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SECTION INDEX
GENERAL
Section Title Section Number

Standard Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1001
Fluid and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1002
Metric Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1003
Copyright © 2008 CNH America LLC.

CNH America LLC. All rights reserved.
700 State Street Printed in U.S.A.
Racine, WI 53404 U.S.A. Bur 5-11910 Issued March, 2008

1001
Section
1001
GENERAL TORQUE SPECIFICATIONS

CASE, LLC. All rights reserved.
Racine, WI 53404 U.S.A. Bur 8-71603 Issued April, 2003 Revised July, 2005

1001-2
TABLE OF CONTENTS
TORQUE SPECIFICATIONS - DECIMAL HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TORQUE SPECIFICATIONS - METRIC HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Bur 8-71603 Revised 7-05 Printed in U.S.A.

1001-3
TORQUE SPECIFICATIONS - DECIMAL HARDWARE

Use the torques in this chart when special torques
are not given. These torques apply to fasteners with Grade 8 Bolts, Nuts, and Studs
both UNC and UNF threads as received from
suppliers dry, or when lubricated with engine oil. Not
applicable if special graphities, Molydisulfide
greases, or other extreme pressure lubricants are
Pound- Newton
used.
Size Inches metres
1/4 inch 144 to 180 16 to 20
Grade 5 Bolts, Nuts, and Studs
5/16 inch 288 to 348 33 to 39
3/8 inch 540 to 648 61 to 73
Pound- Newton Pound- Newton

Size Inches metres Size Feet metres
1/4 inch 108 to 132 12 to 15 7/16 inch 70 to 84 95 to 114
5/8 inch 220 to 264 298 to 358
Pound- Newton 3/4 inch 380 to 456 515 to 618
Size Feet metres
7/8 inch 600 to 720 814 to 976
7/16 inch 54 to 64 73 to 87
1.0 inch 900 to 1080 1220 to 1465
1/2 inch 80 to 96 109 to 130
1-1/8 inch 1280 to 1440 1736 to 1953
9/16 inch 110 to 132 149 to 179
1-1/4 inch 1820 to 2000 2468 to 2712
5/8 inch 150 to 180 203 to 244
1-3/8 inch 2380 to 2720 3227 to 3688
3/4 inch 270 to 324 366 to 439
1-1/2 inch 3160 to 3560 4285 to 4827
7/8 inch 400 to 480 542 to 651
NOTE: Use thick nuts with Grade 8 bolts.
1.0 inch 580 to 696 787 to 944
1-1/8 inch 800 to 880 1085 to 1193
1-1/4 inch 1120 to 1240 1519 to 1681
1-3/8 inch 1460 to 1680 1980 to 2278
1-1/2 inch 1940 to 2200 2631 to 2983

1001-4
TORQUE SPECIFICATIONS - METRIC HARDWARE

Use the following torques when specifications are not
given. Grade 10.9 Bolts, Nuts, and Studs
These values apply to fasteners with coarse threads
as received from supplier, plated or unplated, or 10.9
when lubricated with engine oil. These values do not
apply if graphite or Molydisulfide grease or oil is Pound- Newton
used. Size Inches metres
M4 36 to 48 4 to 5
Grade 8.8 Bolts, Nuts, and Studs M5 84 to 96 9 to 11
M6 132 to 156 15 to 18
8.8
M8 324 to 384 37 to 43
Pound- Newton
Size Inches metres Pound- Newton
M4 24 to 36 3 to 4 Size Feet metres
M5 60 to 72 7 to 8 M10 54 to 64 73 to 87
M6 96 to 108 11 to 12 M12 93 to 112 125 to 150
M8 228 to 276 26 to 31 M14 149 to 179 200 to 245
M10 456 to 540 52 to 61 M16 230 to 280 310 to 380

M20 450 to 540 610 to 730
Pound- Newton M24 780 to 940 1050 to 1275

Size Feet metres M30 1470 to 1770 2000 to 2400
M12 66 to 79 90 to 107 M36 2580 to 3090 3500 to 4200
M14 106 to 127 144 to 172
Grade 12.9 Bolts, Nuts, and Studs
M16 160 to 200 217 to 271
M20 320 to 380 434 to 515
12.9
M24 500 to 600 675 to 815
M30 920 to 1100 1250 to 1500
Usually the torque values specified for grade 10.9
M36 1600 to 1950 2175 to 2600 fasteners can be used satisfactorily on grade 12.9
fasteners.

1001-5
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS
37 Degree Flare Fitting Straight Threads with O-ring

Tube OD Thread Pound- Newton Tube OD Thread Pound- Newton
Hose ID Size Inches metres Hose ID Size Inches metres
1/4 inch 7/16-20 72 to 144 8 to 16 1/4 inch 7/16-20 144 to 228 16 to 26
6.4 mm 6.4 mm
7.9 mm 7.9 mm
9.5 mm 9.5 mm
12.7 mm 12.7 mm
5/8 inch 7/8-14 300 to 696 34 to 79
15.9 mm Tube OD Thread Pound- Newton
Hose ID Size Feet metres
Tube OD Thread Pound- Newton 5/8 inch 7/8-14 58 to 92 79 to 124
Hose ID Size Feet metres 15.9 mm
3/4 inch 1-1/16-12 40 to 80 54 to 108 3/4 inch 1-1/16-12 80 to 128 108 to 174
19.0 mm 19.0 mm
7/8 inch 1-3/16-12 60 to 100 81 to 135 7/8 inch 1-3/16-12 100 to 160 136 to 216
22.2 mm 22.2 mm
1.0 inch 1-5/16-12 75 to 117 102 to 158 1.0 inch 1-5/16-12 117 to 187 159 to 253
25.4 mm 25.4 mm
1-1/4 inch 1-5/8-12 125 to 165 169 to 223 1-1/4 inch 1-5/8-12 165 to 264 224 to 357
31.8 mm 31.8 mm
1-1/2 inch 1-7/8-12 210 to 250 285 to 338 1-1/2 inch 1-7/8-12 250 to 400 339 to 542
38.1 mm 38.1 mm
Split Flange Mounting Bolts

