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Local Solutions For Individual Customers Worldwide

Hydraulic Testers of the PPC Series


Product Catalogue

Broschüre PPC Series EN.indd 1 07.03.2013 16:14:11


Hydraulic Testers PPC Series

Diagtronics

The STAUFF Diagtronics programme provides components and services for monitoring and
analysing hydraulic fluids in mobile and industrial hydraulic systems.

The range includes analog Stainless Steel pressure gauges to high-quality, high-end laser
particle counters.

A versatile range is essential for different customer needs. The innovative STAUFF
Diagtronics programme addresses these decisive factors in the market and offers a wide
range of state of the art products with the highest quality. Competent and fast service is a
matter of course in our company. All products undergo the relevant tests following interna-
tional standards, and are subject to our in-house quality management in accordance with
EN ISO 9001:2008.

Due to the extensive inventory, both customized special parts and special product
combinations are available.

Please contact STAUFF for further details.

www.stauff.com

Index

Introduction 3
Product Overview 4
Functional Diagrams 5

Hydraulic Testers of the PPC Series


PPC-04-plus / PPC-04-plus-CAN 6
PPC-06-plus / PPC-08-plus 7
PPC-Pad 8

Sensors for Hydraulic Testers of the PPC Series


Pressure Sensor PPC-04/12-P 12
CAN Pressure Sensor PPC-CAN-P 13
Pressure / Temperature Sensor PPC-04/12-PT 14
CAN Pressure / Temperature Sensor PPC-CAN-PT 15
Flow Turbine PPC-04/12-SFM 16
CAN Flow Turbine PPC-CAN-SFM 17
Rotational Speed Sensor PPC-04/12-SDS-CAB 18
Temperature Sensor PPC-04/12-TS / -TSH 19

Accessories
Connection and Extension Cable 20
CAN Accessories 21
CAN Frequenz Converter PPC-CAN-FR 21
Current / Voltage Adapter PPC-06/12-A/V-A 22

Complete Systems
Complete Systems for Analogue Hydraulic Testers PPC-04/06/08-plus 23
Complete Systems PPC-04-CAN-SET 24
Complete Systems PPC-Pad-SET 25

Ordering Tables
Ordering Table for Analogue Hydraulic Test Equipment 26
Ordering Table for CAN Hydraulic Test Equipment 27

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Introduction Hydraulic Testers PPC Series

Hydraulic Testers of the PPC Series

The STAUFF measuring and test equipment of the PPC series Among other things, the latest generation of Hydraulic Tester The PPC Pad is the highest-performance unit of the PPC
PPC-04-plus is characterised by a simple operation. Even
are perfectly suited for measuring all relevant parameters in series. This portable multi-function hand-held measuring
in low-light situations, measured values can be read quickly
fluid power systems, including pressure, differential pressure, instrument has been especially developed for the increasing
temperature, flow and rotational speed. and reliably from the multi-line, backlit LCD display. The fluid technology requirements. STAUFF‘s CAN bus sensors
new Hydraulic Tester is available in two versions, either with take advantage of the bus system‘s automatic sensor
Depending on the type, they allow evaluation, storage and two inputs for analogue sensors or with a CAN interface for recognition to provide an easy-to-install Plug & Play solution.
further processing in PCs or notebooks. They have been connecting up to three digital sensors. Both versions are The measured values can be displayed in various presenta-
especially developed for the growing needs of system equipped with an internal data memory and an USB port. They tion styles and make effective solutions-orientated analysis
monitoring, troubleshooting and determining measured values are driven by an internal power supply (Lithium-Ion pack). possible.
in hydraulic and pneumatic systems.
The Hydraulic Testers of the PPC-06/08-plus series, depend- The Hydraulic Testers of the PPC series and their correspond-
The application areas are broad: ing on the type, provide the potential of connecting three or ing sensors are also available as calibrated version, they are
four analogue sensors. Even older sensors of the STAUFF delivered with a calibration certificate.
ƒ Industrial hydraulics Diagtronics product program or third-party sensors can be A subsequent calibration can be ordered by using a special
ƒ Mobile, agricultural and forestry hydraulics used with these units without any problems. order code.
ƒ Marine and offshore hydraulics Both Hydraulic Testers are equipped with a large data memory
ƒ Chemical and petrochemical industries and an integrated USB port, they can be used for several
ƒ Energy and air conditioning industries hours in battery operation. The included PC software allows
ƒ Heating and sanitary industries to show the measured values as numerical values or as curve
graphs on PCs or notebooks.

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Hydraulic Testers PPC Series Product Overview

Hydraulic Testers of the PPC Series ƒ Product Overview

Hydraulic Testers

Options PPC-04-plus PPC-04-plus-CAN PPC-06-plus PPC-08-plus PPC-Pad

Rechargeable Battery • • • • •

Number of Sensor Inputs 2 1x CAN 3 4 max. 6 + 2 x CAN

PC Interface USB USB USB USB USB / Ethernet

Online Function • • • • •

Internal Memory • • • • •

Programming of Automatic
– – • • •
Measuring Tasks

Internal Trigger Function – – • • •

Data Display • • • • •

Graphic Display • • • • •

Display Lightning • • • • •

Curve Printout on Display – – – – •

PC Software Kit • • • • •

Pressure Measurement • • • • •

Temperature Measurement • – • • •

Flow Measurement • • • • •

Rotational Speed
• – • • •
Measurement

Frequency Measurement • • • • •

Third-Party Sensors • • • • •

Current / Voltage Adaptor • • • • •

STAUFF CAN Sensor – • – – •

• = standard, – = not available

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Functional Diagrams Hydraulic Testers PPC Series

Hydraulic Testers of the PPC Series

   

   

   

 

 

 Hydraulic Tester PPC-04-plus  Pressure Sensor PPC-04/12-P  5-pin Connection Cable for sensors PPC-04/12-CAB3
max. two analogue sensors can be connected at the  Pressure/ Temperature Sensor PPC-04/12-PT (3 m / 9.84 ft), optionally with Extension Cable
same time  Rotational Speed Sensor PPC-04/12-SDS-CAB PPC-04/12-CAB5-EXT (5 m / 16.40 ft)
 Hydraulic Tester PPC-06-plus with integrated connection cable, optionally with  PPC Connection Cable as a component of the PC Sets
max. three analogue sensors can be connected at the Contact Adaptor PPC-04/12-SKA-Contact or PC-SET-06/08-plus-SW-CAB (USB)
same time Focusing Adaptor PPC-04/12-SKA-Focus  PPC Connection Cable as a component of the PC Sets
 Hydraulic Tester PPC-08-plus  Screw-in Temperature Sensor PPC-04/12-TS / PC-SET-04-plus-SW-CAB (USB)
max. four analogue sensors can be connected at the Manual Temperature Sensor PPC-04/12-TSH  PPC Connection Cable as a component of the PC Sets
same time  Flow Meter PPC-04/12-SFM with integrated signal LAN or USB 2.0-cable
 Hydraulic Tester PPC-Pad converter, for connecting pressure and temperature sensor
max. six analogue sensors can be connected at the
same time

Hydraulic Testers PPC (CAN Version)

 




  


 


 

 Hydraulic Tester PPC-04-plus-CAN  CAN Pressure/ Temperature Sensor PPC-CAN-PT  CAN Terminating Resistor PPC-CAN-R
with a CAN interface  CAN Flow Turbine PPC-CAN-SFM with integrated signal  PPC Connection Cable as a component of the PC Sets
 Hydraulic Tester PPC-Pad converter, for connecting pressure and temperature sensor PC-SET-04-plus-SW-CAB (USB)
with two CAN interfaces  CAN Connection Cable PPC-CAN-CABX  PPC Connection Cable as a component of the PC Sets
 CAN Pressure Sensor PPC-CAN-P  CAN Y-Splitter Cable PPC-CAN-CAB-Y LAN or USB 2.0 cable

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Hydraulic Testers PPC Series Product Information / Order Codes

Hydraulic Testers ƒ Type PPC-04-plus / PPC-04-plus-CAN

PPC-04-plus with 2 sensor inputs PPC-04-plus-CAN with CAN interface for


for max. 2 analogue sensors max. 3 sensors (max. 50 m / 164 ft cable length)

Product Description Order Codes

The PPC-04-plus and PPC-04-plus-CAN Hydraulic Testers


have been developed for the growing demands in mobile and PPC-O4-plus - CAN -
industrial hydraulic systems. They are perfectly suited for the
precise determination of pressure, temperature, volume flow
and rotational speed.

ƒ Multi-line, backlit LCD display  Series and Type  Calibration


ƒ Max. two analogue sensors can be connected at the Hydraulic Tester PPC-04-plus Without calibration certificate (none)
same time With calibration certificate CAL
ƒ With CAN interface, max three digital sensors can be  Version
connected at the same time Analogue version (none) Note:
ƒ Integrated data memory for 15000 data records CAN version CAN Calibration certificate is only available for the
ƒ External storage by using a USB memory stick analogue Hydraulic Tester PPC-04-plus.
ƒ Max. CAN bus length: 50 m / 164 ft (CAN version)
Technical Data
The Hydraulic Testers are available in two versions. The
PPC-04-plus, analogue version, comes with two inputs for Materials Permissible Temperatures
connecting up to two analogue sensors at the same time. ƒ Housing made of ABS in a rubber protective ƒ Ambient: 0 °C ... +50 °C / +32 °F ... +122 °F
The PPC-04-plus-CAN comes with an CAN interface for ƒ Storage: -25 °C ... +60 °C / -13 °F ... +140 °F
connecting up to three digital sensors at the same time. Dimensions and Weight
Both versions provide automatic sensor recognition, thus ƒ W x H x D: 96 x 172 x 54 mm / 3.78 x 6.77 x 2.13 in ƒ Relative humidity: < 80 %
making the tedious and often time-consuming ƒ Weight: ca. 540 g / 1.19 lbs ƒ CE certified
parameterization of sensors redundant.
The units can be easily operated via the keyboard and the Measurements / Display Interfaces
individual device configurations can be viewed and managed. ƒ Pressure: in bar, PSI, mbar, kPa, MPa ƒ USB device: Online transmission between
ƒ Temperature: in °C und °F unit and PC via PPC-Soft-plus
Due to its extremely robust construction and oil-resistant ƒ Volume flow: in l/min and US GPM (software)
rubber coating, the Hydraulic Testers can withstand impacts, ƒ Rotational speed: in 1/min and RPM Measured value transmission:
vibrations, dust and moisture (protection class up to IP 67) ƒ Display: FSTN-LCD, graphic, ACT/MIN/MAX, min. 5 ms
and is designed for use in particularly harsh conditions. LED backlit USB standard: 2.0, fullspeed
ƒ Visible area: 62 x 62 mm / 2.44 x 2.44 in Push-in connection:
The internal battery (Lithium Ion pack) can be charged via ƒ Resolution: 130 x 130 Pixel Micro USB socket, shielded, type A
an micro USB connection, this connection can be also used ƒ USB host: Connection for USB stick, max. 4 GB
to transfer the internally stored datas to a PC or notebook. Power Supply USB standard: 2.0, fullspeed,
Furthermore, this connection is also provided for real-time ƒ External: Micro USB socket, type B +5V DC, max. 100 mA
presentation of the measured values on the PC. max. 1000 mA Push-on connection: Micro USB
ƒ Battery: Lithium Ion pack socket, shielded, type B
The PPC-04-plus devices can store up to 15000 data records 3,7 V DC / 2250 mAh or
and 270000 measured values. The included PPC software 3,7 V DC / 4500 mAh CAN version Protection Rating
is compatible with popular PC operating systems (Windows ƒ Operating time with the rechargeable battery: ƒ IP 54 protection rating: Dust protected and protected
95®, Windows 98®, Windows 2000®, Windows NT®, approx. 8 hours against splashing water
Windows XP®, Windows Vista® und Windows 7®) ƒ (CAN version)
and permits various evaluation methods. Sensor Inputs IP 64 protection rating: Dust tight and protected against
ƒ Push-in connection: 5-pol., push-pull or splashing water
It is also possible to connect the Pressure Sensors under 5-pol., M12x1, SPEEDCON,
load, with the equipment switched on. The temperature and connector (CAN version) Software
volume flow sensors are to be installed in the pipelines. The ƒ Automatic sensor recognition
Rotational Speed Sensor is a non-contacting sensor and uses ƒ Sampling rate: 1 ms A PC set, consisting of a USB connection lead, length 1 m /
an optical mark on the rotating parts. ƒ Accuracy: < ±0,2 % FS* ±1 Digit 3.28 ft and the corresponding PC software, is included in the
Measuring the differential pressure requires two Pressure scope of delivery.
Sensors with identical measuring ranges. The measured data and curves can be easiliy transferred with
the software and processed by using Microsoft Excel®.
The units are also available as a complete set.
Please see page D23 and D24.

