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Wolkite University: Senior Project
Wolkite University: Senior Project
Wolkite University
Chemical Engineering
Department
Senior Project
―Pesticide Production
from Neem Plant
Seed‖
DECLARATION
We declare that the project for the B.Sc. degree at Wolkite University college of Engineering and
technology, here by submitted by us, is our original work and has not previously been Submitted
for B.Sc. degree at this or any other university and that all resources of materials used for this
thesis have been duly acknowledged.
By
Signature Date
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Signature Date
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Signature Date
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Acknowledgment
First of all, we would like to thank almighty God to accomplish our task successfully. Next we
would like to gratitude the Department of Chemical Engineering, for giving us the chance to
conduct this project. The next, we would like to thank our advisor Mr. Berhe T/Adhanom (B.Sc)
and Mr.Habtamu .B (M.Sc) for their indispensable guidance and help invaluable effort in guiding
and supervising during the project. We are very much pleased to thank all chemical Engineering
Staffs for supporting us.
1 CONTENTS
1 INTRODUCTION ..................................................................................................................................... 1
1.1 BACK GROUND ................................................................................................................................... 1
1.2 Statement of the Problem .................................................................................................................... 2
1.3 OBJECTIVES ..................................................................................................................................... 2
1.3.1 General Objective ........................................................................................................................ 2
1.3.2 Specific objectives ....................................................................................................................... 2
1.4 Significance of the study ..................................................................................................................... 3
1.1 LIMITATION ................................................................................................................................... 3
2 LITERATURE REVIEW ..................................................................................................................... 4
2.1 History of Neem ............................................................................................................................ 4
2.2 Geographic Distribution................................................................................................................ 6
2.2.1 Overview of Neem in the world ............................................................................................ 6
2.2.2 Overview of Neem in Ethiopia ............................................................................................. 6
2.3 Neem AND ENVIRONMENT ........................................................................................................... 6
2.3.1 NEEM AND AGRICULTURE ................................................................................................... 7
2.3.2 VETERINARY USES........................................................................................................................ 8
2.4 Pesticides............................................................................................................................................. 8
2.4.1 Pesticides in environment ............................................................................................................ 9
2.4.2 PESTICIDES: SYNTHETIC VS NATURAL ............................................................................. 9
2.4.3 Advantages and disadvantages of bio pesticides and chemical pesticides ................................. 11
2.5 Botanical Pesticides .......................................................................................................................... 12
2.6 Neem excellent source of pesticides ................................................................................................. 12
2.7 What's in a Neem .............................................................................................................................. 12
2.8 Importance of Neem tree and its products ........................................................................................ 14
2.8.1 Neem Leaves .............................................................................................................................. 14
2. 8.2 Neem kernel .............................................................................................................................. 15
2.8.3 Neem seed .................................................................................................................................. 15
2.8.4 Neem flower............................................................................................................................... 15
2.8.5 Neem oil ..................................................................................................................................... 15
2.9 Extraction of oil From Neem Seed ................................................................................................... 16
2.9.1 Essential oils .............................................................................................................................. 16
Abstract
Chemical pesticides used over a period of time cannot sustain the crop yield and also harmful
effects on soil and environment. But pesticide from neem seed enhances the efficiency of
nitrogen fertilizers by reducing the rate of nitrification and hampering pests such as nematodes,
fungi, and insects. The objective of this project was to show a process for extraction of oil
(pesticide) from Neem seed. This extraction was carried out by using separator funnel. In this
extraction n-hexane was chosen to treat the sample (Neem seed powder) with it. Because the
percentage of oil by using n-hexane is better when compared to the other solvents. The moisture
content of the collected neem seed was determined by using the weight of the neem seed after
drying and before drying with the aid of sun light. The percentage of moisture content was
40%.The oil was found to have a color of golden yellow. The percentage yield of oil was
50%.Based on psychochemical characteristics showed that increasing temperature decrease
iodine value, but increase saponification, and acid value, which means that higher extraction
temperature results in higher oil yield but lower oil quality. But in our case we could not perform
any characterization for this oil because lack of reagent and equipment happening on us.
Key Words: -Neem seed, Neem oil, Azadirachtaindica, pesticide, solvent extraction, kinin zaf.
1INTRODUCTION
1
2 pesticide production from neem seed
cheaper, and also safe for beneficial organisms. There are several methods to obtain Neem oil
from the seeds like mechanical pressing, supercritical fluid extraction, and solvent extraction.
