predictions automatically become optimistic.
A320neo 195 101 40
Equally if the flight plan is not or cannot be precisely followed its predictions will also be no longer valid.
Consequently all fuel reserves including discretionary reserves, should be included in the Flight Plan as A330-300 339 246 154
should all expected flight restrictions (flight level, holding time, etc.).
Reserve requirements vary between aviation authorities. Some Aviation Authorities allow a procedure A340-300 516 355 226
known as "Reclearance in Flight" on some routes. This procedure can reduce the reserves required for a
A380 575 389 236
given route and should be considered when appropriate.
01 Scope Reclearance designates a flight planning option in which contingency fuel can be reduced by provisioning Table 4.2.4: Additional 1000 kg per fuel reserve
for an en-route refuelling alternate (EASA AMC1 CAT.OP.MPA.150(b) – Predetermined Point Procedure,
02 Context FAA 121.631 - Redispatch). This procedure can be used by the operator to extend the range or the
payload of a flight, or just to reduce the fuel uplift. It requires that the flight plan includes a point along the
03 Environmental trends route at which the flight crew will check that the minimum fuel required to proceed to destination is available.
Otherwise, a diversion to the en-route alternate is required.
Usually the message is, to minimize fuel burn it is most economical to carry the minimum required for the The PEP FLIP module assist in determining the
sector. On the other hand, there are occasions when it is, in fact, more cost effective to carry more fuel. This optimum fuel quantity to be carried as a function
can occur when the price of fuel at the destination is significantly higher than the price at the point of of initial take-off weight (without additional fuel),
departure. However, since the extra fuel on board leads to an increase in fuel consumption the breakeven stage length, cruise flight level and fuel price ratio.
point must be carefully determined in terms of fuel price difference between origin and destination and some When airlines perform tankering, although they
margin applied to ensure that theoretical benefits can be translated into reality. Indeed effects on reduced may save money if the fuel price at destination is
engine derate at take-off, impact on flight profile and increased wear and tear on wheels and brakes are high, they have to take into account the fact that
often neglected in determining the economics of fuel tankering. burning more fuel means that they will emit more
Another reason why airlines may decide to take more fuel than needed on board is the quality of kerosene CO 2 . With the CORSIA regulation being
in some countries. In order to avoid contamination of the tanks and remaining fuel, airlines can choose to implemented from 2019, the cost of additional
take all the fuel needed for several trips in a place where they are sure of the quality on the fuel. It will mean CO2 also has to be envisaged.
that the aircraft will be heavier so will burn more fuel than planned but it may be safer for the fuel circuit and
potentially increase flight safety.
Ground power and air are usually significantly The availability and use of ground equipment for PACKS ON AND
APU GEN ONLY
APU GEN ON
cheaper per hour than the APU (when considering the provision of both air and electrical power Aircraft
both fuel and maintenance costs). Consequently should be re-evaluated at all destinations and the kg/flight hour kg/flight hour
01 Scope the moment of APU and engine start should be possibility of obtaining and operating additional
A320neo 130 130
carefully optimized with neither being switched ground equipment where necessary should not
02 Context on prematurely. be dismissed without evaluation. A330-200 140 215
During ground operations, APU Fuel Consumption
03 Environmental trends is about 130kg/h (Packs ON, 90 KVA load on
APU GEN) as per FCOM PER-FPL-GEN-MFR P
A340-300 140 215
An engine needs time for all components to reach Minimum warm-up and cool-down periods have Such rubbing would increase running clearance
their operating temperature. Furthermore the been determined to minimize heavy or that in turn would lead to losses in efficiency and
various components will expand and contract asymmetrical rubbing at take-off or rotor seizure increased fuel consumption.
with temperature at different rates. after shutdown.
80
60
01 Scope
40
02 Context
20
03 Environmental trends
04 Fuel saving opportunities
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Figure 4.2.4.4.1: Average taxi in and out time for A320 Family on top 550 airports
For single engine taxi airlines must consider two different cases with different constraints: taxi in and taxi In any case, various factors need to be considered
out. before such a policy is implemented:
• Taxi out: the aircraft is heavy and it may be more difficult to taxi and perform turns. In addition, in case
of frequents stops, the required thrust to make the aircraft move again may be excessive with associated ›› E
ngine start-up, warm up and cool down times
possible FOD or jet blast damage. must be respected.
• Taxi in: Single engine taxi in is easier to perform (lighter aircraft). There is no issue with engine start, no
failure to be detected late. Only controllability (turns on running engine side), operation on contaminated ›› N
ot suitable for crowded ramps: due to
taxiway, situation requiring excessive thrust (uphill slope) or in case of probable FOD (taxiway and shoulders reduction in aircraft manœuvrability.
in bad condition) may impact rather than prevent single engine taxi-in.
FUEL SAVED PER 10 As is the case with reduced APU use, this initiative Reference:
MINUTES can also contribute to reduce CO2 emissions in
and around the airport terminal area. ›› FCOM/PRO-SUP-70-10 & 70-20 (A330/A340)
MISSION
Aircraft For A320 Family aircraft, taxiing with 2 engines
kg burns 11.5kg of fuel per minute while taxiing on ›› F
COM/PRO-SUP-ENG – One engine taxi
one engine burns 7.3kg/minute. (A320 Family)
A300-600 100
The single engine taxi without APU allows to save
A320ceo 42 2.2 kg of fuel per minute on top of the single
01 Scope A330-200 100
engine taxi operation. ›› F
COM/PRO-NOR-SUP-ENG One Engine Taxi
(At departure A380)
02 Context A340-300 50
›› FCOM/PRO-SUP – One engine taxi - Arrival
03 Environmental trends Table 4.2.4.4.2: Reduced / Single engine taxiing for 10 minutes per flight
01 Scope
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
4.2.4.5 Increased power operation at low aircraft speeds
Operating an engine at increased power whilst the aircraft is stationary or taxiing at low speed increases suction and the likelihood of ingesting:
›› Particles that will erode aerofoil or block High Pressure Turbine (HPT) blade cooling holes,
Once again these effects will lead to losses in engine efficiency and increase in fuel consumption. To minimize these effects , the flight crew should avoid as much
as possible high thrust excursions during taxi or when stationary, except if aircraft operation dictates (e.g. cross bleed engine start, on-ground ice shedding).
Use of the Environmental Control System (ECS) will For a take off with TOGA thrust, performance can
FUEL SAVED PER SECTOR
increase engine or APU fuel consumption. Air for the be improved with packs OFF or APU bleed ON.
ECS packs is taken, or bled, directly from the engine Aircraft kg For a FLEX take off, selecting packs OFF or APU
or APU compressors. bleed ON with reduce take off EGT and thus
A320ceo 3 reduce maintenance costs. The use of APU bleed
Generation of this additional hot, compressed air
requires more work to be done by the engines or APU is not authorised if wing anti-ice is to be used.
01 Scope
A320neo 1
and to achieve this, more fuel must be burnt. Ref. FCOM PRO-NOR-SOP-Before Takeoff, valid
The main benefit of such configuration will be obtained A330-200 4 for all aircraft types.
