Professional Documents
Culture Documents
cbr250rr 2021
cbr250rr 2021
The vehicle pictured in this owner’s manual may not match your
actual vehicle.
Vehicle Safety P. 2
Operation Guide P. 12
Maintenance P. 49
Troubleshooting P. 82
Information P. 93
Specifications P. 107
Vehicle Safety
This section contains important information for safe riding of your vehicle.
Please read this section carefully.
Safety Guidelines that you and your passenger are both wearing
an approved helmet and protective apparel.
Vehicle Safety
Follow these guidelines to enhance your safety: Instruct your passenger on holding onto the
● Perform all routine and regular inspections seat strap or your waist, leaning with you in
specified in this manual. turns, and keeping their feet on the footpegs,
● Stop the engine and keep sparks and flame even when the vehicle is stopped.
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in Take Time to Learn & Practice
exhaust gases is toxic and can kill you. Even if you have ridden other vehicles, practice
riding in a safe area to become familiar with
how this vehicle works and handles, and to
Always Wear a Helmet become accustomed to the vehicle's size and
It's a proven fact: helmets and protective weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved helmet and protective Ride Defensively
apparel. 2 P. 6 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
Continued 3
Safety Guidelines
Make Yourself Easy to See or use and ride, and don't let your friends do it
either.
Make yourself more visible, especially at night,
Vehicle Safety
by wearing bright reflective clothing, positioning Keep Your Honda in Safe Condition
yourself so other drivers can see you, signaling
It's important to keep your vehicle properly
before turning or changing lanes, and using
maintained and in safe riding condition.
your horn when necessary.
Inspect your vehicle before every ride and
perform all recommended maintenance. Never
Ride within Your Limits exceed load limits (2 P. 11), and do not modify
your vehicle or install accessories that would
Never ride beyond your personal abilities or
make your vehicle unsafe (2 P. 10).
faster than conditions warrant. Fatigue and
inattention can impair your ability to use good
judgement and ride safely. If You are Involved in a Crash
Personal safety is your first priority. If you or
Don't Drink or Use Drugs and Ride anyone else has been injured, take time to
assess the severity of the injuries and whether it
Alcohol or drugs and riding don't mix. Even one
is safe to continue riding. Call for emergency
alcoholic drink can reduce your ability to
assistance if needed. Also follow applicable laws
respond to changing conditions, and your
and regulations if another person or vehicle is
reaction time gets worse with every additional
involved in the crash.
drink. The same is true for drug use. Don't drink
4
Safety Guidelines
Vehicle Safety
the condition of your vehicle. Inspect for fluid Running the engine of your vehicle
leaks, check the tightness of critical nuts and while in an enclosed or even partially
bolts, and check the handlebars, control levers, enclosed area can cause a rapid build-
brakes, and wheels. Ride slowly and cautiously. up of toxic carbon monoxide gas.
Your vehicle may have suffered damage that is
not immediately apparent. Have your vehicle Breathing this colourless, odorless gas
thoroughly checked at a qualified service facility can quickly cause unconsciousness and
as soon as possible.
lead to death.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a Only run your vehicle's engine when it
colourless, odorless gas. Breathing carbon is located in a well ventilated area
monoxide can cause loss of consciousness and outdoors.
may lead to death.
Vehicle Safety
Running-in Period ● Avoid excessively hard braking and
During the first 500 km (300 miles) of running, downshifting.
follow these guidelines to ensure your vehicle's u Sudden braking can reduce the vehicle's
future reliability and performance. stability.
● Avoid full-throttle starts and rapid u Where possible, reduce speed before
acceleration. turning; otherwise you risk sliding out.
● Avoid hard braking and rapid down-shifts. ● Exercise caution on low traction surfaces.
● Ride conservatively. u The tyres slip more easily on such
surfaces and braking distances are
longer.
● Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can
seriously overheat the brakes, reducing
their effectiveness. Use engine braking
with intermittent use of the brakes to
reduce speed.
● For full braking effectiveness, operate both
the front and rear brakes together.
Continued 7
Riding Precautions
System (ABS) designed to help prevent the when you release the throttle. For further
brakes from locking up during hard braking. slowing action, downshift to a lower gear. Use
● ABS does not reduce braking distance. In engine braking with intermittent use of the
certain circumstances, ABS may result in a brakes to reduce speed when descending long,
longer stopping distance. steep slopes.
● ABS does not function at speeds below 10
km/h (6 mph).
# Wet or Rainy Conditions
Road surfaces are slippery when wet, and wet
● The brake lever and pedal may recoil slightly
brakes further reduce braking efficiency.
when applying the brakes. This is normal.
Exercise extra caution when braking in wet
● Always use the recommended front/rear
conditions.
tyres and sprockets to ensure correct ABS
If the brakes get wet, apply the brakes while
operation.
riding at low speed to help them dry.
8
Riding Precautions
Vehicle Safety
4. Turn the handlebars fully to the left.
● If you must park on a slight incline or loose
u Turning the handlebars to the right
surface, park so that the vehicle cannot
reduces stability and may cause the
move or fall over.
vehicle to fall.
● Make sure that high-temperature parts
5. Turn the ignition switch to the LOCK
cannot come into contact with flammable
position and remove the key. 2 P. 38
materials.
