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· Confidentiality class:

ZF confidential
Guiideline

.DESIGN RATING OF ANINTERF:E1rl;EN1C;E FIT'· 1


. WFM 6.2 .300 Revision A

CON.NECTIO!ru:· I· Draft · 1
• • . Page 1 of 3

Scope IW

Subject

ZF process -
landscape
description

Purpose

Bintjing
English
language
Wim De Laet, Prod LlC:tDesign..
Authors Roger Bogaert,.Prqdq<:t Desj~ft ·
Andy Maes~Producf Design ·

Doc Owner

li.1 ii I'!

Version Cha ter Date Name {issued}


A All lOJun. 16 A.Maes
1. SCOPE
The tollow ing is valid for in terference fit connec t ions t ransferring t orque in t he load transfer path of the drivetrain .

For load defin itions, refer to WF M S.2.600 o r related Cal fil e docu ment

2. CALCULATION MODEL
Unless the use o f com plex shaft-h ub geom et ry or component bodies with moderate thickness (asymmetric webbed
hubs, Qa=D/Da >0.7, Qi=Di/D>0.8), no speci fic ca lc ulation m odel is req uired and the equation s frorn Lame on thick
cylinder sections apply, as used in DIN 7190:2001.
If a more complex s~1aft-hub geometry is present, the applicable contact pressure at the fit ha s to be ca lculated using an
FE A model.

(refer t o ROW_15_55 1.xl s as a ca lcu lat ion tool) I 1111

3. CALCULATION METHOD & PARAMETERS - GENERAL

Operational environment In oil Semi-d ry I I


'
Fit class com mon tigh t common/ t ight :,!ii iii
1;111 1 "
Fit assembly method heat heat glycerine heat 111:il
Shaft & hub : 'soft stee l' 0.12 0.14 ,' I: ,,.
:I '
Sha ft & hub : 'hardened steel' 0.12 0 .15 ',111

0 .18 0.15 I'' l:ii


Sha ft : ' ~o i l/hardened steel' 0.10 0 .12 ' I
I

Hub : GJS/GJL :, Ii
,, ,;:j!I!
, ,:11" ,I
II

Opera tional envi ronm ent: ''in oil" : inside gear unit, not sealed for .luibr ica-n t i r11;ress.ie n •
"semi-dry" : o utside gear unit or sealed from lubr ican t ,ing r~ssio n
Fit class : " common rit" : ~ < 0.75 o-r L/D < 0. 2 {Sw "' diame.t~~1:,i~te,fore,1ce/D·in o/oo-)
.
1
111:li , II
,itight fit)/ : ~"'!> '0 .75 and L/D > 0.2 ·• ' , , ,
Fit method: ''heat" : fl t installed using heated hu b (>150 "C), degrea.,edl
1
' glycerine" : using glycerine m edium
Steel "so1t" .: surface ha1·dness ~'175 HB
"hardened;, : su r face hardne~~ p, ,5 0 HRC
• Material properties to be usecf fro m RDW__,11_349
• Sa= 5, calcul ated according DIN 7 190 :2001
SFa= minimum of O'v_hub/Rp0.2 and O:v_sh;,fl/Rpo.2
4. CHARACTERISTIC LOAD RATING

4.1. LOAD SELECTION


Tmech

4.2. CALCULATION METHOD & PARAMETERS


• General req ui rements :
Fit combined with kev:
Qperational reverse load
(9~•;aw1~:te~l~tlc~ lly defin,~d a!!. Tmoch)
1.,5
2.,5

,i
jl , . ,:1_!ji1 :1:·1
5. STATICHA] llN&
01
1 L,'.Vt.f\'AD ·. .g.· _
l:''ll"~CT11''0.YN 1
I::'.•
~ .. ' • ' C.:b .G : .
J • • : ... ' ·I . .:

t' )-· -
::::-=::· " .
·:·: ' ..

T~?tr,p<13f~v Tct<~r.nl!g)
' _- ', - . ._:,' . ' ::I : , , ;J

. '5 .,2; GA.L.Ct J'LATIO'N METHOD :& PAR~METEHS


·• (i~oeral requirements :
,! '· ' pu~ir1t1c&nH~ctio
Ex-freilie'169 8''1extbP~
., d rt•,.·
. ,·.
1

~;stAr1q' e:t,~~~J,,
•j ll

c.
v .. n r::l":'E,f'.l•
nc;r ~ nc, F:N'
, .C E·s.. .'..
: ,c:r

Ta ble w ith llefe reripE,j docuni;Fits' ·•·

··No: J~d~]~r'
. . 1.

I 4.
I
WF M 5 .2 .600
·: ,, ·:.l : •
11

.5. ROW_ l 3-,'281 . ' ,,1


· 6. .RDW_) 5_J3(H
7. BDW_ l 4j 3'6~zl
,I l

:·I.

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