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Date Oct.13.2010 Manual No. DP223155-10E Machine S/N: Preface
Date Oct.13.2010 Manual No. DP223155-10E Machine S/N: Preface
DATE Oct.13.2010
MANUAL No. DP223155-10E
MACHINE S/N 223155
Printed in Japan
PREFACE
1 PURPOSE AND IMPORTANT REQUEST
CONTENTS
(1) This parts list is made for the purpose of maintenance of Mazak machine tools.
Use it for identifying parts for repairs and checks. For electrical parts, refer to
1 PURPOSE AND IMPORTANT REQUEST ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1 electric diagrams.
(2) For maintenance, please observe the following items:
2 HOW TO FIND OUT A PART ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2
4 HOW TO PLACE A PART ORDER ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3 • Before starting a repair or a checkup, understand the full contents of the
OPERATING MANUAL and the MAINTENANCE MANUAL well.
5 ABBREVIATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3 Especially, it is dangerous to start working before understanding the SAFETY
PRECAUTIONS and the explanations written in them well.
6 UNIT STRUCTURE ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4
• In order to maintain the machine specifications set at the time of delivery,
use the replacement parts and expendables recommended by us Mazak
MASTER INDEX is followed hereafter, then CONTENTS, drawings and parts tables are without fail. We will not be responsible for any physical injury and
compiled principally in one set in the order of the units. machine-down caused by the failure of observance.
(3) The list is subject to change without notice due to improvements of machines.
(4) Refer to “4 HOW TO PLACE A PART ORDER” for replacing a part or placing an
order.
HGENLA0030E 1
2 HOW TO FIND OUT A PART
(4) Find out the part on the drawings in the pages following the opened one and
(1) Guess what unit the part is assembled in. (Refer to “6 UNIT STRUCTURE”.)
remember the index number.
(2) Open MASTER INDEX, page 4. All units in this book are listed here in the order
The numbers in circles like this are index numbers.
of low number. Grasp the position of the unit.
(3) Open the page of the unit indicated at the right below.
(5) After the drawing, you will find a parts table in which index numbers are written at
the left end. From the index numbers, find the desired index number and get the
necessary information of the part.
25 : X DRIVE 1
Index Numbers
HGENLA0030E 2
3 ITEMS WRITTEN IN PARTS TABLE 4 HOW TO PLACE A PART ORDER
1 2 3 4 5 6 7 Whenever you need a part or have an unclear point, do not hesitate to ask the nearest
Mazak sales office, service station, or representative.
When ordering, inform the following items:
HGENLA0030E 3
6 UNIT STRUCTURE
47 15
“Unit” means a unit of machine components controlled by Mazak in design and
manufacture.
The table below indicates units. However, the unit structure differs depending on
machine models. Accordingly, all the units are not always necessary for the machine.
91
UNIT UNIT NAME UNIT UNIT NAME
01 Head 70 Motor & Pump
52 58
15 Turret 71 Control Box
24 73 Work Light 52 57
40 45
25 X Drive 74 Sub Chuck 01/75 30
29 75 Chuck
30 Z Drive 35
33 B Drive 80 Tooling 71
34 Sub Carriage 85
35 Carriage 86 Work Rest
37 Tail Stock 89 Bar Feeder
92
