VM413

Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options
Manual) Vendor Manual
SSR UP5 11, UP5 15, UP5 18, UP5 22

50Hz
OPTIONS MANUAL
Intellisys Option
Dryer Option
GDSTP-24280-MAN-0006_P1
High Dust Option
CP-1010-010,
Outdoor Module 020, 030
Option
This manual contains 50Hz UP5 11 SERIAL No : 2170000 –>

important safety information
and must be made available
to personnel who operate and 50Hz UP5 15 SERIAL No : 2190000 –>
maintain this machine.
50Hz UP5 18 SERIAL No : 2210000 –>
50Hz UP5 22 SERIAL No : 2230000 –>
C.C.N. : 22135925 GB
REV : C
DATE : JULY 2003
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Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual

CONTENTS & ABBREVIATIONS 1

CONTENTS ABBREVIATIONS & SYMBOLS
1 CONTENTS #### Contact Ingersoll–Rand for serial number
–>#### Up to Serial No.
2 FOREWORD ####–> From Serial No.
* Not illustrated
3 DECALS { Option
NR Not required
AR As required
5 SAFETY SM Sitemaster/Sitepack
HA High ambient machine
7 INTELLISYS OPTION WC Watercooled machine
AC Aircooled machine
ERS Energy recovery system
21 DRYER OPTION T.E.F.C. Totally enclosed fan cooled motor (IP54)
O.D.P. Open drip proof (motor)
34 HIGH DUST FILTER OPTION
BR Portuguese (Brazil)
35 OUT DOOR MODULE OPTION CA French (Canada)
CN Chinese
DE German
DK Danish
ES Spanish
FI Finnish
FR French
GB English (Europe)
GR Greek
IT Italian
MX Spanish (Mexico)
NL Dutch
NO Norwegian
PT Portuguese (Europe)
SE Swedish
US English (USA)

SSR UP5 11, UP5 15, UP5 18, UP5 22
2 FOREWORD
This manual is provided to cover instructions and technical data The intended uses of this machine are outlined below and examples
for additional options to the standard UP compressor range. It is of unapproved usage are also given, however Ingersoll–Rand cannot
provided as a SUPPLEMENT to the standard operators and parts anticipate every application or work situation that may arise.
manuals and should NOT be used for the operation of the
complete machine.
IF IN DOUBT CONSULT SUPERVISION.
The contents of this manual are considered to be proprietary and
confidential to Ingersoll–Rand and should not be reproduced without
This machine has been designed and supplied for use only in the
the prior written permission of Ingersoll–Rand.
following specified conditions and applications:
. Compression of normal ambient air containing no known or
detectable additional gases, vapours, or particles
Nothing contained in this document is intended to extend any
. Operation within the ambient temperature range specified in the
promise, warranty or representation, expressed or implied, regarding
GENERAL INFORMATION section of this manual.
the Ingersoll–Rand products described herein. Any such warranties or
other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which The use of the machine in any of the situation types listed in
are available upon request. table 1:–
a) Is not approved by Ingersoll–Rand,
b) May impair the safety of users and other persons, and
This manual contains instructions and technical data to cover
c) May prejudice any claims made against Ingersoll–Rand.
routine operation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manual and should be referred to an authorised Ingersoll–Rand service
department. TABLE 1
Use of the machine to produce compressed air for:
a) direct human consumption
The design specification of this machine has been certified as b) indirect human consumption, without suitable filtration and purity
complying with E.C. directives. Any modification to any part is checks.
absolutely prohibited and would result in the CE certification and
marking being rendered invalid. Use of the machine outside the ambient temperature range
specified in the GENERAL INFORMATION SECTION of this manual.
All components, accessories, pipes and connectors added to the
compressed air system should be: Use of the machine where there is any actual or foreseeable risk of
. of good quality, procured from a reputable manufacturer and, hazardous levels of flammable gases or vapours.
wherever possible, be of a type approved by Ingersoll–Rand.
. clearly rated for a pressure at least equal to the machine maximum Use of the machine fitted with non Ingersoll–Rand approved
allowable working pressure. components.
. compatible with the compressor lubricant/coolant.
. accompanied with instructions for safe installation, operation and Use of the machine with safety or control components missing or
maintenance. disabled.
Details of approved equipment are available from Ingersoll–Rand

Service departments. The company accepts no responsibility for errors in translation of
this manual from the original English version.
The use of non–genuine spare repair parts other than those

included within the Ingersoll–Rand approved parts list may create INTELLISYS is a registered trademark of Ingersoll–Rand
hazardous conditions over which Ingersoll–Rand has no control. Company USA.
Therefore Ingersoll–Rand does not accept any liability for losses
caused by equipment in which non–approved repair parts are installed. © COPYRIGHT 2003
Standard warranty conditions may be affected.
INGERSOLL–RAND COMPANY
Ingersoll–Rand reserves the right to make changes and

improvements to products without notice and without incurring any
obligation to make such changes or add such improvements to
products sold previously.
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SSR VM413
11, UP5 15, UP5 18, UP5 22 Active 29/10/2013 Page 4 of 47
DECALS 3
ISO SYMBOLS
GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING: Electrical shock risk. WARNING – Pressurised vessel. WARNING – Hot surface.
WARNING – Pressurised component or WARNING – Air/gas flow or Air discharge. Do not breathe the compressed air from this
system. machine.
Use fork lift truck from this side only. RESET Do not use fork lift truck from this side.
Emergency stop. On (power). Off (power).
Read the Operation and Maintenance manual Do not operate the machine without the guard Lifting point.
before operation or maintenance of this being fitted.
machine is undertaken.
ROTATION AIR DISCHARGE COOLANT FILTER

SSR UP5 11, UP5 15, UP5 18, UP5 22
4 DECALS
AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED
COOLANT DRAIN CONDENSATE DRAIN FILTER
FRAGILE KEEP DRY THIS WAY UP
USE NO HOOKS NO SIDE CLAMPS HOURS
Use ULTRA–Plus Coolant only

POWER INSPECT
Failure to use the specified coolant may
result in damage to the machine
Every X months, if sooner than required by CHANGE / REPLACE CLEAN

operating hours
POWER INLET (AC) MOISTURE
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SSR VM413
SAFETY 5
DANGER! All air pressure equipment installed in or connected to the machine
Hazard that WILL cause DEATH, SEVERE INJURY or substantial must have safe working pressure ratings of at least the machine rated
property damage if ignored. Instructions must be followed precisely to pressure.
avoid injury or death.
If more than one compressor is connected to one common
WARNING! downstream plant, effective isolation valves must be fitted and
Hazard that CAN cause DEATH, SEVERE INJURY or substantial controlled by work procedures, so that one machine cannot accidently
property damage if ignored. Instructions which must be followed be pressurised / over pressurised by another.
precisely to avoid injury or death. Compressed air must not be used for a direct feed to any form of
CAUTIONS! breathing apparatus or mask.
Cautions call attention to instructions which must be followed The discharged air contains a very small percentage of compressor
precisely to avoid damaging the product, process or its surroundings. lubricant and care should be taken to ensure that downstream
equipment is compatible.
NOTES
Notes are used for supplementary information. If the discharged air is to be ultimately released into a confined
space, adequate ventilation must be provided.
BREATHING AIR PRECAUTION
Ingersoll–Rand air compressors are not designed, intended or When using compressed air always use appropriate personal
approved for breathing air. Compressed air should not be used for protective equipment.
breathing air applications unless treated in accordance with all
applicable codes and regulations. All pressure containing parts, especially flexible hoses and their
couplings, must be regularly inspected, be free from defects and be
replaced according to the Manual instructions.
General Information
Compressed air can be dangerous if incorrectly handled. Before
Ensure that the operator reads and understands the decals and doing any work on the unit, ensure that all pressure is vented from the
consults the manuals before maintenance or operation. system and that the machine cannot be started accidentally.
Ensure that the Operation and Maintenance manual is not removed Avoid bodily contact with compressed air.
permanently from the machine.
All safety valves located in the separator tank must be checked
Ensure that maintenance personnel are adequately trained, periodically for correct operation.
competent and have read the Maintenance Manuals.
Do not over–pressurise the receiver tank or similar vessels beyond
Do not point air nozzles or sprayers toward anyone. design limits.
Compressed air and electricity can be dangerous. Before Do not use a receiver tank or similar vessels that fail to meet the
undertaking any work on the compressor, ensure that the electrical design requirements of the compressor. Contact your distributor for
supply has been isolated and the compressor has been relieved of all assistance.
pressure.
Do not drill into, weld or otherwise alter the receiver tank or similar
Wear eye protection when operating or servicing compressor. vessels.
All persons positioned near to operating machinery should be
equipped with hearing protection and given instructions on its use in
accordance with workplace safety legislation. Materials
The following substances are used in the manufacture of this
Make sure that all protective covers are in place and that the
machine and may be hazardous to health if used incorrectly:
canopy/doors are closed during operation.
. preservative grease
The specification of this machine is such that the machine is not . rust preventative
suitable for use in flammable gas risk areas. . compressor coolant
Installation of this compressor must be in accordance with AVOID INGESTION, SKIN CONTACT AND INHALATION OF
recognised electrical codes and any local Health and Safety Codes. FUMES
The use of plastic bowls on line filters can be hazardous. Their

