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FLUID POWER SYMBOLS

RENR9586-03
COMPONENT LOCATIONS BASIC COMPONENT SYMBOLS
November 2009
Part Machine Schematic
Description
Number Location Location MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
ACCUMULATOR - HYDRAULIC (PILOT OIL) 164-6981 1 B-6 (FIXED)

CYLINDER GP - BOOM NOTE A 2 G-3


CYLINDER GP - BUCKET NOTE A 3 G-10 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
CYLINDER GP - STICK NOTE A 4 G-9
VALVES
FILTER GP - OIL (CASE DRAIN)
FILTER GP - OIL (HYDRAULIC RETURN)
126-2075
188-4140
5
6
A-6
A-9
23 19 20 21 4 VALVE ENVELOPES VALVE PORTS

FILTER GP - OIL (PILOT) 158-8987 7 A-5 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

MANIFOLD GP - CONTROL (PILOT OIL) 215-5037 8 B-8


MOTOR GP - PISTON 234-4638 9 A-10
17 18 AB
CONTROL VALVES
AB
CHECK VALVES

MOTOR GP - SWING 200-3373 10 G-8


P T P T
BASIC SPRING SHUTTLE PILOT
MOTOR GP - TRAVEL 271-6376 11 G-5, G-7 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

PUMP GP - PISTON (HYDRAULIC FAN) 259-0815 12 B-4 MEASUREMENT ROTATING SHAFTS


PUMP GP - PISTON (MAIN) 283-6116 13 B-3
SWIVEL GP 234-4440 14 F-6 8 24 103 6 3
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
VALVE GP - CHECK (OIL COOLER BYPASS) 190-7745 15 B-10
VALVE GP - LOAD CONTROL FLUID STORAGE RESERVOIRS
(BOOM DRIFT RED, RELIEF LINE)
255-5683 16 E-3
2
VALVE GP - LOAD CONTROL
(STICK DRIFT RED, RELIEF LINE)
255-5680 17 E-7 15 330D and 336D Excavator VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

VALVE GP - MAIN CONTROL


VALVE GP - PILOT CONTROL (LEFT JOYSTICK)
285-1536
270-5951
18
19
D-2
D-10
Hydraulic System COMBINATION CONTROLS

VALVE GP - PILOT CONTROL (RIGHT JOYSTICK) 270-5952 20 D-9


9 101 14
330D: 336D: SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
VALVE GP - PILOT (TRAVEL) 270-5947 21 E-10 or MANUAL and PILOT PILOT or MANUAL
NBD1-UP PRF1-UP
VALVE GP - PRESSURE REDUCING (BOOM, MANUAL CONTROL SYMBOLS
SWING PRIORITY) 232-4102 22 B-6
102 EAH1-UP WRK1-UP
VALVE GP - SHUTTLE 185-0462 23 C-10 FFK1-UP MPL1-UP
259-7732 24 B-6 MEY1-UP JBT1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

VALVE GP - SWING CUSHION 158-9085 25 F-8


KKT1-UP PILOT CONTROL SYMBOLS
VALVE GP - TRAVEL COUNTERBALANCE

REVERSE FAN ATTACHMENT


204-2819 26 F-5, F-7
11 26 PGW1-UP
RELEASED PRESSURE REMOTE SUPPLY PRESSURE

MOTOR GP - PISTON 242-6776 101 E-2 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
VALVE GP - CONTROL (REVERSE FAN) 234-4624 102 D-2
VALVE GP - SOLENOID (REVERSING FAN) 242-6880 103 E-1 1 16 22 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

Note A: Refer to Parts Manual for your specific machine. SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Note B: Available on NBD and MEY.
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Tap Locations 11 26 5 7 10 25 FIXED


DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING
THREE
POSITION
TWO
POSITION