Remark: The above drawing shows the units that can be drawn.
HGENLA0030E 4
MASTER INDEX
MODEL/MANUAL No <MEGATURN NEXUS 900 / DP223155-10E>
UNIT UNIT NAME UNIT-NO SPECIFICATIONS
01 HEAD 1 5B540131801 UNIT FOR SPINDLE LUBRICATION 2-AXIS(MOTOR LUBRI.・BRG LUBRI.CHANGE)
15 TURRET 1 5B541500303 2-AXIS BOLT-ON TURRET 12D ロ32 mm
25 X DRIVE 1 5B542500101 Fx φ36×L10 24m/min
30 Z DRIVE 1 5B543000101 Fz φ40×L12 24m/min
35 CARRIAGE 1 5B543500103 CARRIAGE 2-AXIS (FMC)
40 BED 5B544000104 BED (FMC)
45 WAY COVER 5B544500100 X-AXIS WAY COVER
46 SUB COVER 5B544600500 BRAKER BOX (ALL)
47 COVER 5B544700104 EXTERIOR SHEET METAL
51 SUB WIRING 5B545100101 HYD. CHUCK VALVE (YME/YMC)
52 WIRING 5B545200502 MTN-900 PIPING・WIRING, 2-AXIS(YME/YMC)
52 WIRING 5B545231400 SPINDLE MOTOR LOWER DRAIN PIPING
57 SUB TERMINAL BOX 5B545700200 3""SIGNAL TOWER
58 TERMINAL BOX 5B545800200 FIXATION TERMINAL BOX (FL1625mm)
66 ACCESSORY 5B546600302 STANDARD ACCESSORIES 2-AXIS TYPE
70 MOTOR&PUMP 5B547000102 COOLANT PUMP W/O OPTION COOLANT 1.04kW+1.21kW (STD)
75 CHUCK 5B547501303 NV-21C1515+Y2035RE47 W/SW
91 TOOL EYE 5B549100103 W/ TOOL EYE
92 CHIP CONVEYOR 5B549200501 HINGE CHIP CONVEYOR MT-10
AC ACD 1B54ACD0010 AIR CIRCUIT DIAGRAM 2-AXIS TURRET
CC CCD 1B54CCD0020 COOLANT CIRCUIT DIAGRAM
CC CCD 1B54CCD0010 TURNING SPINDLE COOLANT CIRCUIT DIAGRAM
HC HCD 1B54HCD0010 HYDRAULIC CIRCUIT DIAGRAM, STD
LC LCD 1B54LCD0012 LUBRICATION CIRCUIT DIAGRAM 2-AXIS TURRET
UP Unit Purchase G30ZZ003340 Line Filter
UP Unit Purchase L02TR029881 Chip Conveyor (Tsubakimoto)
HB54LD0024Z
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
01 HEAD 1 5B540131801 UNIT FOR SPINDLE LUBRICATION 2-AXIS(MOTOR LUBRI.・BRG LUBRI.CHANGE) 1B5401A3113 -
1B5401A3130 -
01 : HEAD 1
NO. PARTS-NO. PARTS-NAME MAKER Q'TY RANK REMARKS
1 H23NN000560 NIPPLE NTN 1 NS-PT1/2
2 H23NN000450 TEE NTN 1 TEF-PT1/2
3 H23NN000870 BUSHING NTN 1 BUT-1/2X1/4
4 H23NN000790 BUSHING NTN 1 BUT-1/4X1/8
6 H12LA000780 BUSH LUBE 2 B 206252(CB-6)
7 H12LA002530 SLEEVE LUBE 2 206254(CS-6)
8 H12LA000760 ADAPTER LUBE 2 206001
9 4B540101820 PIPE 1
11 J2600P00900 O RING 1 B P-9
12 J2600P00700 O RING 1 B P-7
13 4B540101660 BUSH 1
14 A05GS004060 ORIPHIS GOSHO SS. 1 S0612
16 J20FG000180 RING FUKUDAKOEKI 1 FK6-ASD-75
18 3B540101620 SLEEVE - (ADD.)
19 3B540101682 SLEEVE - (ADD.)
21 3B540101771 SHAFT - (ADD.)
23 3B540101634 HOUSING - (ADD.)
24 3B540101782 HOUSING - (ADD.)
25 3B540101740 HOUSING -
26 A06CB050120 SKT. HD. CAP SCR. GOSHO SS. - M05X012
29 3B540101650 COLLAR - (ADD.)
31 3B540101880 HEADSTOCK 1 (ADD.)
33 H23NN003410 NIPPLE NTN 1 NS-PT1/4X1/8
34 H23NN001050 SOCKET NTN 1 SCS-PT1/4
35 H25UY003070 HOSE FITTING SUGITA VALVE 2 H-09
36 H50ZZ006220 BAND 2 OO TYPE
37 H87TS121500 HOSE TOYOX 1
38 H23NN002900 TEE NTN 1 TEF-PT1
39 H23NN000890 BUSHING NTN 1 BUT-1X1/2
40 H23NN000870 BUSHING NTN 1 BUT-1/2X1/4
42 0B540101812 SLEEVE 1
44 2B540101730 SHAFT 1
45 2B540101760 SHAFT 1
46 2B540101751 HOUSING 1
48 3B540101800 COLLAR 1
49 3B540101790 RETAINER -
81 3B540101690 BRACKET 2
82 4B540101700 PACKING 2
83 A06CB050100 SKT. HD. CAP SCR. 4
85 3B540101891 COVER - (ADD.)
86 3B540101860 COVER - (ADD.)
87 3B540101950 COVER - (ADD.)
88 1B540101960 COVER 1
89 1B540101970 COVER -
91 3B540101840 RING 1
93 3B540101850 RETAINER - (ADD.)
94 3B540101980 RETAINER 1
95 3B540101900 MANIFOLD - (ADD.)