02 Context on the engine maintenance aspect. Potentially higher
FLEX temperature and/or lower EGT can be obtained.
A340-300 8
Electrical power is generated by the IDGs, driven However, this increase in fuel consumption is of passengers comfort for interior lighting, or of
by the engines. It seems then obvious that the negligible, approximately 0.1% per 10 kW, not safety for exterior lighting.
use of electrical power increases the fuel worth trying to implement any measure in this
consumption. area, which moreover would be at the expense
The lowest flap setting for a given departure will FUEL SAVED PER SECTOR The most appropriate flap setting should be
produce the least drag and so give the lowest fuel selected for each departure rather than systematic
burn, lowest aircraft generated noise and best Aircraft kg use of the same configuration.
flight profile. However other priorities such as The Take-off configuration is optimized
A320ceo 10
maximizing take-off weight, maximizing flex during take-off for maximizing the take-off
temperature, maximizing passenger comfort, A320neo 6 weight and/or the FLEX temperature and
minimizing take-off speeds, minimizing ground tackle potential noise constraints. The
noise, etc. will often require higher flap settings. A330-200 26 choice of take-off conf is driven by
A340-300 35
performance consideration and not fuel
saving.
A380 160
Table 4.2.4.8: Take-off with CONF 1F compared with CONF 3
FUEL SAVED PER SECTOR
01 Scope Aircraft kg
4.2.4.9 Departure direction
02 Context A320ceo 10
Ideally departure should be in direction of the flight. Most airports have Standard Instrument Departure (SID) A320neo 6
03 Environmental trends routes that ensure terrain clearance or noise abatement requirements are met. The main departure route
will usually be the least demanding in terms of aircraft performance. Certain combinations of destination/ A330-200 26
wind direction/departure direction can lead to a departure route that adds several miles to the flight distance.
04 Fuel saving opportunities At many airports, alternate departure routes are available for use when conditions allow. However, their use A340-300 35
may require a greater climb performance.
05 Summary & Conclusions
A380 160
The aircraft’s climb to its cruising altitude is typically A low acceleration altitude will minimize fuel burn
FUEL SAVED PER SECTOR
achieved in three basic steps. Following take-off, the because arrival at the acceleration altitude also
aircraft will climb to what is known as the "acceleration Aircraft kg implies that the flaps and slats are retracted.
altitude". Once at acceleration altitude, the aircraft’s These devices are used to optimize the initial
climb rate is temporarily reduced while its speed is A320ceo 16 climb but they have the effect of increasing drag,
increased to the normal climb speed. so, the earlier they are retracted the sooner the
A320neo 10
Once this speed is reached, the climb rate is increased aircraft enters a more efficient aerodynamic
so that the chosen cruising altitude can be achieved A330-200 34 configuration. However, ATC constraints or noise
quickly and efficiently. abatement requirements may often preclude the
A340-300 59 use of a lower acceleration altitude.
A380 110
03 Environmental trends ›› A
continuous descent will minimize the time
the aircraft spends at a non-optimum altitude
›› V
isual approaches should also be considered,
as airport instrument approach paths do not
and projects to study how this can be achieved
04 Fuel saving opportunities with increased regularity within a congested air
always offer the most direct route to the runway.
The fuel consumption is calculated by PEP-OFP. Sections 4.2.4.12 and 4.2.4.13 (Landing Flap An increased brake temperature may lead to
The comparison has been done between 4000ft Configuration and Reverse Thrust) both discuss departure delays (brakes must be allowed to
and 50ft. initiatives that can bring worthwhile fuel savings. cool down to acceptable levels before departure)
However, the potential cost of achieving these and/ or increased thermal oxidation of the brake
FUEL SAVED PER SECTOR savings must not be overlooked. carbon (leading to possible unscheduled,
A normal consequence of applying either of the premature brake removal and even brake disc
Aircraft kg rupture).
referenced initiatives will be an increase in landing
A320ceo 9.1 distance. An increase in landing distance could Increased brake and tyre wear would be
mean that the normal runway exit cannot be expected to increase the "per landing" cost of
A320neo 10.4 used and possibly increase the block time for these components and, once again, the
the flight. For many airlines an increase in block additional cost must be weighed against the
A330-200 17.8
time will mean an increase in flight crew pay for saving made in fuel cost.
A340-300 12.8 the flight in question. This additional cost must
be weighed against the saving made in fuel cost.
A350-900 22 Use of conf 3 and idle reverse will lead to an
A380 9.2
increase of the brake temperature and wear.
01 Scope 4.2.4.13 Reverse Thrust achieve this over a longer landing distance and
thereby limit any increases in brake and tire wear
Important Note
4.2.5 Landing Lights All commercial aircraft must have their centre of Take-off thrust reduction (flexible or de-rate thrust)
gravity (CG) forward of their centre of lift in order is a technique to optimize the thrust used at take-
The effect of landing lights on the fuel consumption to remain stable in flight. Fuel and payload off based on the aircraft weight, runway and
during approach is negligible: distribution determines the CG position and the ambient conditions which operators use
allowable range of CG positions is defined in the systematically for all but the most demanding
›› T
heir drag is negligible with regard to the drag Flight Manual. On many aircraft a CG position take-off cases (for example, aircraft at maximum
of the aircraft with slats/flaps extended and towards the rear of the allowable range will allow take-off weight operating from a short runway).
landing gear down. a more aerodynamic configuration. The use of a lower thrust at take-off, has a
tendency to marginally increase the fuel
›› A
ircraft of the A330/A340 family and A380 are consumption for the take-off phase, however the
›› T
heir electrical consumption during the few equipped with an automatic CG control system
minutes of the approach is also negligible. benefit of operating the engines at a lower thrust
that tends to maintain the aircraft’s CG in its compared to full power is an extension in engine
optimum position throughout the flight. life and reduced maintenance costs (refer to
To conclude this section we review a couple of However the loading may impact the
items that may be erroneously associated with section 4.3.2, Propulsion Systems Maintenance).
achievement of the target C.G. on these
fuel efficiency. aircraft. It is then worth trying to load the aircraft
as aft as possible.
01 Scope
›› F
or aircraft of the A320 Family CG position has
02 Context a negligible effect on fuel consumption.
02 Context ›› Optimize and regularly validate all other CFP system parameters,
Table 4.2.5.3: Top 5
›› Review fuel reserve requirements with local authorities and optimize for each flight,
03 Environmental trends ›› Minimize discretionary fuel reserves and include all reserves in CFP.
›› On the ground: lower fuel reserves The following actions for operational cost reduction have been described
in the preceding sections:
›› Engine start
›› Fuel tankering,
›› Taxi out: single engine taxi, taxibot
›› Use of the APU on ground,
›› Take-off: flap configuration
›› Adherence to minimum engine warm-up and cool-down periods,
›› Climb
›› Single engine taxi,
›› Cruise: optimal flight level; best Mach number
›› Reduced engine power operations on ground,
›› Descent: DPO, IDLE factor
›› Reduction of bleed air use,
›› Approach: flap configuration; RNP
01 Scope ›› Landing
›› Take-off flap setting,
In this section, the value of careful aircraft maintenance is considered. Proactive measures include regular The tables on the following page indicate the
inspections and repair, when necessary. Before that is reviewed, the following section covers a document MMEL and CDL items that will have a noticeable
that allows aircraft operations when specified components have failed. Its content is usually considered negative impact on fuel cost. They indicate the
as being the responsibility of both the operational and maintenance domains. penalty for typical sector lengths that would be
burnt during the nominal period allowed for
4.3.1 Implications of dispatching under MEL and CDL repairs (10 days for MMEL item and 1 week for
a CDL item).