Pressure, Sampling, and Sensor UNIDIRECTIONAL UNIDIRECTIONAL

Tap Schematic
Description BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
Number Location
AA Pilot Filter Pressure Test Port A-6
13 12
BB Drive Pump Pressure Test Port B-2 Without Heavy Lift and Fine Swing
CC Power Shift Pressure Test Port B-2
© 2009 Caterpillar Printed in U.S.A.
DD
SOS
Idler Pump Pressure Test Port
Hydraulic Oil Sampling Port
A-2
A-5
MACHINE COMPONENT LOCATIONS All Rights Reserved

Electrical Symbols Table


Hydraulic Symbols (Electrical)

BB A B SOS AA 10 14 G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)


25

RENR9586-03
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

18
Electrical Symbols (Electrical)
16 17
VALVE GP - MAIN CONTROL MOTOR GP - SWING & SWIVEL T
Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example


26 5 6 Current Standard Current Standard
Harness identification code
This example indicates

30 Page,
wire 135 in harness "AG". Wire

C 9 D CC Circuit Number
Identification
Wire Color

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Pump Compartment Previous Standard


Wire Color
(A) Delivery line (Drive Pump) Wire
(B) Delivery line (IdlerPump)
(C) Drive Pump 11 7
(D) Idler Pump 325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

PUMP GP - PISTON (MAIN) MOTOR GP - PISTON (TRAVEL) FILTER GP


10 9 8 7 6 5 4 3 2 1
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) LINES GROUP COLOR DESCRIPTIONS
IMPLEMENT & LEFT TRAVEL PUMP OUTPUT
PILOT PUMP OUTPUT
PG MOTOR GP
SWING IMPLEMENT & RIGHT TRAVEL PUMP OUTPUT
200-3373 FAN PUMP OUTPUT
DR
POWER SHIFT CONTROL CIRCUIT
BUCKET CYLINDER STICK CYLINDER R.C.V-C TRAVEL SPEED CONTROL CIRCUIT
G MOTOR GP BOOM CYLINDER
MOTOR GP TRAVEL SUPPLY LINE G
TRAVEL 271-6376 DRAIN / RETURN LINE
MU 271-6376 ATTACHMENT CONTROL CIRCUIT
RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
BG AG
Pp3 Pp3 LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
SWING CONTROL & SWING MOTOR CIRCUIT
B1 DR A1 T1 T1 BOOM CONTROL & BOOM CYLINDER CIRCUIT
T2 T2 BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
VALVE GP STICK CONTROL & STICK CYLINDER CIRCUIT
AL3 BL3 SWING CUSHION
AR3 BR3 158-9085

BG BG AR4 BR4 LINE PATTERNS


AG AG
Pressure Line

Pilot / Load Sensing Pressure

B A
Drain / Return Lines F
F TRAVEL BRAKE TRAVEL BRAKE

A B B A Component Group
BL2 AL2 VALVE GP VALVE GP Attachment
TRAVEL COUNTERBALANCE TRAVEL COUNTERBALANCE
204-2819 204-2819 Air Line
VALVE GP
PILOT (TRAVEL)
BL1 AL1 BR1 AR1 CALLOUTS
270-5947
YY Taps (Pressure, Sampling, Sensor) by letter
SWIVEL GP
TP TT 234-4440
1 Components by number
TRAVEL(L) TRAVEL(R)
AA Connections by letter

E E
BACK FWD FWD BACK VALVE GP
T1 T5 SOLENOID
T2 T4 T6 T3
DR1DR L3 L2 (REVERSING
FAN)
aL1 bL1 bR1 aR1
VALVE GP
BL3 AL3 BR4
VALVE GP
LOAD CONTROL R 242-6880
PRESSURE SWITCH PRESSURE SWITCH LOAD CONTROL
(STICK)
SP3 SDr SPi SP2 BP3 BPi
(BOOM)
255-5683 E MOTOR GP
242-6776
255-5680 aL2 aL1
AR4
BDr BP2
V B A

