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General Arrangement Drawing

Client: PDO OMAN


EMC Contractor: SPECIAL TECHNICAL SERVICES & TEBODIN LLC
STST Proj. No.: Y26823

Purchase Order 4800090967


Number:
Purchase Order Title: General Arrangement Drawings

Vendor Name: Elmac Technologies LTD

Vendor Reference ETL-02814 Rev. 06


Number and
Vendor (Prepared By) Mason Astbury

Vendor (Checked By) Heather Parsons

Vendor (Approved By) Karl Holmberg

Document Description: General Arrangement Drawing(s) Issue Date 16/05/2022


Area Code Unit/Plant Originator Code Discipline/Doc Seq. Sheet no Rev / Issue
Code (PO Number) Type Number No.

AHW 10 4800090967 ZV/C01 00002 0000 06


Also Covers
VDRL codes
Purchaser review and comments shall not be assumed to indicate either responsibility or liability for accuracy and
completeness of this document or to alter any contractual terms and conditions.

Review Code and Status


A Final – Do not resubmit unless modified.
B Revise and Resubmit – Incorporate Comments, Up-Rev and Resubmit. Work May Proceed
C Review Not Required – Do not resubmit
D Rejected – Incorporate Comments, Up-Rev and resubmit. Work may NOT Proceed

Date: Sign:
ADDITIONAL MATERIAL SUPPLY (Note 14) MATERIAL SPECIFICATION - BILL OF MATERIALS
Part Description Qty' Materials Item Part Description Qty' Materials (Note 7) Elmac Ref.
Sealing Gasket 1-OFF Graphite Tanged Insert 1a Connection Flange (refer to Side Elevation detail) 1-OFF ASTM A516 Gr. 70N (MDS IC005S R01) ETL-00412-P18
DIN 933 M16 Hex Head Bolt 16-OFF ASTM A193 Gr B7M 1b Neck 1-OFF ASTM A516 Gr. 70N (MDS IC005S R01) ETL-00412-P17
DIN 934 Hex Nut 16-OFF ASTM A194 Gr 2HM 1c Seating Tip 1-OFF ASTM A240 SS316/316L (MDS IS105S R01) ETL-00412-P19
M16 Washers 16-OFF Mild Steel 1d Hinge Bracket 1-OFF ASTM A516 Gr. 70N (MDS IC005S R01) ETL-00409-P20
1e Stop Bar - 12.7mm2 Bar x L170mm 1-OFF ASTM A516 Gr. 70N -
2 Cover 1-OFF ASTM A516 Gr. 70N (MDS IC005S R01) ETL-00412-P13
3 Backing Disc 1-OFF CNAF - Novus 30 ETL-00412-P27
4 Diaphragm 1-OFF Anti-Static PTFE ETL-00412-P28
5 Cover Ring 1-OFF ASTM A516 Gr. 70N (MDS IC005S R01) ETL-00412-P16
6 Cover Arm 1-OFF ASTM A516 Gr. 70N (MDS IC005S R01) ETL-00412-P21
7 Pin - L150mm 1-OFF ASTM 479 Type SS316 ETL-00409-P25
Ø20mm Holes (x16) in
8 M6 x L30mm Hex Head Bolt (Fully Threaded) 18-OFF ASTM A193 B8M CL.2 -
13 fixing flange equally
9 M6 Hex Nut 18-OFF ASTM A194 8M -
spaced on PCD 597.0
12 Ref. 100 10 Weight Disc - Lead -
11 M12 Threaded Bar 1-OFF 316 Stainless Steel -
11
12 M12 Washer 2-OFF 316 Stainless Steel -

Ø575 - Cover O.D.