safety can be affected by either synthetic lubricants, or the additives Transport
used in mineral oils. Ingersoll –Rand recommends that only filters with
metal bowls should be used on a pressurised system. When loading or transporting machines ensure that the specified
lifting and tie down points are used.
Compressed air Lifting equipment must be properly rated for the weight of the
Compressed air can be dangerous if incorrectly handled. Before compressor.
doing any work on the unit, ensure that all pressure is vented from the
Do not work on or walk under the compressor while it is suspended.
system and that the machine cannot be started accidentally.
WARNING
Imposing a normal or emergency stop on the compressor will
only relieve presure upstream of the minimum pressure valve on
top of the separator tank.
If maintenance work is required downstream of this valve, ensure
that all pressure is relieved at the process vent point external to
the compressor
Ensure that the machine is operating at the rated pressure and that
the rated pressure is known to all relevant personnel.

SSR UP5 11, UP5 15, UP5 18, UP5 22
6 SAFETY
Electrical
Keep all parts of the body and any hand–held tools or other
conductive objects, away from exposed live parts of the compressor
electrical system. Maintain dry footing, stand on insulating surfaces
and do not contact any other portion of the compressor when making
adjustments or repairs to exposed live parts of the compressor
electrical system.
WARNING
Any electrical connections or adjustments should only be
made by a suitably qualified electrician
Close and lock all access doors when the compressor is left
unattended.
Do not use extinguishers intended for Class A or Class B fires on
electrical fires. Use only extinguishers suitable for class BC or class
ABC fires.
Attempt repairs only in clean, dry, well lighted and ventilated areas.
Connect the compressor only to electrical systems that are
compatible with its electrical characteristics and that are within it’s rated
capacity.
Condensate disposal
As waste water regulations vary by country and region it is the
responsibility of the user to establish the limitations and regulations in
their particular area. Ingersoll–Rand and its associated distributors are
happy to advise and assist in these matters.
For further information, consult Material Data Sheets CCN
88303979 for ULTRA–Plus Coolant.
The above information contains data supplied in support of United
Kingdom Control of Substances Hazardous to Health (C.O.S.H.H.)
regulations.
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SSR VM413
INTELLISYS OPTION 7
INTELLISYS CONTROL AND INSTRUMENTATION
PRIOR TO STARTING POWER OUT RESTART (Optional)

1. Check coolant level. Add if necessary. If this setting is set to ON, the compressor will automatically restart
when power is returned to the compressor if it was operating when
power was removed.
2. Make sure main discharge valve is open.
POWER OUT RESTART TIME
3. Turn on electrical isolator. The power L.E.D. will illuminate and the If the power out restart setting is set to ON, this is the number of
display will indicate ‘Ready to start’. seconds from the time power is restored until the compressor starts.
The power out restart horn will sound during this time.
WARNING NORMAL STOPPING

Make sure that all protective covers are in place.
1. Press ‘Unloaded Stop’[25]. The compressor will unload then stop.
STARTING
2. Turn off electrical isolator.
Press ‘Start’ [24]. The compressor will start and then load
automatically.

SSR UP5 11, UP5 15, UP5 18, UP5 22
8 INTELLISYS OPTION
EMERGENCY STOP 15 L.E.D.–Set auto restart time.
1. Press ‘Emergency stop button’ [26] and the compressor will stop
immediately. 16 L.E.D.–Select options.
2. Turn off electrical isolator. 17 L.E.D.–Not used.
18 L.E.D.–Not used.
INSTRUMENT PANEL FUNCTION
1 PACKAGE DISCHARGE PRESSURE L.E.D.
This will illuminate when the display indicates the package 19 DISPLAY SELECT BUTTON
discharge pressure. Press to index through compressor operating conditions. The
corresponding L.E.D. will illuminate adjacent to display.
This is used to select alternative status displays (after
2 AIREND DISCHARGE TEMPERATURE L.E.D. approximately 5 minutes, the display defaults to the package discharge
This will illuminate when the display indicates the airend discharge pressure). Depressing this button in the set point routine will cause exit
temperature. to checking machine for 2 seconds, then ready to start.
3 SUMP PRESSURE L.E.D. 20 LOAD/UNLOAD BUTTON

This will illuminate when the display indicates the sump pressure. These are used to manually switch the compressor between a
loaded control mode (e.g. on/off line) and unloaded running.
See L.E.D.
4 SEPARATOR PRESSURE DROP L.E.D.
This will illuminate when the display indicates the separator
pressure drop. 21 SET BUTTON
Depressing this button when the compressor is stopped will enable
entry into the set point routine. When in the set point routine, depressing
5 TOTAL HOURS L.E.D. this button will cause the controller to move on to the next set point
This will illuminate when the display indicates the total compressor setting, saving the new value if one has been entered.
running hours. A warning reset is obtained by depressing this button (whilst the
machine is running). An alarm reset is obtained by depressing this
button twice within 3 seconds (the alarm condition will remain if the
6 LOADED HOURS L.E.D. indicated fault has not been rectified).
This will illuminate when the display indicates the total loaded
compressor hours.
22 LIQUID CRYSTAL DISPLAY
This indicates the status of the compressor, set up parameters and
7 LOAD/UNLOAD L.E.D.
warning/alarm messages. When the compressor is running, the
This will illuminate when the compressor is running onload.
display will normally show the package discharge pressure.
8 MODULATION L.E.D. 23 ARROW KEYS

This will illuminate when the compressor is running in modulation These are used to index through warning and alarm messages. In
mode. (Note: capacity modulation will occur only if the appropriate the set point routine, these buttons are used to increase/decrease set
regulation pneumatics are fitted to the compressor). point values and enable/disable some operation conditions.
9 UNLOAD L.E.D. The arrow keys are also used to select pressure bands 1 (Y) or 2
This will illuminate when the compressor is running in unload mode. (B) during normal operation of the compressor.
10 ALARM L.E.D. 24 START BUTTON

