Quincy

®
QR-25 Series
Models 106 & 108
Parts Manual · Record of Change 100

This manual contains important safety

information and should be made available
to all personnel who operate and/or
maintain this product. Carefully read this
manual before attempting to operate or
perform maintenance on this compressor.

Fill Out & Return

Warranty Registration Card Located Inside

Quincy
®
Compressor
TM
True Blue Reliability

Manual No. 50235-100 March 1988 Edition

 ALPHABETICAL INDEX ‘\,

CONNECTING ROD AND PISTON GROUPS

MODEL 106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

MODEL 108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1~

CONTROL GROUPS

LOADLESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-32

PILOT CONTROLLED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34

PILOT CONTROLLED WITH SAFE-Q-LUBE PROTECTION. . . 35-36

DUAL CONTROL WITH SHUTOFF VALVE . . . . . . . . . . . . . . . . 37-38

CRANKCASE GROUPS

PLAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

LOADLESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

CRANKSHAFT GROUPS

MODEL 106

plain ............................. ......... .. 7-8

loadless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

MOOEL 108

plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1o

],oadless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

CYLIWDER AND HEAD GROUPS (WITH TORQUE SEQUENCES)

MODEL 106
plain ...............................>
. ........ 19-20

l.oadless........................... .......... 23-24

MODEL 108

plain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22

lloadless..................................... 25-26

GASKET SETS &”O’’RING KITS . . . . . . . . . . . . . . . . . . . . . . 42

HEAD ASSEMBLIES

MODEL 106 OR 108

plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28

:loadless................................. .... 29-30

PILOr ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40

PILOr ASSEMBLIES INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 41

RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 43

SERIAL NUMBER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . 2

GENERAL SPECIFICATIONS

FOR

MODELS 106 & 108 RECIPROCATING COMPRESSORS

MODEI. 106 MODEL 108

AIRCOOLED AIRCOOLED

SINGLE STAGE SINGLE STAGE

SPLASH LUBRICATED SPLASH LUBRICATED
2-1/2w BORE X 2-1/2” STRDKE 2-1/2” BORE X 3“ STROKE

4013-900 R.P.M. SPEED RANGE 400-900 R.P.M. SPEED RANGE

WITH PRESSURE CAPABILITY WITH PRESSURE CAPABILITY

UP TO 150 P.S.I. WITH UP TO 150 P.S.I. WITH

PROPER CONTRDLS & PROPER CONTROLS &

MODIFICATIONS .“
MODIFICATIONS
— .

50235-100 1
 SERIAL NUMBER IDENTIFICATION

The serial number identification tag is located on the handhole plate on the side of the crankcase.

, Record of Change No.

P J%
MODEL .-
SERIAL NO.
SIZE ~.
Colt Industries
Quincy
Compressor Division
k 110831 .4

ORDERING REPLACEMENT PARTS

Prompt service can be rendered on repair parts orders if the fallowing information is given:

1. The model number, record of change number, & serial number must be aiven
when grderina retiacement ~arts.

2. State the exact part number needed. Do not order by index numbers, as index
numbers are repeated throughout this manual, and if used for ordering
replacement parts, will necessitate time consuming correspondence.

3. State the exact quantity needed.

4. State the preferred type of transportation.

ALL REPLACEMENT PARTS ARE TO BE ORDERED THROUGH AN AUTHORIZED DISTRIBUTOR.

INSIST ON GENUINE QUINCY PARTS ONLY! FAILURE TO DO SO MAY VOID WARRANTY

CAUTION !
Fe/low all safety precautions outlined
in the (?/? 25 instruction manuaL

WARNING !
Do not operate this compressor without a totaily enclosed
belt guard or any other required safety equipment.

.
-.6!!!3
!~A D

Air from this compressor will cause severe injury or deh?h”-”if used for
breathing or food processing. Air for these processes must meet
OSHA 29 CFR 1910 or FDA 21 CFR 178.3570 regulations.

50235-100 2
 CRANKCASE GROUP 110271
(FOR 106/108 PLAIN VALVE COMPRESSORSI

50235-100
 CRANKCASE GROUP 110271
(FOR 106/108 PLAIN VALVE COMPRESSORS)
------ ------ ------------------------ ------ ------------- ------ --------
INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
------ ------ ------ ------------ ------------ ------------- ------ --------
1 1 L522X CRANKCASE ASSEMBLY
1/1 1 152’2 CRANKCASE-BARE
1/2 1 401.8 CUP-BEARING
2 1 40403 BEARING CARRIER ASSENBLY
2/1 1 1521 CARRIER-BEARING
2/2 1 401.8 CUP-BEARING
2/3 1 11CI705-F1O PIN-ROLL,3/16 X .75
2/4 1 167’9 VALVE-BREATHER
2/5 1 1680 BUNPER-BREATHER VALVE
2/6 1 12Wt78-.JO7 SCREW-HEX.>1/4-20 UNC X .50,GRADE 5
3 1 1592 GASKET-BEARING CARRIER
4 * 16W+B SHIM-.O2O” THICK STEEL BEARING ADJUSTMENT
5 * 1644C SHIM-.005° THICK PAPER BEARING ADJUSTMENT
6 * 1644 SHIM-.005° THICK STEEL BEARING ADJUSTMENT
7 * 16*4A SHIM-.007° THICK STEEL BEARING ADJUSTMENT
8 * 16WD SHIM-.002° THICK PLASTIC BEARING ADJUSTMENT
9 1 1520 PLATE-PLAIN VACUUM PUMP BEARING ADJUSTMENT
10 12 123478.L1O SCREN-HEX.,3/8-16 UNc x .75,GRADE 5 (a 30FT.-LBS. I
11 1 13(11 PLUG-PIPE,3/8 NPT
12 1 1599 GASKET-INSPECTION PLATE
13 2320 PLATE-INSPECTION
14 4fJ+04 OIL GAGE ASSENBLY
14/1 1 110070-1 GAGE-OIL
14/2 1 123157-112 “0’’RING-3/32 WOE X .69 O.D. (BAYONET OIL GAUGEI
15 4 110428N038 FLATb!ASHER-3/8

* QUANTITY AS REQUIRED

~ INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

PARTS FOR SPECIAL APPLICATIONS

( FOR USE WITH DIE?mER NTHETIC LUBRICANTS)
2/2 1 22749-112 ‘1011RING-3/32 HIDE X .69 0.0. (BAYONET OIL GAUGE)

50255-100
 CRANKCASE GROUP 110271-001
(FOR 106/108 LOADLESS VALVE COMPRESSORS)