10 SUPPLIER JOB REFERENCE: 312163 13 M12 Hex Nut 2-OFF ASTM A194 8M -
AREA CAPACITY.: (See ERV Listing Table)
14 Split Pin - Ø3.0mm x L40mm 4-OFF Stainless Steel -

Ref. 40
14 UNIT CONNECTION SIZE: DN500 (20")

AREA CAPACITY.: (See ERV Listing Table)


UNIT CONNECTION SIZE: DN500 (20")
SUPPLIER JOB REFERENCE: 312163

WEIGHT OF EQUIPMENT: See Note


PRESSURE SETTING: (See Table)

YEAR OF MANUFACTURE: 2022


PRESSURE SETTING: (See Table)

TAG NUMBER: (See Table)


6 NON-DESTRUCTIVE EXAMINATION (NDE) REQUIREMENTS (Refer to procedures for details)
7 WEIGHT OF EQUIPMENT: See Note
YEAR OF MANUFACTURE: 2022 1. 100% Visual & dimensional inspection of completed ERV units.
TAG NUMBER: (See Table) 2. 100% MPI of all accessible low-alloy/carbon steel welds.
3. 100% DPT on all dissimilar welds
4. 10% PMI of stainless steel components (per batch/heat).
8 5. 100% Hardness testing of all accessible welds.
ADDITIONAL NAMEPLATE DETAIL 6. 100% Hardness testing of main body components (per batch/heat).
(Material - SS316) PRODUCT MARKING
NOTE - This location on the name plate to be left blank, actual
1. A CE nameplate for an Emergency Relief Vents is engraved with the ERV model number, serial number, pressure setting and
weight of unit will be 'hard stamped' on completion.
certificate number. This name plate is riveted onto the ERV.
2. Additional stainless steel tag plates shall be fitted to the ERV connection flange outer periphery (circumference) stating the
PLAN VIEW relevant ERV details. (Refer to 'ERV Listings' Table and GAD)

GENERAL NOTES
2

200 (±10.0)
1. All dimensions shown are in mm (unless otherwise stated).

Height
3 2. All details shown are "FINISHED" or "FINAL" overall dimensions.
3. Product conforms to non-electrical equipment for use in potentially explosive atmospheres, BS EN 13463-1:2009
4 4. Materials test certificates supplied to EN 10204 3.1 for main body components (i.e. Connection Flange, Neck, Cover etc.). All other
components supplied to EN 10204 2.1 only (i.e. Non-ASTM grade Fasteners, Seals & Weights).
5 10-EVV-20001
5. Flange faces machined to RA 6.3 to 12.5 microns (250-500 AARH). Serrated spiral groves shall be provided to the flange face.
Flanges are drilled to meet the requirement of API Standards 650 (Roof Manholes).
9 6. Joints will be fillet or butt welded as most appropriate.
Ø597 - P.C.D. 7. External finish of ERV shall be as per SP-1246 v3:
1e 7.1. INTERNAL Coating: System: PCS-7B. Final colour: Grey (or as per maker standard).
1c Ø660 - Connection Flange 7.2. EXTERNAL Coating: System: PCS-1. Final colour: RAL-1021.
8. Major body components shall meet the requirements of IOGP Supplement Specification S-563.
1b 9. Austenitic Stainless steel body component materials shall be IGC tested to ASTM A262 Practice 'E' or ISO 3651-2 method 'A'.
SIDE ELEVATION TYPICAL ISOMETRIC VIEW 10. Stainless steel body components shall be DUAL CERTIFIED (i.e. 316/316L).
1a DN500 (20") Emergency Relief Vent 11. Major body components shall be NACE MR-0175/ISO 15156 compliant, DEP 39.01.10.12 & SP-2161.
1d 12. Weight of the unit is 80 kgs Approx.
Ref. 90 13. Bolting shall follow universal flange bolt torque sequence with 50% of recommended torque at pass 1 and 100% torque at pass 2.
Recommended bolt torque shall be of 100 Nm.
14. Supply of installation spares: vendor shall provide 10% bolting and 200% gaskets (See Additional Material supply table)
15. Seal welds shall be provided where appropriate with a minimum of 2 passes.