Operators are provided with a Master Minimum The Configuration Deviation List (CDL) in the A selection of penalties for A320 Family and A330
Equipment List (MMEL) that is the basis for their Flight Manual (FM) also allows the aircraft to be is shown below. The complete list is available in
MEL (Minimum Equipment List). The MEL is a dispatched with specified components not fitted. the annexes of this document. This information
valuable tool for optimizing dispatch reliability All components must be reinstalled at the earliest is valid for A320neo Family as well.
because it defines the conditions under which maintenance opportunity (nominally within 1 No synthetic data is available for the A340 and
the aircraft may be dispatched with specified week, subject to local airworthiness authority A380, however they can be found in the MMEL
equipment inoperative. The conditions include approval). itself, as percentage increase in fuel burn.
the period during which the aircraft can be For items whose loss or failure will bring a fuel
01 Scope operated with the system inoperative and, in
some cases, requirements for additional fuel load.
consumption penalty, it is beneficial to make
special efforts to replace them as soon as
possible.
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
This subject is handled by dedicated ISI article “Overview of Fuel Penalties
when Flying under MMEL/MCDL Items” available on AirbusWorld.
Table 4.3.1.2: Additional fuel used when operating under specific CDL conditions – A320 Family
02 Context For A350 XWB information on fuel penalties for flights with MMEL/MCDL
items please refer to ISI 28.00.00147.
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
A330 – ref. ISI 28.00.00154
Table 4.3.1.3: Examples of A330 MMEL items with performance impact Additional fuel used when operating under specific MMEL
02 Context per sector ** As per the JAR-MMEL/MEL (subject to the approval of local Aviation Authority)
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
4.3.2 Propulsion Systems Maintenance EGT margin degradation Specific fuel consumption degradation
Margin Consumption
›› E
xhaust Gas Temperature (EGT) increase: as Years Years
engine efficiency decreases, more fuel is required Figure 4.3.2
to achieve a given thrust. An increase in fuel required
will produce an increase in EGT. Monitoring EGT
Margin* (see note below) at take-off is a good will be incurred when the engine is eventually be carefully assessed and regularly reviewed
indicator of engine deterioration. This can easily be removed from the aircraft for overhaul. The with the engine manufacturer, engine overhaul
done using data recorded during the flight that is moment of the engine’s overhaul may be shop and, or by using the services of one of the
subsequently processed on the ground by engine postponed through careful maintenance of the many third party engine support companies.
health monitoring software. engine while it remains on wing. * EGT Margin: the difference between actual
When the time to remove the engine arrives, the EGT and the maximum EGT that can be
extent and cost of the overhaul and refurbishment tolerated by the engine. Once this maximum
›› S
pecific Fuel Consumption (SFC) also increases as must be carefully balanced against the temperature is reached the engine must be
engine efficiency falls (again, due to the need for improvements in EGT margin and fuel removed for maintenance and consequent
more fuel to achieve a given thrust). This SFC consumption it will bring. These aspects should restoration of EGT margin.
degradation has a direct impact on aircraft
performance in terms of Specific Range and thus 4.3.2.1 Trend monitoring
01 Scope on the fuel burn for a given mission.
Routine monitoring of engine and aircraft performance using the software tool provided by the engine
As the engine specific fuel consumption (SFC) 1 72-00-00-100-803-A Gas Path Cleaning with Cleaning Solution
will degrade with the reduction of EGT margin,
compressor wash may have a beneficial effect CFM LEAP 2 72-00-00-100-804-A Gas Path Cleaning with Water (Non Detergent)
on SFC.
3 72-00-00-100-806-A Cleaning of the Engine External Surfaces
However, the relation between the EGT margin
recovery and the SFC may be quite complex and EcoPower Engine Gas Path Clean for Performance
1 72-00-00-100-808-A
Improvement (Water Only)
depend on several parameters, in addition to the
01 Scope specific engine model. For this reason, Airbus is 2 72-00-00-100-010-A01
Clean the Engine Gas Path for Performance
Improvement (Cleaner only)
unable to provide specific values and each Engine IAE V2500
02 Context
Clean the Engine Gas Path for Performance
Manufacturer should be contacted to obtain 3 72-00-00-100-010-A
Improvement (Water only)
more specific data, keeping in mind that figures
4 72-31-11-100-010-A Cleaning of the LP Compressor Blades
03 Environmental trends may greatly vary with parameters such as ageing
and turbomachinery state. PW1100G 1 72-00-00-100-802-A Cleaning of the Engine Gas Path
04 Fuel saving opportunities Table 4.3.2.2.1: Examples of A320 MMEL items with performance impact Additional fuel used when operating under specific MMEL per sector ** As per the JAR-MMEL/MEL
(subject to the approval of local Aviation Authority)
FUEL SAVING
MMEL item EFFICIENCY REFERENCE AMM TASK NAME
RANKING
1 72-00-00-100-818-A Clean the IP and HP Compressors with Water and Compressor Washing Fluid (Hand-Held Lance Method)
1 72-00-00-100-819-A Clean the IP and HP Compressors with Water, Anti-freeze and Compressor Washing Fluid (Hand-Held Lance Method)
Clean the IP and the HP Compressor with Water and Compressor Washing Fluid (detergent) (Core Mounted Long Probe
1 72-00-00-100-825-A
Method)
Clean the IP and the HP Compressors with Water, Anti-freeze and Compressor Washing Fluid (detergent) (Core Mounted
1 72-00-00-100-826-A
Long Probe Method)
Clean the IP and the HP Compressors with Water, Glycol Anti-Freeze and Compressor Wash Fluid (Core Mounted Short
1 72-00-00-100-835-A
Probe Method)
1 72-00-00-100-836-A Clean the IP and the HP Compressors with Water and Compressor Wash Fluid (Core Mounted Short Probe Method)
2 72-00-00-100-820-A Clean the IP and the HP Compressors with Water Only (Hand-Held Lance Method)
A330 RR T700
