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IET Power Electronics

Patent Article

Configurations of DC–DC converters of one ISSN 1755-4535


Received on 25th October 2019
Revised 12th February 2020
input and multiple outputs without Accepted on 16th March 2020
E-First on 22nd April 2020
transformer doi: 10.1049/iet-pel.2019.1251
www.ietdl.org

Eladio Durán1 , Salvador P. Litrán2, María Bella Ferrera2


1Dpto.de Ing. Electrónica, de Sist. Infor. y Aut. University of Huelva, Spain
2Dpto.de Ingeniería Eléctrica y Térmica, de Diseño y Proyectos, University of Huelva, Spain
E-mail: aranda@uhu.es

Abstract: This study describes the methodology and the basic procedure developed by the patent entitled New Configurations
of DC -DC Converters of One Input and Multiple Outputs without Transformer and Power Converter that Apply Them. The
invention is related with new configurations of DC -DC converters of single input and multiple outputs (SIMO), without a
transformer, with a single power switch, and therefore a single control circuit, which results in a smaller size, lower weight and
simplicity compared to other known SIMO DC–DC configurations. In a novel form, it comprises at least two converters which
share the DC source, an inductor and the power switch. This is obtained by the combination of basic converters: step-down
(buck), step-up (boost) and step-down/step-up (buck–boost) as ?uk converter, SEPIC (single ended primary inductance
converter), Zeta, CSC (canonical switching cell) and buck -boost single-inductor. A generalisation of the methodology developed
in this invention allows to obtain modular converters with 2N, 3N, 4N and 6N outputs and single input, from N converter
modules. The paper also relates to a power converter, comprising N (greater than or equal to 2) DC converters connected in
parallel, whose control signals have a phase shifting of 2π/N radians.

1 Introduction possible efficiency. DC–DC converters can be configured in


isolated and non-isolated versions to realise voltage or current step-
The interest in DC–DC switching converters is mainly based on the down (buck), step-up (boost) or both step-down/step-up (buck–
innumerable applications where they are used. The importance of boost). Depending on the number of inputs and outputs, multi-port
DC–DC switching converters and its applications have caused that DC–DC converters can be classified in SISO (single-input single-
all manufacturers currently develop an integrated power solution. output) [3], MIMO (multiple-input multiple-output) [4, 5], MISO
Depending on integration level, it can give rise to controllers (multiple-input single-output) [6, 7] and SIMO (single-input
PWM, switching regulators or power modules, in non-isolated and multiple-output) [8, 9]. DC–DC SIMO configurations are widely
isolated versions for a wide range of voltages, currents and powers. used in applications where several output voltages with different
This has caused the global market for DC–DC converter growth magnitude, different conversion relation and different polarities are
5.7% in 2018 compared to 3% growth between 2016 and 2017 [1]. required. Traditionally, this can be done with several switchers or
This growth is mainly due to four sectors of the electronic industry: linear regulators (one per output), powered by the same source; or
with a transformer with several windings like Flyback, Forward,
• Mobile Phone Industry: Due to the huge increase in the use of Push–Pull, Half-Bridge and Full-Bridge (H-Bridge) converters; and
the mobile phone and battery management systems. It was non-isolated DC–DC converters as integrated dual-output
recently reported that it has doubled since 2015. It is estimated converters, integrated multiple-output converters, and single-input
that ∼1.5 billion smartphones will be manufactured in the multiple-output (SIMO) converters [10–12].
coming years. In this sense, this work describes the methodology and the basic
• Internet of Things (IoT): Where the demand for smart devices procedure developed by the patent entitled New Configurations of
and wireless sensors that mainly operate in a sleep mode, and DC–DC Converters of One Input and Multiple Outputs without
where DC–DC converters help to extend battery life, it will Transformer and Power Converter that Apply Them [13]. The
cause more than 20 billion new IoT devices to be deployed in proposed methodology allows the derivation of DC–DC SIMO
2020, which will mean 100% growth in the number of these converters without transformer by the combination of basic SISO
devices in the next years to come. DC–DC converters: step-down (buck), step-up (boost) and step-
• The Automotive Industry of Hybrid and fully Electric Vehicles down/step-up (buck–boost) as Ćuk converter, SEPIC (single ended
(HEV/EV): Which has grown significantly. These advances have primary inductance converter), Zeta, CSC (canonical switching
also been extended to vehicles with combustion engines, in the cell) and buck–boost single-inductor. A generalisation of the
form of advanced driver assistance systems, which allows a methodology developed in this invention also allows to obtain
more intelligent, comfortable and safe driving, with a higher modular converters with 2N, 3N, 4N and 6N outputs and single
automotive safety integrity level. input, from N converter modules. To satisfy the high current
• The Lighting Sector: Through technology light-emitting diode requirements in higher power applications, the multiphase
(LED) and organic LED, which have provided more reliable and configuration with proposed SIMO converters can be employed to
efficient light sources. Being the LED lighting market one of the realise the interleaved DC–DC converters, operating from the same
applications that has experienced the greatest growth. LED input with the same output voltage. The generalised configurations
lighting sector will help drive the power supply market to an with M phases allow to rise the power level, to minimise the
expected value of $30.9 billion by 2021 [2]. current ripple, and to improve the transient response.
The paper is organised as follows: in Section 2, an overview of
A DC–DC power converter is similar to a transformer in the AC– the technical aspects of the existing SIMO patents is realised, 20
AC system. Its main objective is to transfer electrical power, in the patents have been consulted from the repositories for the patent
form of direct current, with the lowest losses, and with the highest documents, the European Patent Office [14], the United States