96 3B540101990 MANIFOLD 1
98 3B540101911 SHAFT 3
LIST-G-N: GB54201J003 UNIT FOR SPINDLE LUBRICATION 2-AXIS(MOTOR LUBRI.・BRG LUBRI.CHANGE) UNIT: 01J
NO. PARTS-NO. PARTS-NAME MAKER Q'TY RANK REMARKS
99 J2600P01200 O RING 3 B P-12
100 A06CB060150 SKT. HD. CAP SCR. GOSHO SS. 6 M06X015
101 43477595810 ADAPTER 1
103 3B540101830 RETAINER -
104 3B540101640 RETAINER -
105 3B540101431 RETAINER 1
107 3B540102080 PIPE 1
108 3B540102090 PIPE 1
109 3B540102101 PIPE 1
111 H35GS000470 ORIPHIS GOSHO SS. 3 S0605
112 H12LA000780 BUSH LUBE 6 B 206252(CB-6)
113 H12LA002530 SLEEVE LUBE 6 206254(CS-6)
114 H12LA001820 ELBOW LUBE 4 206092
115 H12LA000760 ADAPTER LUBE 2 206001
117 A05GS004060 ORIPHIS 1 S0612
186 A26F08X0160 HEX. SKT. SCREW GOSHO SS. - M8X16
187 A26F06X0120 HEX. SKT. SCREW GOSHO SS. - M6X12
188 2B540101050 COVER -
189 1B540100354 BOX -
190 3B540100574 PACKING -
191 A26F06X0120 HEX. SKT. SCREW GOSHO SS. - M6X12
192 4B540101060 PACKING -
193 A26F06X0120 HEX. SKT. SCREW GOSHO SS. - M6X12
194 A41JJ00M080 WASHER ISHIHARA - M08
195 3B540100361 COVER -
196 3B540100591 PACKING -
197 A26F06X0120 HEX. SKT. SCREW GOSHO SS. - M6X12
- PARTS-END
LIST-G-N: GB54201J003 UNIT FOR SPINDLE LUBRICATION 2-AXIS(MOTOR LUBRI.・BRG LUBRI.CHANGE) UNIT: 01J
HB54LD0024Z
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
15 TURRET 1 5B541500303 2-AXIS BOLT-ON TURRET 12D ロ32 mm 0B5415A0014 -
0B5415A0024 -
0B5415A0034 -
15 : TURRET 1
GM-PT1/4 GM-PT1/8 GM-PT3/8 GM-PT1/8
TS0604BX02000 106323
(PC-4-3-8.5) K
77 76 74 76 162 163 161 178 179 152 151 150 168 149
KQU06-00
H
C
C
H
77
GM-PT1/4
K 71
D
FS2D13
GM-PT3/8 GM-PT1/2
182 181 177 176 187 167 188 166
KQL08-01S 74 75 72
Dia.06X01200 Dia.06X00200
GM-PT1/8 106101 GM-PT3/8
A A
119 120
121 124
KQH08-01S GM-PT1/8 GM-PT1/4
W/ATC 156 122
77
106323
123 P-10A
178 (PC-4-3-8.5)
179 77 GM-PT1/4
GM-PT1/4 77
W/ATC W/O ATC
134 135
136
174 137 P-15
138 P-12.5
106323
(PC-4-3-8.5) 16 17 6
178 179 74 202 203 M6X010 GM-PT1/8
GM-PT3/8
B DWG.NO. 0B5415A0014 15-A1
106
105
103
104
53
109 99
52
110 100
54
111
112 94
48 38
93
36
92 47
41 SKY-0185001N906
58
31
59
27
29
30
D-D
22
40 P-160
33
34
39 G-160
62 63 64 68 69 mm 10 12
inch 11
C-C
37 42 42 37 37
44
GM-PT1/4 GM-PT1/8
GM-PT1/8 GM-PT1/4
P-20 GM-PT1/4
MAIN SHAFT
DWG.NO. 0B5415A0024 15-A2
KCT12-030E
127
P-10A
83
79
131 F 207 209
P-10A
130
F SS-16
P-15 E-E
129
F-F
128 G
KCC06-010E W/O ATC W/ATC W/ATC
L L 132 160
G-G 211 212 213
KQH06-01S
GM-PT1/8 KCT06
W/O ATC HF-SP2024
G -010E
-JKW04 127 126
KCC12-030E
115 116 228 P-10A
P-10A
221
A-A 131
131
P-10A GM-PT1/8
P-10A
130 211 KCT16-040E
GM-PT1 GM-PT1/8 130
P-15
mm inch GM-PT3/8
186
129 P-15
1 2 3 4 5 6
ATC POSITION:No12
129
128 GM-PT1/4
128 190
HYDRALIC
COUPLING UNCLAMP
216
8021RG06 E E 217
220
HYDRALIC
COUPLING CLAMP
COUPLING
(TO J-J f)
H
8001RG08 GM-PT1/4
184 190
TO LM GUIDE NUT
B (FOLLOWING SIDE LOWER) TO LM GUIDE NUT
(REFERENCE SIDE LOWER)
SECOND GEAR
(TO J-J g) Z AXIS BS NUT
FROM TURRET MANIFOLD b (TO h)
186 KCT16-040E (FOR OIL AIR USE)
224 NS-PT1/2
L-L
J-J DWG.NO. 0B5415A0034 15-A3
NO. PARTS-NO. PARTS-NAME MAKER Q'TY RANK REMARKS
1 0B541500313 TURRET 1
2 0B541500620 TURRET -
3 A06CB160800 SKT. HD. CAP SCR. GOSHO SS. 8 M16X080