Pound- Newton
Size Inches metres
5/16-18 180 to 240 20 to 27
3/8-16 240 to 300 27 to 34
7/16-14 420 to 540 47 to 61
Pound- Newton
Size Feet metres
1/2-13 55 to 65 74 to 88
5/8-11 140 to 150 190 to 203

1001-6
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS
O-ring Boss End

O-ring Face Seal End Fitting or Lock Nut
Nom.
SAE
Dash Thread Pound- Newton Thread Pound- Newton
Size Tube OD Size Inches metres Size Inches metres
-4 1/4 inch 9/16-18 120 to 144 14 to 16 7/16-20 204 to 240 23 to 27
6.4 mm
-6 3/8 inch 11/16-16 216 to 240 24 to 27 9/16-18 300 to 360 34 to 41
9.5 mm
-8 1/2 inch 13/16-16 384 to 480 43 to 54 3/4-16 540 to 600 61 to 68
12.7 mm
Thread Pound- Newton

Size Feet metres
-10 5/8 inch 1-14 552 to 672 62 to 76 7/8-14 60 to 65 81 to 88
15.9 mm
Nom. 1-1/16-12 85 to 90 115 to 122

SAE
Dash Thread Pound- Newton 1-3/16-12 95 to 100 129 to 136
Size Tube OD Size Feet metres
-12 3/4 inch 1-3/16-12 65 to 80 90 to 110 1-5/16-12 115 to 125 156 to 169
19.0 mm
-14 7/8 inch 1-3/16-12 65 to 80 90 to 110 1-5/8-12 150 to 160 203 to 217
22.2 mm
-16 1.0 inch 1-7/16-12 92 to 105 125 to 140 1-7/8-12 190 to 200 258 to 271
25.4 mm
-20 1-1/4 inch 1-11/16-12 125 to 140 170 to 190
31.8 mm
-24 1-1/2 inch 2-12 150 to 180 200 to 254
38.1 mm

1002
Section
1002
FLUIDS AND LUBRICANTS

1002-2
TABLE OF CONTENTS
CAPACITIES AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENGINE OIL RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DIESEL FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fuel Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications for Acceptable No. 2 Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DYE AND BLACK LIGHT PROCEDURE FOR DETECTING OIL LEAKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Bur 5-11920 Issued 3-08 Printed in U.S.A.

1002-3
CAPACITIES AND LUBRICANTS

Engine Crankcase
All Machines ............................................................................................................... 13.6 liters (14.4 U.S. quarts)
Specifications .......................................................................................... Case AKCELA No. 1 15W-40 API CH-4
Fuel Tank
Capacity, usable (580M and 580SM) .........................................................................119 liters (31.4 U.S. gallons)
Capacity, usable (580SM+, 590SM and 590SM+) ........................................................159 liters (42 U.S. gallons)
Optional tank (580M and 580SM only).............................................................. 151 liters (40 U.S. gallons) usable
Specifications ...................................................................................................................................... See page 6
Cooling System
Capacity with heater (580M) ..................................................................................... 16.8 liters (17.8 U.S. quarts)
Capacity without heater (580M) ................................................................................... 16.1 liters (17 U.S. quarts)
Capacity with heater (580SM, 580SM+, 590SM and 590SM+)....................................... 18 liters (19 U.S. quarts)
Capacity without heater (580SM, 580SM+, 590SM and 590SM+)............................ 17.3 liters (18.3 U.S. quarts)
Specifications ............................................................................................... 50% water and 50% ethylene glycol
Hydraulic System
Total System
580M ................................................. 98.2 liters (25.95 U.S. gallons) add 5.7 liters (6 U.S. qts) for extendahoe
580SM and 580SM+ ....................... 111.5 liters (29.45 U.S. gallons) add 5.7 liters (6 U.S. qts) for extendahoe
590SM and 590SM+ .......................... 122 liters (32.20 U.S. gallons) add 5.7 liters (6 U.S. qts) for extendahoe
Capacity with filter change .....................................................................................47.1 liters (12.45 U.S. gallons)
Capacity without filter change ................................................................................45.2 liters (11.95 U.S. gallons)
Specifications ........................................................................................................ Case AKCELA Hy-Tran® Ultra
Transmission
Standard Transmission
2 Wheel Drive
Total system capacity ............................................................................................... 17 liters (18 U.S. quarts)
Refill capacity with or without filter change ......................................................... 10.5 liters (11.1 U.S. quarts)
Type of Fluid .................................................................................................... Case AKCELA Hy-Tran® Ultra
4 Wheel Drive
Total system capacity .......................................................................................... 19.4 liters (20.5 U.S. quarts)
Refill capacity with or without filter change ............................................................. 13 liters (13.7 U.S. quarts)
Type of Fluid .................................................................................................... Case AKCELA Hy-Tran® Ultra
Powershift Transmission
4 Wheel Drive
Total system capacity ............................................................................................. 17.9 liters (19 U.S. quarts)
Refill capacity with or without filter change ............................................................. 11.3 liters (12 U.S. quarts)
Type of Fluid ................................................................................................... Case AKCELA Hy-Tran® Ultra
Front Drive Axle - 4 Wheel Drive
580M and 580SM
Capacity - center bowl .............................................................................................. 5.5 liters (5.8 U.S. quarts)
Capacity - each wheel end .................................................................................... 0.71 liters (0.75 U.S. quarts)
Type of Fluid.........................................................Wet Brake/Transmission Lubricant - SAE 80W140 MAT3510
580SM+
Capacity - each wheel end .................................................................................... 0.59 liters (0.63 U.S. quarts)
590SM and 590SM+
Capacity - each wheel end ......................................................................................0.65 liter (0.69 U.S. quarts)