Ref.
10-EV-20001

15
EMERGECY RELIEF VENT (ERV) LISTINGS AS PER CUSTOMER DATA
TYPICAL SUB-ASSEMBLY Sira 12ATEX6219 SHEET
(Refer to 'Material Specification' Table) TYPICAL ADDITIONAL TAG DETAIL Tank Design
ERV TAG No. PRESSURE Setting Ambient Temperature Area Capacity Relief Temp
0.5-1.5mm Thick Stainless Steel Temp
TITLE (Item Description) +2 kPa(g)
(Refer to 'ERV Listings' Table) 10-EV-20001 -20°C < Ta < +60°C 362400 SCMD 65°C 82°C
ERV DN500 (20") EMERGENCY RELIEF VENT 10-EV-20002 +2 kPa(g) -20°C < Ta < +60°C 362400 SCMD 65°C 82°C
(CONNECTION FLANGE IS DRILLED IN ACCORDANCE WITH +2 kPa(g) -20°C < Ta < +60°C 362400 SCMD
10-EV-20003 65°C 82°C
API650 (Roof Manholes)
SPARE +2 kPa(g) -20°C < Ta < +60°C 362400 SCMD 65°C 82°C
CUSTOMER: Rees Oil LLC PO': 4800090967

DRAWN BY: Anil Jangiti DATE: 14-SEP-2021


Elmac Technologies Limited, Greenfield, Holywell
CHECKED BY: Liam Whitfield DATE: 16-SEP-2021 Flintshire, United Kingdom CH8 9DP
Elmac
REVISION

The information contained herein is


Tel: +44 (0) 1352 717 600 6
CONTACT DETAILS

Fax: +44 (0) 1352 717 642


confidential and is the property of
Elmac Technologies Limited.
-

The information is issued on the


Drawing
No.: ETL-02814 Sheet 1 of 1
E-Mail: sales@elmactechnologies.com understanding that no part thereof be Elmac Works Order Ref. 312165 (Quote ref. P084496B)
disclosed to a third party without written
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e consent of Elmac Technologies Limited. Elmac Full Model No. ERV1G-500vL/xEPE0
NDT CRITERIA NDT REQUIREMENT

NDT Criteria Ref. WF1 WF2 WS1 WS2 WL1 WL2 WB1 WB2 WSB1 WSB2

MPI ASME V, Art. 7 MPI P P Î Î P P P P P P


Hardness Test ASME B31.3 DPT Î Î P P Î Î Î Î Î Î
Visual ASME V, Art. 9 Hardness Test P P P P P P P P P P
DPT ASME V, Art. 7 Visual P P P P P P P P P P
Weld ID Weld Type Weld Part ref Plate/tube Materials
Thickness Thickness
WF1 Fillet 8 Flange 20 - 8 ASTM A516 Gr. 70N-ASTM A516 Gr. 70N
WF2 Fillet 8 Flange 20 - 8 ASTM A516 Gr. 70N-ASTM A516 Gr. 70N
WS1 Fillet 5 Seating Tip 8 - 12 ASTM A516 Gr. 70N-ASTM A240 SS316/316L
WS2 Fillet 5 Seating Tip 8 - 12 ASTM A516 Gr. 70N-ASTM A240 SS316/316L
WL1 Fillet 6 LUG 12 - 10 ASTM A516 Gr. 70N-ASTM A516 Gr. 70N C
WL2 Fillet 6 LUG 12 - 10 ASTM A516 Gr. 70N-ASTM A516 Gr. 70N
E
WB1 Fillet 5 Bracket 10 - 8 ASTM A516 Gr. 70N-ASTM A516 Gr. 70N B
D
WB2 Fillet 5 Bracket 10 - 8 ASTM A516 Gr. 70N-ASTM A516 Gr. 70N
WSB1 Fillet 5 Back Stop 10 - 12 ASTM A516 Gr. 70N-ASTM A516 Gr. 70N
WSB2 Fillet 5 Back Stop 10 - 12 ASTM A516 Gr. 70N-ASTM A516 Gr. 70N A

WL2 WB2

WL1 WB1 WSB1


WF1

WF2 WS1 WS2

ERV-DN500 WELD & NDT MAP


WSB2

Detail 'A' Detail 'B' Detail 'C' Detail 'D' Detail 'E'
2
ETL-03031

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