2 72-00-00-100-821-A Clean the IP and the HP Compressors with Water and Anti-freeze (Hand-Held Lance Method)
2 72-00-00-100-822-A Clean the IP and the HP Compressors with Water Only (Core Mounted Long Probe Method)
2 72-00-00-100-823-A Clean the IP and the HP Compressors with Water Only (Core Mounted Short Probe Method)
2 72-00-00-100-824-A Clean the IP and the HP Compressors with Water and Anti-Freeze (Core Mounted Long Probe Method)
2 72-00-00-100-827-A Clean the IP and HP Compressors with Water Only (Cyclean Wash Rig)
2 72-00-00-100-837-A Clean the IP and the HP Compressors with Water and Glycol Anti-Freeze (Core Mounted Short Probe Method)
01 Scope 2
3
72-00-00-100-839-A
72-00-00-100-807-A
Clean the IP and the HP Compressors with Water and Glycol Anti-Freeze (Cyclean Wash Rig)
Cleaning the LP Compressor and the Engine By-Pass Duct Surface
FUEL SAVING
MMEL item EFFICIENCY REFERENCE AMM TASK NAME
RANKING
CFM56-5C 2 72-00-00-100-804-A Washing of the Engine Gas Path with Pure Water
3 72-00-00-100-803-A Hand Cleaning of the Fan Gas Path and Fan Blades
1 72-00-00-100-814-A Clean the IP and HP Compressors with Water and Compressor Wash Fluid (Hand-held Lance Method)
Clean the IP and HP Compressors with Water, Compressor Washing Fluid and Glycol Anti-freeze (Hand-held Lance
1 72-00-00-100-834-A
Method)
1 72-00-00-100-829-A Clean the IP and HP Compressors with Water and Compressor Wash Fluid (Core Mounted Probe Method)
Clean the IP and HP Compressors with Water, Compressor Wash Fluid and Glycol Anti-freeze (Core Mounted Probe
1 72-00-00-100-830-A
Method)
2 72-00-00-100-813-A Clean the IP and HP Compressors with Water Only (Hand-held Lance Method)
T500 2 72-00-00-100-812-A Clean the IP and HP Compressors with Water and Glycol Method (Hand-held Lance Method)
01 Scope 2 72-00-00-100-828-A Clean the IP and HP Compressors with Water Only (Core Mounted Probe Method)
02 Context 2 72-00-00-100-833-A Clean the IP and HP Compressors with Water and Glycol Anti-freeze (Core Mounted Probe Method)
2 72-00-00-100-831-A Clean the IP and HP Compressors with Water Only (Core Mounted Short Probe Method)
03 Environmental trends 2 72-00-00-100-832-A Clean the IP and HP Compressors with Water Only (Cyclean Wash Rig Method)
04 Fuel saving opportunities 3 72-00-00-100-811-A Cleaning of the LP Compressor and the Engine By-Pass Duct Services
05 Summary & Conclusions Table 4.3.2.2.3: Additional Fuel per sector - A340
A380
FUEL SAVING
MMEL item EFFICIENCY REFERENCE AMM TASK NAME
RANKING
1 72-00-00-100-808-A Cleaning of the IP and HP Compressors - Detergent Method (Core mounted wash probes method)
2 72-00-00-100-806-A Cleaning of the IP and HP Compressors - Water Method (Core Mounted Wash Probes Method)
2 72-00-00-100-807-A Cleaning of the IP and HP Compressors with Anti-Freeze (Core mounted wash probes method)
2 72-00-00-100-809-A Clean the IP and HP Compressors with the Cyclean Equipment - Water Method
Clean the Intermediate Pressure (IP) and High Pressure (HP) Compressors with Water and Glycol Anti-freeze (Cyclean
2 72-00-00-100-810-A
Wash Unit)
3 72-00-00-100-801-A Clean the LP Compressor and the Engine By-Pass Duct Surfaces
1 72-00-00-110-801-A Cleaning of the Full Engine Gas Path (Water Wash) for Performance Improvement Using EcoPower(R)
GP7200
2 72-00-00-100-805-A Cleaning of the Engine Gas Path (Water Wash) for Performance Improvement
The clean passage of air through the engine nacelles The importance of these seals to the clean passage of air inside the nacelle has already been mentioned.
(known as the by-pass air) is essential to overall The nacelle exterior surface is another aerodynamically sensitive area so the turbulence resulting from
engine efficiency. Seals around the thrust reversers the gap made by a missing seal will have a significant impact.
play a crucial role in ensuring that this occurs and that
overboard leakage is avoided. AIRCRAFT ENGINE COMPONENT MRBR TASK MPD REF. AMM REF. AMM TASK
TR Blocker door 78-32-41-06- 78-32-41-210-
CFM56-A/B 78 30.00/03-C5 783000-C2-1 GVI
seals CONF 06 042-A
TR Blocker door 78-32-41-06- 78-32-41-210-
CFM56-A/B n/a n/a DET
seals CONF 06 003-A
78-11-11-06 78-11-11-200-
Outer duct seals n/a n/a GVI
CONF 13 010-A
Inner annulus 78-11-11-06 78-11-11-200-
n/a n/a
seals CONF 13 011-A
IAE V2500
Pressure seal 78-32-79-06 78-32-79-200-
SA FAMILY n/a n/a GVI
RH duct CONF 13 012-A
Pressure seal 78-32-49-06 78-32-49-200-
n/a n/a GVI
LH duct CONF 13 013-A
Common nozzle 78-11-44-06 78-11-44-210-
PW6000 78.11.44-02-P6 781144-P2-1 GVI
cross flow seals CONF 20 803-A
78-32-48-06 78-32-48-210-
CFM LEAP Pressure seal 78.32.00/07-CL 783200-L7-1 GVI
CONF 03 801-A
78-32-00-06 78-32-00-210-
PW1100G Pressure seal n/a n/a GVI
CONF 06 809-A
01 Scope GE CF6-
80E2
Aerodynamic
seals
78.31.00/05-G6 783100-G5-2
78-31-00-00
CONF 11
78-31-00-210-
801-A
GVI
02 Context LR FAMILY
PW4000 TR IFS seals n/a n/a
78-30-00-06
CONF
78-30-00-210-
807-A
GVI
78-32-41-06 78-32-41-210-
CFM56-5C Pivot door seals 78.32.00/06-C5 783200-C6-1 GVI
03 Environmental trends RR T500
Forward
pressure seals
n/a n/a
CONF 00
78-32-48-06
CONF 05
802-A
78-35-48-200-
802-A
GVI
The airframe is a complex shape and includes many panels, doors and flight control surfaces. In order for The correct rigging of all flight control surfaces is
the aircraft to perform at its optimum efficiency (i.e. to create the lowest amount of drag), the airframe must important to aerodynamic efficiency; with a
be as free from irregularities as possible. This means that surfaces should be as smooth as possible, panels particular importance set on the wing leading
and doors should be flush with surrounding structure and all control surfaces should be rigged to their edge and the spoilers on the upper surface.
specified positions. These flight controls are only occasionally
Deterioration of the aircraft’s external surface is a normal consequence of its use. Like all modern commercial deployed during the flight, but are fitted to areas
aircraft, Airbus aircraft must be maintained in accordance with the approved maintenance schedule. of the wing that are particularly sensitive to
imperfections. Such imperfections occur when
One objective of the maintenance schedule is to preserve aircraft’s operational efficiency by the most
a slat or spoiler is not flush with the wing profile.
