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    This document provides instructions for using a cylinder leakage tester kit to test for leaks in engine cylinders. The tester connects to individual cylinders and pressurizes them to identify leaks. Leaks are indicated by differences in pressure readings on the tester gauges. Acceptable leakage is up to 5 psi difference between cylinders, while 10-15 psi difference requires further investigation. Common causes of leaks that can be identified include defective rings or cylinders, exhaust or intake valves, or head gaskets. The kit includes gauges, hoses, adapters and a carrying case to test cylinder leakage on engines.

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    This document provides instructions for using a cylinder leakage tester kit to test for leaks in engine cylinders. The tester connects to individual cylinders and pressurizes them to identify leaks. Leaks are indicated by differences in pressure readings on the tester gauges. Acceptable leakage is up to 5 psi difference between cylinders, while 10-15 psi difference requires further investigation. Common causes of leaks that can be identified include defective rings or cylinders, exhaust or intake valves, or head gaskets. The kit includes gauges, hoses, adapters and a carrying case to test cylinder leakage on engines.

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    17 views1 page

    Proyecto Otc

    Uploaded by

    Fernando Blanco
    This document provides instructions for using a cylinder leakage tester kit to test for leaks in engine cylinders. The tester connects to individual cylinders and pressurizes them to identify leaks. Leaks are indicated by differences in pressure readings on the tester gauges. Acceptable leakage is up to 5 psi difference between cylinders, while 10-15 psi difference requires further investigation. Common causes of leaks that can be identified include defective rings or cylinders, exhaust or intake valves, or head gaskets. The kit includes gauges, hoses, adapters and a carrying case to test cylinder leakage on engines.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 1

    5609 Cylinder Leakage Tester Kit

    Operating Instructions
    Due to standard engine clearances and normal wear, no
    1. Allow engine to run until sufficiently warm. Turn off engine.
    cylinder should be expected to maintain a perfect no-leak
    2. Remove all spark plugs. Remove air cleaner, radiator cap, and crankcase filler cap. reading. It is important that all cylinders have a relatively
    3. Rotate crankshaft until piston in cylinder under test is at top dead center on compression constant reading. A difference of 5 psi between cylinders is
    stroke (valves closed). satisfactory. A difference of 10-15 psi indicates the need for
    4. Install proper adapter on end of test hose. Screw adapter with test hose attached into further investigation.
    spark plug hole.
    5. Connect test hose quick-disconnect to cylinder leak tester. Test Results
    By listening or looking for the following, the cause of low pressure
    6. Turn pressure regulator knob on cylinder leak tester fully counterclockwise. can be determined:
    7. Connect a source of compressed air to the tester. The test pressure used should
    be 10 psi less than the maximum pressure produced by the air source, but not to Air escaping from crankcase breather...… Defective rings or
    exceed 100 psi. worn cylinder walls
    Air escaping from exhaust system.......…. Defective exhaust
    8. Slowly turn pressure regulator knob clockwise until left-hand gauge indicates desired valve
    test pressure. Test pressure must not exceed 100 psi. Right-hand gauge will Air escaping from carburetor……………... Defective intake
    indicate the pressure maintained in the cylinder under test. The difference between valve
    the gauge readings indicates the amount of leakage in the cylinder. See chart for gauge Air bubbles in radiator………………..……. Leaking head
    readings compared to the percent leakage. gasket or crack in
    9. When cylinder test is complete, turn pressure regulator knob fully counter- block or head
    clockwise before disconnecting and proceeding to next cylinder.
    Left-Hand
    Right-Hand Gauge Reading, psi
    Gauge Reading
    100 psi 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85
    90 psi 89 88 87 86 85.5 85 84 83 82 81 80 79 78 77 76.5
    75 psi 74 73.5 73 72 71 70.5 70 69 68 67.5 67 66 65 64.5 64
    Percentage of
    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
    Leakage

    Repair Parts List


    Part Number Description Part Number Description
    0031-0461 0-100 psi Pressure Gauge 0180-0893 10mm Adapter
    0400-3009 Gauge Boot 0180-1495 12mm Adapter
    0400-3117 Pressure Regulator 0180-1496 18mm Adapter
    0400-0138 Hose Assembly, 24” 0400-3118 Carry Case
    0180-1522 Cover Plate 0001-3898 Instruction Label
    Made in China OTC 0001-000-3898 Rev. D
    1-800-533-6127

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