● Do not touch the engine, muffler, brakes Refuelling and Fuel Guidelines
and other high-temperature parts until they
Follow these guidelines to protect the engine,
cool down.
fuel system and catalytic converter:
● To reduce the likelihood of theft, always lock
● Use only unleaded petrol.
the handlebars and remove the key when
● Use recommended octane number. Using
leaving the vehicle unattended.
lower octane petrol will result in decreased
Use of an anti-theft device is also
engine performance.
recommended.
● Do not use fuels containing a high
# Parking with the Side Stand concentration of alcohol. 2 P. 105
1. Stop the engine. ● Do not use stale or contaminated petrol or
2. Push the side stand down. an oil/petrol mixture.
● Avoid getting dirt or water in the fuel tank.
9
Accessories & Modifications
10
Loading
Loading 3WARNING
Vehicle Safety
● Carrying extra weight affects your vehicle's Overloading or improper loading can
handling, braking and stability. cause a crash and you can be seriously
Always ride at a safe speed for the load you hurt or killed.
are carrying.
● Avoid carrying an excessive load and keep Follow all load limits and other loading
within specified load limits. guidelines in this manual.
Maximum weight capacity 2 P. 107
● Tie all luggage securely, evenly balanced
and close to the centre of the vehicle.
● Do not place objects near the lights or the
muffler.
11
Parts Location
Rear brake fluid reservoir
(P.72)
Battery (P.65)
Operation Guide
12
Clutch lever (P.77)
Fuel fill cap (P.46)
Operation Guide
Front seat (P.66)
Rear seat (P.67)
13
Instruments
Tachometer
NOTICE
Operation Guide
Speedometer
Display Check
When the ignition switch is turned to the ON position, all the mode and digital
segments will show. If any part of these displays does not come on when it should,
have your dealer check for problems.
14
Coolant temperature gauge ( )
When the coolant is over specified
temperature, the segment H flashes.
Operation Guide
If it flashes while riding: (P.84)
Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing:
approximately 3.2 L (0.85 US gal, 0.70 Imp gal)
If the fuel gauge indicator flashes in a repeat
pattern or turns off: (P.87)
Continued 15
Instruments (Continued)
Gear position indicator
Shows 1st to 6th gear position. “-”
appears when the transmission is
Operation Guide
Odometer [TOTAL] & Tripmeter [TRIP A/B] & Current fuel mileage meter &
Average fuel mileage meter [AVG] & Fuel consumption meter
SEL button selects the odometer, tripmeter A, tripmeter B, current fuel mileage, average fuel
mileage and fuel consumption.
To reset the tripmeter: (P.18)
Average fuel Fuel
Odometer Tripmeter A Tripmeter B Current fuel
mileage mileage consumption
16
• Odometer:
Total distance ridden.
• Tripmeter:
Operation Guide
Distance ridden since tripmeter was reset.
To reset the tripmeter: (P.18)
The average fuel mileage and fuel consumption will be based on tripmeter A.
• Current fuel mileage:
Current instant fuel mileage. If your speed is less than 5 km/h (3 mph), “--.-” is displayed.
u When “---.-” is displayed at speeds above 5 km/h (3 mph), go to your dealer for service.
• Average fuel mileage:
Average fuel mileage since tripmeter A was reset.
u When “--.-” is displayed, go to your dealer for service.
• Fuel consumption:
Total fuel consumption since tripmeter A was reset.
Above 300 L : “300.0” is displayed.
u When “---.-” is displayed, go to your dealer for service.
To reset the average fuel mileage and fuel consumption: (P.18)
Continued 17
Instruments (Continued)
# To reset the tripmeter, average fuel Also, the tripmeter A, average fuel mileage,
mileage and fuel consumption and fuel consumption will automatically reset
To reset tripmeter A, average fuel mileage, by refuelling after 1st (E) segment of the fuel
Operation Guide
and fuel consumption together, press and gauge starts flashing and riding your vehicle
hold SET button with tripmeter A, average for 0.1 km (0.06 mile).
fuel mileage, or fuel consumption displayed. You can activate or deactivate the automatic
When they are reset, “0.0” is displayed at reset mode by refuelling. (P.19)
each indication, and then the display returns
to the last selected indication. To reset tripmeter B, press and hold SET
Tripmeter A Average fuel Fuel button with tripmeter B displayed.
mileage consumption Tripmeter B
or or
or or
18
Display Setting
Setting Mode A
Following items can be changed sequentially. (P.20)
Operation Guide
• Clock setting
• Backlight brightness adjustment
• Activate/deactivate of tripmeter A, average fuel mileage and fuel consumption automatic
reset mode
Setting Mode B
Following items can be changed sequentially. (P.23)
• Setting of REV indicators
(blinking RPM setting, interval RPM setting and REV indicators brightness adjustment)
• Setting display mode of tachometer
Continued 19
Instruments (Continued)
Setting Mode A d Press SET button. The minute digits start
1 Clock setting: flashing.
a Turn the ignition switch to the ON position.
Operation Guide
20
2 Backlight brightness adjustment: 3 To activate/deactivate of tripmeter A,
You can adjust the brightness to one of five average fuel mileage and fuel
levels. consumption automatic reset mode:
Operation Guide
a Press SEL button. The brightness is You can also activate or deactivate the
switched. automatic reset mode by refuelling after 1st
(E) segment of the fuel gauge starts flashing.