economic means possible. This is achieved through inspection, and subsequent repair as necessary, in
The effect on aircraft performance varies with the
specified areas at specified intervals. These intervals are the minimum allowable and the industry is constantly
size of the gap or "mis-rig". Additional control
seeking to extend all task intervals. Carrying out any maintenance task more regularly will inevitably increase
surfaces such as ailerons, rudder and elevators
maintenance costs. However, in this section we consider tasks that can bring considerable reductions in
may also contribute to increased fuel consumption
fuel consumption whilst maintaining safe operation when the need for repair is discovered.
when not correctly adjusted. The associated
In terms of overall airframe condition (dents, panel gaps, under or over filled panel joints, etc…) particular maintenance tasks are presented here to quantify
attention should be paid to areas of the airframe that air impinges on first (e.g. forward portion of the fuselage, the workload.
the nacelles, the wings, the fin, etc.). These areas are identified more clearly in the document referenced in
Flaps mis-rig tasks are covered by wing zonal
the right margin. The document also contains a detailed assessment of all areas where aerodynamic
inspection tasks, ZL-500-02 and ZL-500-03.
deterioration may occur.
01 Scope The following sections highlight airframe problems that are both typical in-service and have a particularly
negative impact on aerodynamic performance.
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
REFERENCES SLAT MIS-RIG
A340-200/300: ZL-500-01-1
MPD Task Reference ZL-500-02-1 ZL-500-01-1 ZL-500-00001-01
A340-500/600: ZL-500-01-2
MPD Task Interval
Every 24 months or 8800 flight hours Every 24 months Every 24 months Every 24 months
C-check
C-Estimated inspection
40 minutes plus access time 1 hour 10 minutes plus access time 1 hour plus access time 1 hour plus access time
time (all slats)
Estimated rigging time
4 man-hours 4 man-hours 4 man-hours 4 man-hours
for one slat
Estimated inspection 12 man hours 40 minutes plus 12 man hours 40 minutes plus 16 man hours 40 minutes plus
10 man hours 40 plus access time
time (all spoilers) access time access time access time
Estimated rigging time
0.5 man-hour 0.5 man-hour 0.5 man-hour 0.5 man-hour
for one spoiler
27-64-00-820-801-A 27-64-00-820-801-A
AMM reference 27-64-00-820-001-A 27-64-00-820-801-A
27-64-00-820-802-A 27-64-00-820-802-A
Estimated inspection 4 man hours 40 minutes plus access 4 man hours 40 minutes plus access 6 man hours 40 minutes plus access
2 man hours 40 plus access time
time (all ailerons) time time time
Estimated rigging time
1 man-hour 1 man-hour 1 man-hour 1 man-hour
for one aileron
Estimated inspection 2 man hours 40 minutes plus access 2 man hours 40 minutes plus access 4 man hours 40 minutes plus access
03 Environmental trends
2 man hours 40 plus access time
time (all elevators) time time time
Estimated rigging time
1 man-hour 1 man-hour 1 man-hour 1 man-hour
for one elevator
04 Fuel saving opportunities AMM reference
27-34-00-820-001-A
27-34-00-820-802-A 27-34-00-820-802-A 27-34-00-820-804-A
27-34-00-820-002-A
Table 4.3.4.2: Missing Wing Root Fairing Seals Upper and Lower Seals
A340-200/300
ZL-500-01-1
MPD Task Reference ZL-500-02-1 ZL-500-01-1 ZL-500-00001-01
A340-500/600
ZL-500-01-2
MPD Task Interval
every 24 months or 8800 flight hours every 24 months every 24 months every 24 months
C-check
Estimated inspection
15 minutes 30 minutes plus access time 30 minutes plus access time 30 minutes plus access time
time (all spoilers)
Estimated repair time
2 man-hours 2 man-hours 2 man-hours 2 man-hours
for one spoiler seal
Estimated inspection
15 minutes 1 hour 10 minutes plus access time 1 hour plus access time 1 hour plus access time
time (all flap seals)
Estimated repair time
1,5 man-hours 1 man-hour 1 man-hour 1 man-hour
per flap chordwise seal
Table 4.3.4.3.2: Missing seal: flap (chordwise and damaged passenger or cargo door seal)
Both ailerons: 10 minutes 8 hours plus access time 8 hours plus access time 8 hours plus access time
02 Context time
Estimated repair time
1 man-hour 1 man-hour 1 man-hour 1 man-hour
for one chordwise seal
03 Environmental trends AMM reference 27-14-00-820-001-A 27-14-00-820-001-A 27-14-00-820-001-A 27-14-00-820-801-A
A340-200/300 Every 12 MO
01 Scope MPD Task
Reference
ZL-734-01-1 ZL-734-01-1
ZL-734-01-1
A340-500/600
10 minutes plus
access time
ZL-734-01-2 20 man-hours
05-27-30-210-804
05 Summary & Conclusions AMM reference 05-27-30-200-004 05-27-30-200-812 05-27-30-200-811
05-27-30-210-805
ZL-800-01-1 (A340-
The seals of the passenger and service doors, the MPD Task Reference 200/300)
ZL-831-01-1 ZL-800-01-1 ZL-800-00002-01
cargo bay doors, the emergency exit and the cockpit Passenger doors ZL-800-01-2 (A340-500)
sliding windows have dual function. These seals not ZL-800-01-3 (A340-600)
only fill the gap between the door and its surrounding MPD Task Interval
every 4 months every 24 months every 24 months every 72 months
C-check
structure but they also render the door airtight. This
Estimated inspection 1 hour 10 minutes plus 1 hour 10 minutes plus 1 hour 10 minutes plus
allows the aircraft to be pressurized efficiently. A time (passenger doors) access time access time access time
damaged, leaking seal allows pressurized cabin air A340-200/300
to escape in a direction perpendicular to the fuselage ZL-821-01-1 & ZL-822-
ZL-821-00001-01 ZL-
MPD Task Reference ZL-825-01-1 & ZL-826- ZL-821-01-1 & ZL-822- 01-1
skin. The effect on the local airflow can be quite Cargo doors 01-1 & ZL-827-01- 01-1 A340-500/600
822-00001-01
ZL-823-00001-01
significant. The actual resulting aerodynamic ZL-821-01-2 & ZL-822-
deterioration is similar to that seen when a flap or 01-2
02 Context
Estimated
replacement time 8 man-hours 8 man-hours 8 man-hours
(cargo door seal)
03 Environmental trends
05-28-20-210-801
Fwd 05-28-20-200-001 05-28-20-200-802
AMM reference 05-28-00-200-802 05-28-20-210-802
& Aft 05-28-20-200-002 05-28-20-200-804
05-28-20-210-803
Table 4.3.4.5: Reference leaking passenger, cargo bay door or window seal
REFERENCES TYPICAL PAINT PEELING ON FUSELAGE
4.3.4.6 Paint Condition A320 A330 A340 A380
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
REFERENCES TYPICAL PAINT PEELING ON WINGS
A340-200/300
MPD Task ZL-500-02-1
ZL-500-03-1 ZL-500-02-1 ZL-500-00002-01
Reference A340-500/600
Upper ZL-500-02-2
wings MPD Task
Interval
every 48 months every 42 months every 24 months every 24 months
C-check
Estimated inspection
1 hour 50 minutes plus access time 1 hour & 10 minutes plus access time 1 hour & 10 minutes plus access time
time
Estimated repair time Depends on extent of damage Depends on extent of damage Depends on extent of damage
A340-200/300
MPD Task ZL-500-01-1
ZL-500-02-1 ZL-500-01-1 ZL-500-00001-01
Reference A340-500/600
Lower ZL-500-01-2
wings
MPD Task
Interval 24 months OR 8800 FH every 24 months every 24 months every 24 months
01 Scope C-check
Estimated inspection
1 hour 10 minutes plus access time 1 hour plus access time 1 hour plus access time
02 Context
time
Estimated repair time Depends on extent of damage Depends on extent of damage Depends on extent of damage
The natural accumulation of dirt on the aircraft’s AMM reference 12-21-11-615-002 12-21-11-615-802 12-21-11-615-802 12-21-11-615-801
external surface will introduce a slight roughness that,
overall, can induce significant additional drag. Table 4.3.4.7: References aircraft exterior cleaning
02 Context A380 57 38 24
03 Environmental trends
Table 4.3.5: Delta Trip Fuel in kg - Aircraft operating weight reduced by 100kg (for details
of missions refer to table 2.7: Reference mission profiles)
4.3.5.2 Condensation Careful maintenance of insulation blankets, particularly in the upper fuselage area will minimize un-insulated
cold sinks and reduce condensation. The correct functioning of the piston type drain valves on lower
Airbus aircraft are designed to minimize fuselage shell should also be periodically checked.