IET Power Electron., 2020, Vol. 13 Iss. 12, pp. 2658-2670 2658
© The Institution of Engineering and Technology 2020
Patent and Trademark Office [15] and the Japan Patent Office converter with a single inductor and with buck–boost capacity. The
(JPO) [16]. In Section 3, the proposed methodology and the work output voltage is regulated and bipolar which allows to feed a
developed in the patent is explained; in Section 4, the results are positive load and a negative load. The DC current through the
discussed by simulation and some experimental prototypes based inductor is controlled by means of a five-switch bridge. The
on the proposed methodology are presented. Finally, some controller will direct the current through the inductor to the
conclusions are given in Section 5. appropriate outputs or ground, it is necessary to maintain the
regulation. Pat. No. US20110043181A1 Jing and Mok [28]
2 Overview SIMO DC–DC converters inventions describe a regulator having a voltage source, several switching
devices, an inductor and a controller. The controller coordinates the
Traditionally SIMO DC–DC converters have been implemented trigger of the switches so that it periodically and sequentially
with galvanic isolation, by means a transformer with several switches to the inductor to generate several regulated output
windings, either with a power switch or several power switches. voltages. In Pat. No. US20100194359A1 Notman [29] proposed a
Meanwhile, multiple-output combined converter with a single DC–DC converter which allows several voltage outputs with
switch is a very cost-effective solution. They can be used in different levels to be obtained from a single input source. The
countless applications of electrical power supplies. Given its converter uses a single inductor and an arrangement of six switches
applications, in recent years different techniques have been that allow the input voltage to be connected through the inductor in
developed for multiple DC outputs and different voltage levels. both the forward and reverse directions. In general, these circuits
These applications are related to telecommunications, have a high interest for designers as they are small. In addition,
microelectronics, lighting (including electronic ballasts and LED), with a single inductor it is possible to generate multiple DC output
power supplies and hybrid/electric vehicles (HEV/EV), and also voltages. The minimisation of the number of inductors is always
other like renewable applications where DC–DC multi-output interesting since these cannot be included in the integrated circuits
converters are needed; such as solar multilevel DC–AC converter, and must be added as external components to the chip, with the
multiple-outputs maximum power point tracking single-switch, consequent increase in the volume of the circuit, the increase in the
integrated wind/PV hybrid systems, as well as power factor cost of the packaging and its greater complexity in the connection
correction with multiple-outputs [8–12]. In this way, different of the inductor. In Pat. No. US20100283322A1 [30] a method is
embodiments and claims have been made in the form of patents, provided for supplying power to multiple output channels. Each
for SIMO DC–DC converters with a transformer. Pat. No. channel control signal is associated with one of the output channels
US5815380 Mader et al. [17] relate a system with a transformer and a controllable switch. Different embodiments and alternatives
that has multiple secondary windings. A controlled switch is are claimed based on Boost and flyback configurations. Pat. No.
connected in series with the primary winding. It provides multiple EP2262086B1 Darraba and Fouilleul [31] relate to a DC–DC
regulated output voltages. Pat. No. US4593346A Nooijen and converter that serves as a power source for a safety device for use
Bergmans [18] describe a power circuit with a transformer. The in vehicles. The converter has an input stage to which the voltage
circuit converts a DC input into two voltage outputs of the DC source is connected. A first stage output with a switched converter
type. Pat. No. US5663874A Dahlinger and Farnsworth [19] relate a is configured to provide the first output voltage. A second output
DC–DC flyback converter with multiple outputs. For its operation, stage with switched converter is configured to generate a second
synchronous rectification system with control on constant time and output voltage. In Pat. No. US8674669B2 Chen [32] proposed a