1002-4
Rear Axle
580M and 580SM
Capacity ................................................................................................................. 13.6 liters (14.4 U.S. quarts)
580SM+, 590SM and 590SM+
Capacity - center bowl .......................................................................................... 18.6 liters (19.7 U.S. quarts)
Brake Master Cylinder .................................................................................... (Brake fluid supplied by transmission.)
ENGINE OIL RECOMMENDATIONS

Case AKCELA No.1 Engine Oil is recommended for
use in your Case Engine. Case AKCELA No.1
Engine Oil will lubricate your engine correctly under
all operating conditions. If Case AKCELA No. 1
Multi-Viscosity Engine Oil is not available, Case
AKCELA No. 1 Single Grade Engine Oil can be used.
I f C a s e A K C E L A N o. 1
Multi-Viscosity or Single Grade
Engine Oil is not available, use
only oil meeting API engine oil
service category CH-4.
See the chart for recommended
viscosity at ambient air
RH99K130 temperature ranges.
BD03A102
NOTE: Do not put Performance Additives or other oil additive products in the engine crankcase. The oil intervals
given in the operators manual and service chart are according to tests with Case AKCELA lubricants.

1002-5
BC07N452

1002-6
DIESEL FUEL
Use No. 2 diesel fuel in the engine of this machine. Fuel Storage
The use of other fuels can cause the loss of engine
power and high fuel consumption. If you keep fuel in storage for a period of time, you
can get foreign material or water in the fuel storage
In very cold temperatures, a mixture of No. 1 and No. tank. Many engine problems are caused by water in
2 diesel fuels is temporarily permitted. See the the fuel.
following Note.
Keep the fuel storage tank outside and keep the fuel
NOTE: See your fuel dealer for winter fuel as cool as possible. Remove water from the storage
requirements in your area. If the temperature of the container at regular periods of time.
fuel is below the cloud point (wax appearance point),
wax crystals in the fuel will cause the engine to lose
power or not start.
The diesel fuel used in this machine must meet the
specifications in the chart below or Specification
D975-81 of the American Society for Testing and
Materials.
Specifications for Acceptable No. 2 Diesel Fuel

API gravity, minimum ............................................................................................................................................. 34
Flash Point, Minimum ......................................................................................................................... 60° C (140° F)
Cloud point (wax appearance point), maximum .........................................................-20° C (-5° F) See Note above
Pour point, maximum ............................................................................................... -26° C (-15° F) See Note above
Viscosity, at 100° F (88° C)
Centistokes ................................................................................................................................................. 2.0 to 4.3
Saybolt Seconds Universal ........................................................................................................................... 32 to 40

1002-7
DYE AND BLACK LIGHT PROCEDURE FOR DETECTING OIL LEAKS

Oils and grease have natural phosphors and will illuminate differently under the black light.
Oil, bluish-white, grease, brilliant-white, anti-freeze, greenish-yellow, sealing compounds, red to orange.
Kit part number 380040182 consisting of:
Part Number Description U/M Comments Usage

380002254 Black Light 12 Volt Ultra Violet Light
380002357 Dye-uniglow F2HF 10 ML Glows Green in Black Light Engine Oil/Crankcase
380002358 Dye-uniglow F4HF 65 ML Glows Yellow in Black Light Hydraulic Oil
380002359 Dye-uniglow 1750 10 ML Glows Purple in Black Light Trnasmission Oil
NOTE: Each dye is formulated to work in conjunction with a specific fluid, therefore the dyes are not
interchangeable and should only be used as described.
4. Use the entire contents of the bottle of dye in the
system/systems of the suspected leak.
5. Run the unit for 5 to 10 minutes and cycle
through suspect system functions to ensure that
the dye is available to all possible leak points.
NOTE: The hydraulic oil should be heated to
160° F (71° C), engine at normal operating
temperature, and transmission should be in the
normal operating range on the gauge.
6. Use a clean cloth and wipe the dipstick or the
inside surface of the filler tube on each of the 3
BC05C168 sumps.
1. Prior to adding dye, connect the black light to the
machines battery and investigate suspected 7. View traces of dyed fluid on the cloth under the
areas. black light to ensure good samples.
2. Once suspected leak areas are found, attempt to 8. Use these 3 samples as your baseline when
trace the leak completely to the origin. inspecting the unit with the black light.
NOTE: At the origin, the leak should be the NOTE: High hour engine oil can reduce the
brightest in color. effectiveness of the dye. In this event change the
oil.
3. After confirmation of the suspected leak,
thoroughly clean the area of the leak to remove 9. Avoid common errors.
any existing fluids. Recheck the area with the A. Fan airflow blowing leaking fluid.
black light to assure the area is clean.
B. Gravity pulling leak paths down.
NOTE: Good cleaning is important for the
following reasons. C. When paint at a joint is not broken, the joint is
not leaking.
A. Fluids captured by threaded joints or other
cavities will continue to show signs of leakage NOTE: It is not necessary to change oils after
unless completely clean. this check.
B. Casting surfaces can hold residual oil.