4 H35GS000340 PLUG GOSHO SS. 8 GM-PT1
5 H35GS000070 PLUG GOSHO SS. 2 GM-PT3/8
6 H35GS000050 PLUG GOSHO SS. 77 GM-PT1/8
10 2B541500392 CAP 1
11 2B541500631 CAP -
12 A06CB120250 SKT. HD. CAP SCR. GOSHO SS. 4 M12X025
16 4B541500640 PANEL 1
17 A26A06X0100 ROUND HD CAP SCR 24 M6X10
18 2B541500401 PANEL 1
19 A26F03X0060 BUTTON.HD.CAP.SC GOSHO SS. 3 M3X6
22 2B541500290 RING 1
23 3B541500300 PACKING 1
24 A06CB060100 SKT. HD. CAP SCR. GOSHO SS. 24 M06X010
27 2B541500371 RING 1
29 A26A08X0160 ROUND HD CAP SCR 4 M8X16
30 J2702X14500 RUBBER ROPE 1 A
31 43781704851 WIPER 1 C
33 4B541500610 COVER 1
34 A06CB060100 SKT. HD. CAP SCR. GOSHO SS. 2 M06X010
36 A06CB160450 SKT. HD. CAP SCR. GOSHO SS. 6 M16X045
37 H35GS000060 PLUG GOSHO SS. 8 GM-PT1/4
38 0B541500721 HOUSING 1
39 J2600G16000 O RING 1 B G-160
40 J2600P16000 O RING 1 B P-160
41 J04SH003950 PACKING SAKAGAMI 1 SKY-0185001N906
42 H35GS000050 PLUG GOSHO SS. 5 GM-PT1/8
43 J2600P01600 O RING 2 B P-16
44 J2600P02000 O RING 4 B P-20
47 1B541500152 INDEX COUPLING(A) 1 m=3,z=144
48 3B541500270 BUSH 1 φ270Xφ265X30L
52 1B541500141 INDEX COUPLING(B) 1
53 A06CB160600 SKT. HD. CAP SCR. GOSHO SS. 12 M16X060
54 A11F10X0400 TAPER PIN-TAP.E 2 10X40
58 1B541500161 INDEX COUPLING(C) 1
59 J04SH002830 PACKING SAKAGAMI 1 SKY-250
62 A15D06X0120 HEX. SKT. SET. SCREW GOSHO SS. 1 M06X012 CUP POINT
63 2B541500180 HOUSING 1
64 E0006030ZZ0 BEARING N.S.K 1 6030ZZ
68 3B541500280 PLATE 1
69 A06CB080250 SKT. HD. CAP SCR. GOSHO SS. 4 M08X025
71 A15D12X0200 HEX. SKT. SET. SCREW GOSHO SS. 6 M12X020 CUP POINT
72 0B541500714 TURRET BASE 1
74 H35GS000070 PLUG GOSHO SS. 9 GM-PT3/8
75 H35GS000250 PLUG GOSHO SS. 1 GJ-PT1/2-14
76 H35GS000050 PLUG GOSHO SS. 5 GM-PT1/8
77 H35GS000060 PLUG GOSHO SS. 15 GM-PT1/4
79 4B541500700 SHAFT 1
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
25 X DRIVE 1 5B542500101 Fx φ36×L10 24m/min 0B5425A0011 -
25 : X DRIVE 1
3
B-B
60 59 72 73
7 9
A-A
A
3 80 79 78 76
B
+OT
20 55
A
19 25 40 38 44 46 39 65 27 1 27 65 61 66 67 68 74 75 71
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
30 Z DRIVE 1 5B543000101 Fz φ40×L12 24m/min 0B5430A0011 -
30 : Z DRIVE 1
4 5
52 25 41 24 22 1 19 60 59 44
51 C 60 59 9
-OT
1 2 11 12 8
A D
B
B
A D
8 35 56
C
27 21
6
70 71 72
46
D-D
A-A
B-B C-C
DWG.NO. 0B5430A0011 30-A1
NO. PARTS-NO. PARTS-NAME MAKER Q'TY RANK REMARKS
1 F09NP001180 BEARING NIHONSEIKO 5 D 30TAC62BDDGSUC9PN7B
2 12701100010 HOUSING 1
4 44340405290 PIN 1 φ12X30
5 A06CB120350 SKT. HD. CAP SCR. GOSHO SS. 4 M12X035
6 A11F08X0400 TAPER PIN 2 C 08X040
8 A31ZZ001280 NUT NIKKI 2 SFZ40 M30X1.5P
9 J01AE2369A0 OIL SEAL NOK 1 A TC 40X 58X 8 AE2369A
11 3B543000030 RETAINER 1
12 A06CB100450 SKT. HD. CAP SCR. GOSHO SS. 6 M10X045
19 3B543000021 HOUSING 1
21 A06CB120450 SKT. HD. CAP SCR. GOSHO SS. 4 M12X045
22 3B543000040 RETAINER 1
24 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 6 M08X016
25 2B543000010 HOUSING 1
27 A06CB120450 SKT. HD. CAP SCR. GOSHO SS. 4 M12X045
35 43413020241 COLLAR 1
41 L10TR001080 COUPLING TUBAKI 1 D ERC25-35CX25C-L90
44 5B548400101 BALL SCREW 1 D φ40XL12(1B5484A0011)
46 A06CB120350 SKT. HD. CAP SCR. GOSHO SS. 4 M12X035
51 A06CB120450 SKT. HD. CAP SCR. GOSHO SS. 4 M12X045