SPEEDCON is a trademark of PHOENIX CONTACT GmbH & Co. KG


Dimensional drawings: All dimensions in mm (in).
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Product Information / Order Code Hydraulic Testers PPC Series

Hydraulic Testers ƒ Type PPC-06-plus / PPC-08-plus

PPC-08-plus with 4 sensor inputs

Order Codes Technical Data Product Description

Material The PPC-06/08-plus Hydraulic Testers have been especially


PPC - 06-plus - CAL ƒ Housing made of fibreglass-reinforced PA developed for the growing demands of system monitoring and
troubleshooting in hydraulic and pneumatic systems.
Dimensions and Weight
ƒ W x H x D: 106 x 235 x 53 mm / ƒ Automatic sensor recognition
4.17 x 9.25 x 2.09 in ƒ Larger data memory
 Series and Type ƒ Weight: 530 g / 1.17 lbs ƒ Possible to record MIN-/MAX values over long periods
Hydraulic Tester PPC ƒ Internal trigger function
Measurements / Display ƒ External trigger function
 Version ƒ Pressure: in bar, PSI, mbar, kPa, MPa ƒ Online data transmission
With 3 sensor inputs 06-plus ƒ Temperature: in °C and °F ƒ Display lighting
With 4 sensor inputs 08-plus ƒ Volumen flow: in l/min and US GPM ƒ Programming by PC and notebook
ƒ Rotational speed: in 1/min and RPM ƒ Integrated USB interface
 Calibration ƒ Digital LCD display: 128 x 64 Pixel
Without calibration certificate (none) ƒ Visible area: 72 x 40 mm / 2.84 x 1.58 in The ergonomically designed housing and the LCD display,
With calibration certificate CAL ƒ Automatic numeral height adjustment which sets automatically to the appropriate line size, now
Numeral height: 6 mm / .24 in with eight-line display allows problem free use even under difficult enviromental
ƒ Data output for connection to neotebook or PC conditions.
ƒ 12-key membrane keyboard The individual PPC-06-plus and PPC-08-plus Hydraulic
ƒ Electromagnetic compatibility (EMC): Testers differ in the number of sensor inputs (3-channel or
Version No. Integrated Data Memory for
Emitted interference: DIN EN 50081, Part 1 4-channel technology).
Sensor Measured Value Memory
Inputs Points Curves Interference immunity: DIN EN 50082, Part 2 Both Hydraulic Testers can measure, store and process all
ƒ Auto power off (after 20 minutes) relevant hydraulic parameters such as pressure, differential
06-plus 3 1000000 240000
ƒ Battery charge display pressure, temperature, rotational speed and flow.
08-plus 4 Points Points
The comprehensive programmer options, and the internal
Measured Data Memory memory capacity in particular, allow for diverse measure-
Software ƒ Variable memory interval (1 ms ... 10 s) or ments, trigger functions or measuring data from third-party
variable memory time (2 s ... 100 h) sensors.
A PC set, consisting of a USB connection lead, length 1,5 m / ƒ Manual and automatic triggering
4.9 ft and the corresponding PC software, is included in the The PPC-06/08-plus devices can store up to 1000000
scope of delivery. Power Supply measuring value points and 240000 curve memory points.
The measured data and curves can be easiliy transferred with ƒ Power supply: 110/230 V AC (50/60 Hz) The stored values can be transferred using the built-in USB
the software and processed by using Microsoft Excel®. ƒ Rechargeable battery charging unit interface to a PC or notebook. The included PPC software
ƒ Internal nickel metal hydride (NiMh) battery is compatible with popular PC operating systems (Windows
7,2 V / 700 mAh 95®, Windows 98®, Windows 2000 ®, Windows NT®,
ƒ Operating time with the rechargeable battery: Windows XP ®, Windows Vista® and Windows 7®) and
approx. 8 hours permits various evaluation methods.

Sensor Inputs (5-Pin) The automatic sensor recognition feature makes the
ƒ Automatic sensor detection PPC-06-plus and the PPC-08-plus Hydraulic Testers easy
ƒ Input signal: 0 ... 3 V DC (R = 470 kΩ) to operate, and the testers can be individually configured to
ƒ Frequency range: 0,5 Hz ... 30 kHz meet customer requirements without a great programming
ƒ Sampling rate: 1 ms effort. Both Hydraulic Testers allow the data from third-party
ƒ Accuracy: < ±0,25 % FS* sensors to be measured and processed.

Data Output The units are also available as a complete set.


ƒ Integrated USB port (USB 2.0) Please see page D23.
ƒ Online data transmission to a PC
Speed individually eligible (5 ms ... 60 s)

Permissible Temperature
ƒ Ambient: 0 °C ... +50 °C / +32 °F ... +122 °F
ƒ Storage: -25 °C ... +60 °C / -13 °F ... +140 °F
ƒ Temperature error: < 0,02 % / °C

ƒ Relative humidity: < 80 %


ƒ CE certified
ƒ IP 54 protection rating: Dust protected and protected
* FS = Full Scale against splashing water
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Hydraulic Testers PPC Series Product Information / Order Codes

Hydraulic Tester ƒ Type PPC Pad

Product Description Features Order Codes

The application possibilities for hydraulics have recently ƒ Portable multi-function hand-held measuring instrument
increased throughout all areas of drive and control systems. ƒ Pressure, temperature, flow and speed can be measured, PPC-Pad - 102 - CAL
This trend has been particularly noticeable in the sectors of monitored and analysed
machine, plant and automotive construction. At the same ƒ Measurement and display of over 50 channels
time, hydraulics and electronics have become increasingly ƒ Measured value display: numerical, bar graph, pointer,
intertwined. curve graph
ƒ Project templates can be saved and loaded  Series and Type
STAUFF’s new hand-held measuring instrument PPC Pad ƒ Interfaces: CAN, LAN, USB Hydraulic Tester PPC-Pad
helps you to deal with these new trends. It has never been ƒ Total memory with up to 1 billion measured values
so easy to follow the complex processes in these sectors with ƒ Measured data can be (automatically) recorded, saved and  Version
measurement, display and analysis. Potential uses include analysed with the PPC-Soft-plus PC software and a LAN or PPC-Pad-101 101
preventative maintenance, commissioning, troubleshooting USB connection PPC-Pad-102 102
and machine optimization. ƒ Max. CAN bus length: 100 m / 328 ft PPC-Pad-103 103
The expanded requirements of these modern applications
(such as the increased number of measurement points, Scope of Delivery  Calibration (only -102 / -103)
longer cable lengths and high noise immunity) have driven Without calibration certificate (none)
further development of the CAN bus. ƒ Hydraulic Tester PPC Pad With calibration certificate CAL
ƒ Installed handle
STAUFF’s CAN bus sensors now take advantage of the bus ƒ 24 V DC / 2,5 A Power Supply incl. country-specific Adaptor Hydraulic Tester Version
system’s automatic sensor recognition to provide an easy-to- ƒ M8 x 1 / 4-pin (digital in/out)
install Plug & Play solution (max. CAN bus length 100 m / ƒ USB 2.0 cable (2 m / 6.56 ft) Version CAN Sensor Inputs with Aux.
328 ft). Compatibility with existing diagnostic sensors is also ƒ LAN cable (5 m / 16.40 ft) Sensor Sensor Recognition Sensor Input
provided. ƒ Operating instructions Inputs STAUFF (Analogue) (Analogue)
ƒ PC software PPC-Pad-101 2 networks - -
Our proven storage strategy is focused on MIN and MAX ƒ 2 GB MicroSD-memory card PPC-Pad-102 each with 8 3 2
value measurements. Combined with a wide variety of value ƒ M12 cable socket for 4 ... 20 mA / 0 ... 10 V aux.sensors PPC-Pad-103 sensors max. 6 4
presentation styles, these features make effective solutions
oriented analysis possible. Technical Data

The PPC-Soft-plus PC software offers additional methods for Please see page D9 for technical information.
analysis, control and remote maintenance using LAN and USB
connections. Together with this software, the PPC Pad is a
truly user-friendly measuring instrument that can be used for
any type of diagnostics application.

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Broschüre PPC Series EN.indd 8 07.03.2013 16:15:24


Technical Data Hydraulic Testers PPC Series

Hydraulic Tester ƒ Type PPC Pad

Technical Data (General)

Materials ƒ USB host: Connection for mass storage Ambient Conditions


ƒ Housing: ABS/PC (Thermoplastic) devices such as USB memory stick ƒ Operating temperature: 0 °C … +50 °C / +32 °F ... +122 °F
ƒ Protective Sleeve: TPE (Thermoplastic Elastomer) or removeable hard disc ƒ Storage temperature: -25 °C … +60 °C / -13 °F ... +140 °F
standard: 2.0, fullspeed, ƒ Relative humidity: < 80 %
Dimensions and Weight 100 mA max. ƒ Environmental test: IEC60068-2-32 (1 m, free fall)
ƒ W x H x D: 257 x 181 x 75 mm / Push-in connection:
10.12 x 7.13 x 2.95 in USB socket, shielded, type A Power Supply
ƒ Weight: 1550 g / 3.4 lbs (basic model) ƒ Internal: Lithium Ion pack,
ƒ Ethernet: Online data transmission +7.4 V DC / 4500 mAh
Inputs / Outputs between unit and PC via Battery charging circuit/operating
ƒ CAN sensor inputs: 2 CAN bus networks each with PPC-Soft-plus time with 3 CAN sensors: > 8 h
8 sensors and max. 16 channels and remote control
(for STAUFF CAN bus sensors) Measured value transmission: Protection Rating
Scanning rate: 1 ms = ACT/MIN/MAX ƒ IP 64 protection rating: Dust tight and protected against
1000 measured values/sec. standard: 10, 100 Mbit/s, splashing water
M12x1 push-in connector, IEEE 802.3 (10/100 base T)
5-pin with SPEEDCON Push-in connection: RJ45,
socket, shielded Technical Data (for PPC-Pad-102 and 103)
ƒ 1 digital trigger input: Scanning rate: 1 ms
Input impedance: 1 kΩ Functions Input with Sensor Recognition
Active high: ƒ Measurement: ACT/MIN/MAX values ƒ 3 or 6 sensor inputs (up to 6 or 12 analogue measurement
>+7 … +24 V DC ƒ Measured value display: Numerical, bar graph, pointer, channels) with sensor recognition (p/T/Q/n) for PPC sensors
Active low: curve graph ƒ Push-in connection: 5-pin, push-pull, combination
<1 V DC isolated ƒ Measuring functions: Start/stop, points, trigger panel plug/socket
ƒ Scanning rate: 1 ms = 1000 measured values/sec.
ƒ 1 digital trigger output: Scanning rate: 1 ms ƒ Trigger: Slope, manual, level, window,
Max.switching signal: time, logic (interconnection of ƒ For the PPC-04/12-PT combined Pressure/Temperature
+24 V DC/max. 20 mA up to two events for the Sensor, there is an additional temperature channel for each
isolated measurement start and stop) sensor input
ƒ Pre-trigger ƒ Temperature scanning: 1 s
ƒ Push-in connector for digital input and output:
M8 x 1 / 4-pin, push-in connector ƒ Remote operation via the Ethernet Inputs for Auxiliary Sensors
ƒ Acoustic notification at any incident ƒ 2 analogue sensor inputs:for measuring current and voltage
Module Slots Scanning rate: 1 ms = 1000
ƒ 2, for input module, flexible placement possible Measured Data Memory measured values/sec.
ƒ Slot 1 = IN1, IN2, IN3, IN4/5 ƒ For storing measured values, project data and screenshots Voltage measuring range:
ƒ Slot 2 = IN6, IN7, IN8, IN9/10 -10 … +10 V DC
(expandable only by STAUFF) ƒ Memory capacity: ≤4 million measured values per (freely configurable)
measurement Current measuring range: 0/4…20 mA
Display Total measured value memory Supply external sensors:
ƒ FT-LCD colour graphic display >1 billion measued values +18 … +24 V DC/max. 100 mA
ƒ Visible area: 115 x 86 mm/ 4.53 x 3.39 in ƒ Memory format: ACT/MIN/MAX Push-in connection:
ƒ Resolution: 640 x 480 Pixel ƒ Memory interval: 1 ms to 24 h M12x1, 5-pin socket
ƒ Memory duration: 1 ms to 300 h
Interface (trigger measurement) ƒ FAST mode: Scanning rate: 0.1 ms = 10000
ƒ USB device: Online data transmission between measured values/sec. only one
unit and PC via PPC-Soft-plus ƒ Internal: 64 MB (approx. 32 million auxiliary sensor input is useable
Measured value transmission: measured values)
ACT/MIN/MAX Accuracy
USB standard: 2.0, fullspeed ƒ External SD memory: max. 2 GB (1 GB MicroSD ƒ +0,02 % per °C
Push-in connection: memory card incl. in standard
USB socket, shielded, type B shipment)
Slot: MicroSD memory card