AL2 AL1 AR1 aR3 aR4


R.C.V-B E B A S Pi
R.C.V-A
BL2 BL1 aR1
R S T
BR1 BR3 AR3
T AL4 aL4 STICK DRIFT REDUCTION SP1 ST aL3 Di4 Pi4 aR2 BR2 AR2 Pi1 BOOM DRIFT REDUCTION BP1 BT aR5 R3 S VALVE GP
CONTROL
VALVE GP VALVE GP (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN) E (REVERSE
FLOW) D
D PILOT CONTROL PILOT CONTROL 234-4624
(LEFT JOYSTICK)
270-5951
(RIGHT JOYSTICK)
270-5952
F P
A
JLT
STICK
JLP
SWING BUCKET
JRP JRT
BOOM
N
*AVAILABLE ON NBD AND MEY

OUT IN R L OPEN CLOSE DOWN UP

TRAVEL(R)
JL1 JL3 JL2 JL4 JR4 JR3 JR1

BOOM(1)
JR2

TRAVEL(L)

STICK(2)
BUCKET
BOOM(2)

STICK(1)

ATCH
SWING
MAIN VALVE GP
RELIEF
MAIN CONTROL
285-1536
(Dimensions: 39 inches x 28 inches)

(OUT) (R) (FWD) (OPEN) (UP) (OUT) C


C
VALVE GP A1 A2 A3 A4 A5 A6 A7 A8 Di2 Pi2 Pi3 Di3 DST bR2 Di1 bR5
SHUTTLE bR1
185-0462 bL2 bL1 bR3 bR4 HR
HL bL4 bL3
RENR9586-03

PL PR

B1 B2 B3 B4 B5 B6 B7 B8
Pi1 PUMP GP
PISTON (MAIN)
HR 283-6116
PUMP GP
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 VALVE GP PISTON PR
A1 B2 A2 SHUTTLE (HYDRAULIC FAN) PRESSURE
P2 Pi1 P-IN PSA2 DR1 PSA1 SENSOR R.C.V.: RETURN CHECK VALVE
259-7732 259-0815
TRAVEL SPEED SWING L1
PRIORITY T-OUT2 DR2 VALVE GP L
R.C.V-C PRESSURE REDUCING
(TRAVEL)

(SWING)

B R.C.V-B PRESSURE SWITCH


(BOOM, SWING D0 Ps1 a4 B
C T
NO.1

NO.2

PRIORITY) B a1
(LOCK)

A
H C 232-4102 DRIVE PUMP PRESSURE
NO.3

Y
D
T
I P1 P2 M1 BB TEST PORT
B G R V
A A
U D
A SLOW RETURN BYPASS L
T RIGHT
I S PROPORTIONAL
I
C
O PUMP Psv REDUCING VALVE
R.C.V-A D E F P1 N
VALVE GP
CHECK (OIL
30 Page,

PAC I a3 POWER SHIFT PRESSURE


COOLER BYPASS) CC TEST PORT
190-7745 OIL COOLER
DR3 DR4 Pi2 DR5 T-OUT1 DR6 ACCUMULATOR GP FILTER GP LEFT M2 IDLER PUMP PRESSURE
164-6981 OIL (PILOT) PUMP DD TEST PORT
158-8987 a2
DR1 DR L3 L2 A4 S1 D1 Ps2 a5
MANIFOLD GP FILTER GP OUT IN
Dr1
CONTROL (PILOT OIL) OIL
F 215-5037 (CASE DRAIN)
126-2075
P
I
L
A O PRESSURE

A MOTOR GP
PISTON RETURN
T T SENSOR
A
PL
N 234-4638
B A
FILTER GP
OIL PILOT
PG PC
HYDRAULIC
THIS SCHEMATIC IS FOR THE 330D AND 336D EXCAVATOR
WITHOUT HEAVY LIFT AND FINE SWING
HL
(HYDRAULIC
DRAIN
FILTER AA SOS OIL MEDIA NUMBER: RENR9586-03
RETURN) PRESSURE SAMPLING
188-4140
PART NUMBER: 255-5865, CHANGE: 01, VERSION: HE
Pi2
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

10 9 8 7 6 5 4 3 2 1

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