1002-8
NOTES

Section
1003
1003
METRIC CONVERSION CHART
Copyright © 2003 Case, LLC. All rights reserved.

CASE, LLC. Case is a registered trademark of Case, LLC.
Racine, WI 53404 U.S.A. Bur 7-52590 Issued April, 2003
1003-2
TABLE OF CONTENTS
CONVERSION FACTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Metric to U.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
U.S. to Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1003-3
CONVERSION FACTORS
Metric to U.S.
MULTIPLY BY TO OBTAIN
Area: sq. meter 10.763 91 square foot

hectare 2.471 05 acre
Force: newton 3.596 942 ounce force

newton 0.224 809 pound force
Length: millimeter 0.039 370 inch

meter 3.280 840 foot
kilometer 0.621 371 mile
Mass: kilogram 2.204 622 pound
Mass/Area: kilogram/hectare 0.000 466 ton/acre
Mass/Energy: gr/kW/hr. 0.001 644 lbs/hp/hr.
Mass/Volume: kg/cubic meter 1.685 555 lb/cubic yd.
Power: kilowatt 1.341 02 horsepower
Pressure: kilopascal 0.145 038 lb/sq. inch

bar 14.50385 lb/sq. inch
Temperature: degree C 1.8 x C +32 degree F
Torque: newton meter 8.850 748 lb/inch

newton meter 0.737 562 lb/foot
Velocity: kilometer/hr. 0.621 371 miles/hr.
Volume: cubic centimeter 0.061 024 cubic inch

cubic meter 35.314 66 cubic foot
cubic meter 1.307 950 cubic yd.
milliliter 0.033 814 ounce (US fluid)
litre 1.056 814 quart (US liquid)
litre 0.879 877 quart (Imperial)
litre 0.264 172 gallon (US liquid)
litre 0.219 969 gallon (Imperial)
Volume/Time: litre/min. 0.264 172 gallon/min. (US liquid)

litre/min. 0.219 969 gallon/min. (Imperial)

1003-4
U.S. to Metric
MULTIPLY BY TO OBTAIN
Area: square foot 0.092 903 square meter

acre 0.404 686 hectare
Force: ounce force 0.278 014 newton

pound force 4.448 222 newton
Length: inch 25.4 * millimeter

foot 0.304 8 * meter
mile 1.609 344 * kilometer
Mass: pound 0.453 592 kilogram

ounce 28.35 gram
Mass/Area: ton/acre 2241 702 kilogram/hectare
Mass/Energy: lb/hp/hr 608.277 4 gr/kW/hr
Mass/Volume: lb/cubic yd. 0.593 276 kg/cubic meter
Power: horsepower 0.745 700 kilowatt
Pressure: lbs/sq. in. 6.894 757 kilopascal

lbs/sq. in. 0.069 bar
lbs/sq. in. 0.070 303 kg/sq. cm
Temperature: degree F 1.8 F - 32 degree C
Torque: pound/inch 0.112 985 newton meter

pound/foot 1.355 818 newton meter
Velocity: miles/hr. 1.609 344 * kilometer/hr.
Volume: cubic inch 16.387 06 cubic centimeter

cubic foot 0.028 317 cubic meter
cubic yard 0.764.555 cubic meter
ounce (US fluid) 29.573 53 milliliter
quart (US liquid) 0.946 353 litre
quart (Imperial) 1.136 523 litre
gallon (US) 3.785 412 litre
gallons (Imperial) 4.546 092 litre
Volume/Time: gallon/min. 3.785 412 litre/min.
* = exact

SECTION INDEX
ENGINE
Section Title Section Number

Engine and Radiator Removal and Installation 580M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2000
Engine and Radiator Removal and Installation 580SM, 580SM+. 590SM and 590SM+. . . . . . . . . . . . . . . . . . .2000
Stall Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2002
In Vehicle Injector Pump Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2445
Counter Balance Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2447
For Engine Repair, See Engine Service Manual 87630273

Section
2000
ENGINE AND RADIATOR REMOVAL

AND INSTALLATION 580M SEREIS 3
2000

2000-2 580M ONLY
TABLE OF CONTENTS
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Illustration Of Radiator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Illustration Of Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MUFFLER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
HOOD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

580M ONLY 2000-3
RADIATOR
Put identification tags on all disconnected hoses and STEP 3
wires. Close disconnected hoses and fittings with
caps and plugs. 1
NOTE: The photos in this procedure may be
different from your machine and are for reference
only.
STEP 1
1
BD01B367
Open the hood. Connect acceptable lifting equipment

to the hood (1).
STEP 4
BD00G073 2
Park the machine on a level surface. Raise the loader
and lock the support strut (1) to hold the loader. Stop
the engine and apply the parking brake.
STEP 2
1
1
1
2
2 BD03K037
Do the following procedure to remove the hood.

A. Remove the retainers from the hood struts (1)
and disconnect the hood struts from the stud.
3
B. Disconnect the hood cable (2) from the
radiator shroud.
C. Carefully lower the hood back to the closed
BD08A490
position.
Remove the caps screws (1), bumpers (2), and the
grille (3) from the front of the machine. STEP 5
Remove the bolts, washers, and nuts from the pivot
point on the hood.