current mode is included. Pat. No. US5815380 Ćuk and Zhang [20] single inductor in a multiple output DC–DC converter with several
describe a switching converter with one input and multiple outputs. outputs and coupled inductors to the common node. It is based on
The proposed system has an isolation transformer and has a control half-bridge structures. The main advantage is the good regulation
circuit which acts on the primary of the transformer that allows the of the outputs due to coupling between inductors. In Pat. No.
regulation of the output voltage due to changes in the input voltage US20100002473A1 Williams [33] proposed several dual outputs
and against changes in the load current. With the control strategy with several controllable switches. In Pat. No. WO2014152967A3
used, the converter always works in continuous conduction mode Calhoun and Shrivastava [34] disclosed an apparatus which
(CCM). In Pat. No. US6069804A Ingman et al. [21] proposed a includes a DC–DC converter circuit with single-inductor and
multiple output multi-directional power converter it has an input multiple-output, having a set of output nodes. Additionally, each
bi-directional switch with transformer (coupled inductor). output node is uniquely associated with a supply voltage rail from
Also, some configurations SIMO DC–DC converters without a the set of supply voltage rails. In Pat. No. US20150311791A1 [35]
transformer, with one or several inductors and several controllable a single inductor multiple output DC–DC converter is provided. It
switches have been patented. Pat. No. US5412308A Brown [22] establishes a DC voltage in a first node and a DC voltage in a
describes a system and a procedure which allows two regulated second node. It has two switches and one inductor. The first switch
voltage outputs to be obtained from an input voltage source. The is connected between the inductor and the first node and will be
described apparatus is characterised by its high efficiency. The activated when the voltage at the first node is below the DC
input voltage may vary over a wide range. In Pat. No. voltage set for it. The second switch is connected between the
US6075295A Li [23] proposed a power converter with one input inductor and the second node. This switch will be activated when
and two or more output voltages. The converter has only one the voltage in the second node is below its reference voltage. In
inductor. Each output includes a switch that controls the energy Pat. No. EP2509202B1 Broeke [36] claimed a multiple output
delivered to an output capacitor. Pat. No. US7256568B2 Lam et al. switching circuit comprising several stages in cascaded; where the
[24] relate an SIMO DC–DC switching converter which power switches are operable to transfer power from its input to its
multiplexes different input power sources and provides multiple output. The switching circuit is a boost converter, a buck converter
regulated output voltages. The system includes a single inductor. or a flyback converter.
Multiplexing is achieved with the switching devices of the All patents analysed between 1971 and 2017 contemplate in
converter, which eliminates the need for a power multiplexer. The their invention the use of several power switches and/or a
output voltages obtained can be used to power different electronic transformer to obtain various output voltages from a single input. A
equipment and at the same time, it can be used to charge batteries. large number of published patents is an indication of the
Pat. No. US20080231115A1 Cho and Le [25] present a converter importance of SIMO DC–DC converters.
with a single inductor that allows the distribution of energy from
one source to more than one output. The system includes an
inductor for power storage, a load switch connected in series with
3 Patented configuration description
the inductor and N output switches, one for each available output. Traditional structures of non-isolated converters are usually single-
In Pat. No. US20090039711A1 Williams [26] proposed a two- input and single-output systems (SISO). Within these structures,
output dual polarity inductive boost converter which includes an there are single-inductor topologies such as buck converter, boost,
inductor and four controllable switches. Pat. No. CSC (canonical switching cell) and buck–boost. Other
US20100039080A1 Schoenbauer and Martin-Lopez [27] relate a configurations of the SISO type have also been described, which