Deactivation is initially set.
a Press SEL button to select “ ”(activate) or
“ ” (deactivate) in the automatic reset
b Press SET button. The backlight is set, and mode.
then the display moves to the activate/ b To end the selection, press SET button. The
deactivate of tripmeter A, average fuel activate/deactivate of automatic reset mode
mileage and fuel consumption automatic is set, and then the display moves to the
reset mode. ordinary display.
Continued 21
Instruments (Continued)
The established setting can also be set by
turning the ignition switch to the OFF
position.
Operation Guide
22
Setting Mode B SEL button REV indicators
1 Setting of REV indicators:
You can change the setting of the REV
Operation Guide
indicators.
You can set each value of the blinking RPM
with , and
mode. The order of setting is ,
, and mode.
a To change the setting mode B, turn the
ignition switch to the ON position while mode
Tachometer
pressing SEL button until the display check Numerical
is finished. The blinking of bar segment in SET button tachometer display
the tachometer shows the currently applied
blinking RPM, and the numerical tachometer
display shows it. At the same time, all of the
REV indicators and mode blink.
Continued 23
Instruments (Continued)
b Setting of blinking RPM ( mode) d Setting of blinking RPM ( mode)
Each time SEL button is pressed, the Follow steps b under "Setting of blinking
blinking RPM set value increase by RPM ( mode)".
Operation Guide
24
g Press SET button. The blinking RPM of all 0 250 500
riding modes are set, and then the display
moves to the setting of lighting interval
RPM.
Operation Guide
At the same time, the blinking bar
Tachometer
segment shows the currently applied
setting originated from the blinking RPM
and the numerical tachometer display Numerical tachometer
shows the interval RPM. display
h Each time SEL button is pressed, the
number of lighting interval RPM is switched
among 0 r/min (rpm), 250 r/min (rpm) and
500 r/min (rpm) in this order. During this
setting, the REV indicators light one by one
from left and when all indicators light, they
go out, and then they start to light from left
again.
Continued 25
Instruments (Continued)
Ex When blinking RPM is setting 13,000 i Press SET button. The interval RPM is set,
r/min (rpm) and lighting interval RPM is and then the display moves to the
250 r/min (rpm). brightness adjustment of the REV indicators.
j Press SEL button. The brightness is
Operation Guide
26
2 Changing of tachometer display Peak hold display
mode: Shows the engine RPM on the upper (g)
You can change the display mode of the and lower segments (h).
The upper segment keeps to show the
Operation Guide
tachometer.
maximum engine RPM temporarily.
Conventional display
Shows the engine RPM on the upper (a) Ex Engine revolutions per minutes
and lower segments (b). 8,000 r/min (rpm)
Conventional Full display
Full display display
Shows the engine RPM on the upper (c)
and lower segments (d).
The upper and lower segments show the
same range.
Shift up display
Peak hold display Shift up display
Shows the engine RPM on the lower segment
(e).
Shows the setting range of the REV indicator
on the upper segment (f).
Setting of REV indicators (P.23)
Continued 27
Instruments (Continued)
a Press SEL button to switch the display In setting mode B, this setting is maintained
mode of tachometer. when the ignition switch is turned to the OFF
b Press SET button. The currently selected position.
displaying mode is set, and the control
Operation Guide
returns to the ordinary display. If the button is not pressed for about 30
seconds in this mode, the control returns to
the ordinary display and the established
setting is maintained.
28
Lap Timer Press and hold SEL button when the vehicle
You can display and record lap time, fuel is stopped. The display switches between the
consumption, travel distance, driving time, lap time mode and lap time recall mode.
Operation Guide
and average fuel mileage. (P.32)
Press SEL button and SET button at the To return to the ordinary display, press SEL
same time when the vehicle is stopped. The button and SET button at the same time
ordinary display switches to the lap time when the vehicle is stopped.
mode. (P.30)
30
Measurement of lap time c Press LAP button at each lap.
In completion of 1 lap
Operation Guide
Most Recent
lap time
Number of
completed laps
SET button LAP button
a Switch the display to the lap time mode.
(P.30)
In completion of 21 laps
b Press SET button or LAP button then start
measuring.
Time
(count up display)
Lap number d Press SET button to end the measurement.
u During the measurement, switching to
other modes is not available.
Continued 31
Instruments (Continued)
Lap time recall mode
Fastest
• The history of recorded lap time and the
lap time
fastest lap time is displayed.
Operation Guide
32
Indicators
If one of these indicators does not come on when it should, have your dealer check for
problems.
REV indicators
Operation Guide
(P.35)
Continued 33
Indicators (Continued)
Operation Guide
Neutral indicator
Comes on when the transmission
is in Neutral.
34
REV Indicators
• Comes on briefly when the ignition switch
is turned to the ON position.
Operation Guide
Initial setting (All riding mode)
blinking RPM: 12,000 r/min (rpm)
interval RPM: 250 r/min (rpm)
REV indicators r/min (rpm)
10,750 r/min (rpm)
35
Switches
Lap button
Operation Guide
36
ON
Ignition switch Turns electrical system
Switches the electrical system on/off, locks on for starting/riding.
the steering.
Operation Guide
u Key can be removed when in the OFF or OFF
Turns engine off.
LOCK position.
LOCK
Locks steering.
Continued 37
Switches (Continued)
Steering Lock # Locking
Lock the steering when parking to help a Turn the handlebars all the way to the left.
prevent theft. b Push the key down, and turn the ignition
Operation Guide
38
Riding mode
You can change the riding mode. MODE button
Riding modes
mode
Operation Guide
This mode gives throttle opening and power
a feeling of linearity.
mode
This mode offers stronger feeling of power
than mode.
mode
This mode emphasizes comfort with reduced
power.