2000-4 580M ONLY
STEP 6 STEP 8
BD01B311 BS03K007
Drive the pivot tubes out of the hood pivot point. Loosen the clamp and disconnect the upper radiator
Remove the hood from the machine. hose.
STEP 7 STEP 9
BD08A489
Slowly remove the radiator cap. Install a hose on the BP9502290
drain valve and drain the radiator into a clean Loosen the clamp and disconnect the lower radiator
container that holds approximately 17 liters (18 U.S. hose.
quarts).
NOTE: During installation, fill the radiator and
STEP 10
deairiation reservoir to the full line. See Section 1002
for coolant specifications. Start and run the engine
until the coolant is at operating temperature. Stop the
engine and check for leakage. When the coolant is
cold, check the coolant level. Add coolant as
required.
BD08B466
If equipped with air conditioning discharge air

conditioning system, see section 9004. Disconnect
high pressure switch, disconnect hoses from
condenser and receiver drier. Remove the receiver
drier and horn from the machine.

580M ONLY 2000-5
STEP 11 STEP 13
BD03K040 BD08B470
Disconnect all four oil cooler hoses, two on each side Attach suitable lifting equipment to the radiator. Raise
of the machine, from the oil cooler. the cooling pack just enough to move it forward and
clear the fan.
STEP 12 NOTE: During installation, adjust fan shroud to
obtain 5mm (0.8 in) clearance with the fan.
STEP 14
BD08B470
Remove the radiator wrapper mounting bolts, remove

the radiator wrapper from the machine.
BD03K044
Make sure that you have cleared the fan from the
shroud, raise the cooling pack from the machine.
NOTE: Installation of the radiator is the reverse of
removal.

2000-6 580M ONLY
5
6
BS08B326
1. DEAIRIATION TANK 4. MOUNTING BOLTS

2. RADIATOR HOSES 5. OIL COOLER CONNECTORS
3. CLAMP 6. CONDENSER PIVOT BOLT
ILLUSTRATION OF RADIATOR MOUNTING

580M ONLY 2000-7
1. Place cooling pack on a bench, if equipped 8. Install the oil coolers and tighten the mounting
remove the condenser bracket mounting bolts, bolts.
three per side.
9. Install the clamps (3) and torque to 3.1 to 3.4 Nm
2. Remove the cooler line mounting clamps (3), (27 to 30 pound inches).
remove the oil cooler mounting bolts.
10. Install the mounting brackets and tighten the
3. Remove the fan shroud mounting bolts, mounting bolts.
deairiation tank (1), and radiator hoses (2) from
11. If equipped, Mount the condenser into the
the radiator.
bracket using the pivot bolt (6).
4. Install fan shroud and torque bolts to 13 to 25 Nm
12. Tighten the condenser pivot bolt (6) tight enough
(10 to 18 pound feet).
to remove the gaps between the mounting
5. Install deairiation tank (1). brackets but not tight enough to prevent the
condenser from swinging out for cleaning.
6. Install radiator hoses and clamps (2), torque
clamps to 4.5 to 5.5 Nm (40 to 50 pound inches). 13. Swing the condenser into position, install and
tighten retaining bolts.
7. If fittings were removed from the oil cooler, install
fittings and torque to 77 to 85 Nm (57 to 63
pound feet).
IMPORTANT: Use two wrenches to minimize the
torque transmitted into the elbow brazed to the oil
cooler.

2000-8 580M ONLY
ENGINE
wires. Close disconnected hoses and fittings with If the machine is equipped with air conditioning. See
caps and plugs. Section 9004 and discharge the air conditioning
NOTE: The photos in this procedure may be system.
different from your machine and are for reference NOTE: During installation see Section 9004 and
only. recharge the air conditioning system.
STEP 1 STEP 5
Remove the radiator wrapper, fan shroud, radiator, oil
coolers and if equipped with air conditioning the
condenser as an assembly, see radiator removal this
section.
STEP 6
1
BD00G073

and lock the support strut to hold the loader.
2
STEP 2
Remove the battery cover from the right step. If the
machine has only one batter y, disconnect the BS03K12
negative battery cable from the battery. If the machine is equipped with air conditioning,
disconnect the electrical connector (1). Remove the
STEP 3 tie strap (2 ). Disconnect th e hoses fr om the
compressor.
1
3 STEP 7
2
BD08A453
If the machine has two batteries, remove the terminal

nut (1). Remove the negative battery cable (2) from
the terminal and move the negative battery cable BD01B324
away from the battery. Make sure the jumper cable Remove the tie strap. Disconnect the electrical
(3) is installed on the terminal and start the terminal connectors for the air restriction indicator.
nut (2) onto the terminal.

580M ONLY 2000-9
STEP 8 STEP 12
BS03K003
BD01B323
Loosen the clamp on the air cleaner hose at the If equipped, disconnect grid heater positive cable and
turbocharger. Disconnect the air cleaner hose from sensor wires.
the turbocharger.
STEP 13
STEP 9
2
1
BS03K009
BD08A481
Disconnect the electrical connector for the fuel
Disconnect crank case ventilation hose and the
injection pump(1) and oil pressure sender (2).
aspiration hose.
STEP 10 STEP 14
BS03K001
BD01B307
Disconnect the throttle cable from the mounting
Remove the cap screws and flat washers that fasten
bracket.
the fixed hood to the uprights. Remove the fixed hood
and air cleaner as an assembly.
STEP 11
Remove muffler and brackets from engine.

2000-10 580M ONLY
STEP 15 STEP 18
2
1
BS03K002 BS03K004
D i s c on n e c t t h e th r o tt l e r o d ( 1 ). I f e q u i p p e d , Disconnect the wires from the alternator.

disconnect the heater hose (2).
STEP 19
STEP 16
2
BS03K014
BS03K010 Disconnect the heater hose, if equipped.