condensation formation and drain condensation
CONDENSATION
that may form wherever possible. Nonetheless,
studies suggest that an aircraft of the A320 Family A320 A330 A340 A380
can accumulate and retain in excess of 200
kilograms of water. Reference
01 Scope Condensation and associated moisture issues
documents
ISI 21.72.00001 – Cabin Condensation Activities
4.3.5.4 Removal of galley components COMPONENT WEIGHT NUMBER FITTED TO TOTAL WEIGHT (TYPICAL
COMPONENT (VARIES WITH MODEL) AIRCRAFT CONFIGURATION)
For certain types of short haul operations it can be Water Heater up to 12 kg 2 up to 24 kg
appropriate to remove some or all water heaters/
coffee makers and ovens from the aircraft’s galleys. Coffee Maker up to 18 kg 2 up to 36 kg
01 Scope Hot water or beverages can be carried in insulated
portable dispensers. Oven up to 22 kg 4 up to 88 kg
Safety equipment requirements are agreed between COMPONENT COMPONENT WEIGHT TOTAL WEIGHT
the aircraft operator and the local aviation authority.
Typically, aircraft that are to be employed in overwater Slide Raft 57 kg Saving converting slides
operations will be equipped with emergency slide (4 per aircraft) from raft 128 kg
Basic Slide 25 kg to basic slide
rafts. However, for overland routes it may be possible
to justify swapping slide rafts for basic slides.
Table 4.3.5.5: Weight saving when converting slides
Conversely, the installation of over water equipment
can allow more direct routes to be flown, thus reducing
trip fuel.
Note: Overwing exits are equipped with basic slides
only.
4.3.5.6 Potable water upload reduction Aircraft of the A380 Family are equipped with six Some aircraft are equipped with a system that
potable water tanks (up to height in option) that allows the tank to be refilled to a preselected level
Aircraft of the A320 Family are equipped with a can hold up to 2200 litres (8x283L), i.e. 2200kg. (25%, 50% or 75% full, i.e. 50, 100 and 150 litres
potable water tank that can hold up to 200 litres The tanks are refilled via the servicing panel at for A320 family A/C). For aircraft not equipped
(gross volume), i.e. 200kg. The tank is refilled via the lower right-hand side of the rear fuselage and with the pre-selection system a simple alternative
servicing panel at lower left-hand side of the rear tank contents are indicated on a screen at the can be developed if the flow rate of the refill
fuselage and tank contents are indicated on a gauge Potable Water Instrument Panel (PWIP) and on system is known (e.g. if the refill rate is 10 litres
01 Scope on the servicing panel and on the Forward Attendants
Panel (FAP).
the Forward Attendants Panel (FAP). every 20 seconds, and 50 litres is required, then
a "100 second replenishment" will be needed).
More and more airlines provide their passengers
02 Context Aircraft of the A330/A340 Family are equipped with
a potable water tanks that can hold between 700 and
with bottled drinking water and so the potable
water is actually only used in the toilets for washing
Some operators put measures in place aimed at
reducing their potable water uplift by studying
1 050 liters, i.e. 700 to 1 050kg. The tanks are refilled hands and flushing the lavatory (which nominally carefully the actual quantity of potable water used
03 Environmental trends via the servicing panel at lower left-hand side of the consumes about 0.2 litres of water per flush). during flights. Then they can adapt to the quantity
rear fuselage and tank contents are indicated on a of water loaded in the aircraft to the real need for
04 Fuel saving opportunities gauge on the servicing panel and on the Forward
Attendants Panel (FAP).
the flight, saving several hundred kilogrammes
on long range flights.
05 Summary & Conclusions
4.3.5.7 Waste Tank Emptying A320 Family initiatives
Water from toilet wash basins is sent directly overboard OTHER REFERENCE
via heated drain masts. All toilet waste is stored in Initiative Title BENEFIT APPLICABILITY
CONSIDERATIONS DOCUMENTS
tanks. Clearly, increasing the frequency of tank Weight reduction of up Cost per tire increase
emptying offers a potential for weight saving. to 136 KGs (all tires) – a (cost per landing may
few bias tires are lighter be unchanged)
Waste tank quantity per aircraft is defined as below: All aircraft fitted
Use of radial tires than their radial • Weight saving varies SB A320-32-1007
with bias tires
equivalent • Average with tire manufacturer
›› A320 Family: 200 Litres (gross volume) landings per tire • Limited availability
increased (during 2006 to 2008)
Depending
Increased brake cooling
on configuration
›› A330/340: 338 Litres basic (up to 4 x 338L option) time and minimum
SB A320-32-1151
aircraft turnaround time
Weight reduction of SB A320-32-1264
(up to 3 times longer) All aircraft fitted
Removal of brake fans between 12.6 and 25.0 SB A320-32-1275
• Reduced maintenance with brake fans
›› A380: 2 x 675 Litres (MD) + 2 x373 (UD) Litres KGs SB A320-32-1280
costs through system
SB A320-32-1322
deletion
MMEL item 32-47-
• SB and kit cost
01 cooling tables
• MPD Tire pressure
check must be carried
4.3.5.8 Other initiatives Removal of Tire Weight reduction of out manually (additional
All aircraft fitted
Pressure Indicating between 6.6 and 12.5 time). • Reduced SB A320-32-1202
with TPIS
System (TPIS) KGs maintenance costs
The following tables highlight a number of other through system deletion
initiatives that can reduce the aircraft’s weight or drag. • SB and kit cost
Their application, as with all recommendations in this • 0.3% reduction in
document should be carefully evaluated in terms of cruise drag. • Equals All pre-mod aircraft
Reshaped fuel tank SB and kit cost (RFC/
saving of between 10 Production std from SB A320-28-1158
both benefits and costs. NACA inlet
and 20 KGs of fuel per
RMO process)
mid-2007
maintenance costs
OTHER REFERENCE
Initiative Title BENEFIT APPLICABILITY
CONSIDERATIONS DOCUMENTS
Weight reduction of
between 15 KGs (A318) All operators producing
Reduction of in-flight Reduced reproduction
and 25 KGs (A321) if in-flight magazines
magazines costs
number or weight in paper format
reduced by one third
Takeoff performance
Fuel saving: 2% (short improvement by up to 3
A319 and A320ceo Contact Airbus
Sharklets retrofit sector) to 4% (long tons (when second
above MSN 1200 Upgrade Services
sector) segment or obstacle
limited)
A330/A340
SB A330-21-3126 SB A340-21-
2.8 KGs weight reduction Aircraft with By-pass valve
05 Summary & Conclusions
By-pass valve (through component deletion) 4134
The following tasks have an influence on fuel burn, ranked by importance from 2 having the highest importance to 3 the lowest, 1 was used for other tables in
the document. Some tasks have an impact on fuel burn but it is small and can’t be measured, so they are listed with N/A.