50235-100 5
 CRANKCASE GROUP 110271-001
(FOR 106/108 LOADLESS VALVE COMPRESSORS)
--------------------- --------------------- ---------------------- -----
INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
--------------------- --------------------- ---------------------- -----
1 1 1.52:2X CRANKCASEASSENBLY
1/1 1 1522 CRANKCASE-BARE
1/2 1 4018 CUP-BEARING
2 1 404.03 BEARING CARRIER ASSEMBLY
2/1 1 1521 CARRIER-BEARING
2/2 1 401,8 CUP-BEARING
2/3 1 11CI705-F1OPIN-ROLL,3/16X .75
2/4 1 1679 VALVE-BREATHER
2/5 1 1680 BUMPER-BREATHERVALVE
2/6 1 1Z2J478.J07 SCREW-HEX.,1/4-ZOUNC X .50,GRADE5
3 1 l~yz GASKET-BEARINGCARRIER
4 * l&%4B SHIM-.O2O”THICK STEEL BEARING ADJUSTMENT
5 * 1644C SHIM-.005°THICK PAPER BEARING ADJUSTWENT
6 * 16f.i4 SHIM-.005°THICK STEEL BEARING ADJUSTMENT
7 * 1644A SHIM-.007°THICK STEEL BEARING ADJUST!MEFW
8 * 1644D SHIM-.002°THICK PLASTIC BEARING ADJUSTMENT
9 1 1520U PLATE-BEARINGADJUSTMENT
10 12 1Z3478-L1O SCREW-HEX.,3/8-16UNC X .75,GRADE5 [~ 30FT.-LBS.)
11 1 1301 PLUG-PIPE,3/8NPT
12 1 1599 GASKET-INSPECTIONPLATE
13 1 23:!0 PLATE-INSPECTION
14 1 40404 OIL GAGE ASSEMBLY
14/1 1 110070-1 GAGE-OIL
14/2 1 123157-112 iSOWRING-3/3Z WIDE X .69 0.0. (BAYONETOIL GAUGE)
15 4 1104Z8N038 FLATWASHER-3/8
* QUANTITY AS REQUIRED

a INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

PARTS FOR SPECIAL APPLICATIONS

(FOR USE WITH DIESTER OR PHOSPHATE ESTER SYNTHETIC LUBRICANTS)
2/2 1 22749-112 ‘lOt]RING-3/32
WIDE X .69 O.D. (BAYONETOIL GAUGE)

50235-100 6
 CRANKSHAFT GROUP 110540
(FOR 106 PLAIN VALVE COMPRESSOR)

K!LY
! \\
“-IIHI%

50235-100 7
 CRANKSHAFT GROUP 110540
(FOR 106 PLAIN VALVE COMPRESSOR.)
------------------------- ------------------------ ------ -----* --------
Q
INDEX T PART
NUMBER Y NUMBER DESCRIPTION

1 1 1523X CRANKSHAFT ASSENBLY

1/1 1 1523 CRANKSHAFT (NOT SOLD SEPARATELY;ORDER 1523X)
1/2 1 169;2 WASHER-OIL CIRCULATING RING RETAINER
1/3 2 401’9 CONE-BEARING
2 1 290’9X SHEAVE ASSEN8LY
2/1 1 2909 SHEAVE-COMPRESSOR,14.00 O.D.,1 GROOVE,B SECTION,CCW (NOT SOLD SEP-
ARATELY30RDER 2909X)
2/2 1 123f+78-N18 SCREW-HEX.,1/2-13 UNC X 2.25,GRADE 5 (~ 75FT.-L8S. )
2/3 1 121?372-N02 NUT-SQUARE,l/2-13 WC
3 1 1761 KEY-CRANKSHAFT
4 1 1589 RING-OIL CIRCULATING

a INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

50235-100 8
 CRANKSHAFT GROUP 110272
(FOR 108 PLAIN VALVE COMPRESSOR)

50235-100 9
 CRANKSHAFT GROUP 110272
(FOR 108 PLAIN VALVE COMPRESSC)R)
------------ ------------------- ------ ------------- ------------ --------
INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
------------------- ------------ ------ ------------- ------------ --------
1 1 1523X CRANKSHAFT ASSEW8LY
1/1 1 15:?3 CRANKSHAFT (NOT SOLD
SEPARATELY;ORDER 1523X)
1/2 1 1692 WASHER-OIL CIRCULATING RING RETAINER
1/3 2 40:19 CONE-BEARING
2 1 2909X SHEAVE ASSEWBLY
2/1 1 2909 SHEAVE-COWPRESSOR,14.00 O.D.>1 GROOVE,B SECTION,CCW (NOT SOLD SEP-
ARATELY;ORDER 110422X)
2/2 1 123478-N18 SCREW-SOCKET HEAD,3/8-16 UNC X 2.75,GRADE 5 (~ 30FT.-LBS. )
2/3 1 124372-N02 NUT-SQUARE,l/2-13 UNC
3 1 1761 KEY-CRANKSHAFT
4 1 15{39 RING-OIL CIRCULATING

&) INDICATES TORQUE VALUE IN FOOT POUNDS [DRY THREADS)

50235-100 10
 CRANKSHAFT GROUP 110540-001
(FOR 106 LOADLESS VALVE COMPRESSOR)

50235-100 11
 CRANKSHAFT GROUP 110540-001
(FOR 106 LOADLESS VALVE COMPRESSOR)
------------------------ ------------------ ------- ------------------ --

INDEX ? PART
NUMBER Y NUMBER DESCRIPTION

1 1 1523LSX CRANKSHAFT ASSENBLY

1/1 1 1523LS CRANKSHAFT [NOT SOLD SEPARATELY50RDER :L523LSX)
1/2 1 1692 WASHER-OIL CIRCULATING RING RETAINER
1/3 1 3770 PIN-CENTRIFUGAL GOVERNOR HEAD RETAINING
1/4 1 1575 HEAD-CENTRIFUGAL GOVERNOR
1/5 1 1866 SPRING-CENTRIFUGAL GOVERNOR PLUNGER
1/6 1 1578 PLUNGER-CENTRIFUGAL GOVERNOR
1/7 2 4019 CONE-BEARING
1/8 1 1864 BAR-CENTRIFUGAL GOVERNOR
1/9 2 1863 PIN-CENTRIFUGAL GOVERNOR HEEL
1/10 2 1861 FLYWEIGHT-CENTRIFUGAL GOVERNOR
1/11 2 1579 PIN-FLYWEIGHT PIVOT PIN
1/12 2 2741 KEY-CENTRIFUGAL GOVERNOR FLYWEIGHT
1/13 2 1580 SPRING-CENTRIFUGAL GOVERNOR FLYWEIGHT CUSHION
2 1 1589 RING-OIL CIRCULATING
3 1 1761 KEY-CRANKSHAFT
* 1 2909X SHEAVE ASSENBLY
+/1 1 2909 SHEAVE-CONPRESSOR>14.00 O.D.>1 GROOVE,IB SECTION>CCW (NOT SOLD SEP-
ARATELYsORDER 2909X)
4/2 1 123478-N18 SCREW-HEX.,1/2-13 UNC X 2.25,GRADE 5 [a 75FT.-LBS. )
4/3 1 12437Z-N02 NUT-SQUARE,l/2-13 UNC