Disconnect the fuel return line (1) and the fuel input
line (2). STEP 20
STEP 17 1
2 2
2
BS03K005
Disconnect the ground strap (1). Disconnect the

BS03K006 wires (2) from the starter.
Disconnect the coolant temperature sender (1) and
coolant temperature switch (2).

580M ONLY 2000-11
STEP 21 STEP 24
Connect lifting equipment to the lifting eyes on the
engine to hold the engine in place.
STEP 25
BD03K031
Remove the starter from the engine. Remove the

access cover from the bell housing.
STEP 22 BD03K034
Remove the bolts, flat washers, and nuts from the

front engine mount.
NOTE: During installation, tighten the self-locking
nuts to 90 to 100 Nm (67 to 73 lb-ft).
STEP 26
Loosen and remove the 12 cap screws and flat
washers that fasten the transmission to the engine.
Move the heater hose and clamps out of the way.
NOTE: During installation tighten the transmission
cap screws to 52 to 57 Nm (38 to 42 lb-ft).
BC04A195
Install the engine turning tool, 380000988, to turn the STEP 27

flywheel for access to the cap screws. Move the engine forward and raise the engine.
Remove the engine from the machine.
STEP 23 IMPORTANT: Make sure that the flex plate/converter
assembly stays in place on the transmission. If the
engine will be separated from the transmission for an
extended period of time fasten the flex
plate/converter assembly in place on the
transmission.
NOTE: Installation of the engine is the reverse of
removal.
STEP 28
Fill the engine and cooling system, see section 1002
for specifications.
BD03K033
For machines equipped with either a standard or

powershift transmission, loosen and remove four cap
screws that fasten the flywheel to the flex plate.
NOTE: During installation tighten the cap screws to
52 to 57 Nm (38 to 42 lb-ft) for the standard
transmission or the powershift transmission.

2000-12 580M ONLY
1
2
1
2
5
3
2
6 2
6
BS08B234
1. MOUNT BOLT 4. MOUNTING BRACKET

2. WASHER FLAT 5. RUBBER ENGINE MOUNT
3. BOLTS 6. LOCK NUT
ILLUSTRATION OF ENGINE MOUNTING

580M ONLY 2000-13
MUFFLER INSTALLATION
8 1
4
5 9
6 2
7 3
BS08B233
1. MUFFLER 4. BOLTS (2) NUTS (2) AND WASHERS (4) 7. BOLT (1) SPACER (1) AND WASHER (1)
2. BOLTS (2) WASHERS (2) 5. BOLTS (2) NUTS (2) AND WASHERS (4) 8. BOLT (1) NUT (1) AND WASHERS (2)
3. CLAMP “T” BOLT 6. BOLT (1) NUT (1) AND WASHERS (2) 9. ASPIRATION HOSE
IMPORTANT: To prevent damage to the exhaust 5. Tighten front bracket to engine lifting bracket
system do the following procedures in sequence. mounting nuts (4) to a torque of 64 to 75 Nm
(47 to 55 pound feet).
1. Assemble muffler (1) to engine with bolts finger
tight. 6. Tighten mounting bolts (5) to engine to a torque
of 64 to 75 Nm (47 to 55 pound feet).
NOTE: All gaps between mounting surfaces should
be eliminated before torque sequence is started. 7. Tighten brace mounting bolt (7) to gear housing
to a torque of 44 to 54 Nm (32 to 40 pound feet).
2. Align muffler flange with turbo and tighten “T” bolt
clamp (3) to 6.5 to 7.5 Nm (57.5 to 66.5 lb-in). 8. Tighten rear brace left hand bolt (8) to muffler to
a torque of 64 to 75 Nm (47 to 55 pound feet).
3. Tighten lower bolts (2) on rear bracket to engine
block to a torque of 64 to 75 Nm (47 to 55 pound 9. When mounting aspiration hose, torque hose
feet). clamps to 3.1 to 3.4 Nm (27 to 30 pound inches).
4. Tighten right hand bolt (6) to muffler to a torque

of 64 to 75 Nm (47 to 55 pound feet).

2000-14 580M ONLY
HOOD INSTALLATION
4
1
10
9
3
2
6
8 7
6 5
10
4
BC03K128
1. TILT HOOD 6. FLAT WASHER

2. RADIATOR WRAPPER 7. PIVOT TUBE
3. FIXED HOOD 8. NUT
4. PIVOT PLATE 9. COUNTER BALANCE SPRING
5. BOLT 10. HOOD RETAINER CABLE
NOTE: Hood is shown disassembled for clarity only. 4. Push tilt hood to the rear to minimize the gap
between side panels and chassis uprights.
1. Mount left and right pivot plates (4) onto frame
finger tight. 5. Tighten left and right pivot plates (4).
2. Place tilt hood (1) onto radiator wrapper (2) and 6. Raise tilt hood (1) just enough to attach the left
fixed hood (3). and right counter balance springs (9) to ball
studs, secure springs with retainer clips.
3. Install pivot tube (7), bolt (5), washers (6), and
nut (8), tighten nut. 7. Attach hood retainer cable (10) to radiator
wrapper.