A320 Family
2 27-64-00-820-001-A Adjust spoilers N/A 05-27-30-200-003-A GVI MLG secondary door (EWIS)
2 27-64-00-820-001-E Adjust spoilers GVI from ground of lower fuselage (as far as
N/A 05-21-00-200-001-A
visible)
3 52-21-18-960-003-A Replace hatch seal N/A 05-27-30-200-004-A GVI MLG main doors (EWIS)
3 27-34-00-820-001-A Adjust elevator and hydraulic actuator N/A 05-21-00-200-002-A GVI of lower half of fuselage
Adjust elevator and hydraulic actuator after GVI of aft cargo compartment door incl. seal
3 27-34-00-820-002-A N/A 05-28-20-200-002-A
removal/install servo-control & lock (EWIS)
3 27-41-00-820-001-A Adjust THS zero position N/A 05-27-10-200-001-A GVI nose gear and doors (EWIS)
3 27-14-00-820-001-A Adjust aileron GVI fwd cargo door incl sill seal & lock ext.
N/A 05-28-20-200-001-A
surface
Check of nose gear door gaps and
3 32-22-00-220-001-A N/A 05-25-00-200-002-A GVI wing lower surface & slats & flaps
mismatches
01 Scope 3 27-24-00-820-001-A Adjust rudder neutral position N/A 05-25-00-200-003-A
GVI wing upper surface incl. slats, flaps &
spoilers
2 27-64-00-820-802-A Adjustment of the spoiler 2 thru 6 GVI as far as visible from the ground of the L
N/A 05-25-00-200-801-A
and R wings
Inspection of the wing-to-fuselage fairings GVI as far as visible from the ground of the
3 53-35-00-200-801-A and belly fairing access panels for missing N/A 05-21-00-200-801-A
lower half of the fuselage
fasteners
N/A 05-28-00-200-802-A GVI of doors
3 27-14-00-820-801-A Adjustment of the aileron
Adjustment of the rudder position transducer N/A 05-21-00-200-802-A Zonal inspection of lower half of fuselage
3 27-24-00-820-803-A
- units
N/A 05-27-10-200-807-A GVI of NLG main doors (EWIS)
Adjustment of the elevator and hydraulic
3 27-34-00-820-803-A actuation with the elevator neutral-setting GVI of forward avionics compartment door
tool N/A 05-28-10-200-801-A
(EWIS)
3 27-41-00-820-801-A Adjustment of the THS zero position N/A 05-25-30-200-809-A GVI of wing tip (EWIS)
3 32-12-11-820-801-A Adjustment of the main door assy N/A 05-25-30-200-801-A GVI of flap track and fairings (EWIS)
Adjustment of the rudder servocontrol
3 27-24-00-820-801-B N/A 05-25-00-200-802-A GVI of wing lower surface, incl. flaps & slats
(Enhanced aircraft)
Adjustment of the rudder neutral position
01 Scope 3 27-21-00-820-804-A N/A 05-25-00-200-803-A GVI of wing upper surface, incl. flaps & slats
with the reference triangle (Basic aircraft)
N/A 05-25-30-200-802-A GVI of flap tracks & flap tracks fairings (EWIS)
2 27-64-00-820-802-A Adjustment of the spoiler 2 thru 6 GVI as far as visible from the ground of the L
N/A 05-25-00-200-801-A
and R wings
3 27-14-00-820-801-B Adjustment of the aileron GVI as far as visible from the ground of the
N/A 05-21-00-200-801-A
lower half of the fuselage
Adjustment of the rudder position transducer
3 27-24-00-820-803-A
- units N/A 05-28-00-200-802-A GVI of doors
Adjustment of the elevator and hydraulic Visual inspection of the aircraft external
3 27-34-00-820-803-B actuation with the elevator neutral-setting N/A 51-10-00-200-801-A surfaces for cleanup and aerodynamic
tool smoothness
3 27-41-00-820-801-A Adjustment of the THS zero position N/A 05-25-30-200-802-A GVI of flap tracks & flap tracks fairings (EWIS)
3 32-12-11-820-801-A Adjustment of the main door assy Repair of paint damage on a steel
N/A 51-75-12-300-802-A
component (more than the topcoat)
Adjustment of the rudder servocontrol
3 27-24-00-820-801-B
(Enhanced aircraft) N/A 05-21-00-200-802-A Zonal inspection of lower half of fuselage
Adjustment of the rudder neutral position
3 27-21-00-820-804-A N/A 05-27-10-200-808-A GVI of NLG aft doors (EWIS)
with the reference triangle (Basic aircraft)
01 Scope 3 27-34-00-820-802-A Adjustment of the elevator servo control N/A 05-27-10-200-807-A GVI of NLG main doors (EWIS)
02 Context
GVI of forward avionics compartment door
N/A 05-28-10-210-801-A
(EWIS)
3 27-14-00-820-801-A Adjustment of the aileron servo control N/A 05-27-10-210-802-A GVI of NLG front doors (EWIS)
Adjustment of the elevator and hydraulic N/A 05-27-10-210-803-A GVI of NLG rear doors (EWIS)
3 27-34-00-820-804-A actuation with the elevator neutral-setting
tool GVI of forward avionics compartment door
N/A 05-28-10-210-801-A
(EWIS)
3 32-18-00-220-801-A Adjustment of the main body door assy
N/A 05-25-30-210-814-A GVI of wing tip (EWIS)
3 32-18-00-220-802-A Adjustment of the main body door assy
GVI of flap tracks 2 and fairing as far as
N/A 05-25-30-210-802-A
3 32-18-00-220-803-A Adjustment of the main body door assy visible (EWIS)
GVI of flap tracks 3 and fairing as far as
Dimensional check and adjustment of the N/A 05-25-30-210-805-A
3 32-12-00-220-802-A visible (EWIS)
main wing-gear door
GVI of flap tracks 4 and fairing as far as
Dimensional check and adjustment of the N/A 05-25-30-210-807-A
3 32-12-00-220-801-A visible (EWIS)
main wing-gear door
GVI of flap tracks 5 and fairing as far as
N/A 05-25-30-210-809-A