IET Power Electron., 2020, Vol. 13 Iss. 12, pp. 2658-2670 2659
© The Institution of Engineering and Technology 2020
Fig. 1  Multiple-output-type converter combinations
(a) n-output-type Buck converter combination, (b) n-output-type Boost converter combination, (c) n-output-type Buck/Boost converter combination, (d) n-output-type Ćuk converter
combination

have two inductors, such as the Ćuk converter, the SEPIC (single connected to the reference node. In this configuration, the common
ended primary inductor converter) and the Zeta converter. node is located between the inductor and the switch. The capacitors
From these traditional structures of the SISO type, it is possible of each of the outputs (C1 … Cn) are connected from this common
to obtain other topologies that have an SIMO. Thus, each converter connection node.
has a front part in which a common node can be defined from Fig. 2a shows a topology based on a CSC converter with n-
which N outputs [37] can be connected. The application of this output. It is a step-down/step-up converter in which the input
simple technique can lead to seven SIMO configurations, as shown shared by each output is formed by the power switch (S) and the
in Figs. 1 and 2. inductor (L1). The common connection node to all outputs is
An n-output SIMO converter is obtained from an SISO step- located between the switch (S) and the input voltage source (Vg).
down type as it is shown in Fig. 1a. This converter shares the same The capacitor of each output (C1 … Cn) is connected to the
input, which is composed of the power switch (S) and a diode (D).
common node. Each diode (D1 … Dn) is connected between the
he common connection node of each output is located in the
cathode of the diode. The n outputs can be connected to this node. capacitor and the connection point between the switch (S) and the
Each output will consist of an inductor, a capacitor to reduce the input inductor (L1).
ripple of the output voltage, and a load, in this case, represented by The converter is shown in Fig. 2b is based on a Zeta topology;
a resistor. therefore it is a step-down/step-up converter. Each output shares an
Fig. 1b shows an SIMO converter, step-up and n outputs, which input formed by the switch (S) and the inductor (L1). The common
is obtained from a basic configuration of a boost converter. In this connection node for each output is located between the inductor
case, the common input to each output is composed of an inductor and the switch. At that point, each of the capacitors (C1 … Cn) of
(L1) and a power switch (S) connected to the reference node. The each output is connected.
common connection node is located between the inductor and the Finally, Fig. 2c shows an SIMO topology based on an SEPIC
switch. The diode of each output (D1 … Dn) is connected to this type step-down/step-up converter with n-output. The common
node. The cathode of this diode and the circuit reference defines input to all outputs consists of the switch (S) and the inductor (L1).
each output, where it is connected to a capacitor, that acts as a filter The common connection node is located between the switch and
and the load. the inductor.
An n-output step-down/step-up converter obtained from a buck/ A characteristic common to all these converters shown in
boost type topology is presented in Fig. 1c. The common Figs. 1 and 2 is that all outputs are equal, which may reduce their
connection node for each output is defined between the switch (S) practical interest, though it can be interesting for some
and the inductor (L1), which is connected to the reference node. applications.
The cathode of the diodes of each output (D1 … Dn) are connected Each proposed converter can operate in CCM and in
to this node. discontinuous conduction mode (DCM). The conversion ratios for
Another SIMO converter of the step-down/step-up type is the each operating mode depending on the step-down or step-up
one shown in Fig. 1d. This converter is based on the Ćuk topology. converter are those included in Table 1.
The input consists of an inductor (L1) and a power switch (S)

2660 IET Power Electron., 2020, Vol. 13 Iss. 12, pp. 2658-2670
© The Institution of Engineering and Technology 2020
Fig. 2  Multiple-output-type converter combinations
(a) n-output-type CSC converter combination, (b) n-output-type Zeta converter combination, (c) n-output-type SEPIC converter combination

Table 1 Conversion relations for multiple-output-type converter combinations


CCM DCM
step-down converter V o1 = V o2 = ⋯ = V oN = V g D 2 ⋅ Vg
V o1 = V o2 = ⋯ = V oN =
V o1 8 ⋅ Leq .
Ig = D 1+ 1+
Req Req . ⋅ D2 ⋅ T s
4 ⋅ Vg
Ig = 2
8 ⋅ Leq .
Req . ⋅ 1 + 1 +
Req . ⋅ D2 ⋅ T s
step-up converter Vg Vg 2Req . ⋅ D2 ⋅ T s
V o1 = V o2 = ⋯ = V oN = V o1 = V o2 = ⋯ = V oN = 1+ 1+
1−D 2 Leq .
1 V o1 2
Ig = Vg 2Req . ⋅ D2 ⋅ T s
Req 1 − D Ig = 1+ 1+
4 ⋅ Req . Leq .
step-down/step-up converters D T S Req
V o1 = V o2 = ⋯ = V oN = V g V o1 = V o2 = ⋯ = V oN = V g D
1−D 2 Leq
V o1 D
Ig = V g D2 T S
Req 1 − D Ig =
2 Leq
1 1 1 1
With: = + +⋯+
Req . R1 R2 RN
For single inductor combination converters: Leq = L1
1 1 1 1
and: = + +⋯+
Leq . L1 L2 LN

Figs. 3 and 4 show some interesting configurations of two is possible to have outputs with different polarities and voltage
outputs that provide different voltages and/or different polarity. levels.
Topological analysis of each of the seven configurations shown in Fig. 3a shows a combination of a boost and a Ćuk converter.
Figs. 1 and 2, indicates that there are several of them that have an The resulting converter has two different voltage levels for a given
input with the same elements and with the common connection duty cycle. In addition, the output on the Ćuk side is inverted. The
node of each input located in the same place. This allows these conversion ratio is the one shown in Fig. 3a.
converters to be combined, using the common front, giving rise to Another combination is shown in Fig. 3b. This is the result of
new configurations of a single input and several outputs. combining a boost and an SEPIC converter. Two different voltage
In this way, eight configurations of the two outputs can be levels are available for each output. Their conversion ratio is
obtained. The advantage over those shown in Figs. 1 and 2 is that it shown in Fig. 3b.