Section
2000
ENGINE AND RADIATOR REMOVAL

AND INSTALLATION 580SM, 580SM+,
590SM, AND 590SM+ SERIES 3
2000

2000-2 580SM, 580SM+, 590SM, AND 590SM+ ONLY
TABLE OF CONTENTS
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Illustration Of Radiator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Illustration Of Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MUFFLER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
HOOD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

580SM, 580SM+, 590SM, AND 590SM+ ONLY 2000-3
RADIATOR
wires. Close disconnected hoses and fittings with
caps and plugs. 1
NOTE: The photos in this procedure may be
different from your machine and are for reference
only.
STEP 1
1
BD01B367
Open the hood. Connect acceptable lifting equipment

to the hood (1).
STEP 4
BD00G073 2
Park the machine on a level surface. Raise the
loader and lock the support strut (1) to hold the
loader. Stop the engine and apply the parking brake.
STEP 2
1
1
1
2
2 BD03K037
Do the following procedure to remove the hood.

A. Remove the retainers from the hood struts (1)
and disconnect the hood struts from the stud.
3
B. Disconnect the hood cable (2) from the
radiator shroud.
C. Carefully lower the hood back to the closed
BD08A490
position.
Remove the six caps screws (1), two bumpers (2),
and the grille (3) from the front of the machine. STEP 5
Remove the bolts, washers, and nuts from the pivot
point on the hood.

STEP 6 STEP 8
BD01B311 BS03K007
Drive the pivot tubes out of the hood pivot point. Loosen the clamp and disconnect the upper radiator
Remove the hood from the machine. hose and purge hose from the engine.
NOTE: During installation torque the hose clamp to
STEP 7 4.5 to 5.5 Nm (40 to 50 pound inches).
STEP 9
BD08A489
Slowly remove the radiator cap. Install a hose on the

drain valve and drain the radiator into a clean
container that holds approximately 17 liters (18 U.S.
BS03K007
quarts). Loosen the clamps, disconnect and remove charge
NOTE: During installation, fill the radiator and air cooler hoses and pipes.
deairiation reservoir to the full line. See Section 1002 NOTE: During installation torque the charge air
for coolant specifications. Start and run the engine cooler hose clamps to 11 to 12 Nm (8 to 9 pound
until the coolant is at operating temperature. Stop the feet).
engine and check for leakage. When the coolant is
cold, check the coolant level. Add coolant as
required.

STEP 10 STEP 12
BD08B467
BD08A461
Loosen the clamp and disconnect the lower radiator Disconnect upper hose to the condenser, disconnect
hose. and plug hoses from the fuel cooler.
NOTE: During installation torque the hose clamp to
4.5 to 5.5 Nm (40 to 50 pound inches).
STEP 13
STEP 11
BD03K040
Disconnect all four oil cooler hoses, two on each side

of the machine, from the oil cooler.
BD08B466
If equipped with air conditioning discharge air

conditioning system, see section 9004. Disconnect
STEP 14
high pressure switch, disconnect hoses from
condenser and receiver drier. Remove the receiver
drier and horn from the machine.
BD08B470
Remove the radiator wrapper mounting bolts,

remove the radiator wrapper from the machine.

STEP 15 STEP 16
BD08B470 BD03K044
Attach suitable lifting equipment to the radiator. Make sure that you have cleared the fan from the
Raise the cooling pack just enough to move it shroud, raise the cooling pack from the machine.
forward and clear the fan.
NOTE: Installation of the radiator is the reverse of
NOTE: During installation, adjust fan shroud to removal.
obtain 5mm (0.8 in) clearance with the fan.

6
2
3
4
13
8 9
14
10
11
12
BS08B251

1. RADIATOR 8. TRANSMISSION COOLER LINES

2. HYDRAULIC OIL COOLER 9. CONDENSER AND FUEL COOLER PIVOT BOLT
3. CHARGE AIR COOLER 10. OIL COOLER LINES
4. AIR CONDITIONING CONDENSER 11. FAN SHROUD MOUNTING BOLTS
5. FUEL COOLER 12. CLAMP
6. TRANSMISSION OIL COOLER 13. DEAIRIATION TANK
7. CHARGE AIR SUPPORT BRACKET 14. RADIATOR HOSES AND CLAMPS
ILLUSTRATION OF RADIATOR MOUNTING
1. Place cooling pack on a bench, remove the 8. Install the oil coolers and tighten the mounting
charge air support bracket mounting bolts (7), bolts.
three per side.
9. Install the clamps (12) and torque to 3.1 to 3.4
2. Remove the cooler line mounting clamps (12), Nm (27 to 30 pound inches).
remove the oil cooler mounting bolts.
10. Install the charge air cooler brackets and tighten
3. Remove the fan shroud mounting bolts (11), the mounting bolts.
deairiation tank (13), and radiator hoses (14)
11. If equipped with fuel cooler and condenser,
from the radiator.
mount the charge air cooler and the mounting
4. Install fan shroud and torque bolts to 13 to 25 Nm brackets for the condenser and fuel cooler,
(10 to 18 pound feet). tighten the mounting bolts.
5. Install deairiation tank (13). 12. Mount the condenser and fuel cooler into the
bracket using the pivot bolt (9).
6. Install radiator hoses and clamps (14), torque
clamps to 4.5 to 5.5 Nm (40 to 50 pound inches). 13. Tighten the condenser and fuel cooler pivot bolt
(9) tight enough to remove the gaps between the
7. If fittings were removed from the oil cooler, install
mounting brackets but not tight enough to
fittings and torque to 77 to 85 Nm (57 to 63
prevent the components from swinging out for
pound feet).
cleaning.
IMPORTANT: Use two wrenches to minimize the
14. Swing the condenser and fuel cooler into
torque transmitted into the elbow brazed to the oil
position, install and tighten retaining bolts.
cooler.