~ INDICATES TORQUE VALUE IN FOOT POUNDS [DRY THREADS)

50235-100 12
 CRANKSHAFT GROUP 110272-001
(FOR 108 LOADLESS VALVE COMPRESSOR)

50235-100 13
 CRANKSHAFT GROUP 110272-001
(FOR 108 LOADLESS VALVE COMPRESSOR)

INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
------------------- ------ ------ ------ ------- ------ ------ ------
1 1 1523LSX CRANKSHAFT ASSEMBLY
1/1 1 15~3Ls CRANKSHAFT (NOT SOLD SEPARATELY;ORDER 1523LSX)
1/2 1 1692 WASHER-OIL CIRCULATING RING RETAINER
1/3 1 3770 PIN-CENTRIFUGAL GOVERNOR HEAD RETAINIWG
1/4 1 1575 HEAD-CENTRIFUGAL GOVERNOR
1/5 1 1866 SPRING-CENTRIFUGAL GOVERNOR PLUNGER
1/6 1 1578 PLUNGER-CENTRIFUGAL GOVERNOR
1/7 z 40:19 CONE-BEARING
1/8 1 1864 BAR-CENTRIFUGAL GOVERNOR
1/9 z 1863 PIN-CENTRIFUGAL GOVERNOR HEEL
1/10 2 18(51 FLYWEIGHT-CENTRIFUGAL GOVERNOR
1/11 2 1579 PIN-FLYWEIGHT PIVOT PIN
1/12 2 2741 KEY-CENTRIFUGAL GOVERNOR FLYWEIGHT
1/13 2 1580 SPRING-CENTRIFUGAL GOVERNOR FLYWEIGHT CUSHION
2 1 1589 RING-OIL CIRCULATING
3 1 1761 KEY-CRANKSHAFT
4 1 291J9X SHEAVE ASSEM8LY
4/1 1 2909 ‘SHEAVE-COMPRESSOR,14.00 O.D.,1 GROOVE,IBSECTION>CCW (NOT SOLO SEP-
ARATELYJORDER 1104ZZX)
4/2 1 12:3478-N18 SCREW-SOCKET HEAD,3/8-16 UNC X 2.75,GRADE 5 (a 30FT.-LBS. )
4/3 1 124372-N02 NUT-SQUARE,l/Z-13 UNC

~ INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

5OZ35-1OO 14
 \
m
o
N
w
(n
A
o
0

1.

‘6
/-

J’

\ !O

-=-J
/’
TYPICAL SIDE SEN_ER TYPE
‘4
PISTCN RltW IMSTALLATIOH
,/’
I -&
\

TO FIND THE DIStifD S10S OF SPRIM3S

~ PtACE SPRING ON FLAT SURFACE AM
FftESS WITH FIMER (SEE BELOW)

\
‘ A
BE sure to Stagger l?hg Gaps!
 PISTON & CONNECTING ROD GROUP 110411
(FOR 106 MODEL)
------------------------- ------ ------------------------ ------------ --
INDEX ? PART
NUMBER Y N{JMBER DESCRIPTION
------------------------- ------------------------- --------------------
1 1 1107O3XOOZ CONNECTING ROO ASSEMBLY (lWJTSOLD SEPUUZATELY;ORDER 1107O3X1O2)
1/1 1 1107O3-OOZ ROD-CONNECTING (NOT SOLD SEPARATELY;CIROER 1107O3X1OZ)
1/2 1 6440 BUSHING-CONNECTING ROO (CAN NOT’BE PLWCHASED;OROER 6440SR)
1/3 2 3532 BOLT-CONNECTING RO0,5/16-24 UNF
1/4 2 111260-002 WASHER-CONNECTING ROD
2 2 86% RING-RETAINING
3 1 11,!3190-002 PIN-PISTON
4 1 1530-001 PISTON-COMPRESSOR
5 1 111280 EXPANDER-OIL RING
6 1 16.52 RING-PISTON
7 2 6538 SPRING-SIDE SEALER
8 2 12++71.Ko8 LOCKNUT-5/16-Z4 UNF (6IZ8FT.-LBS. )
9 2 6536 RING-PISTON
10 2 2824 INSERT-CON ROD BEARING (NOT SOLD SEPARATELY}OROER Z8Z4PR)
11 2 111281 RAIL-OIL RING

~ INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

MAINTENANCE PARTS
1 2824PR INSERTS(PAIR)-CON ROD BEARING,[STANDARD)
1 2824-OIOPR INSERTS(PAIR)-CDN ROD BEARING,(.O1O DIVERSIZEI
1 1530-011 PISTON-COMPRESSOR,( .O1O OVERSIZE)
1 1530-021 PISTON-COMPRESSOR,( .OZO OVERSIZE)
1 8161 RING SET-SIOE SEALER,(STANDARO$NO COLOR CODEI
1 4-4ZZ-O1O RING SET-PISTON,(.O1O OVERSIZE) (LIGHT BLUE)
1 4422-020 RING SET-PISTON,[.OZO OVERSIZE) (YELLOW)

1 I!zmxool PIsmN ~LY (ST-ARO)

INCLUOES:
1 110190-002 PIN-PISTON
1 1530-001 PISTON-COMPRESSOR
1 8161 RING SET-SIDE SEALER>(STANDAROJNO COLOR CODE)
2 8648 RING-RETAINING

1 3530X011 PIS’ITMASSEtBLY,(.010 OVERSIZEI

INCLUDES:
1 110190-002 PIN-PISTON
1 1530-011 PISTON-COMPRESSOR,( .O1O OVERSIZE)
1 4422-010 RING SET-PISTON,(.O1O OVERSIZE) [LIGHITBLUE)
2 8648 RING-RETAINING

1 3530X021 PIsTuNiAssawsLY,( .020 OVERSIZE)

INCLUDES:
1 110190-002 PIN-PISTON
1 1530-021 PISTON-COMPRESSOR,( .020 OVERSIZE)
1 4422-020 RING SET-PISTON,(.OZO OVERSIZE) (YELLOW)
2 86*8 RING-RETAINING

1 mlwo3xlo2 Ctmasmrw ROD ~LY ISTANIARDI

INCLUDES:
1 I107O3XOOZ CONNECTING ROD ASSEMBLY
z ~24+7L-Ko8 LOCKNUT-5/16-24 UNF
1 Z824PR INSERTS(PAIR)-CON ROD BEARING,(STANDARDI