This will flash when a warning condition exists. The warning This button when depressed will cause the compressor to start and
detected will be displayed and the compressor will continue to run. The load automatically, provided that the controller detects a demand for air.
warning can be reset by depressing set [21]. When pressed in the display mode, it will cause exit to checking
It will illuminate when an alarm condition has occurred. The machine for 2 seconds, then ready to start.
compressor will shutdown immediately. The alarm can be reset by
depressing set [21] twice within 3 seconds.
25 UNLOADED STOP
This button when depressed while the compressor is running, will
OTHER L.E.D.s
unload the compressor (if not already unloaded) for 10 seconds and
These will illuminate during the set point routine to indicate which
then stop. This is the normal method for stopping the compressor. If the
function is being adjusted.
compressor is already stopped, it will execute an L.E.D. check (all the
L.E.D.s should illuminate) and display the controller software revision.
11 L.E.D.–Set off line pressure.
26 EMERGENCY STOP
12 L.E.D.–Set on line pressure. This button when depressed will stop the compressor immediately
and display an emergency stop alarm message.
13 L.E.D.–Select control mode.
14 L.E.D.–Set star delta time.
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SSR VM413
INTELLISYS OPTION 9
27 POWER L.E.D. AUTOMATIC START/STOP
This will illuminate when the 8V controller supply is available. For plants that have a widely varying plant air demand, larger air
storage capacity, and/or want automatically available standby air
capacity, Automatic Start–Stop Control Option is available.
28 AUTOMATIC RESTART L.E.D.
This will illuminate when the machine has shutdown due to low air During periods of low demand, if the line pressure rises to the offline
demand. The compressor will restart and load automatically as soon air pressure set point of the lntellisys®, a timer is energized and begins
as the demand for air resumes. to time out. The automatic restart time is adjustable in a 2–60 minute
range. The timer will continue to operate as long as the plant line
pressure remains above the online set point of the Intellisys®. If the
DISPLAY MESSAGES timer continues to operate for as long as its adjusted time setting, a
When the compressor is running normally, the display will indicate contact in the lntellisys opens to de–energize the compressor starter
the package discharge pressure and illuminate the corresponding coils. At the same time, a yellow Automatic Restart light on the
L.E.D. [1]. An arrow will also appear in the far right of the display lntellisys® panel is lit and the message AUTO RESTART will be
indicating pressure band selection. Pressing display select [19] will displayed to indicate the compressor has shut down automatically and
change the display value and the corresponding L.E.D. will illuminate. will restart automatically.
The controller monitors all aspects of the compressor whilst running The automatic restart will take place when the line pressure drops
and will display warnings or in severe conditions execute an to the online set point of the Intellisys®.
emergency stop and display alarm conditions.
To operate in the automatic start/stop mode, proceed with the
following steps:
MACHINE CONTROL MODES
1. Press the SET button until the message AUTO S/S OFF is
CAPACITY CONTROL
displayed.
The compressor is designed to work with two types of capacity
control, to suit the individual plant requirements. These controls are:– 2. Push the up or down arrows to select the auto start/stop function (on
A. On line – Off line. (Fitted as standard) or off). AUTO S/S OFF in the display indicates auto start/stop is
B. On line – Off line, with Upper Range Modulation. (Optional extra) disabled (off). AUTO S/S ON in the display indicates auto start/stop is
Either is available by selection at the control panel. enabled (on). Press the SET button to store function. The display will
flash to acknowledge and then display AUTO S/S 10 MIN.
ON LINE – OFF LINE CONTROL 3. Press the up or down arrows to select the desired automatic restart
For applications that require a widely varying air demand, this time (2–60 min. range). The default value is 10 minutes. Press SET
mode of control will deliver air at full capacity or zero capacity with button to store the value.The display will flash to acknowledge. Press
low receiver pressure. the DISPLAY SELECT button or wait 30 seconds for the controller to
automatically exit the set routine.The display returns to READY TO
START.
This mode of operation is controlled by the pressure transducer
responding to changes in plant air pressure. This sensor energises 4. Start the compressor and adjust the isolation valve to allow the unit
the load solenoid valve which in turn operates the venting valve to slowly reach the offline pressure and unload.The compressor should
(blowdown) and the closing of the atmospheric vent opening in the run for a minimum of 10 min. and unloaded for the pre–set time and then
air inlet valve. shut down.
5. The compressor should restart automatically when the system air
The compressor then delivers full capacity air to the plant pressure drops below the online air pressure setting.
system. If the air pressure in this system rises to the upper set point
of the pressure setting, the load solenoid valve is de–energised CONTROLLER WARNING MESSAGES
allowing the inlet valve to close. At the same time, the venting valve
opens allowing the receiver pressure to drop. In the event of a warning, the controller will display a message and
the alarm L.E.D. [10] will flash. The warning message will alternate with
the normal display every 4 seconds, the compressor will continue to run
The pressure setting has a range of 0,83 bar (12 psi) between but the fault should be rectified as soon as possible. The arrow keys
its upper and lower set points.The upper set point is set at 0,2 bar [23] should be used to index the display for any additional warning
(3 psi) above the compessor rated discharge pressure. messages. A warning message may be reset by depressing set [21]
once.
UPPER RANGE MODULATION CONTROL (Optional Extra)

For plants having a relatively high and constant air demand, NOTE:
Upper Range Modulation is the recommended mode of control. The warning will recur if the fault has not been rectified. The
following warning messages may be displayed:
Upper range modulation retains the features of On line – Off line

control but provides the throttling of the inlet air flow as the line COOLANT FILTER (OPTIONAL)
pressure rises to the upper set point of the off–line pressure setting. The pressure differential across the coolant filter exceeds 1 bar (15
psi).
By bleeding off a small amount from the regulator valve, which AIR FILTER
energises the Modulate Solenoid Valve, a reduction in the air signal The air filter is dirty or blocked and should be replaced.
to the pneunatic cylinder on the inlet valve allows the cylinder to
‘trim’ the inlet valve position as dictated by changing line pressure.
Modulation begins when the compressor reaches about 94% of the SEPARATOR ELEMENT
rated line pressure and is factory set to modulate down to The separator element is dirty or blocked and should be replaced.
aproximately 70% of rated capacity.
AIREND TEMPERATURE
If the air demand decreases to a level below the 70% modulated The airend temperature reaches 97% of the high airend
output, the line pressure will increase slightly to the upper limit of the temperature set point (i.e. 106°C (223°F)).
pressure setting, when the compressor then changes to the Off line
control position and operates with the receiver vented.

SSR UP5 11, UP5 15, UP5 18, UP5 22
10 INTELLISYS OPTION
CONTROLLER ALARMS FIELD OPTION/S
In the event of an alarm, the controller will execute an emergency
stop, the alarm L.E.D. [10] will illuminate and an alarm message will be Before installation and operation of this option, these instructions
displayed. The arrow keys [23] should be used to index the display for should be studied carefully to obtain a clear knowledge of the option
any additional alarm messages. An alarm is reset by depressing set and its application to the compressor.
[21] twice within a 3 second period after the fault has been rectified. The
compressor will restart only when all alarm conditions have been
rectified. The following alarm messages may be displayed (For fault REMOTE START/STOP
correction see the Fault Finding section): The Remote Start/Stop Option allows the operator to control the
compressor from a remote mounted start/stop station.Terminal points
STARTER FAULT are provided in connector J1 in the top of the lntellisys® controller; one
The contactor sequence during start or stop is incorrect. a connection for a normally closed stop switch (terminals 3 and 4), and
one for a normally open, momentary contact start switch (terminals 5
and 6). Refer to the compressor wiring schematic for specific
AIREND TEMPERATURE connection points.
The airend discharge temperature is above the high temperature
set point. For safety, a selection is available in the lntellisys® set–points to
disable the remote start and stop function.This allows the compressor
to be fully controlled by the lntellisys® and not from the remote
MOTOR OVERLOAD start/stop station.
The motor overload contacts are open. The motor overload must be
reset before the controller can be reset. If the remote start switch is momentarily closed, the lntellisys®
starts the compressor.The remote stop switch is normally closed. If the
remote stop switch opens, the compressor will unload and stop.The
REVERSE ROTATION compressor cannot restart until the remote stop switch has been reset
No sump pressure is detected after the first 2 seconds of running. to a closed position. (EMERGENCY STOP will display on the
Isolate the machine and reverse the mains supply connections before lntellisys® if the stop switch is not closed).
resuming.
To operate in the remote start/stop mode, proceed with the
following steps:
OVER PRESSURE
The line pressure is 1 bar (15 psi) greater than the rated discharge 1. Press the SET button until the message REMOTE S/S OFF is
pressure. displayed.
2. Push the up or down arrows to select the remote start/stop function
TEMPERATURE SENSOR 1 (on or off). REMOTE S/S OFF in the display indicates remote start/stop
The airend temperature sensor/ connecting cable has failed. is disabled (off). REMOTE S/S ON in the display indicates remote
start/stop in enabled (on). Press the SET button to store the function.
The display will flash to acknowledge. Press the DISPLAY SELECT
TEMPERATURE SENSOR 2 button or wait 30 seconds for the controller to automatically exit the set
The separator tank temperature sensor/connecting cable has routine.The display returns to READY TO START.
failed.
3. Start the compressor with the Start button on the Intellisys control
panel.The compressor must be started locally first before the Remote
PRESSURE SENSOR Start/Stop buttons are activated by the lntellisys.
Indicates pressure transducer failure / connecting cable fault.
FAILED CALIBRATION
During calibration routine, a 10% of scale error has been detected.
Ensure that the separator is completely blowndown and repeat
calibration.
CONTROL POWER LOSS