ƒ External USB mass


memory device: up to 40 GB

SPEEDCON is a trademark of PHOENIX CONTACT GmbH & Co. KG


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Hydraulic Testers PPC Series Functional Description / Connection of Sensors

Hydraulic Tester ƒ Type PPC Pad

 
  




   


 
Functional Description
 High protection from moisture and dirt due to cover  Intuitive operation due to clear-cut control elements  110 / 240 V AC power supply, battery life 8 hours,
caps and a rubber protective sleeve, protection class IP 64 and function-oriented keys recharging time 3 hours
 Illuminated display for good readability in any situation  Ergonomic housing shape ensures convenient portability  2 x CAN bus networks with each 16 channels
 Protection of the housing, affording usage in tough and long operating times  Modular design for up to 6 analogue sensors or 2 highspeed
enviroments and absorption of shocks  Large keyboard and fonts for easy operation and readability channels (0,1 ms) automatic sensor recognition
 Big 5.7 in colour display for clearly viewing the extensive  Portabel multi-function hand-held measuring instrument -  PC interface (USB 2.0); ACT/MIN/MAX measured value
information strong in design and tough in operation transmission to the PPC-Soft-plus software, terminal for USB
 Easy to carry and hang up with carrying strip mass storage devices
 LAN interface for remote monitoring, MicroSD memory card
for storage enlargement

Connection of Analogue Sensors / CAN Sensors

Connection Cable
PPC-04/12-CAB3

CAN Connection Cable CAN Connection Cable


PPC-CAN-CABX PPC-CAN-CABX

CAN CAN Y-Splitter Cable CAN Y-Splitter Cable analogue


Terminating Resistor PPC-CAN-CAB-Y PPC-CAN-CAB-Y Temperature Sensor
PPC-CAN-R analogue
CAN Flow Turbine
Each CAN bus network Terminating Resistor
analogue Pressure/
(CAN X, CAN Y) can handle PPC-CAN-R
Temperature Sensor
up to 8 sensors

CAN Flow Turbine


PPC-CAN-SFM

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Product Information Hydraulic Testers PPC Series

Hydraulic Tester ƒ PPC Pad Display

ƒ Display of measured values as figures and bars ƒ Up to 4 channels in one large-format display
ƒ Fixing of alarm ranges in green, yellow and red ƒ Simultaneous display of ACT, MIN and MAX values
ƒ Trailing pointer function with MIN and MAX values ƒ Information lines of current settings, events and views
ƒ Individual measurement channel identifier

ƒ Large-area pointer display of measured values ƒ Up to 8 channels in one display


ƒ Trailing pointer for MIN and MAX values ƒ Colour allocation of the individual channels
ƒ Alarm range in green, yellow and red ƒ Uniform headings with measurement titels, sensors
ƒ Further channels can be called up with the arrow keys connected, interfaces, date, time and battery condition
indicator
ƒ Display can be changed between MIN and MAX values and
full scale

ƒ Up to 8 channels in one graph display


ƒ Fine, precise graph image thanks to high definition display
ƒ Choice between ACT and MIN/MAX value display
ƒ Automatic and manual scaling of the time axis for optimum
measured value display

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Hydraulic Testers PPC Series Product Information / Order Codes

Pressure Sensor ƒ Type PPC-04/12-P Ø22


(.87)
Ø12 SDA20-G1/4-C6F SAD20/15-P-C6F
(.47) M 16
G1/4
G 1/2

(.39)
10

(1.53)
(1,46)
(2.11)
(2,11)
53,6

39
(2.19)
55,5
M 16
M 16 x 1,5

M 16
M 16

(.47)

(1.53)
12

(1,53)
39

(1,45)
(1.45)
37
G1/4

Ø18,8 S 12,65 x 1,5


(.74) SAD20/12-P-C6F SAD20/10-P-C6F

Product Description Order Codes

The PPC-04/12-P Pressure Sensors can be used with all


analogue Hydraulic Testers of the PPC series, due to their PPC-04/12-P - 015 - CAL
5-pin connection.

Due their sturdy Stainless Steel design, the quick response


times (< 1 ms) and the high accuracy (±0,25% FS* typ.) with
automatic sensor recognition, the Pressure Sensors are a  Series and Type  Calibration
reliable and flexible solution for the Hydraulic Testers of the Pressure Sensor PPC-04/12-P Without calibration certificate (none)
PPC series. With calibration certificate CAL
 Version
Note: A PPC-04/12-CAB3 (3 m / 9.84 ft) Connection Cable is See table
needed to connect the PPC-04/12-P Pressure Sensor to the
current Hydraulic Testers. A PPC-04/12-CAB5-EXT
(5 m / 16.40 ft) Extension Cable is also available as an option. Pressure Range and Accuracies
PPC-04/12-P Version Pressure Range and Accuracies
Pressure Measurement yes Sensor Pressure Type of Maximum Burst Pressure Accuracy Accuracy
Temperature Measurement no PPC-04/12-P- Measuring Range Measurement Pressure ( bar/PSI) (±% FS*) typ. (±% FS*) max.
Process Connection G1/4 ( bar/PSI) ( bar/PSI)
Type analogue 5-pin connection -1 ... 15 Relative 30 150
015 0,25 0,5
-14.5 ... 217 pressure 435 2175
Technical Data 0 ... 60 Absolute 120 500
060 0,25 0,5
0 ... 870 pressure 1740 7251
ƒ Sturdy Stainless Steel housing (1.4301) 0 ... 150 Absolute 300 900
150 0,25 0,5
ƒ FPM (Viton®) gasket 0 ... 2175 pressure 4351 13053
ƒ Weight: 85 g / .19 lbs 0 ... 400 Absolute 800 1200
400 0,25 0,5
ƒ Suitable for gases and liquids (in the case of aggressive 0 ... 5801 pressure 11603 17404
media, only after consultation) 0 ... 600 Absolute 1200 1800
600 0,25 0,5
ƒ 5-pin connection 0 ... 8702 pressure 17404 26106
ƒ Pressure connection G1/4 (without adaptor) 0 ... 600 ** Absolute 1200 2500
601 0,25 0,5
0 ... 8702 pressure 17404 36259
Ambient Conditions * FS = Full Scale ** Pressure peaks up to 1000 bar / 14503 PSI
ƒ Media temperature: -25 °C ... +105 °C /-13 °F ... +221 °F
ƒ Ambient temperature: -25 °C ... +85 °C / -13 °F ... +185 °F
ƒ Storage temperature: -25 °C ... +85 °C / -13 °F ... +185 °F
ƒ Load cycles (106): 100 Connection Adaptors for PPC Sensors

Electrical Data In addition to the Pressure Sensors, different adaptors and SAD20/12-P-C6F, SAD20/10-P-C6F). For further information
ƒ Input voltage: 9 ... 36 V DC adaptor sets are available that not only connect to the STAUFF please see the STAUFF Test section in our general product
ƒ Output signal: 0 ... 3 V DC Test 20 (SDA20-G1/4-C6F), but also to the Test Couplings catalogue STAUFF ONE.
ƒ Response time: 1 ms of the STAUFF Test 15/12/10 series (SAD20/15-P-C6F,
ƒ Long-term stability: < 0,2 % FS* /a
ƒ Vibration loading: acc. to IEC 60068-2-6 (20g)
ƒ Shock loading: acc. to IEC 60068-2-27 (50g)

Dimensional drawings: All dimensions in mm (in).


12 www.stauff.com

Broschüre PPC Series EN.indd 12 07.03.2013 16:15:35


Product Information / Order Codes Hydraulic Testers PPC Series

CAN Pressure Sensor ƒ Type PPC-CAN-P


SDA20-G1/4-C6F SAD20/15-P-C6F Ø22
M 16 (.87)
G1/4
G 1/2
Ø10,6
(.47)

(1.53)
(1,46)
(2.11)

10,5
(2,11)

(.41)
53,6

39

(1.78)
45,3
M 16
M 16 x 1,5

M 16
M 16

(.47)
12
(1.53)
(1,53)
39

(1,45)
(1.45)
37

G1/4

S 12,65 x 1,5 Ø18,9


(.74)
SAD20/12-P-C6F SAD20/10-P-C6F

Order Codes Product Description

The PPC-CAN-P CAN Pressure Sensors are specially designed


PPC-CAN-P - 016 - CAL for use with the new CAN Hydraulic Testers. These sensors
are using the CANopen protocol to transfer the measurement
values to the CAN Hydraulic Testers. Most technical details
are the same as with the new generation of the Pressure
Sensors.
 Series and Type  Calibration Due their sturdy Stainless Steel design, the quick response
CAN Pressure Sensor PPC-CAN-P Without calibration certificate (none) times (< 1 ms) and the high accuracy (±0,25% FS* typ.) with
With calibration certificate CAL automatic sensor recognition, the CAN Pressure Sensors are a
 Version reliable and flexible solution for the CAN Hydraulic Tester.
See table Another new function is the indication of the sensor status via
LED.