1 RllD70~ CowaXm6 Roo ~LY [.010 tRW3tSHEJ

INCLUOES:
1 11D703XO02 CONNECTING ROD ASSEMBLY
z 124471-Ko8 LOCKNUT-5/16-24 UNF
1 Z824-O1OPR INSERTS(PAIR)-CON ROD BEARING,(.O1O OVERSIZE]

50235-100 16
 PISTON & CONNECTING ROD GROUP l:i0391
(FOR 108 MODEL)

[i I II I A— /

TYPICAL SIcf SEALER NFf

PlSTCt4 RIM INSTMLATIW

TO FINU THE DISHED S10S OF SPUlffiS

PLACE SPRING ON FLAT SURFACE AM)
PRESS WITH FINGER (SEE SELOW)

El Be sure to S&igger Ring Gaps !

l“
~

50235-100 17
 PISTON & CONNECTING ROD GROUP lJ.0391
(FOR 108 MODEL)
--------------------- ------- ---------------------- -------------------

INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
--------------------- --------------------- --------------------- -----
[,
1 1 1107O3XOO2 CONNECTINGROO ASSENBLY (NOT SOLD SEPARATELY>ORDER1107O3X1O2)
1/1 1 110703-002 ROD-CONNECTING(NOT SOLD SEPARATELY}OFHJER 1107O3X1O2)
1/2 1 6440 BUSHING-CONNECTINGROD
1/3 2 3532 BOLT-CONNECTINGROD,5/16-24UNF
1/4 2 111260-002 NASHER-CONNECTINGROD
2 2 8648 RING-RETAINING
3 1 110190-008 PIN-PISTON
4 1 1531-001 PISTON-COMPRESSOR
5 2 6451 RAIL-PISTON
6 1 6+50 EXPANDER-PISTON
7 1 16*8 RING-COMPRESSION
8 2 6+38 SPRING-PISTON
9 2 124471-K08 LOCKNUT-5/16-24WJF (~ 28FT.-LBS.I
10 2 64fi6 RING-COMPRESSION
11 2 2824 INSERT-CONROO BEARING (NOT SOLO SEPARATELYJSEEMAINTENANCEPARTSI

a INDICATES TORQuE VALUE IN FOOT POUNDS (DRY THREADs)

MAINTENANCE PARTS
1 28i?4PR INSERTS(PAIR)-CONROD BEARING,(STANDAI?D)
1 28Z4-O1OPR INSERTS(PAIR)-CONROD BEARING>(.O1OOVERSIZE)
1 1531-011 PISTON-COMPRESSOR
1 1531-021 PISTON-COMPRESSOR
1 6452 RING-SET,SIDESEALER (STANDAROI(NO COLOR CODE)
4425-010 RING SET-PISTON (.010 OVERSIZE) (LIGHT BLUE)
4425-020 RING SET-PISTON (.020 OVERSIZE) (YELLfJMl

1 lwnxool PKsToN ASSE?6LY

INCLUDES:
1 110190-008 PIN-PISTON
1 1531-001 PISTON-COMPRESSOR
1 6452 RING-SET,SIOESEALER (STANOARD)(NO COLOR CODE)
2 8648 RING-RETAINING

1 mslmll PISTON ~LY

INCLUDES:
1 110190-008 PIN-PISTON
1 1531-011 PISTON-COMPRESSOR
1 ~~s+)ll) RING SET-PISTON (.010 OVERSIZE) (LIGHT BLUE)
2 86(’ RING-RETAINING

1 14mJcOzl PIsl-m AssEfmLY

INCLUOES:
1 110190-008 PIN-PISTON
1 1531-021 PISTON-COMPRESSOR
1 4425-020 RING SET-PISTON (.020 OVERSIZE) (YELLOWI
2 86{4 RING-RETAINING

1 X1Q703XIOZ ComEc’rrm mo AssEmLY [sTAmAl?D)

INCLUDES:
1 1107O3XOO2 CONNECTINGROD ASSEMBLY
2 124471-K08 LOCKNUT-5/16-24UNF
1 2824PR INSERTS(PAIR)-CONROD BEARING,(STANDARD)

1 llo703)ms COMWXXlw ~ ~LY [.010 WERSILZEI

INCLUDES:
1 I107O3XOO2 CONNECTINGROO ASSEMBLY
2 124471-K08 LOCKNUT-5/16-24UNF
1 2824-O1OPR INSERTS(PAIR)-CONROO BEARING,(.O1OOVERSIZEI

E0235-100 18
 CYLINDER & HEAD GROUP 110538
(FOR 106 PLAIN VALVE COMPRESSOR)

c>
6
\
0 L

I ‘
~.~
o 1“

-.
-1 ,...

50235-100 19
 CYLINDER & HEAD GROUP 110538
(FOR 106 PLAIN VALVE COMPRESSOR)
--------------------- --------------------- ---------------------- -----

INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
--------------------- --------------------- --------------------- -----
1 1 1914P HEAD ASSE~LY (SEE PAGE 28)
2 8 123478-L12 SCREW-HEX.,3/8-16lR4CX 1.00,GRADE5 (b 30FT.-LBS.)
3 1 1945 GASKET-CYLINDERHEAD
* 1 1915-001 CYLINDER
5 4 123115-06C LOCKWASHER-3/8
6 1 1593 GASKET-CYLINDERTO CRANKCASE
7 1 110377FO75 FILTER-AIR

~ INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

MAINTENANCE PARTS
8 1 110377EO75 ELEMENT-AIRFILTER

1 191.4x16P HEAD ~LY

INCLUDES:
1 19wiP HEAD ASSEWBLY
1 1945 GASKET-CYLINOERHEAD

NOTE: TIGHTEN ALL EOLTS a CAPSCREWS IN ANY BOLT pATTERN EVENLY BRINGING EACH BOLT m TORWE rN EVEN
INCREMENTSWHILE mVING ABOUT THE 80LT PATTERN. THIS IS PARTICULARLYTRUE OF CDN4ECTING ROD & HEAD
BOLTS.
PROPER HEAD BOLT
TORQUE SEQUENCE

50235-100 20
 CYLINDER & HEAD GROUP 110273
(FOR 108 PLAIN VALVE COMPRESSOR)

%----

J
,W.
—
7?i\Y

Illll!\’=g/ ,./”