The 48Vac signal is not present at the controller.
REMOTE START FAILURE

Momentary remote start has not disengaged before star–delta
transition. This alarm is active only if the remote start/stop is enabled.
REMOTE STOP FAILURE

The momentary remote stop switch has not disengaged when the
start signal is received. This alarm is active only if the remote start/stop
is enabled.
EMERGENCY STOP
The emergency stop button is engaged.
LOW SUMP PRESSURE

The sump pressure drops below 1 bar (15 psi) during normal
operation.
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SSR VM413
INTELLISYS OPTION 11
ELECTRICAL SCHEMATIC – STAR DELTA WITH INTELLISYS CONTROL
INTELLISYS – STAR DELTA

SSR UP5 11, UP5 15, UP5 18, UP5 22
KEY
CON Controller, INTELLISYS NOTES

T1 Transformer, control 1. Approved fused disconnect or circuit breaker per code
EDV requirements must be provided by customer.
Valve, electric drain
ES 2. Dashed lines represent wiring by customer.
Button, emergency stop
3. Sizing of electrical components not supplied by Ingersoll–Rand is
FU Fuse
the responsibility of the customer and should be done in
MOL Overload, motor starter accordance with the information on the compressor data plate
and local electrical codes.
1SV Valve, solenoid (load) N.C
4. Unit will not restart automaticlly after power outage, except with
3SV Valve, solenoid (blow down) N.O
additional PORO option.
10SV Valve, solenoid (line/sump)
5. Circuit shown in normal position de–energized.
RST Remote start
(Optional) 6. All wiring to be in accordance with local codes.
RSP Remote stop

(Optional)
CFO Common fault output
PORO Power out restart (Optional)
1TAS Temperature sensor
PT Pressure sensor
KM1 Contactor (main)
KM2 Contactor (delta)
KM3 Contactor (star)
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SSR VM413
PIPING AND INSTRUMENTATION WITH INTELLISYS CONTROL
Revision C
85584282

SSR UP5 11, UP5 15, UP5 18, UP5 22
KEY
1. Filter, air 18.Valve, drain

2. Valve, inlet 19.Screen, scavenge
3. Valve, solenoid (load) 20.Valve, solenoid (blowdown)
4. Airend assembly 21.Orifice
5. Motor 22.Indicator, air restriction
6. Tank, separator, Coarse 32.Valve solenoid (line/sump), Intellisys Option
7. Separator, Fine 33.Transducer pressure, Intellisys Option, replaces 10 and 11
8. Valve, minimum pressure 34.Sensor temperature, Intellisys Option, replaces 12
9. Aftercooler
10.Gauge, pressure
11.Switch, discharge pressure A Air/Coolant
12.Switch, temperature B Air
13.Filter, coolant C Coolant
14.Thermostat D Condensate
15.Cooler E Component boundary
16.Relay, overload Motor F Refrigerant
17. Valve, safety G Option
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SSR VM413
INTELLISYS CONTROL AND INSTRUMENTATION DIAGRAM
KEY
1. Tank, separator 10.Valve, solenoid (load)

2. Transducer, pressure 11.Indicator air filter
3. Valve solenoid (line/sump) 12.Nipple
4. Connector 13.Adaptor
5. Combination block 14.Intake valve assembly
6. Elbow
7. Tee, male run NOTES:
8. Reducer bushing A. Tubing 3/8 inch
9. Valve, solenoid (blowdown) B. Tubing 1/4 inch

SSR UP5 11, UP5 15, UP5 18, UP5 22
INTELLISYS PARTS – INSTRUMENTATION AND ELECTRICAL SYSTEM
Item ccn Qty. Description Item ccn Qty. Description
1 39124813 AR Tube (Nylon) 21 22091193 2 Hinge

2 39155460 1 Elbow 22 96743992 4 Screw
3 39853809 1 Transducer 23 39495874 1 Gasket
4 22107833 1 Bracket 24 96742754 2 Screw
5 92877018 5 Gland, cable 25 22055909 1 Tee
6 39124821 AR Tube (Nylon) 26 22177190 1 Cabinet door
7 54654652 1 Valve, solenoid (Blowdown) 27 39133467 3 Mount
8 39155650 2 Elbow 28 22177315 1 Gasket, door
9 54774302 1 Valve, solenoid (Load) 29 22152813 1 Decal, controller
10 54755426 1 Bracket 30 22137848 1 Sensor, temperature
11 95944625 2 Bushing 31 39404157 1 ‘O’ Ring
12 39155577 4 Elbow 32 22113344 1 Button, emergency stop
13 93492072 2 Seal 33 22289797 1 Valve, solenoid (line/sump)
14 22177182 1 Cabinet *34 39192000 4 Grommet
15 96737564 14 Nut 35 39156393 1 Connector
16 96743182 8 Screw 36 39156419 1 Connector
17 85584340 4 Latch 37 54774997 1 Bush
*18 92829308 1 Key 38 39404165 1 ‘O’ Ring
19 96703756 2 Nut 39 39155478 1 Elbow
20 22128763 1 Controller, INTELLISYS * Not illustrated
Q-Pulse IdUP5
SSR VM413
INTELLISYS PARTS – C60/C43 STAR/DELTA – 50Hz – 220V – 22kW (18.5 kW – HA)
1 – 15 22137293 1 Panel
2 39252937 2 Block, end stop *16 39191648 1 Plug
11 position
3 22074058 3 Block, terminal
*17 39191655 1 Plug
4 22076988 17 Block, terminal 16 position
*18 39186101 1 Plug
Fuse
4 position
6 22074041 1 Block, terminal ground
*19 39191630 1 Plug
7 39252911 1 Block, terminal ground 5 position
8 22071864 1 Bus, grounding *20 39186093 1 Plug

6 position
9 22132963 2 Contact, auxilliary
21 22056741 1 Rail
10 39250998 1 Contactor
22 22072631 1 Rail
11 39251004 2 Contactor
23 22072649 1 Rail
12 22071831 2 Fuse
1.6A 500V 24 39251087 1 Relay, overload
13 22071815 1 Fuse 25 39203443 1 Suppressor
2A 500V
26 22124077 1 Transformer
14 22052229 1 Interlock
* Not illustrated

SSR UP5 11, UP5 15, UP5 18, UP5 22
INTELLISYS PARTS – C23 STAR/DELTA – 50Hz – 400V – 15kW (11kW – HA)
1 – *14 39191648 1 Plug