IET Power Electron., 2020, Vol. 13 Iss. 12, pp. 2658-2670 2661
© The Institution of Engineering and Technology 2020
Fig. 3  Two-output-type converter combinations
(a) Boost-Ćuk converter combination, (b) Boost-SEPIC converter combination, (c) Buck/Boost-Zeta converter combination, (d) CSC-Boost converter combination

Fig. 4  Two-output-type converter combinations


(a) SEPIC-Ćuk converter combination, (b) CSC-Zeta converter combination, (c) CSC-Ćuk converter combination, (d) CSC-SEPIC converter combination

Fig. 3c shows a converter with one input and two outputs A converter formed by combining a SEPIC and a Ćuk converter
formed by the combination of a Buck–Boost and a Zeta converter. is shown in Fig. 4a. The two outputs have the same conversion
Both outputs have the same conversion ratio, however, the output ratio, however, the output polarity on the Ćuk side is inverted.
on the side of the Buck/Boost is inverted with respect to the input. The combination of a CSC and a Zeta converter is shown in
The combination of a CSC and a Boost converter gives rise to Fig. 4b. In this converter, the outputs have the same conversion
the converter shown in Fig. 3d. Each output has a different voltage ratio. At the CSC converter side, the output is inverted with respect
level. In addition, the voltage on the side of the CSC converter is to the input.
floating. Fig. 4c shows the result of combining a CSC converter and a
Ćuk converter. In this case, the two outputs have the same
2662 IET Power Electron., 2020, Vol. 13 Iss. 12, pp. 2658-2670
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Fig. 5  Two-output-type converter combinations for three loads
(a) Buck/Boost-Zeta converter combination, (b) Ćuk-Boost converter combination, (c) SEPIC-Ćuk converter combination, (d) CSC-Zeta converter combination

conversion ratio. As the most significant characteristics of this combination, different loads can be connected with different
converter, it should be noted that the output of the Ćuk side is conversion ratios, as it is shown in Fig. 8.
inverted and that the CSC side is floating. Fig. 9 shows a combined converter of six outputs and single
Finally, Fig. 4d shows the combination of a CSC converter and input, without a transformer and with only one power switch,
a SEPIC. The absolute values of the two output voltages have the obtained by applying the methodology developed in this invention.
same conversion ratio. A generalisation of the methodology developed in this
These two-output combined converters can feed several loads. invention also allows to obtain modular converters with 2N, 3N, 4N
In [38] a load bank is proposed following this methodology. In this and 6N outputs and single input, from N converter modules.
way, it is possible to have up to three different voltage levels. Fig. 5 In Fig. 10a a modular converter of 3N outputs and a single input
shows four combined converter topologies of interest when these is shown, without a transformer and with only one power switch. It
loads are connected. These combinations are: consists of N modules of three-output Zeta-Buck/Boost converter
combinations. On the other hand, Fig. 10b shows a modular
• Buck/Boost-Zeta converter combination, Fig. 5a. converter of 3N outputs and a single input, without a transformer
• Ćuk-Boost converter combination, Fig. 5b. and with only one power switch. It is constituted by N SEPIC-Ćuk-
• SEPIC-Ćuk converter combination, Fig. 5c. Boost converter combinations of three outputs.
• CSC-Zeta converter combination, Fig. 5d. From the analysis previously performed and shown in Figs. 1–
10, the combination of various DC–DC converters is based on their
Each figure shows the value of the output voltage in the third load, front-end. If two or more converters have identical front-ends, then
connected between the outputs of the combined converters. is possible their combination and rest of the converter parts are just
It is also possible to combine converters of three, four, five and combined to this front end to realise multiple-output converters.
six outputs, to obtain distributed voltages. Thus, the proposed The front-end structure consists of supply voltage, inductor, and a
methodology can be extended to converters with one input and single switch. This allows us to combine the front-end structure of
three outputs. Figs. 6 and 7 show five combinations with different one, two, three and up to six converters, to derive new
converters and their conversion ratios. Everyone has in common a configurations with multiple output. The other main advantages of
single power switch and they are non-isolated topologies. combining topologies are: (i) Simple structure since converters are
The proposed converters are as follows: designed with only one control power switch and allows to connect
multiple load, which simplifies the implementation of control
• SEPIC-Boost-Ćuk converter combination, Fig. 6a. strategies since it is not necessary synchronisation of various
• CSC-Buck/Boost-Zeta converter combination, Fig. 6b. switches. (ii) Single driver circuit and switch also simplifies the
control strategies for proposed converters. (iii) High efficiency and
• CSC-Boost-Zeta converter combination, Fig. 6c.
reduced size, since the high-frequency transformer is not required
• CSC-Boost-SEPIC converter combination, Fig. 6d. to design proposed converters.
• CSC-Ćuk-SEPIC converter combination, Fig. 7. For high power applications, the methodology developed is
extended to converters coupled in parallel operating in interleaved
Each of these converters can connect up to six loads with different mode. This technique provides advantages respect to the
voltage levels. Thus, for the SEPIC-Boost-Ćuk converter synchronous control (in phase, all the switches switch at the same
time) of converters in parallel: the input current to the converter

IET Power Electron., 2020, Vol. 13 Iss. 12, pp. 2658-2670 2663
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Fig. 6  Three-output-type converter combinations
(a) SEPIC-Boost-Ćuk converter combination, (b) CSC-Buck/Boost-Zeta converter combination, (c) CSC-Boost-Zeta converter combination, (d) CSC-Boost-SEPIC converter
combination

(the output of the DC generator), exhibits lower harmonic content,


a more damped ripple and lower electromagnetic interference. In
addition, greater power capacity is achieved without reducing
efficiency.
Fig. 11 shows four combined converters connected in parallel,
with the interleaved operation, three outputs and a single input,
derived from the methodology developed in this invention.