-,-

50235-100 21
 CYLINDER & HEAD GROUP 1102-?3
(FOR 108 PLAIN VALVE COMPRESSOR)
---------------------- --------------------- .--.., ----------------- -----
Q
INDEX T PART
NUMBER
--------------,
Y NUMBER
-------
DESCRIPTION
--------------------- ---------------------- -----
1 1 1914P HEAD ASSEMBLY (SEE PAGE 28)
2 8 123478-LIZ SCREW-HEX.,3/8-16 UNC X 1.00,GRADE 5 (~ 30FT.-LBS. )
3 1 1946 GASKET-CYLINDER HEAD
4 1 1916-001 CYLINDER
5 4 123115-06C LOCKWASHER-3/8
6 1 1593 GASKET-CYLINDER TO CRANKCASE
7 1 110377F075 FILTER-AIR

~ INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

MAINTENANCE PARTS
8 1 l10377E075 ELEMENT-AIR FILTER

1 1914X25P iEAD ASSEF6LY

INCLUDES:
1 1914P HEAD ASSEMBLY
1 1946 GASKET-CYLINDER HEAD

tM)TE : TIGHTEN ALL BOLTS & CAPSCREWS IN ANY BOLT PATTERN EVENLY BRZNGING EACH BOLT TO TORQUE IN EVEN
INCREMENTS WHILE MOVING ABOUT THE BOLT PATTERN. THIS IS PARTICULARLY TRUE OF CONNECTING ROD & HEAD
BOLTS .
PROPER HEAD BOLT
TORQUE SEQUENCE

3
‘1

,
‘4

50235-100 22
 CYLINDER & HEAD GROUP 110539
(FOR 106 LOADLESS VALVE COMPRESSOR)

( >
6
\
0 0

~
0

i
=-J.
-_..,_~ . ;“’;:’
..,..’-

50235-100 23
 CYLINDER & HEAD GROUP 110539
(FOR 106 LOADLESS VALVE COMPRESSOR)
------------ --!---------- ------------------ ---.,-------- --------------
INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
--------------------- --------------------- ------------------------ -----
1 1 191w HEAD ASSEWBLY (SEE PAGE 30)
2 8 123478-LIZ SCREH-HEX.,3/8-16 UNC X 1.00>GRADE 5 [~ 30FT.-LBS. I
3 1 1945 GASKET-CYLINOER HEAD
4 1 1915-001 CYLINDER
5 4 123115-06C LDCKWASHER-3/8
6 1 1593 GASKET-CYLXNOER TO CRANKCASE
7 1 l10377F075 FILTER-AIR

a INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

MAINTENANCE PARTS
8 1 l10377E075 ELEMENT-AIRFILTER

1 19MJCL6L HEAD ~LY

INCLUOES:
1 1914U HEAD ASSEMBLY
1 1945 GASKET-CYLINOER HEAD
1 1642 FITTING-ELBDW,l/4 TUBE X 1/8 NPT

NOTE : TIGHTEN ALL BOLTS & CAPSCRENS IN ANY BOLT PATTERN EVENLY BRZWGING EACH BOLT TO TORQUE IN EVEN
INCREMENTS WHILE MOVING ABOUT THE BOLT PATTERN. THIS IS PARTICULARLY TRUE OF CONNECTING ROO & HEAD
BOLTS .
PROPER HEAD BOLT
TORQUE SEQUENCE

., ‘4

50235-100
 CYLINDER & HEAD GROUP 1102’75
(FOR 108 LOADLESS VALVE COMPRESSOR)

Q/----@
5L----
/)

50235-100 25
 CYLINDER & HEAD GROUP 110275
(FOR 108 LOADLESS VALVE COMPRESSOR)
--------------------- --------------------- ---------------------- -----

INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
------------------ ------------------ ------------------------- --------
1 1 1914U HEAD ASSEM8LY (SEE PAGE 30)
2 8 123478+.12 SCREW-HEX.>3/8-16~ x 1.00JGRADE5 (3 30FT.-L8S.)
3 1 1946 GASKET-CYLINDERHEAD
4 1 1916-001 CYLINDER
5 4 123115-06C LOCKWASHER-3/8
6 1 1593 GASKET-CYLINDERTO CRANKCASE
7 1 110377FO75 FILTER-AIR

~ INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

MAINTENANCE PARTS
8 1 110377EO75 ELEMENT-AIRFILTER

1 19MX3.5L HEAD ~LY

INCLUDES:
1 1914U HEAD ASSEW8LY
1 1946 GASKET-CYLINDERHEAD
1 1642 FITTING-ELBOW>l/4TUBE x 1/8 NPT

NOTE: TIGHTEN ALL BOLTS & CAPSCREWS IN ANY BOLT PATTERN EVENLY BRIWGING EACH BOLT TO TORWE IN EVEN
INCREMENTSWHILE MOVING ABDUT THE BOLT PATTERN. THIS IS PARTICULARLYTRUE OF CONNECTINGROD & HEAD
BOLTS.
PROPER HEAD BOLT
TORQUE SEQUENCE

3
\

‘4

50235-100 26
 HEAD ASSEMBLY 1914P
(FOR PLAIN VALVE COMPRESSORII

&6 I

.. .
._

50235-100 27
 HEAD ASSEMBLY 1914P
(FOR PLAIN VALVE COMPRESSORI
--------------------- --------------------- ---------------------- -----
INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
1 1 1914 HEAD-CYLINDER
2 1 1553X3 VALVE ASSEWBLY-DISCHARGE
2/1 1 1553 SEAT-VALVE
2/2 1 3010 BUNPER-VALVE
2/3 1 1552 DISC-VALVE
2/f4 1 1368 SPRING-VALVE
3 1 461OX1 VALVE ASSEMBLY-SUCTION
3/1 1 +610 SEAT-VALVE
3/2 1 1549 BUNPER-VALVE
3/3 1 1552 DISC-VALVE
3/4 1 1202 SPRING-VALVE
4 2 3008 SCREW-HOLDDOWN (~ 85FT.-LBS. I
5 2 1556 GASKET-VALVE
6 2 1555 CAP-VALVE COVER
7 2 155+ GASKET-VALVE

a INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

MAINTENANCE PARTS
1 191.9X REPLACHE~ VALVE ASSEWSLY-DISCHARSE
INCLUDES:
1 1553X3 VALVE ASSEW8LY-DISCHARGE
1 15!$4 GASKET-VALVE

1 46I1OX REPLACEMENT VALVE ASSH6LY-SWTX(N

INCLUDES:
1 461.OX1 VALVE ASSENBLY-SUCTION
1 15.54 GASKET-VALVE

NOTE : TIGHTEN ALL EIOLTS & CAPSCREWS IN ANY BOLT PATTERN EVENLY BRINGING EACH BOLT TO TORQUE IN EVEN
INCREMENTS WHILE MOVING ASOUT THE BOLT PATTERN. THIS IS PARTICULARLY TRUE OF CONNECTING ROD & HEAO
BOLTS .