11 position
2 39252937 2 Block, end stop
*15 39191655 1 Plug
*16 39186101 1 Plug
6 22071823 5 Block, terminal *17 39191630 1 Plug

Fuse 5 position
7 39252911 1 Block, terminal ground *18 39186093 1 Plug

6 position
8 22071864 1 Bus, grounding
19 22056741 1 Rail
9 39252036 3 Contactor
20 22072631 1 Rail
10 22071831 2 Fuse
1.6A 500V 21 22072649 1 Rail
11 22071815 3 Fuse 22 39255591 1 Relay, overload
2A 500V
23 39203443 1 Suppressor
12 22052229 1 Interlock
13 22137293 1 Panel
* Not illustrated
Q-Pulse IdUP5
SSR VM413
INTELLISYS PARTS – C43/37 STAR/DELTA – 50Hz – 220V – 18.5kW (15 kW – HA)
1 – 15 22137293 1 Panel
11 position
*17 39191655 1 Plug
*18 39186101 1 Plug
Fuse
4 position
*19 39191630 1 Plug

6 position
21 22056741 1 Rail
10 39251061 1 Contactor
22 22072631 1 Rail
11 39250998 2 Contactor
23 22072649 1 Rail
12 22071831 2 Fuse
13 22071815 1 Fuse 25 39203443 1 Suppressor
2A 500V
14 22052229 1 Interlock
* Not illustrated

SSR UP5 11, UP5 15, UP5 18, UP5 22
INTELLISYS PARTS – C37/23 STAR/DELTA – 50Hz – 220V – 15kW (11kW – HA), 400V – 18.5, 22kW (15, 18.5kW – HA)
1 – 15 22137293 1 Panel
11 position
*17 39191655 1 Plug
*18 39186101 1 Plug
Fuse
4 position
*19 39191630 1 Plug

6 position
21 22056741 1 Rail
10 39252036 1 Contactor
22 22072631 1 Rail
11 39251061 2 Contactor
23 22072649 1 Rail
12 22071831 2 Fuse
13 22071815 3 Fuse 25 39203443 1 Suppressor
2A 500V
14 22052229 1 Interlock
* Not illustrated
Q-Pulse IdUP5
SSR VM413
Change Supplement
Motor Regreasing
Requirements for
Commercial Rotary
Air Compressors
The motor regreasing data provided in this supplement supersedes the corresponding data in the MAINTENANCE section of
your Operation and Maintenance manual.
MODEL(S) MANUAL(S) AFFECTED
UP5 4-11c kW (UP6 5–15c HP) 22425375, 22451884, 22451892, 80445281, 80445273, 80445307
UP5 11-22 kW (UP6 15-30 HP) 22083729, 22083737, 80445158, 80445133
UP5 22E-M37PE kW (UP6 40-50 PE HP) 22252803, 22255426, 80445190, 80445216
IRN 5.5-11 kW (7.5-15 HP) 22528103, 22528111, 80442981, 80442999, 80445323, 80445349
IRN 15-30 kW (20-40 HP) 22791511, 22791529, 22791537, 80445364, 80445406, 80445380
NOTE
• Motors may or may not have sealed bearings.

• Examine all motors for grease fittings.
• Not all motors have bearings that require grease.
MOTORS WITH GREASE FITTINGS
If grease fittings are present, remove the drain plug and add grease until it begins to exit from the drain. Allow the unit to run
for a few minutes before replacing the plug. Refer to the motor data plate for quantity and type of grease.
Service intervals:
• Grease at 3,000 hours or as indicated on the motor data plate.

• Strip, clean and re-grease or replace bearings at 18,000 hours.
MOTORS WITHOUT GREASE FITTINGS
Motors without grease fittings have sealed bearings. These bearing should be replaced every 4 years or 18,000 hours,
whichever occurs first.
C.C.N. : 80445125
REV. : B
DATE : NOVEMBER 2008

50Hz UP5 11, UP5 15, UP5 18, UP5 22
C.C.N : 80445141
REV. : A
DATE : OCTOBER 2008 Page 24 of 47
Q-Pulse Id VM413 Active 29/10/2013

CONTENTS
Page Description ’T’ No Page Description ’T’ No Page Description ’T’ No
1 Enclosure T5741 8 Separation System T5744 18 Documentation

2 Motor Assembly T5742 9 Tank Assembly T5754 19 Recommended
50Hz 50Hz Parts
4 Airend Assembly T5743 10 Instrumentation / T5748
Electrical System
5 Cooling System T5745
7 Control Piping T5746
ABBREVIATIONS & SYMBOLS
–>#### Up to Serial No.

####–> From Serial No.
#### Contact Ingersoll Rand
for Serial No.
* Not illustrated
† Option
NR Not required
AR As required
SM Sitemaster/Sitepack
HA High ambient machine
WC Watercooled machine
AC Aircooled machine
ERS Energy recovery system
T.E.F.C. Totally enclosed fan
cooled motor (IP55)
O.D.P. Open drip proof (motor)
General Description How to order parts

This manual, which contains an The illustrated parts breakdown In order that all avoidable errors
illustrated parts breakdown, has identifies the various assemblies, be eliminated when ordering parts,
been prepared as an aid in sub–assemblies and detailed parts please specify the following:
identifying and ordering parts for the which make up this machine.
machine. All of the parts, listed in the 1. The model number of the unit as
A series of illustrations show shown on the Compressor Data
parts breakdown, are manufactured
each part clearly and in it’s correct Plate.
with the same precision as the
location relative to the other parts in
original equipment. 2. The serial number of the unit as
the illustration. Each part in an
Ingersoll Rand Company illustration is referenced with a shown on the Compressor Data
service facilities and parts are number. The number, description Plate.
available worldwide. There are and quantity needed per assembly 3. The part number of this manual.
Ingersoll Rand Company Branch are listed in numerical order on the
Offices and authorised distributors following pages. 4. The part number, description and
located in the principle cities of the quantity needed exactly as listed.
United States. In Canada, our How to use this parts manual
5. The motor data code shown on
customers are serviced by the 1. Locate the desired illustration. the motor data plate.
Canadian Ingersoll Rand
Company, Limited. There are also
Ingersoll Rand Company 2. Locate the part on the illustration
subsidiaries and authorised by visual identification and note the
distributors located in the principle reference number.
cities throughout the world.
3. Find the reference number on the
tabulated page, along with the Part
Number and Description.
http://air.ingersollrand.com UP5 11, UP5 15, UP5Page 26 of

18, UP5 2247
1 ENCLOSURE
1 22066195 1 Panel assembly rear 13 22092886 1 Channel

2 22093025 1 Channel 14 54747761 1 Channel
3 22097562 1 Panel assembly top 15 22099626 1 Guard, sheave assembly
4 22066211 1 Panel assembly top 16 54747753 1 Corner
5 22095251 1 Corner 17 22053433 25 Plug
18.5, 22kW / 15, 18.5kW HA
18 54754163 1 Base
22132336 1 Corner
11, 15kW / 11kW HA 19 39738490 7 Pin, locating
20 22058580 8 Plate, cover
6 22177042 1 Cabinet
(50Hz) *21 39117312 AR Gasket
7 22158877 1 Cabinet door 22 92368687 AR Screw
8 22097570 1 Panel assembly front 23 96742689 AR Screw
9 23180557 4 Latch 24 22089601 2 Guard
*10 92829308 1 Key 25 22091193 4 Hinge
11 54747746 1 Corner 26 96743992 8 Screw
12 22067052 1 Panel assembly left 27 22158935 1 Gasket, door
28 22160030 4 Grommet
UP5 11, UP5 15, UP5 18, UP5 22
http://air.ingersollrand.com
MOTOR ASSEMBLY 50Hz 2