Selecting the riding mode
Press the MODE button while the throttle is
fully closed.
u If you press the MODE button while throttle
is open, the riding mode does not change mode mode mode
until throttle is fully closed. The riding mode
indicator also blinks until the riding mode Press the MODE button.
changed.
u Each time the ignition switch is turned to the
ON position, the riding mode will
automatically be set to mode.
39
Starting the Engine
Start your engine using the following a Make sure the engine stop switch is in the
procedure, regardless of whether the engine (Run) position.
is cold or warm. b Turn the ignition switch to the ON position.
c Shift the transmission to Neutral ( N
Operation Guide
NOTICE
• If the engine does not start within 5 seconds,
turn the ignition switch to the OFF position
and wait 10 seconds before trying to start
the engine again to recover battery voltage.
• Extended fast idling and revving the engine can
damage the engine, and the exhaust system.
• The engine will not start if the throttle is fully
open.
40
If the engine does not start:
a Open the throttle fully and press the start
button for 5 seconds.
b Repeat the normal starting procedure.
Operation Guide
c If the engine starts, open the throttle slightly
if idling is unstable.
d If the engine does not start, wait 10 seconds
before trying steps a & b again.
41
Shifting Gears
Your vehicle transmission has 6 forward
gears in a one-down, five-up shift pattern. 456
23
If you put the vehicle in gear with the side
Operation Guide
42
Quick Shifter ● The Quick Shifter can be individually
This system enables very quick up and down turned ON (active) and OFF (deactivate).
shifting without clutch and throttle ● If the PGM-FI malfunction indicator lamp
Operation Guide
operations. comes on or the gear position indicator
u This system does not function when flashes “-” in the current gear position, the
upshifting with the throttle closed. Quick Shifter system may not operate. If
u This system functions when the engine either of the above occurs, contact your
speed is more than 1,500 r/min (rpm) on dealer as soon as possible.
upshifting or more than the idle speed on
downshifting.
u This system does not function when the # To Change the Setting of Quick Shifter
clutch lever is being operated. (P.44)
Continued 43
Shifting Gears (Continued)
Change the Setting of Quick Shifter
You can change the setting of the Quick Ordinary display
Shifter.
Operation Guide
44
Selecting the Quick Shifter mode c Press the MODE button until the desired
a Turn the ignition switch to the ON position. setting is selected.
b Press and hold the MODE button until the d To end the setting, press and hold the
Quick Shifter indicator is flashing. button.
Operation Guide
MODE
The setting can also be set by turning the
MODE button
ignition switch to the OFF position.
Quick Shifter
indicator
45
Refuelling
Ignition key Opening the Fuel Fill Cap
Level plate Open the lock cover, insert the ignition key,
and turn it clockwise to open the fuel fill cap.
Operation Guide
46
Storage Equipment
Helmet holder/Tool kit Tool kit
The Helmet holder, helmet set wire (in the
tool kit), tool kit are located under the rear
Operation Guide
seat.
Helmet set wire
Rubber strap
3WARNING
Riding with a helmet attached to the
holder can interfere with your ability to
Helmet holder safely operate the vehicle and could lead
to a crash in which you can be seriously
hurt or killed.
u Use the helmet holder only when parked. Use the helmet holder only while parked.
Do not ride with a helmet secured by the
# Removing the Rear Seat (P.67) holder.
Continued 47
Storage Equipment (Continued)
Document bag
The document bag is in the reverse side of
the rear seat.
Operation Guide
Document bag
Rubber strap
48
Maintenance
50
Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to ensure normal owner operating cost and will be
safe, dependable performance, and proper charged to you by your dealer. Retain all
emission control. receipts. If you sell the vehicle, these receipts
should be transferred with the vehicle to the
Maintenance work should be performed in new owner.
Maintenance
accordance with Honda's standards and
specifications by properly trained and equipped Honda recommends that your dealer should
technicians. Your dealer meets all of these road test your vehicle after each periodic
requirements. Keep an accurate record of maintenance is carried out.
maintenance to help ensure that your vehicle is
properly maintained.
Make sure that whomever performs the
maintenance completes this record.
Continued 51
Maintenance Schedule
Frequency*1
Pre-ride Annual Regular Refer to
Items Check × 1,000 km 1 6 12 18 24 30 36 Check Replace page
2 P. 54
× 1,000 mi 0.6 4 8 12 16 20 24
Fuel Line –
Fuel Level –
Throttle Operation 80
Maintenance
Air Cleaner *2 –
Every 24,000 km (16,000 mi):
Spark Plug –
Every 48,000 km (32,000 mi):
Valve Clearance –
Engine Oil –
Engine Oil Filter –
Engine Idle Speed –
Radiator Coolant *3 3 Years 70
Cooling System –
Secondary Air Supply –
System
Evaporative Emission –
Control System
52
Maintenance Schedule
Frequency*1
Pre-ride Annual Regular Refer to
Items Check × 1,000 km 1 6 12 18 24 30 36 Check Replace page
2 P. 54
× 1,000 mi 0.6 4 8 12 16 20 24
Drive Chain Every 1,000 km (600 mi): 76
Drive Chain Slider –
Brake Fluid *3 2 Years 72
Maintenance
Brake Pads Wear 73
Brake System 54
Brakelight Switch 74
Headlight Aim –
Lights/Horn –
Engine Stop Switch –
Clutch System 77
Side Stand 75
Suspension 81
Nuts, Bolts, Fasteners –
Wheels/Tyres 61
Steering Head Bearings –
Notes:
*1 : At higher odometer reading, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Replacement requires mechanical skill.