4 Results and discussion


All topologies presented in this work were simulated and some
experimental prototypes were developed. In this section, the results
of the two converter combination will be presented. They are a
SEPIC-Boost-Ćuk combination converter with six loads (Fig. 8)
and a four-phase interleaved SEPIC-Ćuk combination converter
(Fig. 11).
From Fig. 8, the performance of SEPIC-Boost-Ćuk combination
converter with six loads can be evaluated in terms of devices stress,
input ripple and size of magnetic components. Table 2 summarises
average inductor currents, average current across the
semiconductors, the voltage stress on semiconductors and the
average voltage across the link capacitors. These parameters allow
to establish the operating conditions and the size of the elements
Fig. 7  Three-output-type CSC-Ćuk-SEPIC converter combination
and devices that make up the combined converter.

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Fig. 8  Three-output-type converter combination with six loads

Fig. 10  Modular converters with N modules of three outputs


Fig. 9  Six-output-type converter combinations (a) N modules of Zeta-Buck/Boost converter combinations, (b) N modules of SEPIC-
Ćuk-Boost converter combinations
A generalisation of Table 2 also allows sizing modular
converters with N modules. Mainly, in this case, the variables the established currents are given by a sum of currents, due to the
affected by the modular connection refer to the current terms; not modular connection.
changing the voltage variables. Table 3 summarises the In the same way as in the design of an SISO converter, in the
performance of N modules of SEPIC-Boost-Ćuk combination design of SIMO converters, some basic rules must be taken into
converter with six loads in current terms. account. So, the value of the inductance L1 must be chosen in such
When the loads in the different modules are balanced, the a way that limit the ripple of the input current. Therefore, it must
established currents are equal to N times that required by a single be fulfilled
module. When the loads in the different modules are not balanced,

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Fig. 11  Four-phase interleaved SEPIC-Ćuk combination converter

Table 2 Performance of SEPIC-Boost-Ćuk combination converter with six loads (Fig. 8)


Average current across the semiconductors
V g ⋅ D2 1 1 1 4 2 1+D
IS, AVG = + + + +
1−D 2 R1 D ⋅ R2 R3 R1 − 3 D ⋅ R1 − 2
Vg ⋅ D 1 2 1+D
ID1, AVG = + +
1−D R1 R1 − 2 D ⋅ R1 − 3
Vg 1+D 1 1−D
ID2, AVG = + +
1−D R1 − 2 R2 R2 − 3
Vg ⋅ D 2 D−1 1
ID3, AVG = + +
1−D R1 − 3 D ⋅ R2 − 3 R3
average current across the inductors
V g ⋅ D2 1 1 1 1+D 2 4 1−D 2
IL1, AVG = + 2 + + 2 + + 2
1−D 2 R1 D R2 R3 D ⋅ R1 − 2 R1 − 3 D ⋅ R2 − 3
Vg ⋅ D 1 2 1+D
IL2, AVG = + +
1−D R1 R1 − 3 D ⋅ R1 − 2
Vg ⋅ D 1 2 D−1
IL3, AVG = + +
1−D R3 R1 − 3 D ⋅ R2 − 3
voltage stress on semiconductors
switch D1 D2 D3
Vg V g + V o1 V o2 V g + V o3
1−D
average voltage across the link capacitors
— VC1 VC2 —
— V g + V o1 Vg —

Vg 2Leq 2
Δi1 = D TS (1) > 1−D (2)
L1 RO T S

where Δi1 is the peak to peak value of the current through the For a step-up output the inequality will be
inductance L1.
The rest of the inductances can be calculated according to the 2 Leq 2
> D 1−D (3)
operating mode chosen for the converter: CCM or DCM. For CCM RO T S
operation and step-down/step-up output, the following inequality
must be satisfied: And for a step-down output