17
16
1 22108393 1 Belt, drive 6 22107643 1 Pulley

UP5 11kW 7.5bar UP5 11kW 7.5bar
UP5 11kW 8.5bar
UP5 18.5kW 14bar 22107577 1 Pulley
UP5 11kW 8.5bar
22108401 1 Belt, drive
UP5 11kW 10bar 22107650 1 Pulley
UP5 11kW 10bar
UP5 11kW 14bar
UP5 15kW 7.5, 8.5bar 22107676 1 Pulley
UP5 18.5kW 7.5, 8.5bar UP5 15kW 7.5bar
UP5 22kW 10, 14bar 22108302 1 Pulley
89265078 1 Belt, drive UP5 15kW 8.5bar
22108427 1 Belt, drive UP5 15kW 10bar
89265052 1 Belt, drive UP5 15kW 14bar
UP5 18.5kW 10bar 22107700 1 Pulley
UP5 22kW 7.5, 8.5bar UP5 18.5kW 7.5bar
2 22108369 1 Pulley 22108310 1 Pulley
UP5 11kW 7.5, 8.5bar UP5 18.5kW 8.5bar
UP5 15kW 7.5, 8.5, 10bar
UP5 18.5kW 10bar 22107718 1 Pulley
UP5 22kW 14bar UP5 18.5kW 10bar
22108377 1 Pulley 22107726 1 Pulley
UP5 11kW 10, 14bar UP5 18.5kW 14bar
UP5 15kW 14bar
UP5 18.5kW 7.5, 8.5, 14bar 22107734 1 Pulley
UP5 22kW 7.5, 8.5, 10bar UP5 22kW 7.5bar
3 22077275 1 Bush 22108328 1 Pulley

UP5 11kW / UP5 15kW UP5 22kW 8.5bar
22077267 1 Bush 22107742 1 Pulley

UP5 18.5kW / UP5 22kW UP5 22kW 10bar
4 96703186 1 Screw 22107759 1 Pulley

UP5 22kW 14bar
5 92751130 1 Plate, retaining
18, UP5 2247
3 MOTOR ASSEMBLY 50Hz

17
16

7 54735907 1 Motor 8 88101209 1 Key
15kW / 11kW–HA
9 54727888 1 Support
220V IP55 50Hz Star Delta
180 Frame motors
22124689 1 Motor
54727870 1 Support
15kW / 11kW–HA
160 Frame motors
10 39224209 1 Spacer
54735915 1 Motor
15kW / 11kW–HA 11 95231494 2 Pin
12 54740451 1 Rod
54735923 1 Motor
13 96727920 4 Screw
15kW / 11kW–HA
550V IP55 50Hz Star Delta 14 96737556 4 Screw
54735931 1 Motor *15 32341851 1 Starter assembly
18kW / 15kW–HA 50Hz Star Delta
220V IP55 50Hz Star Delta 220V 18.5kW (15kW–HA)
22124697 1 Motor 32341869 1 Starter assembly
380V IP55 50Hz Star Delta 220V 22kW (18.5kW–HA)
54735949 1 Motor 32341844 1 Starter assembly
400V IP55 50Hz Star Delta 400V 18.5/22kW (15/18.5kW–HA)
220V 15kW (11kW–HA)
54735956 1 Motor
18kW / 15kW–HA 32341836 1 Starter assembly
550V IP55 50Hz Star Delta 50Hz Star Delta
400V 15kW (11kW–HA)
54735964 1 Motor
22kW / 18.5kW–HA 16 96750120 1 Key, Drive
220V IP55 50Hz Star Delta 17 95488318 1 Key, Non Drive
22124705 1 Motor
22kW / 18.5kW–HA
54735972 1 Motor
22kW / 18.5kW–HA
54735980 1 Motor
22kW / 18.5kW–HA
UP5 11, UP5 15, UP5 18, UP5 22

AIREND ASSEMBLY 4
1 22637219 1 Airend 15 22097208 1 Indicator, air restriction

2 39570999 1 Gasket 16 89265300 1 Filter assembly
3 54740386 1 Gasket 17 89295935 1 Hose
4 85581866 1 Tube assembly 18 95340683 2 Clamp
5 39494794 2 Gasket 19 22065890 1 Guard
6 54749106 1 Bracket 20 22062376 1 Adaptor
7 54749098 1 Plate 21 95952867 1 Connector
8 54749114 1 Spring, gas 22 95993572 1 Elbow
9 96728233 1 Screw 23 95937686 1 Elbow
10 96701404 1 Washer 24 96739701 1 Connector
11 85581858 1 Tube assembly 25 54775556 1 Check valve, orifice
12 85581882 1 Tube assembly 26 96721097 10 Washer, Spring
13 54747399 1 Valve, unloader 27 96738513 8 Screw
*13a 22067177 1 Kit, unloader valve 28 96703186 2 Screw
14 92368687 2 Screw

18, UP5 2247
5 COOLING SYSTEM
1 22099873 1 Chute assembly 5 22099857 1 Shroud assembly

2 99295388 1 Cone, 18.5, 22kW / 15, 18.5kW HA * 85584365 1 Foam
99295370 1 Cone, 11, 15kW / 11kW HA 6 54754296 1 Cover
3 22099865 1 Plenum assembly 7 22099840 1 Cover assembly
18.5, 22kW / 15, 18.5kW HA
8 92368687 AR Screw
22159099 1 Plenum assembly
11, 15kW / 11kW HA 9 22099881 1 Baffle assembly
4 99295362 1 Blower
18.5, 22kW / 15, 18.5kW HA
99295354 1 Blower
11, 15kW / 11kW HA
UP5 11, UP5 15, UP5 18, UP5 22

COOLING SYSTEM 6
1 54753918 1 Cooler 6 96952122 1 Adaptor

18.5, 22kW / 15, 18.5kW HA
7 95938163 2 Elbow
22082499 1 Cooler
11, 15kW / 11kW HA 8 96952379 1 Adaptor
9 96737564 4 Nut
2 85561231 1 Hose assembly
10 96704531 4 Screw
11 95928230 1 Plug
4 95928230 1 Plug
5 95952867 2 Connector

18, UP5 2247
7 CONTROL PIPING
14
30
1 39124813 AR Tube (Nylon) 15 96737564 AR Nut

2 85583367 1 Grommet 16 96743182 AR Screw
3 54472162 700 Conduit 17 39155346 1 Tee
mm
18 22224976 1 Adaptor
4 39404165 1 ‘O’ Ring
19 96703756 AR Nut
5 39416128 1 Switch, temperature
20 96738828 2 Screw
6 39124821 AR Tube (Nylon)
21 54472485 2 Elbow
7 54654652 1 Valve, solenoid (Blowdown)
22 95952388 1 Coupling
8 39155650 2 Elbow
23 39114079 1 Locknut
9 54774302 1 Valve, solenoid (Load)
24 96742754 2 Screw
10 54755426 1 Bracket
25 22055909 1 Tee
11 95944625 2 Bushing
26 39155478 1 Elbow
12 39155577 2 Elbow
27 54774997 1 Bushing
13 39156393 1 Connector
28 39156419 1 Connector
14 22505309 1 Switch, pressure
29 39156443 1 Connector
30 39404165 1 ‘O’ Ring
UP5 11, UP5 15, UP5 18, UP5 22

SEPARATION SYSTEM 8
26
1 54728100 1 Tank, separator 12 54749247 1 Cartridge, separator