50235-100 28
 HEAD ASSEMBLY 191W
(FOR LOADLESS VALVE COMPRESSOR)

F
1,
‘N@

.-

5OZ35-1OO 29
 HEAD ASSEMBLY 1914U
(FOR LOADLESS VALVE COMPRESSOI!R)

INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
-------------.,---- ------ ------ ------ ------ ---!0--- ------------ --------
1 1 191.4 HEAO-CYLINDER
2 1 1553)(3 VALVE ASSEMBLY-DISCHARGE
2/1 1 1553 SEAT-VALVE
2/2 1 307.0 BUNPER-VALVE
2/3 1 1552 DISC-VALVE
2/4 1 1368 SPRING-VALVE
3 1 46noxl VALVE ASSENBLY-SUCTION
3/1 1 46110 SEAT-VALVE
3/2 1 1549 BUMPER-VALVE
3/3 1 1552 DISC-VALVE
3/4 1 1202 SPRING-VALVE
4 2 30(18 SCREW-HOLDOOWN (~ 85FT.-LBS. )
5 2 1556 GASKET-VALVE
6 1 1555 CAP-VALVE COVER
7 1 69C15 SPRING-UNLOADER PLUNGER
8 1 6937 PLUNGER-UNLOADER
9 1 752X PISTON ASSEMBLY-UNLOADER
10 1 401192 UNLOADER ASSEMBLY (3 75FT.-LBS. I (NOT SOLD SEPARATE}OROER 8272X)
10/1 1 8272 BODY-UNLOADER
10/2 1 1855 DIAPHRAGM-UNLOADER
10/3 1 1818B PLATE-DIAPHRAGM COVER
10/4 1 59110 DISC-DIAPHRAGM
10/5 6 7499 SCREW-HEX.,1/4-20 UNC X .75,GRADE 5 (~ 8FT.-LBS. )
11 2 1554 GASKET-VALVE

&l INDICATES TORQUE VALUE IN FOOT POUNDS (DRY THREADS)

MAINTENANCE PARTS
1 191Lm( REPLACEMENT VALVE ASEtBLY-DISC~
INCLUDES:
1 1553X3 VALVE ASSENBLY-DISCHARGE
1 1554 GASKET-VALVE

1 461m REPLACE- VALVE ASSEF6LY-SIKTXM

INCLUDES:
1 4610Xl VALVE ASSEMBLY-SUCTION
1 15!S4 GASKET-VALVE

1 8272X REPLAcEmNr ‘WMMllER ASSE?BLY

INCLUDES:
1 7552X PISTON ASSE~LY-UNLOADER
1 1556 GASKET-VALVE
1 40:192 UNLOADER ASSEMBLY (~ 75FT.-LBS. ) (NOT SOLD SEPARATE50RDER 8272X)

NOTE : TIGHTEN ALL BOLTS & CAPSCREWS IN ANY BOLT PATTERN EVENLY BRINGING EACH BOLT TO TORQUE IN EVEN
INCREMENTS WHILE MOVING ABOUT THE BOLT PATTERN. THIS IS PARTICULARLY TRUE OF CONNECTING ROD & HEAD
BOLTS .

50235-100 30
 CONTROL GROUP 110276
(FOR LOADLESS COMPRESSOR)
l]
--——— ../— ,/
I
“L
0N’
Q
m -
)
—
———.—
+ r-----
/J-
(
~–..l .
.JT --—_ )
-- .— /’
[ I T
I
1
I I
I I
I \
~.--~ ‘-L
L----- I
I
—-,
,—— -.— —.—. -.. .1 —
,-
 CONTROL GROUP 110276
[FOR LOADLESS COMPRESSOR)
------------ ------- ------------ ------ ------------------------- --------

INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
------------------- ------------------------ ------------------- --------
1 1 3964 VALVE-THREE WAY
2 2 2668 MOUNTING
SCREW-THREE WAY VALVE
3 2FT 110515-025 TUBE-COPPER,l/4O.D.
4 1 1642 FITTING-ELBOW,l/4TUBE X 1/8 NPT
5 6 1591 SHIM-THREE WAY VALVE ADJUSTMENT

50235-100
 CONTROL GROUP 110868
(FOR PILOT CONTROLLED COMPRESSOR)

/’-1
‘L,l
--—---____f~
4-—--———”

e--

-r-( 1] It /

T;-m :Ill
[- II

w
!

\[ --~, ‘“’
I II
I
I

T 1/
I

i
‘-’L
JJ‘ ~—A
I
__~-l,_
\._
‘1

——. —— .
1\\ .
.—

,--—
:1
I
‘-—---I”T’ I
!52--
~=.
./
,r..—–—.—.
=’._.!_!-n,
\—— —.
,— .,

.
1,
I

I
‘1 I

I
I ,,, ., I
I .! 1,
I

.! ‘i
,&__ J’ ~ _____j ~

—-~- –..—. ~—.,

_,_/l
.. —— . ..

50235-100 33
 CONTROL GROUP 110868
(FOR PILOT CONTROLLED COMPRESSOR)

INDEX ~ PART
NUMBER Y NUMBER DESCRIPTION
--------------------- --------------------- ---------------------- -----
*1 1 110832-100 PILOT
2 1 2189 SIWD-PILOT MOUNTIFW
3 1 11OF5%-OO5 FIlTING-STRAIGHT,l/4 TUBE X 1/4 NPT
4 2FT 110515-O25 TU8E-COPPER,l/4 O.D.
5 1 1642 FITTING-ELBON,l/4 TUBE X 1/8 NPT

* SEE PAGES 39 & 40 FOR OPTIONAL PILOTS THAT MUST BE USED PUTH RESPECTIVE PRESSURE RANGES.

50235-100 34
 CONTROL GROUP 110869
(FOR PILOT CONTROLLED COMPRESSOR WITH SAFE--Q-LUBE PROTECTION)
.\_!
a
P-
8
jL-
0
,—. ,
—. . .
,..— )
I
I
0++ - 1
rl I
N j I ,-.,
f I ! l—--”— <
I
I
l! I ‘1
i !
I 1“ ,
‘ l—----
.. ). J“
& ‘1
.. ... I
\ -~.. ___ L_ —~
‘%\.
‘., ..
5OZ35-1OO 35
 CONTROL GROUP 110869
(FOR PILOT CONTROLLED COMPRESSOR WITH SAFE-Q-LUBE PROTECTIONI
---------.---., ---------- ------ ------------ ---, --------------------- --

INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
------ ------ --,---------------- ---------------,--- ------------ --------
*1 1 117.422-100 PILOT VALVE
2 1 5631 STUD-PILOT NOUNTING
3 2 124364.N02 NUT-HEX.,1/2-13 WC
4 1 5WL2 BRACKET-PILOT MOWTING
5 3FT 110515-025 TUBE-COPPER,l/4 O.D.
6 1 2708 FITTING-TU8E,90 MALE ELBOW 1/4 TU8E X 1/4 NPT
7 1 1643 FITTING-STRAIGHT,l/4 TUBE X 1/8 NPT
8 2 2668 SCREW-THREE WAY VALVE WOUNTING
9 1 3444 VALVE-THREE WAY
10 6 1591 SHIM-THREE WAY VALVE ADJUSTMENT
11 i? 11(1594-005 FITTING-TUSE,MALE CONNECTOR 1/4 TUBE X 1/4 NPT
12 1 16{}2 FITTING-TU8E,90 MALE ELBOW 1/4 TUBE X 1/8 NPT
13 1 7361 TEE-PIPE,l/4 NPT X 1/4 NPT X 1/4 NPT,BRASS

* SEE PAGES 39 i?40 FOR OPTIONAL PILOTS THAT NUST BE USED WITHI RESPECTIVE PRESSURE RANGES.