52 R12MA011520 SERVO MOTOR MITSUBISID (1) D HF-H354BS-A48
56 32511123872 LINER 1
59 45531100090 STOPPER 2
60 A06CB060160 SKT. HD. CAP SCR. GOSHO SS. 4 M06X016
70 H12LA003050 ADAPTER LUBE 1 106001
71 H12LA003070 SLEEVE LUBE 1 106254(CS-4)
72 H12LA003530 BUSH LUBE 1 B 106253(CB-4(8))
- PARTS-END
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
35 CARRIAGE 1 5B543500103 CARRIAGE 2-AXIS (FMC) 0B5435A0012 -
0B5435A0022 -
35 : CARRIAGE 1
65
35
66
18
39
40
21
36
37
24 38
25
34
19
42 43 11 12 13
A 20
1 6
22
7
23
8 55 56
70
71
72
73
60
61
30
31
49 51
29
14 15
143
113
125
112 112
125
108
148 108
89
90
112 125
91
97 112
92
99 E
D F 93
109
F
98 C
81
108
140
103 D 82 108
E
104 83
B
84
85
133 E-E
75
76
50
51
B
◎=5B54350020* ONLY
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
40 BED 5B544000104 BED (FMC) 0B5440A0013 -
40 : BED
20
84 83
21
25
82
26
84
27
85
91
13 92
16
89
90 91
A 91
12
15
11
0
1460
31 32 33 34 35
B
60
19
62
21
47 48 49
68
61
72
66
62
95 72
45
A
96 70
99 72
100
69
72
76
67
78 77 71 72
78 72 73
B
53 54 55 56
5 6 1
DWG.NO. 0B5440A0013 40-A1
NO. PARTS-NO. PARTS-NAME MAKER Q'TY RANK REMARKS
1 0B544000154 BED 1
5 41624047660 BOLT 10
6 31114000080 NUT 10
11 F28TM030531 LINEAR GUIDE I.K.O 1 MXDG55C2R1453T3P+MXD45C2R1470T3P
12 A06CB140450 SKT. HD. CAP SCR. GOSHO SS. 11 M14X045
13 A06CB120450 SKT. HD. CAP SCR. GOSHO SS. 14 M12X045
15 42750400240 CAP 11
16 42750400230 CAP 14
19 3B544000021 BLOCK 1
20 3B544000031 BLOCK 1
21 A06CB080250 SKT. HD. CAP SCR. GOSHO SS. 25 M08X025
25 4B544000041 DOG 1 C
26 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 2 M08X016
27 A41JJ00M080 WASHER ISHIHARA 2 M08
31 43470164053 PIN 1
32 4B544000170 BLOCK 1
33 A06CB080450 SKT. HD. CAP SCR. GOSHO SS. 2 M08X045
34 A06CB080350 SKT. HD. CAP SCR. GOSHO SS. 2 M08X035
35 A06CB120450 SKT. HD. CAP SCR. GOSHO SS. 1 M12X045
47 3B544000180 COVER 1
48 3B544000190 PACKING 1
49 A06CB120200 SKT. HD. CAP SCR. GOSHO SS. 11 M12X020
53 3B544000161 BRACKET 1
54 A06CB120250 SKT. HD. CAP SCR. GOSHO SS. 5 M12X025
55 A17HF160800 HEX. HD. CAP SCR. JIS 2 M16X80
56 A40JJ00M160 HEX NUT ISHIHARA 2 M16
60 3B544000231 DUCT 1 C
61 2B544000201 DUCT 1
62 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 8 M08X016
66 3B544000212 DUCT 1
67 3B545200210 COVER 1 C
68 3B544000220 DUCT 1
69 3B544000300 COVER 1
70 4B544000320 BRACKET 1
71 3B544000350 DUCT 1
72 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 12 M08X016
73 A41JJ00M080 WASHER ISHIHARA 2 M08
76 3B544000240 DUCT 1
77 4B544000250 DUCT 1
78 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 5 M08X016
82 3B544000330 DUCT 1
83 4B544000340 BRACKET 1
84 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 3 M08X016
85 A41JJ00M080 WASHER ISHIHARA 2 M08
89 3B544000270 DUCT 1
90 3B544000281 DUCT 1
91 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 6 M08X016
92 3B544000370 COVER 1
95 2B544000290 DUCT 1
96 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 3 M08X016
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
45 WAY COVER 5B544500100 X-AXIS WAY COVER 0B5445A0030 -
45 : WAY COVER
B C
A
B
A A-A
DWG.NO. 0B5445A0030 45-A3
NO. PARTS-NO. PARTS-NAME MAKER Q'TY RANK REMARKS
1 Z33ZZ008120 COVER NIPPONJABA 1 J-081-0174