(ASME U / LLOYDS)
13 95928214 1 Plug
1 54728118 1 Tank, separator (For Non–Intellisys)
(CE–10/UM/CRN/SQL/UDT)
14 89209217 2 Elbow
2 95943635 1 Plug
15 54740444 1 Sight–glass
3 54723341 1 Valve, drain
16 22051296 1 Decal
4 22182265 1 Plug, Ultra Plus
17 22057954 1 Valve, safety
23176068 1 Plug, Ultra 15bar (50Hz)
5 54729876 1 Gasket 18 22354989 1 Nipple
6 1 Plate, cover (Part of Tank) 19 95928222 1 Plug
7 54740378 1 Gasket 20 95938163 2 Elbow
8 22099352 1 Manifold 21 96721097 8 Washer
*8a 22064695 1 Kit, minimum pressure valve 22 54740428 8 Screw
23 96741780 4 Screw
*8b 22832885 1 Kit, thermostatic valve
24 23228067 1 Support
25 39917489 2 Screw
9 85581874 1 Tube assembly
26 22813133 2 Adaptor
10 54749221 1 Nipple
11 54672654 1 Filter, coolant

18, UP5 2247
9 TANK ASSEMBLY – 50Hz
1 54766811 1 Tank 10 32341760 1 Bracket

(500 LITRE)
11 95937520 1 Elbow
54766837 1 Tank
(750 LITRE) 12 96728225 1 Adaptor
13 22062301 1 Reducer
2 22061386 1 Valve, ball
14 22062327 1 Adaptor
3 54579248 1 Valve, drain
15 92354513 1 Elbow
4 39124813 AR Tube (Nylon)
16 39156336 1 Elbow
17 95667341 1 Nipple
6 92957604 1 Valve, pressure
15bar (500 LITRE) 18 39917489 2 Screw
54426580 1 Valve, pressure 19 39155478 1 Elbow
10.5bar (750 LITRE)
20 96741830 4 Nut
7 32224537 2 Clip, retaining
21 96704226 4 Screw
8 22095913 1 Gland, cable
22 37143542 1 Elbow
9 92368687 2 Screw
UP5 11, UP5 15, UP5 18, UP5 22

INSTRUMENTATION AND ELECTRICAL SYSTEM 10
1 32342669 1 Decal 9 32342131 1 Hourmeter

2 54772058 1 Gauge *9a 39237086 1 Gasket
3 32342180 1 Indicator (Red) *9b 39127245 2 Screw
4 32342156 1 Indicator (Green) *9c 22462360 1 Varistor
5 32342164 1 Indicator (White) 10 92877018 3 Gland, cable
6 22053904 1 Button, emergency stop 11 39140785 1 Plug
7 32342149 1 Switch, Off/On * 22503411 1 Kit, voltage spike
8 32342172 1 Pushbutton, reset

18, UP5 2247
11 INSTRUMENTATION AND ELECTRICAL SYSTEM

C23
50 Hz STAR DELTA
400v 15 kW (11kW–HA)
1 22074439 1 Block, contact 11 22052229 1 Interlock

2 39252937 2 Block, end stop 12 22076350 1 Panel
3 22071823 3 Block, terminal 13 22056741 1 Rail
6 22076988 25 Block, terminal 16 22294037 1 Relay, time delay
7 39252036 3 Contactor 17 39255559 1 Relay, fault, high air temp.
C23
18 23053747 1 Relay, overload
8 22071864 1 Earth bridge
19 22218648 1 Timer
9 22071831 2 Fuse
1.6A 500V 20 22071807 1 Transformer
10 22071815 1 Fuse
2A 500V
UP5 11, UP5 15, UP5 18, UP5 22

C23
50 Hz STAR DELTA
550v 11, 22 kW
(18.5kW–HA)
1 22074439 1 Block, contact 12 22052229 1 Interlock

2 39252937 2 Block, end stop 13 22076350 1 Panel
6 22076988 25 Block, terminal 17 22294037 1 Relay, time delay
7 22317523 2 Block, terminal 18 39255559 1 Relay, fault, high air temp.
8 39252036 3 Contactor 19 23053747 1 Relay, overload
C23
20 22218648 1 Timer
10 22317515 2 Fuse
1.6A 600V
* Not illustrated
11 22071815 1 Fuse
2A 500V

18, UP5 2247

C37/C23
50 Hz STAR DELTA
220v 15 kW (11kW–HA)
400v 18.5, 22 kW
(15, 18.5 kW–HA)
1 22074439 2 Block, contact 11 22071815 1 Fuse

2A 500V
12 22052229 1 Interlock
13 22076350 1 Panel
14 22056741 1 Rail
15 22072631 1 Rail
16 22072649 1 Rail
C37 17 22294037 1 Relay, time delay
C23
20 22218648 1 Timer
10 22071831 2 Fuse
1.6A 500V 21 22071807 1 Transformer
UP5 11, UP5 15, UP5 18, UP5 22


C43/C37
50 Hz STAR DELTA
220v 18.5 kW (15kW–HA)

2A 500V
12 22052229 1 Interlock
13 22076350 1 Panel
14 22056741 1 Rail
15 22072631 1 Rail
16 22072649 1 Rail
C37
20 22218648 1 Timer
10 22071831 2 Fuse
1.6A 500V 21 22071807 1 Transformer

18, UP5 2247

C60/C43
50 Hz STAR DELTA
220v 22 kW (18.5 kW–HA)

2A 500V
12 22052229 1 Interlock
13 22076350 1 Panel
14 22056741 1 Rail
15 22072631 1 Rail
16 22072649 1 Rail
C60
20 22218648 1 Timer
10 22071831 2 Fuse
1.6A 500V 21 22071807 1 Transformer
UP5 11, UP5 15, UP5 18, UP5 22


50 Hz STAR DELT 1
380v 15kw (SIRC)
10
26
24
11
23
22
12
21
29
13
30
14
20
15
19
18
28
17 28 16
19002203
Revision B
1 19002088 1 Back plate, 15kw non-intellisys 20 19001726 1 Relay, control

9 19001973 1 Block, terminal (ground) 21 19002013 1 Block, fuse base
10 19001965 3 Block, terminal (power in) 22 19002021 4 Fuse 2A
11 19002138 1 Transformer 23 19001999 25 Block, terminal
12 22056741 1 Rail, din 35mm
24 19001981 1 Stop .Din rail
13 19001734 1 Timer of delay
25 19001296 1 Aux. Contactor
14 19001742 3 Timer (6min)
(No Shown)
15 19003680 1 Phase & voltage protec relay 26 32342115 1 Bus, grounding
16 19001536 2 Overload 27 19002120 1 Protecte resistanca (No Shown)
17 19002393 2 Contactor 28 19007053 1 Coil, contactor
18 19001338 3 Contactor
29 19008754 1 Block fuse base
19 19011600 1 Trunking, slotted cable
30 19008762 1 Fuse 2A 600V

18, UP5 2247
Q-Pulse Id VM413 Active 29/10/2013 UP5 11 UP5 15 UP5 18 UP5 22
50 Hz STAR DELTA 18 5 2
380v 18.5-22kw (SIRC)
3 1
16
9 11
10
31
32 13
12 14
17 20
6
30
29
29 8 30 7 29 15
19002211
Revision B
Item ccn Qty Description Item ccn Qty Description
1 19001965 3 Block, terminal (power in) 17 19011600 1 Trunking, slotted cable

2 19001973 1 Block, terminal (ground) 18 19002096 1 Back plate
3 19001981 4 Stop. Din rail 19 19001296 1 Aux. Contactor 1n.0 (not shown)
4 19001999 25 Block, terminal 20 19003680 1 Phase & voltage protec relay
5 32342115 1 Bus, grounding 28 19002120 1 Protecte resistanca (not shown)
6 19001346 1 Contactor 29 19003730 3 Contact auxiliary
7 19001379 2 Contactor 30 19007061 3 Coil, contactor
8 19001718 1 Interlock 31 19008754 2 Block fuse base
9 19002013 1 Block, fuse base 32 19008762 2 Fuse 2A 600V
10 19002021 1 Fuse 2A
11 22056741 3 Rail
12 19001726 1 Relay, control
13 19001734 1 Timer of delay
14 19001742 1 Timer (6MIN)
15 19001585 1 Overload
UP5 11, UP5 15, UP5 18, UP5 22