50235-100 36
 CONTROL GROUP 110870
(FOR COMPRESSOR WITH DUAL CONTROL & SHUTOFF VALVEI
f --—:1-I----- ‘ -A-M / I
I q !.- L.--J 111-
, +-
-Y-i 1
Q Ln
---—. —..
l—
. 1=
d
,
1
I
N
t,
I
I
I I
I I
..
... \ . . — _.iL---- ~---,. -~ .. . .— r--~_#’
.- ._—. —-——-
37
 CONTROL GROUP 110870
(FOR COMPRESSOR WITH DUAL CONTROL & SHUTOFF VALVE)

INDEX ? PART
NUMBER Y NUMBER DESCRIPTION
------ ------------- ------------ ------------------------- ------ --------
*1 1 111423-100 PILOT (STANDARD)
2 1 5631 STUD-PILOT M)UNT’ING
3 2 12fi364-N02 NUT-HEX.,1/2-13 W
4 1 5822 BRACKET-PILOT MOUNTING
5 3FT 110515-025 TUBE-COPPER,l/4 O.D.
6 1 16(+2 FITTING-TLJBE,90 MALE ELBOW 1/4 TUBE X 1/8 NPT
7 1 7361 TEE-PIPE,l/4 NPT X 1/4 NPT X 1/’4 NPT,E!RASS
8 2 2668 SCREW-THREE WAY VALVE WOUNTING
9 1 3444 VALVE-THREE WAY
10 6 1591 SHIM-THREE WAY VALVE ADJUSTWENT
11 2 110594-005 FITTING-TUBE,MALE CONNECTOR 1/4 TU8E X 1/4 NPT

* SEE PAGES 35 & 36 FOR OPTIONAL PILOTS THAT NUST BE USED WITH RESPECTIVE PRESSURE RANGES.

50235-100 38
 PILOT ASSEMBLIES
FOR COMPRESSORS WITH PILOT CONTROL
PART NUMBER 110832-

n I

L l/4”N.P.T.(INuT)
1

/
/L- V4”NP.T. ( 2 SIOE CwLE-rs]
PILOT MOUNTEO FRCM EllWER
ONE OF TNE TtiO SIOECPENINGS.

FOR COMPRESSORS WITH DUAL CONTROL

PART NUMBER 110833-_
~lppER~)+nsL

rmJUsTMENr

Q@’ Q/ @

L
—
i &-”~ r
I/4-N.RT.

.
KINLET)

z! 1f4”NP.?.(2 SIUE WTCEISi

PI13T .MOWTEO17:M
CNEW
EITHER
THE T&OSCEOP=WNG5.

FOR COPIPRESSORS WITH DUAL CONTROL WITH PILOT LOCKOUT

PART NUMBER 11083fi—_

J.j&#l&__—J I
/
~1/4-ru?T. mm}
A
[“ V4%P.T. (2 SICIZ~TS)
PILOT MOUNTED FRCM EITHER
ONE OF TliE lWO SI.3E OPENINGS.

50235-100 39
 PILOT ASSEMBLIES

DASH NO
—- PRESSURE SETTING
-080 FACTORY PRESET 70 P.S. I. LOAD TO 80 P.S.I. UNLOAD
-1oo FACTORY PRESET 90 P.S.I. LOAD-TO 100 P.S.I. UNLOAD
-110 FACTORY PRESET 100 P.S.I. LOAD TO 110 P.S.I. UNLOAD
-140 FACTORY PRESET 130 P.S.\. LOAD TO 140 P.S.I. UNLOAD
-150 FACTORY PRESET 135 P.S.I. LOAD TO 150 P.S.I. UNLOAD
-997 **30 TO 70 P.S.L ADJUSTABLE UNLOAD PRESSURE
-998 **71 TO 150 P.S.I. ADJUSTABLE UNLOAD PRESSURE
● * CIJSTOMER TO SET- SEE DIFFERENTIAL SElllNG CHART BELOW

WARNING: NOT ALL PILOTS ARE FOR USE WITH ALL COMPRESSOR SYSTEMS. MAKE
SURE 7V{AT THE PILOT YOU ORDER IS SET WITHllVr THE SAFE OPERATING
LIMITS OF YOUR SYSTEM. FAILURE TO HEED THIS WARNING COULD
RESULT IN AN EXPLOSION!

PILOT REPAIR KIT 110832-051

ITEM NO. QTY DESCRIPTION
1 2 SCREEN
2 1 FILTER
3 1 “O”RING
4 1 “O”RING
5 1 “0’’RING

I?!MXREPLACEMENT SPRINGS ~ITEM NO. 60 N DRAWING)

SPRING NO. UNLOAD P.S.I. COLOR
RANGE CODE
110832-052 30-70 RED
110832-053 71-150 YELLOW

DIFFERENTIAL SETTING CHART

SPRING NO. UNLOAD MINIMUM MAXIMUM
P.s.l. DIFFERENTIAL P.S.I. DIFFERENTIAL P.S.I.
110832-052 30 2 4
“ 40 5 8
w 50 5 8
“ 60 5 8
“ 70 5 10
110832-053 80 5 10
“
90 5 12
“
100 5 13
“
110 5 15
“
120 5 15
“
130 5 18
“
140 5 18
*
150 5 20

50235-100
 PILOT ASSEMBLIES

INSTRUCTIONS
QUINCY BALL TYPE UNLOADER PILOT
PART NO.S 110832, 110833, & 110834
MAXIMUM OPERAT!NG PRESSURE 150 LBS.

AFW- lCATIO~
Suction valve unloaders are recommended for use on Quincy compressors where the compressor is to run
continuously and a corwtant pressure is to be maintained . The purpose is to automatically unseat the
suction valve of the compressor when the air supply is greater than the demand.