2 A41JJ00M060 WASHER ISHIHARA 16 M06
3 A06CB060200 SKT. HD. CAP SCR. GOSHO SS. 16 M06X020
11 1B544500620 COVER -
12 1B544500300 COVER -
13 1B544500310 COVER -
14 1B544500631 COVER -
15 3B544500330 COVER -
16 3B544500650 COVER -
17 3B544500660 COVER -
18 3B544500670 COVER -
19 A26F08X0160 HEX. SKT. SCREW GOSHO SS. - M8X16
20 A41JJ00M080 WASHER ISHIHARA - M08
21 Z21TU000240 RUBBER TAKIGEN - C-30-NG-79-H
22 A06CB060100 SKT. HD. CAP SCR. GOSHO SS. - M06X010
23 A41JJ00M060 WASHER ISHIHARA - M06
26 3B544500370 SHAFT -
27 3B544500541 SHAFT -
28 4B544500380 WASHER -
29 4B544500390 WASHER -
30 A24FP000660 U NUT FUJI SEIMITSU - M8
36 Z34TU000520 CUSHION TAKIGEN - C-30-FRB-23
37 A06CB040250 SKT. HD. CAP SCR. GOSHO SS. - M04X025
38 A24FP000430 U NUT FUJI SEIMITSU - M4
41 4B544500470 WIPER -
42 4B544500480 WIPER -
43 4B544500490 WIPER -
44 4B544500500 WIPER -
45 4B544500510 WIPER -
46 4B544500520 WIPER -
47 4B544500530 WIPER -
48 4B544500400 WIPER -
49 4B544500410 WIPER -
50 4B544500420 WIPER -
51 4B544500430 WIPER -
52 4B544500440 WIPER -
53 4B544500450 WIPER -
54 4B544500460 WIPER -
57 4B544500550 WIPER -
58 4B544500560 WIPER -
59 4B544500570 WIPER -
60 4B544500580 WIPER -
61 4B544500590 WIPER -
62 4B544500600 WIPER -
63 4B544500610 WIPER -
65 A26B03X0080 HEX FLAT CAP SCR - M3X8
71 4B544700880 PLATE -
72 4B544700900 PLATE -
73 4B544700870 WIPER -
74 4B544700890 WIPER -
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
46 SUB COVER 5B544600500 BRAKER BOX (ALL) 0B5446A0021 -
46 : SUB COVER
18 25
YME
76
16
17
B
B
2 JPN,YMC
21 8
8
12
6
5 22
11
7
7
30 31
3
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
47 COVER 5B544700104 EXTERIOR SHEET METAL 0B5447A0013 -
0B5447A0023 -
0B5447A0033 -
47 : COVER
215 216 217
223
207
486
224 126
208
487
225 127
128
194 480
145
195 111 482
227 131
112 483
228 133
229 198
122 136 479
123 137
202 379
141
211 203 B B 481
143
212 204 377
A 286
263 264 265
151 152 153 285 292 293 294 249
284
E F 250
254
163 314 N N 279 255
439 302
164 315 256
303
441
298 310 306
A 300
167
259
168
411
260
412
R R
413
FL
342
318 471
M 186 472
319
187
351
182
H H 352
183
M 353
176 470
177
L 472 366
367
368
175
J
178
523 179
524
525 180
526
450
451
K 296 296 296
453 387
435
465 466 467
455
382 436
456
383
R-R
386
J
L
M-M DWG.NO. 0B5447A0023 47-A2
94 96 1 2
95 3 3 71 73 77
48 49 52 53 54
219
220
T S 72
73
431 520
9 11 6 7
521
S
10
11
16 Q-Q 83
429 17
84
80
P P 81
79
396
Q Q
334 90
335 91
399
280 281
336 401
43
45
P-P
501 502 503 529 504 505 506 507 508 509 510 552 494 495 496 497
T DWG.NO. 0B5447A0033 47-A3
NO. PARTS-NO. PARTS-NAME MAKER Q'TY RANK REMARKS
1 3B544700080 BRACKET 1
2 3B544700090 BRACKET 1
3 A06CB060100 SKT. HD. CAP SCR. GOSHO SS. 6 M06X010
4 3B544703930 BRACKET -
5 1B544703910 COVER -
6 1B544701860 COVER 1
7 A26G06X0100 HEX. SKT. SCREW GOSHO SS. 12 M6X10
9 2B544701302 COVER 1
10 2B544701292 COVER 1
11 A26G06X0100 HEX. SKT. SCREW GOSHO SS. 14 M6X10
12 2B544703920 COVER -
15 2B544702001 FRAME 1
16 1B544701871 FRAME 1
17 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 8 M08X016
21 3B544701880 COVER 1
22 A26F06X0120 HEX. SKT. SCREW GOSHO SS. 6 M6X12
25 3B544701890 COVER 1
26 A26F06X0120 HEX. SKT. SCREW GOSHO SS. 6 M6X12