Pressure Range and Accuracies Connecting the CAN Pressure Sensor to the CAN Hydraulic
Tester a CAN Connection Cable and a CAN Terminating Resistor
Version Pressure Range and Accuracies is needed.
Sensor Pressure Type of Maximum Burst Pressure Accuracy Accuracy
PPC-CAN-P- Measuring Range Measurement Pressure ( bar/PSI) (±% FS*) typ. (±% FS*) max. PPC-CAN-P
( bar/PSI) ( bar/PSI) Pressure Measurement yes
-1 ... 16 Relative 32 150 Temperature Measurement no
016 0,25 0,5
-14.5 ... 232 pressure 464 2175 Process Connection G1/4
0 ... 60 Absolute 120 500 Type CAN connection 5-pin, M12x1
060 0,25 0,5
0 ... 870 pressure 1740 7251
0 ... 160 Absolute 320 900 Technical Data
160 0,25 0,5
0 ... 2320 pressure 4641 13053
0 ... 400 Absolute 800 1200 ƒ Sturdy Stainless Steel housing (1.4301)
400 0,25 0,5
0 ... 5801 pressure 11603 17404 ƒ FPM (Viton®) gasket)
0 ... 600 Absolute 1200 1800 ƒ Sensor identification LED
600 0,25 0,5
0 ... 8702 pressure 17404 26106 ƒ Weight: 85 g / .19 lbs
0 ... 600 ** Absolute 1200 2500 ƒ Suitable for gases and liquids (in the case of aggressive
601 0,25 0,5
0 ... 8702 pressure 17404 36259 media, only after consultation)
* FS = Full Scale **Pressure peaks up to 1000 bar / 14503 PSI ƒ 5-pin SPEEDCON connection plug
ƒ Pressure connection G1/4 (without adaptor)

Ambient Conditions
Connection Adaptors for PPC Sensors ƒ Media temperature: -25 °C ... +105 °C /-13 °F ... +221 °F
ƒ Ambient temperature: -25 °C ... +85 °C / -13 °F ... +185 °F
In addition to the CAN Pressure Sensors, different adaptors (SAD20/15-P-C6F, SAD20/12-P-C6F, SAD20/10-P-C6F). ƒ Storage temperature: -25 °C ... +85 °C / -13 °F ... +185 °F
and adaptor sets are available that not only connect to the For further information please see the STAUFF Test section in ƒ Load cycles (106): 100
STAUFF Test 20 (SDA20-G1/4-C6F), but also to the Test our general product catalogue STAUFF ONE.
Couplings of the STAUFF Test 15/12/10 series CANopen Interface
ƒ CANopen protocol profile DS406 v3.2
with manufacturer-specific additions
ƒ LSS service DS305 v2.0

Electrical Data
ƒ Response time: 1 ms
ƒ Long-term stability: < 0,2 % FS* /a
ƒ Vibration loading: acc. to IEC 60068-2-6 (20g)
ƒ Shock loading: acc. to IEC 60068-2-27 (50g)

SPEEDCON is a trademark of PHOENIX CONTACT GmbH & Co. KG


Dimensional drawings: All dimensions in mm (in).
www.stauff.com 13

Broschüre PPC Series EN.indd 13 07.03.2013 16:15:36


Hydraulic Testers PPC Series Product Information / Order Codes

Pressure/ Temperature Sensor ƒ Type PPC-04/12-PT


SDA20-G1/2-C6F SAD20/15-P-C6F
M 16
Ø26,9 G 1/2
(1.06)
Ø12

10,5
(.04)

(.41)

(1.53)
(1,46)
(2.11)
(2,11)
53,6

39
M 16
M 16 x 1,5

(2.70)
68,6
M 16
M 16

(.55)
(.65)
16,5

(1.53)
(1,53)
14

39

(1,45)
(1.45)
37
G1/2

S 12,65 x 1,5
Ø26
(1.02) SAD20/12-P-C6F SAD20/10-P-C6F

Product Description Order Codes

The PPC-04/12-PT Pressure/ Temperature Sensors can be


used with all Hydraulic Testers of the PPC series, due to their PPC-04/12-PT - 015 - CAL - /2
5-pin connection. As an additional feature, the new generation
of Pressure/Temperature Sensors can now also measure and
display temperatures.

Due their sturdy Stainless Steel design, the quick response  Series and Type  Calibration
times (< 1 ms) and the high accuracy (±0,25% FS* typ.) with Pressure/ Temperature Sensor PPC-04/12-PT Without calibration certificate (none)
automatic sensor recognition, the Pressure/ Temperature With calibration certificate CAL
Sensors are a reliable and flexible solution for the Hydraulic  Version
Testers of the PPC series. See table

Note: A PPC-04/12-CAB3 Connection Cable (3 m / 9.84 ft) is


needed to connect the Pressure/ Temperature Sensor to the Pressure Range and Accuracies
current Hydraulic Testers. A PPC-04/12-CAB5-EXT (5 m /
16.40 ft) Extension Cable is also available as an option. Version Pressure Range and Accuracies
Sensor Pressure Type of Maximum Burst Accuracy Accuracy Temperature Accuracy
PPC-04/12-PT- PPC-04/12-PT- Measuring Measure- Pressure Pressure (±% FS*) (±% FS*) Measuring (±% FS*)
Pressure Measurement yes Range (bar/PSI) ment (bar/PSI) (bar/PSI) typ. max. Range (°C/°F)
Temperature Measurement yes -1 ... 15 Relative 30 150 -25 ... 105
015 /2 0,25 0,5 1,5
Process Connection G1/2 -14.5 ... 217 pressure 435 2175 -13 ... 221
Type analogue 5-pin connection 0 ... 60 Absolute 120 500 -25 ... 105
060 /2 0,25 0,5 1,5
0 ... 870 pressure 1740 7251 -13 ... 221
Technical Data 0 ... 150 Absolute 300 900 -25 ... 105
150 /2 0,25 0,5 1,5
0 ... 2175 pressure 4351 13053 -13 ... 221
ƒ Sturdy Stainless Steel housing (1.4301) 0 ... 400 Absolute 800 1200 -25 ... 105
400 /2 0,25 0,5 1,5
ƒ FPM (Viton®) gasket 0 ... 5801 pressure 11603 17404 -13 ... 221
ƒ Weight: 200 g / .44 lbs 0 ... 600 Absolute 1200 1800 -25 ... 105
600 /2 0,25 0,5 1,5
ƒ Suitable for gases and liquids (in the case of aggressive 0 ... 8702 pressure 17404 26106 -13 ... 221
media, only after consultation) 0 ... 600 ** Absolute 1200 2500 -25 ... 105
601 /2 0,25 0,5 1,5
ƒ 5-Pin connection 0 ... 8702 pressure 17404 36259 -13 ... 221
ƒ Pressure connection G1/2 (without adaptor) * FS = Full Scale ** Pressure peaks up to 1000 bar / 14503 PSI

Ambient Conditions
ƒ Media temperature: -25 °C ... +105 °C /-13 °F ... +221 °F Connection Adaptors for PPC Sensors
ƒ Ambient temperature: -25 °C ... +85 °C / -13 °F ... +185 °F
ƒ Storage temperature: -25 °C ... +85 °C / -13 °F ... +185 °F In addition to the Pressure/ Temperature Sensors, different (SAD20/15-P-C6F, SAD20/12-P-C6F, SAD20/10-P-C6F).
ƒ Compensated range: 0 °C ... +85 °C / +32 °F ... +285 °F adaptors and adaptor sets are available that not only connect For further information please see the STAUFF Test section in
ƒ Load cycles (10 6): 100 to the STAUFF Test 20 (SDA20-G1/2-C6F), but also to the Test our general product catalogue STAUFF ONE.
Couplings of the STAUFF Test 15/12/10 series
Electrical Data
ƒ Input voltage: 7 ... 12 V DC
ƒ Output signal: 0 ... 3 V DC
ƒ Response time: 1 ms
ƒ Long-term stability: < 0,2 % FS* /a
ƒ Vibration loading: acc. to IEC 60068-2-6 (20g)
ƒ Shock loading: acc. to IEC 60068-2-27 (50g)

Dimensional drawings: All dimensions in mm (in).


14 www.stauff.com

Broschüre PPC Series EN.indd 14 07.03.2013 16:15:37


Product Information / Order Codes Hydraulic Testers PPC Series

CAN Pressure/ Temperature Sensor ƒ Typ PPC-CAN-PT


Ø26,9
(1.06)
SDA20-G1/2-C6F SAD20/15-P-C6F
M 16 Ø10,6
G 1/2
(.47)

11,8
(.46)
(1.53)
(1,46)
(2.11)
(2,11)
53,6

39
M 16

(2.68)
68,1
M 16 x 1,5

M 16
M 16
(1.53)

(.55)
(1,53)

(.65)
16,5

14
39

(1,45)
(1.45)
37

G1/2

S 12,65 x 1,5
Ø26,8
SAD20/12-P-C6F SAD20/10-P-C6F
(1.06)

Order Codes Product Description

The PPC-CAN-PT CAN Pressure/ Temperature Sensors are


PPC-CAN-PT - 016 - CAL specially designed for use with the new CAN Hydraulic Testers.
These sensors are using the CANopen protocol to transfer
the measurement values to the CAN Hydraulic Testers. Most
technical details are the same as with the new generation
of the Pressure/ Temperature Sensors. These CAN sensors
 Series and Type  Calibration are able to measure and display temperatures on the CAN
CAN Pressure/ Temperature Sensor PPC-CAN-PT Without calibration certificate (none) Hydraulic Testers.
With calibration certificate CAL
 Version Due their sturdy Stainless Steel design, the quick response
See table times (< 1 ms) and the high accuracy (±0,25% FS* typ.)
with automatic sensor recognition, the pressure / temperature
sensors are a reliable and flexible solution for the CAN
Pressure Range and Accuracies Hydraulic Tester. Another new function is the indication of the
sensor status via LED.
Version Pressure Range and Accuracies
Sensor Pressure Type of Maximum Burst Accuracy Accuracy Temperature Accuracy Connecting the CAN Pressure/ Temperature Sensors to the CAN
PPC-CAN-PT- Measuring Measure- Pressure Pressure (±% FS*) (±% FS*) Measuring (±% FS*) Hydraulic Tester a CAN Connection Cable and a CAN Terminating
Range (bar/PSI) ment (bar/PSI) (bar/PSI) typ. max. Range (°C/°F) Resistor is needed.
-1 ... 16 Relative 32 150 -25 ... 105 ±2K typ./
016 0,25 0,5
-14.5 ... 232 pressure 464 2175 -13 ... 221 ±3K max. PPC-CAN-PT
0 ... 60 Absolute 120 500 -25 ... 105 ±2K typ./ Pressure Measurement yes
060 0,25 0,5
0 ... 870 pressure 1740 7251 -13 ... 221 ±3K max. Temperature Measurement yes
0 ... 160 Absolute 320 900 -25 ... 105 ±2K typ./ Process Connection G1/2
160 0,25 0,5
0 ... 2320 pressure 4641 13053 -13 ... 221 ±3K max. Type CAN connection 5-pin, M12x1
0 ... 400 Absolute 800 1200 -25 ... 105 ±2K typ./
400 0,25 0,5
0 ... 5801 pressure 11603 17404 -13 ... 221 ±3K max. Technical Data
0 ... 600 Absolute 1200 1800 -25 ... 105 ±2K typ./
600 0,25 0,5
0 ... 8702 pressure 17404 26106 -13 ... 221 ±3K max. ƒ Sturdy Stainless Steel housing (1.4301)
0 ... 600 ** Absolute 1200 2500 -25 ... 105 ±2K typ./ ƒ FPM (Viton®) gasket
601 0,25 0,5
0 ... 8702 pressure 17404 36259 -13 ... 221 ±3K max. ƒ Sensor identification LED
* FS = Full Scale ** Pressure peaks up to 1000 bar / 14503 PSI ƒ Weight: 200 g / .44 lbs
ƒ Suitable for gases and liquids (in the case of aggressive
media, only after consultation)
Connection Adaptors for PPC Sensors ƒ 5-pin SPEEDCON connection plug
ƒ Pressure connection G1/2 (without adaptor)
In addition to the CAN Pressure/ Temperature Sensors, dif- (SAD20/15-P-C6F, SAD20/12-P-C6F, SAD20/10-P-C6F).
ferent adaptors and adaptor sets are available that not only For further information please see the STAUFF Test section in Ambient Conditions
connect to the STAUFF Test 20 (SDA20-G1/2-C6F), but also to our general product catalogue STAUFF ONE. ƒ Media temperature: -25 °C ... +105 °C /-13 °F ... +221 °F
the Test Couplings of the STAUFF Test 15/12/10 series ƒ Ambient temperature: -25 °C ... +85 °C / -13 °F ... +185 °F
ƒ Storage temperature: -25 °C ... +85 °C / -13 °F ... +185 °F
ƒ Compensated range: 0 °C ... +85 °C / +32 °F ... +185 °F
ƒ Load cycles (10 6): 100