Mechanical extraction is the most widely used method to extract Neem oil from Neem seed.
However, the oil produced with this method usually has a low price, since it turbid and contains
a significant amount of water and metals contents. Extraction using supercritical fluid, the oil
produced has very high purity; however, the operating and investment cost is high. Extraction
using solvent has several advantages. It gives higher yield and less turbid oil than mechanical
extraction, and relative low operating cost compared with supercritical fluid extraction [3].In our
project we use solvent extraction to extract the oil from neem seed.
1.3 OBJECTIVES
To reduce the loss of crops due to insects, pests, fungus and bacteria
1.5 LIMITATION
During this project work we was faced some challenges related to universities facilities, such as
lack of equipment in laboratory like grinder. We were used mortar and pestle to grind our
sample. The other challenge was we can‘t do any kind of characterization due to in availability
of chemical used for this purpose like iodine.
2 LITERATURE REVIEW
PROPAGATION
The tree is easily propagated-both sexually and vegetative. It can be planted using seeds,
seedlings, saplings, root suckers, or tissue culture. However, it is normally grown from seed,
either planted directly on the site or transplanted as seedlings from a nursery. The seeds are fairly
easy to prepare. The fruit drops from the trees by itself; the pulp, when wet, can be removed by
rubbing against a coarse surface; and (after washing with water) the clean, white seeds are
obtained. In certain nations-Togo and Senegal, for example people leave the cleaning to the fruit
bats and birds, who feed on the sweet pulp and then spit out the seeds under the trees. It is
reputed that neem seeds are not viable for long. It is generally considered that after 2-6 months in
storage they will no longer germinate. However, some recent observations of seeds that had been
stored in France indicated that seeds without endocarp had an acceptable germinated capacity
(42 percent) after more than 5 years.
tons of dried biomass/ha, comprised of leaves (50%) and fruits and wood (25% each). Neem
wood is durable and termite resistant and thus used in making poles for house construction,
furniture etc. In rural India, neem is a good source of firewood and fuel. Its charcoal has high
calorific value [7]. Neem has the ability to resprout after cutting and to regrow its canopy after
pollarding. Thus it is highly suited for pole production [9]. Neem leaf powder could be used as
bio sorbent for the removal of dyes like Congo red from water [10].
serious than problems themselves. They are also known to cause health problems in farmers of
both developed and developing countries.
2.4 PESTICIDES
Pesticide is a chemical substance designed to kill or retard the growth of pests that damage or
interfere with the growth of crops, shrubs, trees, timber and other vegetation desired by humans.
Practically all chemical pesticides, however, are poisons and pose long-term danger to the
environment and humans through their persistence in nature or body tissue. Most of the
pesticides are non-specific and may kill life forms that are harmless or useful [17].
Chemical pesticides are usually classified by their common source or production method. There
are four basic types of chemical pesticides that are most commonly used-
(I) Organophosphate pesticides (ii) Carbamate pesticides (iii) Organo chlorine pesticides
(IV) Pyrethroids pesticides. Both organophosphate and carbamate pesticides affect the nervous
system by disrupting the enzyme that regulates acetylcholine, a neurotransmitter. DDT and
chlordane are the example of organochlorides which have been removed from the market due to
their health, environmental effects and their persistence. Pyrethrin, a natural pesticide, is
obtained from chrysanthemums. Pyrethroid pesticides are developed synthetic products of
pyrethrins. Organochlorides (DDT, dieldrin and aldrin) have high persistence in the environment
of up to about 15 years. Organophosphates (parathion, carbaryl and Malathion) have an
intermediate persistence of several months Carbamates (Tenik, Zectran and Zineb) have a low
persistence of around two weeks. Synthetic pyrethroids are non-persistent, contact and residual
acting insecticides (cypermethrin, permethrin) and are suitable for a wide range of crops and
target insects. Most pesticides are broad-spectrum, that is they kill all insects in a certain area and
may kill other animals like birds and small mammals. A bio-pesticide, according to FAO
definition is - a compound that kills organisms by virtue of specific biological effects rather than
as a broader chemical poison. Differ from biocontrol agents in being passive agents, whereas
biocontrol agents actively seek the pest. The rationale behind replacing conventional pesticides
with bio-pesticides is that the latter are more likely to be selective and biodegradable. Bio-
pesticides are derived from natural materials like animals, plants, bacteria, and certain minerals.