53
Maintenance Fundamentals
●
because having a breakdown, or even a flat
indicators and horn function properly.
tyre, can be a major inconvenience.
● Engine stop switch - Check for proper
function. 2 P. 36
Check the following items before you get on
● Clutch - Check operation;
your vehicle:
Adjust freeplay if necessary. 2 P. 77
● Fuel level - Fill fuel tank when necessary.
● Side stand ignition cut-off system - Check
2 P. 46
for proper function. 2 P. 75
● Throttle - Check for smooth opening and
● Wheels and tyres - Check condition, air
full closing in all steering positions. 2 P. 80
pressure and adjust if necessary. 2 P. 61
● Engine oil level - Add engine oil if necessary.
Check for leaks. 2 P. 68
● Coolant level - Add coolant if required.
Check for leaks. 2 P. 70
54
Maintenance Fundamentals
Maintenance
corroded.
Installing non-Honda parts may make Do not remove the battery cap seals. There is
your vehicle unsafe and cause a crash in no need to remove the cap when charging.
which you can be seriously hurt or NOTICE
killed. Your battery is a maintenance-free type and can
be permanently damaged if the cap strip is
Always use Honda Genuine Parts or removed.
equivalents that have been designed
NOTICE
and approved for your vehicle. An improperly disposed of battery can be
harmful to the environment and human health.
Always confirm local regulations for proper
battery disposal instruction.
Continued 55
Maintenance Fundamentals
under pressure can damage your eyes. to explode with enough force to kill or
● Electrolyte splashes onto your skin: seriously hurt you.
u Remove affected clothing and wash your
skin thoroughly using water.
Wear protective clothing and a face
● Electrolyte splashes into your mouth:
shield, or have a skilled mechanic do
u Rinse mouth thoroughly with water, and
do not swallow. the battery servicing.
56
Maintenance Fundamentals
Maintenance
# Inspecting and Replacing Fuses
Turn the ignition switch to the OFF position to
remove and inspect fuses. If a fuse is blown,
replace with a fuse of the same rating. For fuse
4. After cleaning, reinstall the battery. ratings, see “Specifications.” 2 P. 109
Blown fuse
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with another
maintenance-free battery of the same type.
NOTICE
Installing non-Honda electrical accessories can
overload the electrical system, discharging the NOTICE
battery and possibly damaging the system. Replacing a fuse with one that has a higher
rating greatly increases the chance of damage to
the electrical system.
Continued 57
Maintenance Fundamentals
58
Maintenance Fundamentals
Maintenance
possible.
sprocket. If either has worn or damaged teeth,
NOTICE have the sprocket replaced by your dealer.
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
Continued 59
Maintenance Fundamentals
After cleaning, wipe dry and lubricate with the Avoid getting lubricant on the brakes or tyres.
recommended lubricant. Avoid applying excess chain lubricant to prevent
spray onto your clothes and the vehicle.
Recommended lubricant:
Drive chain lubricant designed Recommended Coolant
specifically for O-ring chains Use only genuine HONDA PRE-MIX COOLANT
If not available, use SAE 80 or 90 gear oil. without diluting with water. Genuine HONDA
PRE-MIX COOLANT is excellent at preventing
corrosion and overheating.
The coolant should be inspected and replaced
properly by following the maintenance
schedule. 2 P. 52
NOTICE
Using coolant not specified for aluminium engines
or tap/mineral water can cause corrosion.
60
Maintenance Fundamentals
Maintenance
tyres look low. Always check air pressure when
your tyres are cold.
Continued 61
Maintenance Fundamentals
Wear indicator
location mark
62
Maintenance Fundamentals
Maintenance
● Use the recommended tyres or equivalents killed.
of the same size, construction, speed rating,
and load range. Always use the size and type of tyres
● Have the wheel balanced with Honda
recommended in this owner's manual.
Genuine balance weights or equivalent after
the tyre is installed.
● Do not install a tube inside a tubeless tyre
on this vehicle. Excessive heat build-up can
cause the tube to burst.
● Use only tubeless tyres on this vehicle.
The rims are designed for tubeless tyres,
and during hard acceleration or braking, a
tube-type tyre could slip on the rim and
cause the tyre to rapidly deflate.
63
Tool
The tool kit is stored under the rear seat.
2 P. 67
● Extension bar
● 8 mm Box wrench
● Fuse puller
● Helmet set wire
● Pin spanner
64
Removing & Installing Body Components
Maintenance
drop the terminal nuts.
Bolt u Pull out the battery and battery holder
together from vehicle.
Battery
Positive terminal # Installation
Install the parts in the reverse order of
removal. Always connect the positive +
Negative terminal
terminal first. Make sure that bolts and nuts
are tight.
# Removal Make sure the clock information is correct
after the battery is reconnected. 2 P. 20
Make sure the ignition switch is in the OFF
For proper handling of the battery, see
position.