3 32-22-11-820-801-A Adjustment of the NLG main-door assy visible (EWIS)
GVI of flap tracks 6 and fairing as far as
SUPPLEMENTARY TASKS N/A 05-25-30-210-812-A
visible (EWIS)
GVI of area beneath engine feed and transfer
Ranking REF. AMM DESCRIPTION N/A 05-25-00-210-802-A
fuel pump fairings (EWIS)
A. CONVERSION FACTORS
42 US Gallons per US Barrel 3.78 Liters per US Gallon 2.98 Kilograms Fuel per US Gallon (standard
fuel density)
42 Imperial Gallons per Imperial Barrel 4.55 Liters per Imperial Gallon 3.58 Kilograms Fuel per Imperial Gallon
(standard fuel density)
0.833 Imperial Gallons per US Gallon 0.787 Kilograms Fuel per Liter (standard fuel
density)
B. ABBREVIATIONS
GENERAL ABBREVIATIONS CLS Cargo Loading System GOP Green Operating Procedures
CO2 Carbon Dioxide DAR Data Acquisition Recorder GVI General Visual Inspection
NOx Nitrogen Oxides ECS Environmental Control System HPT High Pressure Turbine
HC Hydro Carbon EGT Exhaust Gas Temperature IDG Integrated Drive Generator
TECHNICAL ABBREVIATIONS EWIS Electrical Wiring Interconnection System IFP In-Flight Performance (PEP module)
ACARS Aircraft Communication Addressing and FAP Flight Attendants Panel ILS Instrument Landing System
Reporting System
01 Scope
FCOM Flight Crew Operating Manual MEL Minimum Equipment List
AMM Aircraft Maintenance Manual
FCTM Flight Crew Techniques Manual MMEL Master Minimum Equipment List
APM Aircraft performance Monitoring
02 Context APU Auxiliary Power Unit
FLIP
FM
Flight Planning (PEP module)
Flight Manual
MPD
MRBR
Maintenance Planning Document
03 Environmental trends
CDL Configuration Deviation List
FMGS Flight Management and guidance sys- OFP Operational Flight Path
CFP Computerized Flight Plan tem
PDU Power Drive Unit
CI
Centre of Gravity
Cost Index
FMS
GCU
Flight Management System
RNP Required Navigation Performance CNS Communication Navigation Surveillance FAA Federal Aviation Administration
SAR Smart Airborne Recorder ATM Air Traffic Management CORSIA Carbon Offsetting and Reduction
Scheme for International Aviation
SFC Specific Fuel Consumption A4A Airlines for America
EU-ETS European Union - Emission Trading
SID Standard Instrument Departure ATC Air Traffic Control Scheme
SLS Satellite Landing System CSD Customer Support Director COC Cash Operating Costs
SRM Structure Repair Manual IATA International Air Transport Association ANSP Air Navigation Service Provider
TPIS Tire Pressure Indicating System ICAO International Civil Aviation Organisation
TRU Transformer Rectifier Unit ATAG Air Transport Action Group
01 Scope
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions
01 Scope
02 Context
03 Environmental trends
04 Fuel saving opportunities
05 Summary & Conclusions APPENDIX
ENGINE MAINTENANCE TASKS
A320 Family
ENGINE MRBR MPD AMM DESCRIPTION
A330
ENGINE MRBR MPD AMM DESCRIPTION
02 Context
CF6-80E2 78-32-00-06 CONF 11 bulb aerodynamic seal
A340-500/-600
A380
ENGINE MRBR MPD AMM DESCRIPTION
GVI of nozzle
FUEL PENALTIES FOR MMEL ITEMS FUEL PENALTIES FOR MMEL ITEMS
01 Scope 33-40-04A
Retraction
System
1% 20 36-22-01B/C Detection
System
FL315 30
01 Scope
Pack Flow Control Valve
21-51-01B FL100 2825 6228
(Non pressurized flight) Mach Number Indication on the PFD
34-05-02C (both inoperative - No Operations FL300 132 291
Air Conditioning Pack
21-52-01E FL100 2825 6228 in MNPS airspace)
02 Context
(Non pressurized flight)
Pack Controller Channel 35-01-32 AUTO Control of MASK MAN ON pb FL300 132 291
21-53-01C FL100 2825 6228
(Non pressurized flight) Cabin Exit Stop Fitting (Non
03 Environmental trends
52-10-03A FL100 2825 6228
Pack Temperature Control Valve pressurized flight)
21-53-03B FL100 2825 6228
(Non pressurized flight) Lower Deck Cargo Door Hinge Arm
52-30-04 FL100 2825 6228
Inner Tank Fuel Quantity Indication or Hinge Bolt
56-20-01
Proximity Switch Control Unit (PSCU)
Cabin Window
FL100
FL100
2825
2825
6228
6228
FUEL PENALTIES FOR MCDL ITEMS – A330
The values given in this table are for information only and may vary.
03 Environmental trends
cover and tail cone missing)
78-12 Thrust Reverser Hinge Access Cover 0.80% 49 108
The values given in this table are for information only and may vary.
Reference ISI 28.00.00143
FUEL PENALTIES FOR MCDL ITEMS FUEL PENALTIES FOR MCDL ITEMS
MCDL ITEM FUEL PENALTY ADDITIONAL FUEL MCDL ITEM FUEL PENALTY ADDITIONAL FUEL
(ADDITIONAL FUEL USED FOR ONE (ADDITIONAL FUEL USED FOR ONE
Reference Title CONSUMPTION IN %) FLIGHT HOUR (KG) Reference Title CONSUMPTION IN %) FLIGHT HOUR (KG)
21-01 RAM AIR INLET FLAP 0.53 10 MAIN LANDING GEAR DOOR
52-14 (732, 742) (FLIGHT WITH GEAR 1 20
21-02 RAM AIR OUTLET FLAP 0.47 10 DOWN) - Fixed Fairing Door-
01 Scope 52-12
MAIN LANDING GEAR DOOR
(732, 742) (FLIGHT WITH GEAR 1.22 25
57-01 WING TIP FENCE 1.69 40
UP) - Fixed Fairing Door- 57-02 BELLY FAIRING SLIDING PANEL 0.28 5
02 Context 52-13
MAIN LANDING GEAR DOOR
(733, 743) (FLIGHT WITH GEAR 0.32 10
78-03
THRUST REVERSER BLOCKER
DOOR
0.36 10
03 Environmental trends
UP) -Hinged Fairing Door-
78-06 PIVOTING DOOR SEAL 1.3 25