CANopen Interfaces
ƒ CANopen protocol profile DS406 v3.2
with manufacturer-specific additions
ƒ LSS service DS305 v2.0

Electrical Data
ƒ Response time: 1 ms
ƒ Vibration loading: acc. to IEC 60068-2-6 (20g)
ƒ Shock loading: acc. to IEC 60068-2-27 (50g)

SPEEDCON is a trademark of PHOENIX CONTACT GmbH & Co. KG


Dimensional drawings: All dimensions in mm (in).
www.stauff.com 15

Broschüre PPC Series EN.indd 15 07.03.2013 16:15:43


Hydraulic Testers PPC Series Product Information / Order Codes

Flow Turbine ƒ Type PPC-04/12-SFM

Signal converter
Test coupling,
pressure Sensor connection (M16 x 2)

Temperature sensor

D
connection (M10 x 1)

G
L B
ŽRecommended direction of flow

Product Description Technical Data Order Codes

The PPC-04/12-SFM Flow Turbine is permanently installed in Materials


the pipeline. The oil flow rotates the internal axial turnine. The ƒ Housing: Aluminium (black anodised) PPC-04/12 - SFM-015 - CAL
frequencies generated are processed by digital electronis (a ƒ Gaskets: FPM (Viton®)
signal converter). Flow effects causing interference are com- ƒ 5-pin connection
pensated in this process. ƒ Pressure measurement
The signal converter is now directly integrated into the connection: SMK20 (M16 x 2)
Flow Turbine. This allows even simpler operation and supports ƒ Temperature measurement  Series and Type
permanent coupling of the turbine and signal converter compo- connection: M10 x 1 (standard screw plug) Flow Turbine PPC-04/12
nents that are matched to one another.
Ambient Conditions  Version
The new Flow Turbine also improves the response time (from ƒ Media temperature: -20 °C ... +90 °C / -4 °F ... +194 °F 1 ... 15 l/min / .27 ... 3.90 US GPM SFM-015
previously 400 ms to 50 ms) and increases the measuring ƒ Ambient temperature: -10 °C ... +50 °C / +14 °F ... +122 °F 3 ... 60 l/min / .79 ... 15.90 US GPM SFM-060
accuray. ƒ Storage temperature: -20 °C ... +80 °C / -4 °F ... +176 °F 5 ... 150 l/min / 1.32 ... 39.60 US GPM SFM-150
ƒ Permissible particle size: <10 Micron for SFM-015, 8 ... 300 l/min / 2.11 ... 79.00 US GPM SFM-300
The Flow Turbine is available in five versions for various flow <25 Micron for others 15 ... 600 l/min / 3.96 ... 158.00 US GPM SFM-600
speeds. A Pressure Sensor (see page D12) can be connected ƒ Viscosity range: 10 ... 100 cSt
in parallel to the Flow Turbine by way of the integrated test  Calibration
coupling. In addition, the oil temperature can also be measured Electrical Data Without calibration certificate (none)
using the temperature sensor connection (see page D19). ƒ Response time: 50 ms With calibration certificate CAL

In general, the Flow Turbine can handle flows in either direction. Process Connection UNF version available on request.
The specified technical data and the calibration (available as ƒ Please see table below
an option) apply only when the flow through the Flow Turbine
matches the recommended flow direction. A double-headed
arrow is shown on the nameplate of the PPC-04/12-SFM. The
thicker end of the double-headed arrow specifies the recom-
mended direction of flow.

Note: A PPC-04/12-CAB3 Connection Cable (3 m / 9.84 ft)


is needed to connect the Flow Turbine to the current Hydraulic
Testers. A PPC-04/12-CAB5-EXT (5 m / 16.40 ft) Extension
Cable is also available as an option.

Dimensions and Measuring Range


Version Measuring Range Dimensions (mm/in)
Flow Turbine Measuring Range Max. Flow Operating Max. Pressure Accuracy Max. Pressure G ** G B D L H Weight
PPC-04/12- (l/min/US GPM) (l/min/US GPM) Pressure (bar/PSI) (bar/PSI) (at 21 cSt) Drop (at FS*) (bar/PSI) (BSP) (UNF) (g/lbs)
1 ... 15 16,5 350 420 1,5 37 71 136 37 650
SFM-015 ±1 (% FS*) G1/2 3/4–16
.27 ... 3.90 4.4 5076 6091 21.8 1.46 2.80 5.35 1.46 1.4
3 ... 60 66 350 420 ±1 (% of the 1,5 62 72 190 50 750
SFM-060 G3/4 1-1/16–16
.79 ... 15.90 17.4 5076 6091 displayed value) 21.8 2.44 2.83 7.48 1.97 1.6
5 ... 150 165 350 420 ±1 (% of the 1,5 62 72 190 50 750
SFM-150 G3/4 1-1/16–16
1.32 ... 39.60 43.6 5076 6091 displayed value) 21.8 2.44 2.83 7.48 1.97 1.6
8 ... 300 330 350 420 ±1 (% of the 4 62 76 190 50 1200
SFM-300 G1 1-5/16–16
2.11 ... 79.00 87.2 5076 6091 displayed value) 58 2.44 2.99 7.48 1.97 2.6
15 ... 600 660 290 348 ±1 (% of the 5 62 66 212 75 1800
SFM-600 G1-1/4 1-5/8–12
3.96 ... 158.00 174.4 4206 5047 displayed value) 72.5 2.44 2.60 8.35 2.95 4

* FS = Full Scale
** Standard option
Dimensional drawings: All dimensions in mm (in).
16 www.stauff.com

Broschüre PPC Series EN.indd 16 07.03.2013 16:15:45


Product Information / Order Codes Hydraulic Testers PPC Series

CAN Flow Turbine ƒ Type PPC-CAN-SFM

Signal converter

Test coupling,
pressure sensor connection (M16 x 2)

D
Temperature sensor
connection (M10 x 1)
H

G
L B

ŽRecommended direction of flow

Order Codes Technical Data Product Description

Materials The PPC-CAN-SFM CAN Flow Turbine is specially designed for


PPC-CAN - SFM-015 - CAL ƒ Housing: Aluminium (black anodised) the use with the new PPC-CAN Hydraulic Testers and has
ƒ Gaskets: FPM (Viton®) to be installed permanently in the pipeline where the oil flow
ƒ 5-pin SPEEDCON connection plug rotates the internal axial turbine. The generated frequencies are
ƒ Pressure measurement processed by digital electronics (a signal converter).
connection: SMK20 (M16 x 2) Interferences caused by flow effects are compensated by this
 Series and Type ƒ Temperature measurement process. The signal converter is now directly integrated into the
CAN Flow Turbine PPC-CAN connection: M10 x 1 (standard screw plug) CAN Flow Turbine. This allows even simpler operation and
supports permanent coupling of the turbine and signal converter
 Version Ambient Conditions components that are matched to one another.
1 ... 15 l/min / .27 ... 3.90 US GPM SFM-015 ƒ Media temperature: -20 °C ... +90 °C / -4 °F ... +176 °F
3 ... 60 l/min / .79 ... 15.90 US GPM SFM-060 ƒ Ambient temperature: -10 °C ... +50 °C / +14 °F ... +122 °F The new CAN Flow Turbine also improves the response times/
5 ... 150 l/min / 1.32 ... 39.60 US GPM SFM-150 ƒ Storage temperature: -20 °C ... +80 °C / -4 °F ... +176 °F reaction times (from a previous 400 ms to 50 ms) and increases
8 ... 300 l/min / 2.11 ... 79.00 US GPM SFM-300 ƒ Permissible particle size: <10 Micron for SFM-015 (CAN), measurement accuracy.
15 ... 600 l/min / 3.96 ... 158.00 US GPM SFM-600 <25 Micron for others The CAN Flow Turbine is available in five versions for various
ƒ Viscosity range: 10 ... 100 cSt flow speeds. A Pressure Sensor (see page D12) can be con-
 Calibration nected parallel to the CAN Flow Turbine by the way of the
Without calibration certificate (none) Electrical Data integrated test coupling. In addition, the oil temperature can
With calibration certificate CAL ƒ Response time: 50 ms also be measured using the temperature sensor connection
(see page D19).
UNF version available on request. Process Connection
ƒ Please see table below In general, the CAN Flow Turbine can handle flows in either
direction. The specified technical data an the calibration (avail-
able as an option) apply only when the flow through the CAN
Flow Turbine matched the recommended flow direction.
A double-headed arrow is shown on the nameplate of the
PPC-CAN-SFM. The thicker end of the double-headed arrow
specifies the recommended direction of the flow.

Connecting the CAN Flow Turbine to the CAN Hydraulic Tester


a CAN Connection Cable and a CAN Terminating Resistor is
needed.

Dimensions and Measuring Range


Version Measuring Range Dimensions (mm/in)
Flow Turbine Measuring Range Max. Flow Operating Max. Pressure Accuracy Max. Pressure G ** G B D L H Weight
PPC-CAN- (l/min/US GPM) (l/min/US GPM) Pressure (bar/PSI) (bar/PSI) (at 21 cSt) Drop (at FS*) (bar/PSI) (BSP) (UNF) (g/lbs)
1 ... 15 16,5 350 420 1,5 37 78,8 136 37 650
SFM-015 ±1 (% FS*) G1/2 3/4–16
.26 ... 3.90 4.4 5076 6091 21.8 1.46 3.10 5.35 1.46 1.43
3 ... 60 66 350 420 ±1 (% of the 1,5 62 79,4 190 50 750
SFM-060 G3/4 1-1/16–16
.79 ... 15.90 17.4 5076 6091 displayed value) 21.8 2.44 3.13 7.48 1.97 1.65
5 ... 150 165 350 420 ±1 (% of the 1,5 62 79,4 190 50 750
SFM-150 G3/4 1-1/16–16
1.32 ... 39.60 43.6 5076 6091 displayed value) 21.8 2.44 3.13 7.48 1.97 1.65
8 ... 300 330 350 420 ±1 (% of the 4 62 81,3 190 50 1200
SFM-300 G1 1-5/16–16
2.11 ... 79.00 87.2 5076 6091 displayed value) 58 2.44 3.20 7.48 1.97 2.65
15 ... 600 660 290 348 ±1 (% of the 5 62 76,2 212 75 1800
SFM-600 G1-1/4 1-5/8–12
3.96 ... 158.00 174.4 4206 5047 displayed value) 72.5 2.44 3 8.35 2.95 3.97

* FS = Full Scale
** Standard option
SPEEDCON is a trademark of PHOENIX CONTACT GmbH & Co. KG
Dimensional drawings: All dimensions in mm (in).
www.stauff.com 17

Broschüre PPC Series EN.indd 17 07.03.2013 16:15:47


Hydraulic Testers PPC Series Product Information / Order Codes

Rotational Speed Sensor ƒ Type PPC-04/12-SDS-CAB

Perimeter
Perimeter: 100 (3,93)

(2,75)
70
(5,11)
130

(1,02)
26
Ø 32,5 Ø 32,5
Ø 34 (1,28) (1,28)
(1,33)

PPC-04/12-SDS-CAB PPC-04/12-SFA-Focus Adaptor PPC-04/12-SKA-Contact Adaptor

Product Description Applications Examples Order Codes

The PPC-04/12-SDS-CAB Rotational Speed Sensor allows Fig. 1 -


non-contact speed measurement of rotating components. Contacting rotational speed measurement with the contact PPC-04/12-SDS-CAB - CAL
The sensor is based on a opto-electrical measurement prin- adaptor
ciple that determines the rotational speed with high-accuracy
using a reflecting strip on the shaft.