The Quincy suction unloader consists of unloading arrangements on the suction valves, having a plunger to
contact the suction valve disc and an unloader pilot to automatically regulate the passing of receiver
pressure to the unloading arrangement.

OPERATION
Unloading occurs when receiver pressure is sufficient to overcome pilot spring pressure. The check ball is
then unseated allowing receiver pressure to pass to the unloading arrangements. The compressor will then
run unloaded until the receiver pressure drops to a predetermined level. At this time the action of the ball
is reversed, shutting off receiver pressure to the unloader arrangement and venting the unloader to
atmosphere. This allows the compressor to load. The drive, either electric motor or gasoline engine, runs
continuously and must be started and stopped manually.

Pilot (W 10834) for dual control models has a shut off feature built in. The knurled knob at the top of the
pilot is turned clockwise> all the way to lock out the pilot. In this mode, a pressure switch is required to
stop
the motor. CAUTION! [lo not use this pilot without a pressure switch. If the pilot is locked out without
another device to contrci the compressor, pressure could rise to an unsafe level causing an explosion. With
the knob turned counterclockwise all the way, the pilot functions as shown as above.

jNST ALLATION
The unloader pilot is to be connected to the air receiver using a minimum of 3/8” O.D. copper tube. Plain
machines in field servico can be converted to constant speed by installing valve unloaders and an unloader
pilot.

\ FRVICF
The unloader ball is the only vital moving part in the Quincy ball type unloader pilot and should run for a
long period without servicing, providing the inlet filter is kept clean and the pilot is clean inside.

The unloading pressure is adjustable and is regulated by the screw (see cross sectional illustrations of pilot
valves) marked “UNLOAD ADJ.= (turn clockwise to increase and counterclockwise to decrease).
WARNING: DO NOT SET THE PILOT HIGHER THAN THE SAFE OPERATING LIMITS OF YOUR
SYSTEM. FAILURE T(3 HEED THIS WARNING COULD RESULT IN AN EXPLOSION1

The differential (difference between unloading and loading pressure) is -set by an adjusting screw marked
“DIFFERENTIAL ADJ.” (see cross section illustration of pilot valve) increase by turning clockwise, decrease
by turning counterclockwise. Tighten locknuts after adjustment.

50235-100 41
 GASKET SETS & “0’’RING KITS
------------ ------- ------------------------ --- .!-- --.--- --------------
Q
INDEX T PART
NUMBER Y NUMBER DESCRIPTION

MODEL 106

3713 6ASKET SET

z 1556 GASKET-VALVE
2 1556 GASKET-VALVE
1 1592 GASKET-BEARING CARRIER
1 1593 GASKET-CYLINDER TO CRANKCASE
1 1599 GASKET-INSPECTION PLATE
1 1644 SHIM-.005° THICK STEEL BEARING ADJUSTMENT
2 1644A SHIM-.007° THICK STEEL BEARING ADJUSTMENT
3 1644B SHIM-.O2O” THICK STEEL BEARING ADJUSTMENT
2 1644C SHIM-.005° THICK PAPER BEARING ADJUSTMENT
2 16*4D SHIM-.002° THICK PLASTIC BEARING ADJUSTMENT
1 1945 GASKET-CYLINDER HEAD

MODEL 108

3A+ GASK5T SET

2 1554 GASKET-VALVE
z 1556 GASKET-VALVE
1 1592 GASKET-BEARING CARRIER
1 1593 GASKET-CYLINDER TO CRANKCASE
1 159’9 GASKET-INSPECTION PLATE
1 1644 SHIM-.0051’THICK STEEL BEARING ADJUSTMENT
2 1644A SHIM-.007[’ THICK STEEL BEARING ADJUSTMENT
3 1644B SHIM-.O2O” THICK STEEL BEARING ADJUSTMENT
2 1644C SHIM-.005° THICK PAPER BEARING ADJUSTMENT
2 164.4D SHIM-.002’s THICK PLASTIC BEARING ADJUSTMENT
1 1%6 GASKET-CYLINDER HEAO

‘rO’rRING I(XTS FOR 106 OR 108 MODEL.S

PETROLEUM BASE

110771-001 ‘W”R3NG KIT

1 123157-112 “0’’RING-3/32 HIDE X .69 O.D. (BAYONET OIL GAUGE)
1 1855 DIAPHRAGM-UNLOADER

DIESTER BASE

110287-001 “O”R3NG Km
1 22749-112 yy~RIN-3/32 WIDE X .69 O.D. (BAYONET OIL GAUGE)
1 18!55 DIAPHRAGM-UNLOADER

PHOSPHATE ESTER BASE

116)292-001 “OWING KIT

1 22749-112 “0’’RING-3/32 HIDE X .69 O.D. (BAYONET OIL GAUGE)
2 1855S DIAPHRAGN-UNLOADER

50235-100 42
 RECOMMENDED SPARE PARTS
------ ------- .,---- ------------ ------------ -------------------- --------

INDEX ? PART
NUMBER Y NWMBER DESCRIPTION
------ ------ --!---- ------------ ------ ------------- ------------ ---------

MODEL 106
2 1855 OIAPHRAGM-UNLOADER
OR
* 2 1855S DIAPHRAGM-UNLOADER
1 461.OX1 VALVE ASSENSLY-SUCTION
1 1553X3 VALVE ASSEN8LY-OISCHARGE
1 110832-051 PILOT REPAIR KIT
1 371.3 GASKET SET-COMPLETECOMPRESSOROVERHAUL
1 110377EO75 ELEMENT-AIRFILTER

MODEL 108
2 1855 DIAPHRAGM-UNLOADER
OR
* 2 1855S DIAPHRAGM-UNLOADER
1 4611OX1 VALVE ASSEMBLY-SUCTION
1 1553X3 VALVE ASSEM8LY-DISCHARGE
1 110832-051 PILOT REPAIR KIT
1 37114 GASKET SET-COMPLETECOMPRESSOROVERHAUL
1 110377EO75 ELEMENT-AIRFILTER

* FOR PHOSPHATE ESTER SYNTHETIC LUBRICATEDMODELS

50235-100
Quincy Service is always near.
There are authorized Quincy
Distributors located throughout
the United States & Canada that
stock genuine Quincy parts &
accessories for a wide range of
Quincy products.

Quincy Service specialists are

factory trained and will help keep
you in business. Call for
Authorized Quincy Service.

Quincy
®
Compressor
TM
True Blue Reliability

Reciprocating / Systems: 217.222.7700

Rotary / Vacuum / Systems: 334.937.5900
Nearest Distributor: 888.424.7729
E-mail: trueblue@quincycompressor.com © 2001 Quincy Compressor a BFGoodrich Company Business
Discover: www.quincycompressor.com All Rights Reserved. Litho in U.S.A.