“Maintenance Fundamentals.” 2 P. 55
1. Remove the front seat. 2 P. 66
“Battery Goes Dead.” 2 P. 90
2. Remove the bolt.
65
Removing & Installing Body Components u Front Seat
Recess
66
Removing & Installing Body Components u Rear Seat
Maintenance
# Installation
1. Insert the tabs into the recesses.
Seat lock 2. Push down on the front of the rear seat
while inserting the ignition key into the
seat lock.
Recesses Make sure that the seat is locked securely
in position by pulling it up lightly.
3. Move the seat strap to its original
position.
The seat locks automatically when closed.
Seat strap
(Original position)
67
Engine Oil
68
Engine Oil u Adding Engine Oil
Maintenance
1. Remove the oil fill cap. Add the For the recommended oil and oil selection
recommended oil until it reaches the guidelines, see “Maintenance Fundamentals.”
upper level mark. 2 P. 58
u Place your vehicle in an upright
position on a firm, level surface when
checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2. Securely reinstall the oil fill cap.
69
Coolant
70
Coolant u Adding Coolant
1. Remove the reserve tank cap and add Reserve tank cap
fluid while monitoring the coolant level.
u Do not overfill above the UPPER level
mark.
u Make sure no foreign objects enter the
Maintenance
reserve tank opening.
2. Securely reinstall the reserve tank cap.
3WARNING
Removing the radiator cap while the
engine is hot can cause the coolant to
spray out, potentially scalding you.
71
Brakes
horizontal and that the fluid level is: likely have a leak. Have your vehicle
Front above the LWR mark. inspected by your dealer.
Rear between the LOWER level and
UPPER level marks.
Front Front brake fluid reservoir Rear Rear brake fluid reservoir
UPPER level
mark
LWR mark
LOWER level
mark
72
Brakes u Inspecting the Brake Pads
Maintenance
The pads need to be replaced if a brake pad
is worn to the indicator. Wear indicator Wear indicator
73
Brakes u Adjusting the Brakelight Switch
Brakelight
switch
A
B
Adjusting nut
74
Side Stand
Checking the Side Stand 4. Start the engine, pull the clutch lever in,
and shift the transmission into gear.
5. Lower the side stand all the way. The
engine should stop as you lower the side
stand. If the engine doesn't stop, have
Maintenance
your vehicle inspected by your dealer.
Side stand
spring
75
Drive Chain
binding.
Have the chain inspected by your dealer.
76
Clutch
Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
# Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a
commercially available cable lubricant to
Maintenance
Freeplay at the clutch lever: prevent premature wear and corrosion.
10 - 20 mm (0.4 - 0.8 in)
NOTICE
Improper freeplay adjustment can cause
Clutch lever premature clutch wear.
Freeplay
77
Clutch u Adjusting the Clutch Lever Freeplay
Freeplay
-
# Minor Adjustment
Maintenance
78
Clutch u Adjusting the Clutch Lever Freeplay
Maintenance
3. Loosen the major lock nut. nut
4. Turn the major clutch cable adjuster until -
the clutch lever freeplay is 10 - 20 mm
(0.4 - 0.8 in). Major clutch
5. Tighten the major lock nut and check the cable adjuster
clutch lever freeplay.
6. Return the cable boot.
7. Start the engine, pull the clutch lever in,
If proper adjustment cannot be obtained or
and shift into gear. Make sure the engine
the clutch does not work correctly, see your
does not stall and the vehicle does not
dealer.
creep. Gradually release the clutch lever
and open the throttle. Your vehicle should
move smoothly and accelerate gradually.
79
Throttle
80
Other Adjustments
Maintenance
Use the pin spanner and extension bar to
turn the adjuster. Position 1 is for a decrease
spring preload (soft), or turn the position 3 to Adjuster
5 increase spring preload (hard). The
standard position is 2. Pin spanner
NOTICE
Attempting to adjust directly from 1 to 5 or 5 to 1
may damage the shock absorber.
NOTICE
Do not turn the adjuster beyond its limits.
81
Troubleshooting
Troubleshooting
● Check that there is petrol in the fuel tank. ● Make sure engine stop switch is in the
● Check if the PGM-FI malfunction indicator (Run) position. 2 P. 36
lamp (MIL) is on. ● Check for a blown fuse. 2 P. 91
u If the indicator lamp is on, contact ● Check for a loose battery connection
your dealer as soon as possible. (2 P. 65) or battery terminal corrosion
(2 P. 55).
● Check the condition of the battery.
2 P. 90
If the problem continues, have your vehicle
inspected by your dealer.
83
Overheating (Segment H flashes in coolant temperature gauge)
The engine is overheating when the following 2. Check that the radiator fan is operating,
occurs: and then turn the ignition switch to the
● The segment H flashes in the coolant OFF position.
temperature gauge. If the fan is not operating:
● Acceleration becomes sluggish. Suspect a fault. Do not start the engine.
If this occurs, pull safely to the side of the Transport your vehicle to your dealer.
road and perform the following If the fan is operating:
Troubleshooting
Low Oil Pressure Indicator If the engine oil level goes down rapidly, your
vehicle may have a leak or another serious
If the low oil pressure indicator comes on, problem. Have your vehicle inspected by
pull safely to the side of the road and stop your dealer.
the engine.
NOTICE
PGM-FI (Programmed Fuel
Injection) Malfunction
Troubleshooting
Continuing to ride with low oil pressure can
cause serious damage to the engine.