ENGINE
wires. Close disconnected hoses and fittings with If the machine is equipped with air conditioning. See
caps and plugs. Section 9004 and discharge the air conditioning
NOTE: The photos in this procedure may be system.
different from your machine and are for reference NOTE: During installation see Section 9004 and
only. recharge the air conditioning system.
STEP 1 STEP 5
Remove the radiator wrapper, fan shroud, radiator, oil
coolers, CAC, and if equipped with air conditioning
the condenser as an assembly, see radiator removal
this section.
STEP 6
BD00G073

and lock the support strut to hold the loader.
STEP 2
Remove the battery cover from the right step. If the
machine has only one batter y, disconnect the
BD08B469
negative battery cable from the battery.
If the machine is equipped with air conditioning,
disconnect the electrical connector. Disconnect the
STEP 3
hoses from the compressor.
1 STEP 7
3 2
BD08A453
If the machine has two batteries, remove the terminal

nut (1). Remove the negative battery cable (2) from BD01B324
the terminal and move the negative battery cable Remove the tie strap. Disconnect the electrical
away from the battery. Make sure the jumper cable connectors for the air restriction indicator.
(3) is installed on the terminal and start the terminal
nut (2) onto the terminal.

STEP 8 STEP 11
Remove muffler and brackets from engine.
STEP 12
BD01B323
Loosen the clamp on the air cleaner hose at the

turbocharger. Disconnect the air cleaner hose from
the turbocharger. BD08A309
If equipped, disconnect grid heater positive cable.

STEP 9
STEP 13
BD08A481
Disconnect crank case ventilation hose and the

aspiration hose. BD08A525
Disconnect the electrical connector engine controller.

STEP 10
STEP 14
2 3
1
BD01B307
Remove the cap screws and flat washers that fasten

BD08A309
the fixed hood to the uprights. Remove the fixed hood
Disconnect the fuel return line (1), fuel input line (3),
and air cleaner as an assembly.
and the water in fuel sensor (2).
NOTE: If equipped with fuel cooler, attach the lines
to the engine during removal.

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Section Title Section Number

Copyright © 2008 CNH America LLC.

Find manuals at https://best-manuals.com

GENERAL TORQUE SPECIFICATIONS

Copyright © 2004 CNH America LLC.

Find manuals at https://best-manuals.com

Bur 8-71603 Revised 7-05 Printed in U.S.A.

Find manuals at https://best-manuals.com

TORQUE SPECIFICATIONS - DECIMAL HARDWARE

Pound- Newton Pound- Newton

Bur 8-71603 Revised 7-05 Printed in U.S.A.

Find manuals at https://best-manuals.com

TORQUE SPECIFICATIONS - METRIC HARDWARE

M6 96 to 108 11 to 12 M12 93 to 112 125 to 150

M8 228 to 276 26 to 31 M14 149 to 179 200 to 245

M10 456 to 540 52 to 61 M16 230 to 280 310 to 380

Pound- Newton M24 780 to 940 1050 to 1275

Bur 8-71603 Revised 7-05 Printed in U.S.A.

Find manuals at https://best-manuals.com

TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS

37 Degree Flare Fitting Straight Threads with O-ring

Split Flange Mounting Bolts

Bur 8-71603 Revised 7-05 Printed in U.S.A.

TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS

O-ring Boss End

Thread Pound- Newton

Nom. 1-1/16-12 85 to 90 115 to 122

Bur 8-71603 Revised 7-05 Printed in U.S.A.

FLUIDS AND LUBRICANTS

Copyright © 2008 CNH America LLC.

Bur 5-11920 Issued 3-08 Printed in U.S.A.

CAPACITIES AND LUBRICANTS

Bur 5-11920 Issued 3-08 Printed in U.S.A.

ENGINE OIL RECOMMENDATIONS

Bur 5-11920 Issued 3-08 Printed in U.S.A.

Bur 5-11920 Issued 3-08 Printed in U.S.A.

Specifications for Acceptable No. 2 Diesel Fuel

Bur 5-11920 Issued 3-08 Printed in U.S.A.

DYE AND BLACK LIGHT PROCEDURE FOR DETECTING OIL LEAKS

Part Number Description U/M Comments Usage

B. Casting surfaces can hold residual oil.

Bur 5-11920 Issued 3-08 Printed in U.S.A.

Bur 5-11920 Issued 3-08 Printed in U.S.A.

Copyright © 2003 Case, LLC. All rights reserved.

Bur 7-52590 Issued 4-03 Printed in U.S.A.

Area: sq. meter 10.763 91 square foot

Force: newton 3.596 942 ounce force

Length: millimeter 0.039 370 inch

Mass: kilogram 2.204 622 pound

Mass/Area: kilogram/hectare 0.000 466 ton/acre

Mass/Energy: gr/kW/hr. 0.001 644 lbs/hp/hr.

Mass/Volume: kg/cubic meter 1.685 555 lb/cubic yd.

Power: kilowatt 1.341 02 horsepower

Pressure: kilopascal 0.145 038 lb/sq. inch

Temperature: degree C 1.8 x C +32 degree F

Torque: newton meter 8.850 748 lb/inch

Velocity: kilometer/hr. 0.621 371 miles/hr.

Volume: cubic centimeter 0.061 024 cubic inch

Volume/Time: litre/min. 0.264 172 gallon/min. (US liquid)

Bur 7-52590 Issued 4-03 Printed in U.S.A.

Area: square foot 0.092 903 square meter

Force: ounce force 0.278 014 newton

Length: inch 25.4 * millimeter