29 2B544701900 COVER 1
30 A26F06X0120 HEX. SKT. SCREW GOSHO SS. 10 M6X12
34 3B544700160 BRACKET 1
35 A26F06X0120 HEX. SKT. SCREW GOSHO SS. 3 M6X12
38 1B544701942 COVER 1
39 A26F06X0120 HEX. SKT. SCREW GOSHO SS. 8 M6X12
40 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 5 M08X016
42 3B544704620 COVER -
43 3B544701951 COVER 1
44 3B544701961 COVER -
45 A26F06X0120 HEX. SKT. SCREW GOSHO SS. 10 M6X12
46 3B544702930 BRACKET 1
48 2B544701910 COVER 1
49 A26F06X0120 HEX. SKT. SCREW GOSHO SS. 9 M6X12
50 2B544703940 COVER -
52 3B544700210 PLATE 1
53 2B544700200 WIPER 1
54 A06CB050160 SKT. HD. CAP SCR. GOSHO SS. 25 M05X016
55 3B544703950 PLATE -
56 2B544703960 WIPER -
60 3B544704850 BRACKET -
61 A06CB060100 SKT. HD. CAP SCR. GOSHO SS. - M06X010
71 3B544703020 BRACKET 1
72 A06CB080100 SKT. HD. CAP SCR. GOSHO SS. 2 M08X010
73 A41JJ00M080 WASHER ISHIHARA 4 M08
77 A06CB080160 SKT. HD. CAP SCR. GOSHO SS. 2 M08X016
79 4B544701372 BRACKET 5
80 A06CB060100 SKT. HD. CAP SCR. GOSHO SS. 10 M06X010
81 A41JJ00M060 WASHER ISHIHARA 10 M06
83 F24TM000180 CAM FOLLOWER IKO 5 CF12VBUU-U
84 A40JJ00M120 HEX NUT ISHIHARA 5 M12
86 2B544700241 COVER 1
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
51 SUB WIRING 5B545100101 HYD. CHUCK VALVE (YME/YMC) 0B5451A0021 -
51 : SUB WIRING
39
34
JPN
31
32
ENG 24
36
38
23
2 11
3 13
22
41
55 14
37 21
33
20
25
10
65
25 65 19
JPN
31
34
52 32
ENG
38 24
11
45
37
23
46
39
22
33
59 25
21
10
65
25 65
20
9
19
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
52 WIRING 5B545200502 MTN-900 PIPING・WIRING, 2-AXIS(YME/YMC) 0B5452A0052 -
0B5452A0062 -
52 : WIRING
COVER COOLANT1
168
SHOWER COOLANT
170
COVER COOLANT2
145
TS0806BX00300 TS0604BX06000 21
12 13 14
19 24 63 KOD
KMZ-110-M01-C
64
CL4 TARRET COOLANT
TURRET COOLANT
H85M1245000 154 65
KQR06-08 SY-5 20A 150メッシュ
220
OIL PRESSURE(P)
43
25
44 66 GM-PT1/2
OIL PRESSURE(T) 45
46
SEATING AIR(OP)
OIL/AIR
95 H85M1220000
LUBRICATION OIL
E B 51
52 G G 87 8021RG06
H85M0950000
D D 96
206254
(CS-6) Dia.06X09000
CYLINDER DRAIN
1 2 29 30 7 8 9 55 56 34 35 36 37 38 39
AMZ-100SL 206252 206271 66 GM-PT1/2
AFV-321W G36-10 G36-10-01 GM-PT1/4
-18LP (CB-6) (TI-6)
-01-X30 (JPN)
(YME/YMC)
A TS32X1600
144
87 8021RG06
OIL PRESSURE(T)
215
F OIL PRESSURE(P) 214
139 213
H85M0932000 NS-PT3/8
COOLANT
179 207
201 8021RG06 Dia.08X00200
RN1-3/8X1/8 F 177 206
202 176-110-100-N1 KCT08-020E
TEF-PT3/8
138 176 205
203 H85M1217000
8021RG06
121 175 202 TEF-PT3/8
205 8021RG08
106 DT-04-10X-B(Rc1/2)
G-G 125
SCS-PT1
D-D
107 126
8021RG08
108
114 H85M0940000
109
8021RG06
110
70 OPG-DU-R1/4 39X16M/Psi (YME/YMC)
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
52 WIRING 5B545231400 SPINDLE MOTOR LOWER DRAIN PIPING 2B5452A3020 -
52 : WIRING
NO. PARTS-NO. PARTS-NAME MAKER Q'TY RANK REMARKS
1 H23NN003420 NIPPLE NTN 1 NS-PT3/8X1/8
2 H23NN001580 TEE NTN 2 TEF-PT3/8
3 H23NN001400 ELBOW NTN 1 STE-PT3/8
5 H23NN000700 BUSHING NTN 2 BUT-3/8X1/4
6 H29JN002020 PIPE FITTING IHARA SCIE 2 KCT08-020E
7 H7000080020 PIPE JIS 2 Dia.08X00200
9 H25UY001580 NIPPLE SUGITA VALVE 2 H-15
10 H50ZZ006220 BAND 2 OO
11 H87TS122000 HOSE 1
13 H23NN000920 NIPPLE NTN 1 NS-PT3/8
14 H23NN000720 BUSHING NTN 1 BUT-1/2X3/8