2666 IET Power Electron., 2020, Vol. 13 Iss. 12, pp. 2658-2670
© The Institution of Engineering and Technology 2020
2 Leq where RO1 is the equivalent load resistance from the Ćuk output,
> 1−D (4)
RO T S RO2 the equivalent load resistance from the Boost output and RO3
the equivalent load resistance from the SEPIC output.
where Leq is the equivalent inductance considering that all are in Respect to the capacitors C1 and C2, the resonance frequency
parallel as it is indicated in Table 1. RO is the minimum value of must be quite lower than the switching frequency. For it, the
equivalent resistance from the output terminals. resonance frequency is fixed in 1/100 times the switching
Cuk, SEPIC, Zeta and CSC converters have a link capacitor. Its frequency and (5) is applied, which resulted in a minimum capacity
value must be chosen so that the resonant frequency must be much of 40 µF. So, a capacity of 47 µF was chosen.
lower than the switching frequency. So, for the output kind SEPIC, The capacities of the output capacitors, CO1, CO2 and CO3 were
Cuk and Zeta the resonance frequency is given by of 470 µF. These values are chosen so that the output voltage
ripples are low.
1 In the simulations performed, the load resistors are
ωr2 = (5)
C1 L1 + L2
R1 = R2 = R3 = R1 − 2 = 47 Ω; R1 − 2 = 216Ω; R2 − 3 = ∞
For CSC converter it is
With these values the equivalent output resistors of each converter
1 are
ωr2 = (6)
C1L1
RO1 = 10.9 Ω; RO2 = 37.5 Ω; RO3 = 15.0 Ω
Finally, for the selection of the output filtering capacitor, the
maximum desired ripple of the converter output voltage must be This ensures that the converter works in CCM.
taken into account. Fig. 12 shows the output voltage waveform. With this converter
According to these basic considerations, a SEPIC-Boost-Ćuk it is possible to have up to six different output voltages. According
converter combination with six loads has been designed. Fig. 8 to the references of Fig. 8, they are
shows the scheme of this converter. The input voltage Vg is 48 V,
the duty cycle is 1/5 and the switching frequency is 25 kHz. In this V O1 = − 12 V; V O2 = 60 V; V O3 = 12 V
way, the output voltages are
V O1 − 2 = − 72 V; V O2 − 3 = 48 V; V O1 − 3 = 24 V
V O1 = − 12 V; V O2 = 60 V; V O3 = 12 V
In all output voltages, the ripple is below 0.1%.
The average values of the input and output currents are
The passive elements are chosen taking account the previous basic
considerations. The values obtained are shown in Table 4.
Ig = 2.5 A; IO1 = − 1.1 A; IO2 = 1.6 A; IO3 = 0.8 A
According to (1), the peak to peak value of the input current is
0.077 A. On the other hand, the converter works in CCM when (2)
is applied to the output of the SEPIC side and Ćuk side and when Fig. 13 shows the waveforms of each current. The input current, Ig,
(3) is applied to the output of the boost side. So, the next is continuous and has a ripple of about 3%. The output current at
inequalities must be fulfilled the Ćuk side, IO1, is continuous, however, the output current at the
Boost side, IO2, and SEPIC side, IO3, are discontinuous.
RO1 < 130 Ω; RO2 < 651 Ω; RO3 < 130 Ω An experimental prototype has been developed with the same
values of passive components used to the simulations. Fig. 14

Table 3 Performance of N modules SEPIC-Boost-Ćuk combination converter with six loads


Average current across the semiconductors for N modules
N
V g ⋅ D2 1 1 1 4 2 1+D
IS, AVG =
1−D 2
∑ + + + +
R1 − N D ⋅ R2 − N R3 − N R1 − 3N D ⋅ R1 − 2N
1
N
Vg ⋅ D 1 2 1+D
ID1 − N , AVG =
1−D ∑ + +
R1 − N R1 − 2N D ⋅ R1 − 3N
1
N
Vg 1+D 1 1−D
ID2 − N , AVG =
1−D ∑ R1 − 2N
+
R2 − N
+
R2 − 3N
1
N
Vg ⋅ D 2 D−1 1
ID3 − N , AVG =
1−D ∑ + +
R1 − 3N D ⋅ R2 − 3N R3 − N
1
average current across the inductors for N modules
V g ⋅ D2 N 1 1 1 1+D 2 4 1−D 2
IL1, AVG = 2∑ R + 2 +
R
+ 2 +
R
+ 2
1−D 1 1−N D R2 − N 3−N D ⋅ R1 − 2N 1 − 3N D ⋅ R2 − 3N
N
Vg ⋅ D 1 2 1+D
IL2 − N , AVG =
1−D ∑ + +
R1 − N R1 − 3N D ⋅ R1 − 2N
1
N
Vg ⋅ D 1 2 D−1
IL3 − N , AVG =
1−D ∑ + +
R3 − N R1 − 3N D ⋅ R2 − 3N
1
voltage stress on semiconductors for N modules
switch D1−N D2−N D3−N
Vg V g + V o1 − N V o2 − N V g + V o3 − N
1−D
average voltage across the link capacitors for N modules
— VC1−N VC2−N —
— V g + V o1 − N Vg —

IET Power Electron., 2020, Vol. 13 Iss. 12, pp. 2658-2670 2667
© The Institution of Engineering and Technology 2020
Table 4 Passive component values of SEPIC-Boost-Ćuk combination converter with six loads
Inductances, mH Capacitance, µF
L1 L2 L3 C1 C2 Co1 Co2 Co3
5 5 5 47 47 470 470 47