The contact rotational speed measurement is obtained by  Series and Type


using a Contact Adaptor that is mounted to the sensor, and Rotational Speed Sensor PPC-04/12-SDS-CAB
which makes contact with the rotating component during
measurement.  Calibration
Without calibration certificate (none)
This also produces high-accuracy measurement results. In Fig. 2 - With calibration certificate CAL
the case of espacially small areas, using the focusing adaptor End face rotational speed measurement with the contact
facilities measurement adaptor

Note: The analogue Rotational Speed Sensor PPC-04/12-


SDS-CAB can only be used with analogue Hydraulic Testers. Order Codes

Technical Data Focus Adaptor

ƒ Material: ABS
ƒ Weight: 230 g / .51 lbs PPC-04/12-SFA-focus adaptor
ƒ 5-pin connection
ƒ Both contacting and non-contacting measurement possible Fig. 3 -
ƒ Type of measurement: optical, red LED Rotating shaft / non-contacting rotational speed
measurement using the focusing adaptor and marking strip
Ambient Conditions  Series and Type
ƒ Ambien temperature: 0 °C ... +70 °C / +32 °F ... +158 °F Focus Adaptor PPC-04/12-SFA-focus adaptor

Measuring Range
ƒ Measuring range: 20 ... 10000 1/min Contact Adaptor
ƒ Measuring distance: 25 ... 500 mm (1 ... 20 in)
ƒ Measuring angle: ±45 °C
ƒ Accuracy: ≤ ±0,5 % FS* PPC-04/12-SKA-contact adaptor
ƒ Resolution: ±5 1/min

Electrical Data
ƒ Output signal: 0 ... 3 V DC
ƒ Input signal: 7 ...12 V DC  Series and Type
Contact Adaptor PPC-04/12-SKA-contact adaptor
Note: We recommended not extending the 2 m / 6.56 ft
permanent cable connection provided on the sensor!

Dimensional drawings: All dimensions in mm (in).


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Broschüre PPC Series EN.indd 18 07.03.2013 16:15:48


Product Information / Order Codes Hydraulic Testers PPC Series

Ø23
(.91) Temperature Sensor ƒ Type PPC-04/12-TS /-TSH
Ø16,5
(.65)
Ø14
(.55)
(.28)
7

M10

SW 17
(1.97)

(14.17)
50

360
Hex .67

(10.83)
275
(.31)
8
17,52
(.69)

Ø7
(.28)
Ø10
(.39) Ø4
(.16)
PPC-04/12-TS PPC-04/12-TSH Temperature Sensors TS and TSH with cables

Order Codes Technical Data Product Description

Materials The PPC-04/12-TS Screw-in Temperature Sensor measures


PPC-04/12 - TS - CAL ƒ Housing (TS): Steel (C15K) current temperatures directly in the pipeline and is compatible
ƒ Gaskets (TS): FPM (Viton®) with the PPC-04/12-SFM Flow Turbine (see page D16 and
ƒ Rod (TSH): Stainless Steel 1.4304 D17) the SGV-16S-G-C6F straight threaded joint.
ƒ Handle (TSH): Delrin
ƒ Weight (TS): 100 g / .22 lbs The new PPC-04/12-TSH Rod-type Temperature Sensor is
 Series and Type ƒ Weight (TSH): 120 g / .26 lbs especially designed to determine the media temperatures in
Temperature Sensor PPC-04/12 ƒ Measurement medium: liquids (consult STAUFF for tanks and containers.
use with aggressive media)
 version ƒ 5-pin connection Both sensors can measure media temperatures without
Screw-in TS ƒ Connection: problems up to +125 °C / +257 °F.
Rod-type TSH a) STAUFF Test connection SGV-16S-G-C6F in the
pipeline (TS, see figure) Note: A PPC-04/12-CAB3 (3 m / 9.84 ft) Connection Cable is
 Calibration b) Screw-in thread M10 x 1 (TS, see figure) needed to connect the Temperature Sensors to the current
Without calibration certificate (none) c) Screw-in thread M10 (TSH) Hydraulic Testers. A PPC-04/12-CAB5-EXT (5m / 16.40 ft)
With calibration certificate CAL Extension Cable is also available as an option!
Ambient Conditions
ƒ Media temperature: max. +125 °C / +257 °F
ƒ Ambien temperature: -25 °C ... +70 °C / -13 °F ... +158 °F
ƒ Storage temperature: -25 °C ... +80 °C / -13 °F ... +176 °F

Measuring Range
ƒ Measuring range: -25 °C ... +125 °C / -13 °F ... +257 °F
ƒ Operating pressure (TS): 630 bar / 9137 PSI
ƒ Maximum pressure (TS): 800 bar / 11603 PSI
ƒ Burst pressure (TS): 1200 bar / 17404 PSI
ƒ Accuracy: ±1,5 °C

Electrical Data
ƒ Output signal: 0 ...3 V DC
ƒ Input signal: 7 ...12 V DC
ƒ Response time T0.9 (TS): approx. 13,5 s
ƒ Response time T0.9 (TSH):approx. 9,1 s
ƒ IP 54 protection rating: Dust protected and protected
against splashing water (TS)

Screw-in Hole PPC-04/12-TS SGV-16S-C6F with PPC-04/12-TS

60°
60°
+0,05
Ø11,5+0,05
Ø11,5
(.45)
(0,45)
16

+0,1
+0,1
R zz16

(0,02)
(.02)
min.99
(0,35)

0,5
(.35)

0,5
min

+0,2
(0,67)
(.65)

(0,09)
2,5 +0,2
(.09)
17
17

M10x1
M10x1

For further information on


please
available
see the
connection
STAUFF Test
adaptors
section
please
in our general
see the product
“STAUFFcatalogue
Test” chapter.
STAUFF ONE.

* FS = Full Scale
Dimensional drawings: All dimensions in mm (in).
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Hydraulic Testers PPC Series Accessories

Connection and Extension Cables

Connection Cable PPC-04/12-CAB3 PC Connection Cable as a component PC Connection Cable as a component


Extension Cable PPC-04/12-CAB5-EXT of the PPC-SET PPC-04-plus-SW-CAB of the PPC-SET PPC-06/08-plus-SW-CAB

Product Description

Different Connection and Extension Cables for all Hydraulic Testers of the PPC series are available. These cables on the one hand, connect the sensors to the Hydraulic Testers and on the other
hand connect the Hydraulic Testers with a PC or laptop. The following items are available:

Connection and Extension Cables PC Connection Cable and PC Software PC Connection Cable and PC Software

A PPC-04/12-CAB3 Connection Cable is required to connect A PC set, consisting of a USB connecting lead (1 m / 3.28 ft) A PC set, consisting of a USB connecting lead (1,5 m / 4.92 ft)
the sensors to the current Hydraulic Testers PPC-04/06/08- and the corresponding PC software. and the corresponding PC software.
plus or PPC Pad. The cable comes with a 5-pin push/pull
connection at each end and has a length of 3 m / 9.84 ft. Note: The appropriate PC set is included when purchasing a Note: The appropriate PC set is included when purchasing a
PPC-04-plus Hydraulic Tester. PPC-06/08-plus or PPC-Pad Hydraulic Testers.
Note: This cable cannot be used with older Hydraulic Testers
and/or sensors (with 4-pin connection)!
The PPC-04/12-CAB5-EXT Exentsion Cable has a length of
5 m/16 ft.
Note: Please keep in mind that it is generally recommended
not to exceed a total cable length of 8 m / 26.25 ft!

Order Codes Order Code Order Code

PPC-04/12-CAB3 PC-SET PPC-04-plus-SW-CAB PC-SET PPC-06/08-plus-SW-CAB

 Series and Type  Series and Type  Series and Type


Standard Connection PC Set PC-SET PPC-04-plus-SW-CAB PC Set PPC-SET PPC-06/08-plus-SW-CAB
PPC-04/12-CAB3
Cable for Sensors
Extension Cable PPC-04/12-CAB5-EXT

20 www.stauff.com

Broschüre PPC Series EN.indd 20 07.03.2013 16:15:58


CAN Accessories Hydraulic Testers PPC Series

CAN Accessories

CAN Connection Cable PPC-CAN-CAB CAN Y-Splitter Cable PPC-CAN-CAB-Y CAN Terminating Resistor PPC-CAN-R

Product Description

To connect the CAN bus sensors to the CAN Hydraulic Testers are different cable lengths are available, depending on customers requirements. The CAN sensors work on a bus system as
displayed in the connection overview on page D10. All connections are 5-pin SPEEDCON connection plugs. The following items are available:

CAN Connection Cable CAN Y-Splitter Cable CAN Terminating Resistor

The CAN Connection Cable is available in different lengths To connect a new sensor to the CAN bus, a CAN Y-Splitter Each sensor on the end of a CAN bus has to be closed with
between 0,5 m / 1.64 ft and 20 m / 65.65 ft. Cable is necessary. a CAN Terminating Resistor. The resistor is also necessary
when only one sensor is used.

Order Codes Order Code Order Code

PPC-CAN - CAB2 PPC-CAN-CAB-Y PPC-CAN-R

 Series and Type  Series and Type  Series and Type


CAN Connection Cable PPC-CAN CAN Y-Splitter Cable 0,3 m / .98 ft PPC-CAN-CAB-Y CAN Terminating Resistor PPC-CAN-R

 Length
0,5 m / 1.64 ft CAB0.5
2 m / 6.65 ft CAB2
5 m / 16.40 ft CAB5
10 m / 32.81 ft CAB10
20 m / 65.62 ft CAB20

Product Description CAN Frequency Converter


Measuring Frequency with PPC-CAN-FR Power Supply for External Sensors
The PPC-CAN-FR can be used to connect frequency signals An external sensor can be supplied with 24 V using the
(e.g. from turbines, flow counters or tachometers) to the PPC-CAN-FR.
PPC-Pad or PPC-04-plus-CAN. The instruments can process
sinus and rectangle signals from 1 Hz to 5 KHz with signal Analogue or CAN Output
amplitude from 20 mV to 10 V. Configuration is possible via The PPC-CAN-FR can be connected either to an analogue
USB and PC software. input or CAN input.
CAN Frequency Converter PPC-CAN-FR

Order Code Technical Data

Dimensions ƒ I Out (Max.) power supply at 24 V DC: 100 mA


PPC-CAN-FR ƒ 114 x 64 x 26 mm / 4.49 x 2.52 x 1.02 in ƒ Accuracy: ±1 % FS* ± 0,05 %/ °C

Ambient Conditions Power Supply


ƒ Operating temperature: 0 °C ... +60°C / +32 °F ... +140 °F ƒ Power supply (external): 8 ... 24 V DC
ƒ Storage temperaure: -25 °C ... +70 °C / -13 °F ... +158 °F
 Series and Type ƒ Relaltive humidity: < 80 % Electrical Connection
CAN Frequency Converter PPC-CAN-FR ƒ Sensor: 4-pin, M8, plug
Electrical Data (Female with screw-in connections
ƒ Measuring range: 1 Hz ... 5 KHz included with standard option)
Sinus and rectangle signals ƒ External power supply: 3-pin, female
40 m V pp ... 10 V pp ƒ USB: 4-pin, female
ƒ Sensor power supply: 24 V DC ± 0,5 V DC ƒ Analogue: 5-pin, female
ƒ I Out (Max.)without power supply: 50 mA ƒ CAN: 5-pin, M12

* FS = Full Scale
SPEEDCON is a trademark of PHOENIX CONTACT GmbH & Co. KG www.stauff.com 21

Broschüre PPC Series EN.indd 21 07.03.2013 16:15:58


Hydraulic Testers PPC Series Product Information / Order Codes

Current/ Voltage Adaptor ƒ Type PPC-06/12-A/V-A

ZERO
ZERO
IN1=IN2
IN1=IN2
STOP
STOP
REC
REC
ESC
ESC

OK
OK

MEM
MEM DISP
SET DISP
SET
LINE
LINE
RESET
RESET
MIN/MAX
MIN/MAX

Product Description Order Code

In addition to pressure, temperature, rotational speed and Typical applications are the generation and measurement of a
flow measurements, the Hydraulic Testers can measure and force-distance graph or torque-flow characteristics curves. PPC-06/12-A/V-A adaptor
evaluate different signals from other or third-party sensors. The following input signals can be processed by this adaptor:

Measuring electrical signals from third-party sensor ƒ Electrical currents up to 4 A DC


(e.g. 4 ... 20 mA, 0 ... 10 V, ...) with the PPC-06/12-A/V-A ƒ Electrical voltages up to 48 V DC
Adaptor.  Series and Type
The measured data are transmitted directly to the Hydraulic Current/ Voltage Adaptor PPC-06/12-A/V-A adaptor
The PPC-06/12-A/V-A Current/ Voltage Adaptor is used, for Testers by a permanent cable connection.
example, for measuring current at proportional valves or for
determining the switching states of motors or pumps and to
evaluate and process measurements from third-party sensors.