Indicator Lamp (MIL)
1. Check the engine oil level, and add oil as
necessary. 2 P. 68, 2 P. 69 If the indicator comes on while riding, you
2. Start the engine. may have a serious problem with the PGM-FI
u Only continue riding if the low oil system. Reduce speed and have your vehicle
pressure indicator goes off. inspected by your dealer as soon as possible.
Rapid acceleration may momentarily cause
the low oil pressure indicator to come on,
especially if the oil is at or near the low level.
If the low oil pressure indicator stays on when
the oil level is at the proper level, stop the
engine and contact your dealer.
85
Warning Indicators On or Flashing u ABS (Anti-lock Brake System) Indicator
ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will
continue to work as a conventional system,
Indicator but without the anti-locking function.
If the indicator operates in one of the
following ways, you may have a serious The ABS indicator may flash if you turn the
problem with the ABS. Reduce your speed rear wheel while the rear wheel is lifted off
the ground. In this case, turn the ignition
Troubleshooting
86
Other Warning Indications
Troubleshooting
87
Other Warning Indications u Coolant Temperature Gauge Failure Indication
88
Tyre Puncture
Repairing a puncture or removing a wheel
3WARNING
requires special tools and technical expertise.
Riding your vehicle with a temporary
We recommend you have this type of service
tyre repair can be risky. If the temporary
performed by your dealer.
repair fails, you can crash and be
After an emergency repair, always have the
seriously injured or killed.
tyre inspected/replaced by your dealer.
Troubleshooting
Emergency Repair Using a Tyre If you must ride with a temporary tyre
repair, ride slowly and carefully and do
Repair Kit not exceed 50 km/h (30 mph) until the
If your tyre has a minor puncture, you can tyre is replaced.
make an emergency repair using a tubeless
tyre repair kit.
Follow the instructions provided with the
emergency tyre repair kit.
Riding your vehicle with a temporary tyre
repair is very risky. Do not exceed 50 km/h
(30 mph). Have the tyre replaced by your
dealer as soon as possible.
89
Electrical Trouble
90
Electrical Trouble u Blown Fuse
Troubleshooting
2. Remove the fuse box cover.
3. Pull the fuses out one by one with the
fuse puller in the tool kit and check for a
blown fuse. Always replace a blown fuse
with a spare fuse of the same rating.
4. Reinstall the fuse box cover.
5. Reinstall the front seat.
Continued 91
Electrical Trouble u Blown Fuse
# Main Fuse 3. Pull the main fuse out and check for a
Wire connector blown fuse. Always replace a blown fuse
with a spare fuse of the same rating.
u Spare main fuse is provided in the
starter magnetic switch.
Main fuse 4. Reinstall parts in the reverse order of
removal.
Troubleshooting
NOTICE
If a fuse fails repeatedly, you likely have an
electrical problem. Have your vehicle inspected
by your dealer.
Starter magnetic
Spare main fuse switch
1. Remove the front seat. 2 P. 66
2. Disconnect the wire connector of the
starter magnetic switch.
92
Information
Keys....................................................................... P. 94
Instruments, Controls, & Other Features..... P. 95
Caring for Your Vehicle.................................... P. 97
Storing Your Vehicle....................................... P. 101
Transporting Your Vehicle ............................ P. 102
You & the Environment ................................. P. 103
Serial Numbers ................................................ P. 104
Fuels Containing Alcohol .............................. P. 105
Catalytic Converter ......................................... P. 106
Keys
Ignition Key
This vehicle has two ignition keys and a key tag
with a key number and a bar code. Store the
spare key and the key tag in a safe location. To
make a duplicate key, take the spare key and
the key tag to your dealer or a locksmith.
If you lose all ignition keys and the key tag, the
Information
94
Instruments, Controls, & Other Features
Information
Engine Stop Switch Ignition Cut-off System
A banking (lean angle) sensor automatically
Do not use the engine stop switch except in an
stops the engine and fuel pump if the vehicle
emergency. Doing so when riding will cause the
falls over. To reset the sensor, you must turn the
engine to suddenly turn off, making riding
ignition switch to the OFF position and back to
unsafe.
the ON position before the engine can be
If you stop the engine using the engine stop
restarted.
switch, turn the ignition switch to the OFF
position. Failing to do so will drain the battery.
Odometer
The display locks at 999,999 when the read-out
exceeds 999,999.
Continued 95
Instruments, Controls, & Other Features
96
Caring for Your Vehicle
Caring for Your Vehicle 3. Thoroughly rinse your vehicle with plenty of
clean water and dry with a soft, clean cloth.
Frequent cleaning and polishing is important to 4. After the vehicle dries, lubricate any moving
ensure the life of your Honda. A clean vehicle parts.
makes it easier to spot potential problems. u Make sure that no lubricant spills onto
In particular, seawater and salts used to prevent the brakes or tyres. Brake discs, pads,
ice on roads promote the formation of drum or shoes contaminated with oil will
corrosion. Always wash your vehicle thoroughly suffer greatly reduced braking
after riding on coastal or treated roads. effectiveness and can lead to a crash.
5. Lubricate the drive chain immediately after
Information
Washing washing and drying the vehicle.