DOCUMENTATION 18
ccn Description
80445133 Manual, Operation and
Maintenance 50Hz
80445141 Manual, Parts catalogue

50Hz
80445182 Manual, Options
50Hz

18, UP5 2247
19 RECOMMENDED PARTS
ccn Qty Description ccn Description
Start Up Kit Suggested Change – Every 8000 Hours / 2 years

38462743 Kit – Start up 22067177 Kit, inlet valve
50Hz
22064695 Kit, minimum pressure valve
1 Filter, Coolant
1 Ultra Coolant 22832885 Kit, thermostatic valve
5L
54774302 Valve, solenoid (Load)
Maintenance Kit – Every 2000 Hours / 1 year 54654652 Valve, solenoid (Blowdown)
38462750 Kit – 2000 Hour 54749114 Spring, gas
50Hz
Belts
1 Filter, Coolant 50Hz
1 Element, air filter 22108393 Belt, drive
1 Cartridge, separator 11kW 7.5, 8.5 bar / 18.5kW 14 bar
1 Ultra Coolant 22108401 Belt, drive

5L 11kW 10 bar
1 Pre filter 22108419 Belt, drive

11kW 14 bar
89265060 Belt, drive
15kW 7.5, 8.8 bar / 18.5kW 7.5, 8.5 bar /
22kW 10, 14 bar
15kW 10 bar
15kW 14 bar
18.5kW 10 bar / 22kW 7.5, 8.5 bar
UP5 11, UP5 15, UP5 18, UP5 22

RECOMMENDED PARTS 20
ccn Description ccn Description
Service Items
92692284 Ultra Coolant 54740386 Gasket, bare spacer

5L
54740378 Gasket, manifold
38459582 Ultra Coolant
20 L 39570999 Gasket, discharge adaptor
39494794 Gasket, inlet valve
92837095 Ultra Coolant
1L 85560597 Hose assembly
85561231 Hose assembly
92957604 Valve, pressure
15 bar
50Hz (500L Tank)
88176367 KIT – COOLANT CHECK
54426580 Valve, pressure
1 x SAMPLE 10.5 bar
50Hz (750L Tank)
89295976 Element, air filter 22057954 Valve, safety

15 bar
54672654 Filter, coolant 50Hz (Manifold)
54749247 Cartridge, separator 32342149 Switch, Off/On
22053722 Pre filter 32342172 Pushbutton, re–set
22505309 Switch, pressure 22053904 Button, emergency stop
37952421 Kit – Air temperature switch 32342156 Indicator (Green)
39404165 ’O’ Ring, temperature switch 32342180 Indicator (Red)
32342164 Indicator (White)
54772058 Gauge, pressure
39124722 Indicator, air restriction
32342131 Hourmeter
22071831 Fuse
(FU1, FU2)
1.6A 500V
50Hz
22071815 Fuse
(FU3)
2.0A 500V
50Hz
22503411 Kit, earth spike
38032413 Option, separator pressure drop gauge
38032421 Kit, separator gauge service
22294037 Relay, time delay
39255559 Relay, fault, high air temperature
AP – Asia Pacific Market
http://air.ingersollrand.com UP5 11, UP5 15, UP5 18,Page 46 of 47

UP5 22
21 RECOMMENDED PARTS
ccn Qty. Description ccn Qty. Description
Voltage Specific Spares
C23 Star Delta 400V 15kW (11kW–HA) C43/C37 Star Delta 220V 18.5kW (15kW–HA)
550V 11–22kW (18.5kW–HA)
39250998 2 Contactors
39252036 3 Contactors C43
C23
39251061 1 Contactor
23053747 1 Relay, overload C37
39251319 2 Coil 23051079 1 Relay, overload
C23
39251319 1 Coil
C37
C37/C23 Star Delta 220V 15kW (11kW–HA) 39251327 1 Coil
400V 18.5, 22kW (15, 18.5kW–HA) C43
39251061 2 Contactors
C37 C60/C43 Star Delta 220V 22kW (18.5kW–HA)
39252036 1 Contactor 39251004 2 Contactors
C23 C60
23051079 1 Relay, overload 39250998 1 Contactor

C43
39251319 2 Coil
C23/C37 23053770 1 Relay, overload
39251327 1 Coil
C43
39251335 1 Coil
C60
UP5 11, UP5 15, UP5 18, UP5 22


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Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options

Manual) Vendor Manual

SSR UP5 11, UP5 15, UP5 18, UP5 22

This manual contains 50Hz UP5 11 SERIAL No : 2170000 –>

50Hz UP5 22 SERIAL No : 2230000 –>

Q-Pulse Id VM413 Active 29/10/2013 Page 2 of 47

CONTENTS & ABBREVIATIONS 1

Q-Pulse Id VM413 Active 29/10/2013 Page 3 of 47

Details of approved equipment are available from Ingersoll–Rand

The use of non–genuine spare repair parts other than those

Ingersoll–Rand reserves the right to make changes and

Prohibition / Mandatory Information / Instructions Warning

Emergency stop. On (power). Off (power).

ROTATION AIR DISCHARGE COOLANT FILTER

Q-Pulse Id VM413 Active 29/10/2013 Page 5 of 47

AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED

COOLANT DRAIN CONDENSATE DRAIN FILTER

FRAGILE KEEP DRY THIS WAY UP

USE NO HOOKS NO SIDE CLAMPS HOURS

Use ULTRA–Plus Coolant only

Every X months, if sooner than required by CHANGE / REPLACE CLEAN

POWER INLET (AC) MOISTURE

The use of plastic bowls on line filters can be hazardous. Their

Q-Pulse Id VM413 Active 29/10/2013 Page 7 of 47

PRIOR TO STARTING POWER OUT RESTART (Optional)

WARNING NORMAL STOPPING

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2. Turn off electrical isolator. 17 L.E.D.–Not used.

3 SUMP PRESSURE L.E.D. 20 LOAD/UNLOAD BUTTON

8 MODULATION L.E.D. 23 ARROW KEYS

10 ALARM L.E.D. 24 START BUTTON

13 L.E.D.–Select control mode.

14 L.E.D.–Set star delta time.

UPPER RANGE MODULATION CONTROL (Optional Extra)

Upper range modulation retains the features of On line – Off line

Q-Pulse Id VM413 Active 29/10/2013 Page 11 of 47

CONTROL POWER LOSS

REMOTE START FAILURE

REMOTE STOP FAILURE

LOW SUMP PRESSURE

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CON Controller, INTELLISYS NOTES

RSP Remote stop

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1. Filter, air 18.Valve, drain

1. Tank, separator 10.Valve, solenoid (load)

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Item ccn Qty. Description Item ccn Qty. Description

1 39124813 AR Tube (Nylon) 21 22091193 2 Hinge

Item ccn Qty. Description Item ccn Qty. Description

8 22071864 1 Bus, grounding *20 39186093 1 Plug

Q-Pulse Id VM413 Active 29/10/2013 Page 19 of 47

Item ccn Qty. Description Item ccn Qty. Description

1 – *14 39191648 1 Plug

6 22071823 5 Block, terminal *17 39191630 1 Plug

7 39252911 1 Block, terminal ground *18 39186093 1 Plug

Item ccn Qty. Description Item ccn Qty. Description

8 22071864 1 Bus, grounding *20 39186093 1 Plug

Q-Pulse Id VM413 Active 29/10/2013 Page 21 of 47

Item ccn Qty. Description Item ccn Qty. Description

8 22071864 1 Bus, grounding *20 39186093 1 Plug

MODEL(S) MANUAL(S) AFFECTED

UP5 11-22 kW (UP6 15-30 HP) 22083729, 22083737, 80445158, 80445133

UP5 22E-M37PE kW (UP6 40-50 PE HP) 22252803, 22255426, 80445190, 80445216