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Broschüre PPC Series EN.indd 22 07.03.2013 16:16:01


Product Information / Order Codes Hydraulic Testers PPC Series

Complete Systems for Analogue Hydraulic Testers PPC-04/06/08-plus

Complete Systems PPC-06/08-plus Complete Systems PPC-04-plus

Order Codes Product Description

Complete Systems for analogue Hydraulic Testers are


PPC - 04-SET - 2 - T - 015 / 150 / 000 assembled in different versions according to customer wishes.
The Complete Systems are supplied in a handy case with
individually designed pockets/sections and have space for
the components listed below.

 Series and Type  Temperature Sensor Components


Hydraulic Tester PPC Without Temperature Sensor TS and SGV (none)
With Temperature Sensor TS and SGV T Standard Options for Complete Systems PPC-04-plus
 Version ƒ 1x Hydraulic Tester PPC-04-plus
2 sensor inputs, incl. PC software  Pressure Range and Pressure Sensor ƒ 1x Power Supply incl. country-specific Adaptor
04-SET
and PC connection cable 1. Pressure Sensor see table ƒ Up to 3 Pressure Sensors with installed Adaptors
3 sensor inputs, incl. PC software STAUFF Test 20 (M16 x 2)
06-SET
and PC connection cable  Pressure Range and Pressure Sensor ƒ Up to 2 Connection Cables (3 m / 9.84 ft)
4 sensor inputs, incl. PC software 2. Pressure Sensor see table ƒ 1x Temperature Sensor TS, with installed SGV-16S-G-C6F
08-SET
and PC connection cable (optional)
 Pressure Range and Pressure Sensor ƒ 3x Adaptors SAD for the STAUFF Test 15/12/10 series
 Number of Pressure Sensors 3. Pressure Sensor see table (standard for all PPC complete systems)
With 1 Pressure Sensor 1 ƒ 1x Operating instructions (multilingual) on CD
With 2 Pressure Sensors 2 ƒ 1x PC software for PPC-04-plus
With 3 Pressure Sensors 3 ƒ 1x PC connection cable

Standard Options for Complete Systems PPC-06/08-plus


ƒ 1x Hydraulic Tester PPC-06-plus or PPC-08-plus
Pressure Range and Pressure Sensor ƒ 1x Power supply
ƒ Up to 3 Pressure Sensors with installed Adaptors
Pressure Range Pressure Sensor STAUFF Test 20 (M16 x 2)
When ordering a Complete System with one or two Pressure Sensors, specify „000“ for the pressure range of ƒ Up to 3 Connection Cables (3 m / 9.84 ft)
000
the 2. and / or 3. Pressure Sensors. ƒ 1x Temperature Sensor TS, with installed SGV-16S-G-C6F
015 (optional)
060 ƒ 3x Adaptors SAD for the STAUFF Test 15/12/10 series
150 Pressure Range Pressure Range Pressure Range (standard for all PPC complete systems)
400 1. Pressure Sensor 2. Pressure Sensor 3. Pressure Sensor ƒ 1x Printed operating instructions (German and English)
600 ƒ 1x Operating instructions (multilingual) on CD
601 ƒ 1x PC software for PPC-06/08-plus
e.g. 015 (15 bar) 060 (60 bar) 000 (0 bar) ƒ 1x PC connection cable
Please keep in mind that two Pressure Sensors with identical measuring ranges are necessary for differential pressure
measurements. Note: Please consult STAUFF for calibrated version.

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Broschüre PPC Series EN.indd 23 07.03.2013 16:16:05


Hydraulic Testers PPC Series Product Information / Order Codes

Complete Systems ƒ Type PPC-04-CAN-SET

Complete Systems PPC-04-CAN-SET

Product Description Order Codes

Complete Systems for Hydraulic Testers PPC-04-plus-CAN


are assembled in different versions according to customer PPC - 04-CAN-SET - 2 - 016 / 060 / 000
wishes. The Complete Systems are supplied in a handy case
with individually designed pockets/sections and have space
for the components listed below.

Components  Series and Type  Pressure Range and Pressure Sensors


Hydraulic Tester PPC 1. Pressure Sensor see table
Standard Options for Complete Systems PPC-04-plus-CAN
ƒ 1x Hydraulic Tester PPC-04-plus-CAN  Version  Pressure Range and Pressure Sensors
ƒ 1x Power Supply incl. country-specific Adaptor CAN version with 2. Pressure Sensor see table
04-CAN-SET
ƒ Up to 3 Pressure Sensors with installed Adaptors CAN interface
STAUFF Test 20 (M16 x 2)  Pressure Range and Pressure Sensors
ƒ 3x Adaptors SAD for the STAUFF Test 15/12/10 series  Number of Pressure Sensors 3. Pressure Sensor see table
(standard for all PPC complete systems) With one Pressure Sensor 1
ƒ Up to 3 CAN Connecting Cables With two Pressure Sensors 2
ƒ Up to 2 CAN Y-Splitter Cables With three Pressure Sensors 3
ƒ 1x CAN Terminating Resistor
ƒ 1x Operating instructions (multilingual) on CD
ƒ 1x PC software Pressure Range and Pressure Sensor
ƒ 1x PC connection cable
Pressure Range Pressure Sensor
Note: Please consult STAUFF for calibrated version. When ordering a Complete System with one or two Pressure Sensors, specify „000“ for the pressure range of
000
the 2. and / or 3. Pressure Sensors.
016
060
160 Pressure Range Pressure Range Pressure Range
400 1. Pressure Sensor 2. Pressure Sensor 3. Pressure Sensor
600
601
e.g. 016 (16 bar) 060 (60 bar) 000 (0 bar)
Please keep in mind that two Pressure Sensors with identical measuring ranges are necessary for differential pressure
measurements.

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Broschüre PPC Series EN.indd 24 07.03.2013 16:16:06


Product Information / Order Codes Hydraulic Testers PPC Series

Complete Systems ƒ Type PPC-Pad-SET

Complete Systems PPC-Pad-SET

Order Codes Components Product Description

Standard Options for Complete Systems PPC-Pad-SET The PPC Pad is also available in a special designed case to
PPC-Pad - SET-101 - CAL ƒ Hydraulic Tester PPC Pad store your unit and your accessories. The case is robust,
ƒ Installed Handle lightweight and can be carried directly to your machine.
ƒ 24 V DC / 2,5 A Power Supply incl. country-specific Adaptor
ƒ M8 x 1 / 4-pin (digital in/out) It has individually designed inserts that can hold up to
ƒ USB 2.0 Cable (2 m / 6.56 ft) 4 Pressure Sensors, 1 CAN Flow Turbine, 1 Flow Turbine,
 Series and Type ƒ LAN Cable (5 m / 16.40 ft) 1 Frequency- and 1 Aux.-Adapter. Cable and additional
Hydraulic Tester PPC-Pad ƒ Operating Instructions equipment also have their own place inside.
ƒ PC Software
 Version ƒ 2 GB MicroSD-memory card PPC Pad case is the best way to store and protect your
PPC-Pad-SET-101 SET-101 ƒ Equipment Case equipment.
PPC-Pad-SET-102 SET-102 ƒ Neck Strap
PPC-Pad-SET-103 SET-103 ƒ CAN Connection Cable (5 m / 16.40 ft) Standard PPC-Pad-SET kits have been put together to
ƒ 2x CAN Terminating Resistor equip an user with the basic equipment needed for basic
 Calibration (only -102 and -103) ƒ Analogue Connection Cable (3 m / 9.84 ft) measurement.
Without calibration certificate (none) ƒ M12 Cable Socket Aux. Output
With calibration certificate CAL

Version PPC-Pad-Set

Version Hydraulic CAN Sensor Sensor Inputs with Aux. Sensor Case Neck CAN Connec- CAN Analogue Aux. Sensor
Tester Inputs Sensor Recognition Inputs Strap tion Cable Terminating Connection Cable Inputs
STAUFF (Analogue) (Analogue) 5m / 16.40 ft Resistor 3m / 9.84 ft - Cable Adaptor
PPC-Pad-SET-101 PPC-Pad-101 2 networks - - 1 1 2 2 - -
PPC-Pad-SET-102 PPC-Pad-102 each with 3 2 1 1 2 2 2 1
PPC-Pad-SET-103 PPC-Pad-103 max. 8 sensors 6 4 1 1 2 2 3 2

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Broschüre PPC Series EN.indd 25 07.03.2013 16:16:07