Allow the engine, muffler, brakes, and other 6. Apply a coat of wax to prevent corrosion.
high-temperature parts to cool before washing. u Avoid products that contain harsh
1. Rinse your vehicle thoroughly using a low detergents or chemical solvents. These
pressure garden hose to remove loose dirt. can damage the metal, paint, and plastic
2. If necessary, use a sponge or a soft towel on your vehicle.
with mild cleaner to remove road grime. Keep the wax clear of the tyres and
u Clean the windscreen, headlight lens, brakes.
panels, and other plastic components u If your vehicle has any mat painted parts,
with extra care to avoid scratching them. do not apply a coat of wax to the mat
Avoid directing water into the air cleaner, painted surface.
muffler, and electrical parts.
Continued 97
Caring for Your Vehicle
● Do not direct water at the muffler: water or ice accumulated inside the
u Water in the muffler can prevent starting lens(es), have your vehicle inspected by
and causes rust in the muffler. your dealer.
● Dry the brakes: ● Do not use wax or polishing compounds on
u Water adversely affects braking mat painted surface:
effectiveness. After washing, apply the u Use a soft cloth or sponge, plenty of
brakes intermittently at low speed to water, and a mild detergent to clean mat
help dry them. painted surfaces. Dry with a soft clean
● Do not direct water under the seat: cloth.
u Water in the under seat compartment
can damage your documents and other
belongings.
98
Caring for Your Vehicle
Information
detergents on the instruments, panels, or
headlight.
Continued 99
Caring for Your Vehicle
100
Storing Your Vehicle
Information
● Lubricate the drive chain. 2 P. 59
● Place your vehicle on a maintenance stand
and position a block so that both tyres are
off the ground.
● After rain, remove the body cover and allow
the vehicle to dry.
● Remove the battery (2 P. 65) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
101
Transporting Your Vehicle
102
You & the Environment
Information
contain chlorofluorocarbons (CFCs) which
coolant, and cleaning solvents contain poisons
damage the atmosphere's protective ozone
that can hurt refuse workers and contaminate
layer.
drinking water, lakes, rivers, and oceans.
103
Serial Numbers
Serial Numbers
The frame and engine serial numbers uniquely
identify your vehicle and are required in order
to register your vehicle. They may also be
required when ordering replacement parts.
You should record these numbers and keep
them in a safe place.
Information
Frame number
Engine number
104
Fuels Containing Alcohol
Information
The following fuel blends can be used in your
vehicle:
● Ethanol (ethyl alcohol) up to 10% by volume.
u Petrol containing ethanol may be
marketed under the name Gasohol.
The use of petrol containing more than 10%
ethanol may:
● Damage the painting of the fuel tank.
● Damage the rubber tubes of the fuel line.
● Cause corrosion of the fuel tank.
● Cause poor drivability.
105
Catalytic Converter
106
Specifications
■ Main Components Displacement 249.74 cm3 (15.234 cu-in)
Overall length 2,060.5 mm (81.12 in) Bore x stroke 62.000 x 41.360 mm (2.4409 x 1.6283 in)
Overall width 724 mm (28.5 in) Compression ratio 12.1:1
Overall height 1,098 mm (43.2 in) Unleaded petrol
Fuel
Wheelbase 1,389 mm (54.7 in) Recommended: 91 RON or higher
Minimum ground clearance 145 mm (5.7 in) Fuel containing
ETHANOL up to 10 % by volume
Caster angle 24º 30´ alcohol
Trail 92.3 mm (3.63 in) Tank capacity 14.5 L (3.83 US gal, 3.19 Imp gal)
Curb weight 169 kg (373 lb) GTZ8V
Battery
Maximum weight capacity *1 160 kg (353 lb) 12 V-7 Ah (10 HR)
Passenger capacity Rider and 1 passenger 1st 3.181
Minimum turning radius 2.9 m (9.5 ft) 2nd 2.187
Specifications
3rd 1.727
*1 : Including rider, passenger, all luggage, and accessories. Gear ratio
4th 1.421
5th 1.222
6th 1.068
Reduction ratio
2.781 / 2.928
(primary / final)
107
Specifications
■ Service Data After draining 1.9 L (2.0 US qt, 1.7 Imp qt)
Front 110/70-17M/C 54S After draining
Tyre size
Rear 140/70-17M/C 66S Engine oil & engine oil 2.1 L (2.2 US qt, 1.8 Imp qt)
Tyre type Bias-ply, tubeless capacity filter change
Recommended Front IRC RX-01FD After
2.4 L (2.5 US qt, 2.1 Imp qt)
tyre Rear IRC RX-01RZD disassembly
Front 200 kPa (2.00 kgf/cm2, 29 psi) Recommended
Tyre air pressure Honda DOT 4 Brake Fluid
brake fluid
(Driver only) Rear 200 kPa (2.00 kgf/cm2, 29 psi)
Cooling system
Tyre air pressure Front 200 kPa (2.00 kgf/cm2, 29 psi) 0.80 L (0.85 US qt, 0.70 Imp qt)
capacity
(Driver and
Rear 225 kPa (2.25 kgf/cm2, 33 psi) Recommended
passenger) HONDA PRE-MIX COOLANT
coolant
Minimum tread Front 1.5 mm (0.06 in)
Specifications
108
Specifications
■ Bulbs
Headlight LED
Brakelight/Taillight LED
Front turn signal/Position light LED
Rear turn signal LED
Position light LED
License plate light LED
■ Fuses
Main fuse 30 A
Other fuse 30 A, 15 A, 10 A
Specifications
109
32K64C00 XXXX.20XX.XX.L
00X32-K64-C000 PRINTED IN XXXXX