Fig. 12  Output voltage waveforms for SEPIC-Boost-Ćuk combination


converter

Fig. 15  Experimental result of SEPIC-Boost-Ćuk combination converter,


currents, Ig (Channel C1: 2.0 A/div, − 0.5 A offset), Io1 (Channel C2: 2.0 A/
div, − 6.1 A offset), Io2 (Channel C3: 2.0 A/div, − 3.9 A offset), Io3 (Channel
C4: 2.0 A/div, 5 A offset). Time 50 µs/div

Table 5 Passive component values of SEPIC-Ćuk


converter combination
Inductances, mH Capacitance, µF
L1 L2 L3 C1 C2 C
1 1 1 47 47 470

Fig. 13  Waveform of input and output currents for SEPIC-Boost-Ćuk


combination converter

Fig. 16  Trigger pulses, interleaved converter

converter. Four converters have been interleaved. The circuit


scheme is the one shown in Fig. 11. The converter has been
designed for a switching frequency of 25 kHz, an input voltage of
100 V and an output voltage of

Fig. 14  Experimental prototype of SEPIC-Boost-Ćuk combination V O+ = 200 V; V O− = − 200 V


converter
Which requires a duty cycle of two-third for CCM.
shows the experimental prototype designed of SEPIC-Boost-Ćuk Following the previous design rules, the values of the passive
converter combination. The experimental results are similar to components have been determined, resulting in those shown in
those of the simulation presented. Fig. 15 shows the waveforms of Table 5.
the input and output currents. The average values of the voltages The load is composed of three resistance with the following
are: Vg = 48 V, VO1 = 12.0 V, VO2 = 59.7 V, VO3 = 11.8 V, VO1−2 = – values:
47.7 V, VO2–3 = 71.5 V, VO1–3 = 23.8 V. For the currents their
average values are: Ig = 2.5 A, IO1 = −1.0 A, IO2 = 1.6 A, IO3 = 0.74 R1 = R2 = 80 Ω; R3 = ∞
A.
On the other hand, an interleaved converter has been simulated Fig. 16 shows the trigger pulses for each of the interleaved
and designed. This is based on a SEPIC-Ćuk combination converters. Each pulse has a phase shift of one-fourth period

2668 IET Power Electron., 2020, Vol. 13 Iss. 12, pp. 2658-2670
© The Institution of Engineering and Technology 2020
Fig. 17  Input current interleaved converter

Fig. 20  Experimental prototype of an interleaved SEPIC-Ćuk combination


converter

Fig. 18  Output current interleaved converter at the Ćuk side

Fig. 21  Experimental results of the interleaved converter:


(a) Output currents at Ćuk side, I1 (Channel C1: 3.85 A/div, 10.78 A offset), I2
(Channel C2: 3.85 A/div, 3.08 A offset), I3 (Channel C3: 3.85 A/div, −4.62 A offset),
I4 (Channel C4: 3.85 A/div, −12.32 A offset), (b) Positive output current, Io + 
Fig. 19  Output current of each converter module at the Ćuk side (Channel C1: 2.5 A/div, 2.5 A offset), negative output current, Io + (Channel C2: 2.5 
A/div, −2.5 A offset), source current, Ig (Channel C3: 5 A/div, −10 A offset). Time 20 
between each other with the same duty cycle. The interleaving µs/div
technique allows to increase the rated power of the converter and
reduce the ripple of the output current. Finally, Fig. 20 shows a picture of the experimental prototype
The average value of the input current is 10.73 A with a ripple, of an interleaved SEPIC-Ćuk converter. The experimental results
peak to peak value, of 0.6 A. Fig. 17 shows its waveform. have allowed to verify the behaviour of the converter. The
The average values of the output currents, before the capacitors components are the same as those shown in Table 5. The input
C, are io+ = io− = 2.56 A. Fig. 18 shows the waveform of the voltage is 100 V, the control circuit set a switching frequency of 25
current at the Ćuk side, before the output capacitor C. The kHz and a duty cycle of two-third. So, the output voltages are
measured ripple from peak to peak is 0.6 A. ±200 V. Two resistance of 80 Ω are connected to the positive and
This reduced ripple is due to the interleaving technique. The negative output, respectively.
output current of each of the converter modules is shown in Fig. 21a shows the waveforms of the output currents at the Ćuk
Fig. 19. It can be seen that each output current has a ripple of value side for each interleaved converter. It can be observed as the ripple
2.54 A, much higher than 0.6 A of the total output current. of the currents is ∼3 A for each output. The waveforms of the input
and output currents show a low ripple, as it can be seen in Fig. 21b.

IET Power Electron., 2020, Vol. 13 Iss. 12, pp. 2658-2670 2669
© The Institution of Engineering and Technology 2020
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