Hydraulic Testers PPC Series

Ordering Table for Analogue Hydraulic Test Equipment


All available individual components for analogue Hydraulic Series Descriptions Order Codes Pages
Testers PPC-04-plus, PPC-06-plus and PPC-08-plus, with
their order codes, are listed below. They can be configured Hydraulic Tester PPC-04-plus with 2 sensor inputs, incl. accessories PPC-04-plus D6
1.
by the customer using this form. Hydraulic Tester PPC-06-plus with 3 sensor inputs, incl. accessories PPC-06-plus
Hydraulic Testers D7
Hydraulic Tester PPC-08-plus with 4 sensor inputs, incl. accessories PPC-08-plus
In the list, the components are sorted according to application Pressure Sensors G1/4 (without Adaptor)
areas/tasks to provide a better overview. For custom kits, Pressure range from -1 ... 15 bar / -14.5 ... 217 PSI relative pressure PPC-04/12-P-015
please contact STAUFF. 2. Pressure range from 0 ... 60 bar / 0 ... 870 PSI absolute pressure PPC-04/12-P-060
Pressure Pressure range from 0 ... 150 bar / 0 ... 2175 PSI absolute pressure PPC-04/12-P-150
Measurement D12
* Pressure peaks up to 1000 bar / 14500 PSI Pressure range from 0 ... 400 bar / 0 ... 5801 PSI absolute pressure PPC-04/12-P-400
Pressure range from 0 ... 600 bar / 0 ... 8702 PSI absolute pressure PPC-04/12-P-600
Pressure range from 0 ... 600 bar / 0 ... 8702 PSI absolute pressure * PPC-04/12-P-601
All hydraulic testers and sensors are available in
Pressure/ Temperature Sensors G1/2 (without Adaptor)
calibrated version. Please add -CAL to the order code.
Pressure range from -1 ... 15 bar / -14.5 ... 217 PSI relative pressure PPC-04/12-PT-015
3. Pressure range from 0 ... 60 bar / 0 ... 870 PSI absolute pressure PPC-04/12-PT-060
Pressure/
Pressure range from 0 ... 150 bar / 0 ... 2175 PSI absolute pressure PPC-04/12-PT-150
Temperature D14
Measurement Pressure range from 0 ... 400 bar / 0 ... 5801 PSI absolute pressure PPC-04/12-PT-400
Pressure range from 0 ... 600 bar / 0 ... 8702 PSI absolute pressure PPC-04/12-PT-600
Pressure range from 0 ... 600 bar / 0 ... 8702 PSI absolute pressure * PPC-04/12-PT-601
Connection Adaptors
4. Adaptor G1/4 to M16 x 2 (STAUFF Test 20) SDA20-G1/4-C6F
Connection Adaptor G1/2 to M16 x 2 (STAUFF Test 20) SDA20-G1/2-C6F
Adaptors D12 /
Adaptor M16 x 2 to M16 x 1,5 (STAUFF Test 20 to STAUFF Test 15) SAD20/15-P-C6F
for PPC Sensors D14
Adaptor M16 x 2 to S12,65 x 1,5 (STAUFF Test 20 to STAUFF Test 12) SAD20/12-P-C6F
Adaptor M16 x 2 to plug-in (STAUFF Test 20 to STAUFF Test 10) SAD20/10-P-C6F
Flow Turbines with integrated Signal Converter
Measuring range from 1 ... 15 l/min / .3 ... 3.9 US GPM PPC-04/12-SFM-015
5. Measuring range from 4 ... 60 l/min / 1 ... 15.9 US GPM PPC-04/12-SFM-060
Flow
Measurement Measuring range from 6 ... 150 l/min / 1.6 ... 39.6 US GPM PPC-04/12-SFM-150 D16
Measuring range from 10 ... 300 l/min / 2.7 ... 79 US GPM PPC-04/12-SFM-300
Measuring range from 20 ... 600 l/min / 5.3 ... 158 US GPM PPC-04/12-SFM-600
Rotational Speed Sensor with integrated Connection Cable 2 m / 6.56 ft PPC-04/12-SDS-CAB
6. PPC-04/12-SKA-
Contact Adaptor
Rotational Speed contact adaptor D18
Measurement PPC-04/12-SFA-
Focus Adaptor
focus adapter
Temperature Sensors (-25 °C ... +125 °C / -13 °F ... +257 °F)
7. Screw-in Temperature Sensor for pipeline installation PPC-04/12-TS
Temperature
Measurement Rod-type Temperature Sensor for tank/container measurements PPC-04/12-TSH D19
Straight Threaded Adaptor M10 x 1 (for Temperature Sensor PPC-04/12-TS) SGV-16S-G-C6F
Connection Cable 3 m / 9.84 ft (5-pin push/pull connection on both sides) PPC-04/12-CAB3
8.
PPC-04/12-CAB5- D20
Accessories Extension Cable 5 m / 16.40 ft 5-pin push/pull connection on both sides)
EXT
PC-SET PPC-04-
9. PC Connection Cable and PC Software for PPC-04-plus
plus-SW-CAB
Connection Cable D20
and Accessories PC-SET PPC-06/08-
PC Connection Cable and PC Software for PPC-06/08-plus
plus-SW-CAB
10.
Current/ Voltage PPC-06/12-A/V-A
Current/ Voltage Adaptor / Third-party Sensor (up to 4 A DC / 48 V DC) D22
Adaptors / adaptor
Third-Party Sensors
Case PPC-04-plus (with foam insert) PPC-04-plus case
Case PPC-06/08-plus (with foam insert) PPC-06/12 case
11. Power Supply (110/230 V AC) for PPC-04-plus with USB connection, PPC-04-plus-
Spare Parts and incl. country-specific Adaptor 110V/230V-USB D23
Complete Systems PPC-04/12-
Power Supply (110/230 V AC) for PPC-06/08-plus
110V/230V
Complete Systems for Analogue Hydraulic Testers PPC-04/06/08-plus, Order Codes on page D23

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Broschüre PPC Series EN.indd 26 07.03.2013 16:16:08


Hydraulic Testers PPC Series

Ordering Table for CAN Hydraulic Test Equipment


Series Descriptions Order Codes Pages All available components for CAN Hydraulic Testers, with their
order codes, are listed below. They can be configured by the
CAN Hydraulic Tester PPC-04-plus-CAN with CAN interface, incl. accessories PPC-04-plus-CAN D6 customer using this form.
CAN Hydraulic Tester PPC-Pad-101 with 2 CAN networks, incl. accessories PPC-Pad-101
1.
CAN Hydraulic Tester PPC-Pad-102 with 2 CAN networks and 3 analogue In the list, the components are sorted according to application
CAN Hydraulic PPC-Pad-102
sensor inputs, incl. accessories D8 areas/tasks to provide a better overview.
Testers
CAN Hydraulic Tester PPC-Pad-103 with 2 CAN networks and 6 analogue
PPC-Pad-103
sensor inputs, incl. accessories For custom kits, please contact STAUFF.
CAN Pressure Sensors G1/4 (without Adaptor)
Pressure range from -1 ... 16 bar / -14.5 ... 232 PSI relative pressure PPC-CAN-P-016 * Pressure peaks up to 1000 bar / 14500 PSI
2. Pressure range from 0 ... 60 bar / 0 ... 870 PSI absolute pressure PPC-CAN-P-060
Pressure Pressure range from 0 ... 160 bar / 0 ... 2321 PSI absolute pressure PPC-CAN-P-160 All CAN Hydraulic Testers (except PPC-04-plus-CAN and
Measurement D13
Pressure range from 0 ... 400 bar / 0 ... 5801 PSI absolute pressure PPC-CAN-P-400 PPC-Pad-101) and sensors are available as calibrated
Pressure range from 0 ... 600 bar / 0 ... 8702 PSI absolute pressure PPC-CAN-P-600 versions. Please add -CAL to the order code.
Pressure range from 0 ... 600 bar / 0 ... 8702 PSI absolute pressure * PPC-CAN-P-601
CAN Pressure/ Temperature Sensors G1/2 (without Adaptor)
Pressure range from -1 ... 16 bar / -14.5 ... 232 PSI relative pressure PPC-CAN-PT-016
3. Pressure range from 0 ... 60 bar / 0 ... 870 PSI absolute pressure PPC-CAN-PT-060
Pressure/
Pressure range from 0 ... 160 bar / 0 ... 2321 PSI absolute pressure PPC-CAN-PT-160
Temperature D15
Measurement Pressure range from 0 ... 400 bar / 0 ... 5801 PSI absolute pressure PPC-CAN-PT-400
Pressure range from 0 ... 600 bar / 0 ... 8702 PSI absolute pressure PPC-CAN-PT-600
Pressure range from 0 ... 600 bar / 0 ... 8702 PSI absolute pressure * PPC-CAN-PT-601
Connection Adaptors
4. Adaptor G1/4 to M16 x 2 (STAUFF Test 20) SDA20-G1/4-C6F
Connection Adaptor G1/2 to M16 x 2 (STAUFF Test 20) SDA20-G1/2-C6F
Adaptors D13 /
Adaptor M16 x 2 to M16 x 1,5 (STAUFF Test 20 to STAUFF Test 15) SAD20/15-P-C6F
for PPC Sensors D15
Adaptor M16 x 2 to S12,65 x 1,5 (STAUFF Test 20 to STAUFF Test 12) SAD20/12-P-C6F
Adaptor M16 x 2 to plug-in (STAUFF Test 20 to STAUFF Test 10) SAD20/10-P-C6F
CAN Flow Turbines with integrated Signal Converter
Measuring range from 1 ... 15 l/min / .3 ... 3.9 US GPM PPC-CAN-SFM-015
5. Measuring range from 4 ... 60 l/min / 1 ... 15.9 US GPM PPC-CAN-SFM-060
Flow
Measurement Measuring range from 6 ... 150 l/min / 1.6 ... 39.6 US GPM PPC-CAN-SFM-150 D17
Measuring range from 10 ... 300 l/min / 2.7 ... 79 US GPM PPC-CAN-SFM-300
Measuring range from 20 ... 600 l/min / 5.3 ... 158 US GPM PPC-CAN-SFM-600
CAN Connection Cable 0,5 m / 1.64 ft PPC-CAN-CAB0.5
CAN Connection Cable 2 m / 6.65 ft PPC-CAN-CAB2
CAN Connection Cable 5 m / 16.40 ft PPC-CAN-CAB5
6.
CAN Connection Cable 10 m / 32.81 ft PPC-CAN-CAB10 D21
CAN Accessories
CAN Connection Cable 10 m / 65.62 ft PPC-CAN-CAB20
CAN Y-Splitter Cable 0,3 m / .98 ft PPC-CAN-CAB-Y
CAN Terminating Resistor PPC-CAN-R
7.
PC-SET PPC-04-
Connection Cable PC Connection Cable and PC Software for PPC-04-plus-CAN D20
plus-SW-CAB
and Accessories
8.
CAN Frequency CAN Frequency Converter PPC-CAN-FR D21
Converter
Complete Systems for CAN Hydraulic Tester PPC-04-plus-CAN, Order Codes on page D24
Case PPC-04-plus-CAN (with foam insert) PPC-04-plus case
D24
Power Supply (110/230 V AC) for PPC-04-plus-CAN with USB connection, PPC-04-plus-
incl. country-specific Adaptor 110V/230V-USB
9. Case PPC-Pad Koffer (with foam insert) PPC-Pad case
Spare Parts and Complete System PPC-Pad-SET-101 with 2 CAN networks, incl. accessories,
Complete Systems case, CAN Connection Cable PPC-Pad-SET-101

Complete System PPC-Pad-102 with 2 CAN networks and 3 analogue D25


PPC-Pad-SET-102
sensor inputs, incl. accessories, case, CAN Connection Cable
Complete System PPC-Pad-SET-103 with 2 CAN networks and 6 analogue
PPC-Pad-SET-103
sensor inputs, incl. accessories, case, CAN Connection Cable

www.stauff.com 27

Broschüre PPC Series EN.indd 27 07.03.2013 16:16:08


Local Solutions For Individual Customers Worldwide

GERMANY AUSTRALIA IRELAND RUSSIAN FEDERATION


Walter Stauffenberg GmbH & Co. KG STAUFF Corporation Pty. Ltd. STAUFF Ireland STAUFF LLC
P. O. Box 1745 ƒ 58777 Werdohl Tel.: +61 2 4271 18 77 Tel.: +44 28 92 60 69 00 Tel.: +7 495 276 16 50
Im Ehrenfeld 4 ƒ 58791 Werdohl sales@stauff.com.au sales@stauffireland.com sales@stauff.ru
Tel.: +49 23 92 916 0
Fax: +49 23 92 916 160 BRAZIL ITALY UNITED KINGDOM
sales@stauff.com STAUFF Brasil Ltda. STAUFF Italia s.r.l. STAUFF UK Ltd.
Tel.: +55 11 47 72 72 00 Tel.: +39 0362 63 80 70 Tel.: +44 114 251 85 18
Globally available through stauff@stauffbrasil.com sales@stauff.it sales@stauff.co.uk
wholly-owned branches and
distributors in all industrial CANADA KOREA UNITED STATES
countries. STAUFF Canada Ltd. STAUFF Korea Ltd. STAUFF Corporation
Tel.: +1 416 282 46 08 Tel.: +82 51 266 66 66 Tel.: +1 201 444 78 00
sales@stauffcanada.com info@stauff.co.kr sales@stauffusa.com

CHINA MALAYSIA VIETNAM


STAUFF China STAUFF South East Asia Sdn Bhd STAUFF Vietnam Ltd.
Tel.: +86 21 68 18 70 00 Tel.: +60 3 8024 61 68 Tel.: +84 8 3995 47 23
info@stauff.com.cn sales@stauff.com.my sales@stauff.com.vn

FRANCE NEW ZEALAND


STAUFF S.A.S. STAUFF Corporation (NZ) Ltd.
Tel.: +33 2 54 50 55 50 Tel.: +64 9 271 48 12
direction@stauffsa.com info@stauff.co.nz

INDIA POLAND
STAUFF India Pvt. Ltd. STAUFF Polska Sp. z o.o.
Tel.: +91 20 66 20 2471 Tel.: +48 58 660 11 60
www.stauff.com sales@stauffindia.com sales@stauff.pl

www.facebook.com/stauffgroup

www.twitter.com/stauffgroup

Product Catalogue PPC ƒ English ƒ 9910000212 ƒ 03/2013

Broschüre PPC Series EN.indd 28 07.03.2013 16:12:55

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