15 H23NN000890 BUSHING NTN 1 BUT-1X1/2
16 H23NN002900 TEE NTN 1 TEF-PT1
19 43477595810 ADAPTER 1
- PARTS-END
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
57 SUB TERMINAL BOX 5B545700200 3""SIGNAL TOWER 0B5457A0020 -
A 10
11
8 3
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
58 TERMINAL BOX 5B545800200 FIXATION TERMINAL BOX (FL1625mm) 0B5458A0020 -
58 : TERMINAL BOX
8
44 45
6 7
A B
39
36 37
C-C 46
47
24 C C
D D
B
49 54 47
A
A-A
12 11 2
22 23
58 59
56 48
D-D
57
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
66 ACCESSORY 5B546600302 STANDARD ACCESSORIES 2-AXIS TYPE 0B5466A0022 -
66 : ACCESSORY
19
76
5 1
W W W 63 DNJ-C-CM
45 46 47 48 49 45 46 47 6 64 8FQC02HS00
65 DNJ-C-5
60
11 12 13 14 16 15 72 73 74
27 86
28 W
23
29 85
W 30 25
33 34 35 39 51 53 54 55 56 68
W W
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
70 MOTOR&PUMP 5B547000102 COOLANT PUMP W/O OPTION COOLANT 1.04kW+1.21kW (STD) 0B5470A0021 -
70 : MOTOR&PUMP
1 3 19 18 2 3
45 49 53 41 25
7 9
27
25
53
58
50 26
25
55
24
58
23
14 22
27
21
A
25
58
38 6
15
37 26 25 24 23 22 21 20
LIST-G-N: GB54070A003 COOLANT PUMP W/O OPTION COOLANT 1.04kW+1.21kW (STD) UNIT: 70A
HB54LD0024Z
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
75 CHUCK 5B547501303 NV-21C1515+Y2035RE47 W/SW 0B5475A0134 -
75 : CHUCK
50
A-A
70 69
53 57 73 74 75
68
11 3 40 43 44 38 63 61 60 64 65
A A 29
25 28
26
5B547501303 ONLY
49
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
91 TOOL EYE 5B549100103 W/ TOOL EYE 0B5491A0022 -
91 : TOOL EYE
115 114 111
99 100 98 139 137 138 140
116 66
109 46 150
F
38
D E
148
68 C EC 73
D F
7
141
104 106 71 72
6
A-A
74
W
8 9 41 40
F-F
W
57
144 146 145 149 29 30
143 28 56
AIR KIT
27 58
W 63 65 64
129
36 34 35
S-48 59
26
D-D 93
133 134
151 92
25
85
W
80
126 20 21 22 W
45 94
79 84
86
152
127
121
A A 51 50 52
158 E-E
B B 122
14
159 120
12
W
153
87 88
13
C-C
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
92 CHIP CONVEYOR 5B549200501 HINGE CHIP CONVEYOR MT-10 0B5492A0031 -
92 : CHIP CONVEYOR
35 88 89 31 60 59 113 111 49
50
B B
16
C C
87 89 100 101 41
74 75 54 55
# CHIP CONVEYOR
105 MT10
# 106
8 7 6 5 64 66 67 68 70
E 1 18 15
95 96 86 89 95
A
12
34 27
11
D
22
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
ACD ACD 1B54ACD0010 AIR CIRCUIT DIAGRAM 2-AXIS TURRET 1B54ACD0010 -
ACD : ACD
HB54LD0024Z
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
CCD CCD 1B54CCD0020 COOLANT CIRCUIT DIAGRAM 1B54CCD0020 -
CCD : CCD
HB54LD0024Z
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
CCD CCD 1B54CCD0010 TURNING SPINDLE COOLANT CIRCUIT DIAGRAM 1B54CCD0010 -
CCD : CCD
HB54LD0024Z
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
HCD HCD 1B54HCD0010 HYDRAULIC CIRCUIT DIAGRAM, STD 1B54HCD0010 -
HCD : HCD
HB54LD0024Z
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
LCD LCD 1B54LCD0012 LUBRICATION CIRCUIT DIAGRAM 2-AXIS TURRET 1B54LCD0012 -
LCD : LCD
G30ZZ003340
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
UP UNIT PURCHASED PARTS G30ZZ003340 LINE FILTER G30ZZ003340 -
CONTENTS
UNIT UNIT NAME UNIT-NO. SPECIFICATIONS DWG.NO. REMARKS
UP UNIT PURCHASED PARTS L02TR029881 CHIP CONVEYOR(TSUBAKIMOTO)MT10 D60W0450ST-DN L02TR029881 -