For example, garlic, mint, neem, papaya, canola oil, baking soda etc. All have pesticide
applications and are considered bio-pesticides. Almost all the bio pesticides are categorized
among the three major groups such as (I) microbial pesticides (ii) plant-incorporated-protectants
(PIPs) (iii) biochemical pesticides. According to the U. Environmental Protection Agency
(USEPA), at the end of 1998, there were approximately175 registered bio pesticide active
ingredients and 700 products. At the end of 2001, there were approximately 195 registered bio-
pesticide active ingredients and 780 products. The most commonly used bio-pesticides are living
organisms (bacteria, viruses and fungi) which are pathogenic for the pest of interest. These
include bio fungicides (Trichoderma), bio herbicides (Phytopthora) and bioinsecticides (Bacillus
thuringiensis). [20]
ii. Creating health hazards due to the presence of the pesticide residues in food, fiber and
fodder
iii. Development of resistance by the insects.
In contrast, the bio-pesticides offer several advantages over synthetic pesticides which are
ii. Bio-pesticides generally target one specific pest or a small number of related pests in
contrast to broad spectrum chemical pesticides which affect, apart from the pest, other
beneficial insects, birds, mammals or non-target species.
iii. Bio-pesticides are effective in smaller quantities, decompose quickly and do not cause
environmental problems.
iv. When used in Integrated Pest Management programs, bio-pesticides can greatly
reduce the use of conventional pesticides, while the crop yield remains high. Bio-
pesticides are often cheaper than chemical pesticides. [20]
or so others that are minor but nonetheless active in one way or another. In the main, these
compounds belong to a general class of natural products called "triterpenes"; more specifically,
"limonoid."
LIMONOIDS
So far, at least nine neem limonoids have demonstrated an ability to block insect growth,
affecting a range of species that includes some of the deadliest pests of agriculture and human
health. New limonoids are still being discovered in neem, but azadirachtin, salannin, meliantriol,
and nimbin are the best known and, for now at least, seem to be the most significant.
Azadirachtin
One of the first active ingredients isolated from neem, azadirachtin has proved to be the tree's
main agent for battling insects. It appears to cause some 90 percent of the effect on most pests. It
does not kill insects-at least not immediately. Instead it both repels and disrupts their growth and
reproduction. It will reduce the feeding of many species of pest insects as well as some
nematodes. In fact, it is so potent that a mere trace of its presence prevents some insects from
even touching plants. Azadirachtin is structurally similar to insect hormones called "ecdysones,"
which control the process of metamorphosis as the insects pass from larva to pupa to adult.
Meliantriol
Another feeding inhibitor, meliantriol, is able, in extremely low concentrations, to cause insects
to cease eating. The demonstration of its ability to prevent locusts chewing on crops was the first
scientific proof for neem's traditional use for insect control on India's crops.
Salannin
Yet a third triter penoid isolated from neem is salannin. Studies indicate that this compound also
powerfully inhibits feeding, but does not influence insect molts. Fhe migratory locust, California
red scale, striped cucumber beetle, houseflies, and the Japanese beetle have been strongly
deterred in both laboratory and field tests.
Two more neem components, nimbin and nimbidin, have been found to have antiviral activity.
They affect potato virus X, vaccinia virus, and fowl pox virus. They could perhaps open a way to
control these and other viral diseases of crops and livestock. Nimbidin is the primary component
of the bitter principles obtained when neem seeds are extracted with alcohol. It occurs in sizable
quantities-about 2 percent of the kernel.
Others
Certain minor ingredients also work as anti-hormones. Research has shown that some of these
minor neem chemicals even paralyze the ―Swallowing mechanism" and so prevent insects from
eating. Examples of these newly found limonoids from neem include deacety lazadirachtinol.
This ingredient, isolated from fresh fruits, appears to be as effective as azadirachtin in assays
against the tobacco budworm, but it has not yet been widely tested in field practice. ‗Striped
cucumber beetle, houseflies, and the Japanese beetle have been strongly deterred in both
laboratory and field tests. [23]
properties of essential oils, their pharmaceutical and food uses are becoming increasing
important as alternatives to synthetic chemical products to protect the ecological equilibrium
(Burt, 2004). The extracted oils can vary in quality, quantity and in the chemical composition
depending upon the agro climate, plant organ, age and vegetative cycle stage (Masotti et al.,
2003).The complexity of the essential oils is a real challenge for determining their reliable and
accurate compositional data. The rapid advances in spectroscopic and chromatographic
techniques have totally changed the picture of chemical study of essential oils. Many techniques
have been used for studying the chemical profiles of essential oil e.g. IR-spectroscopy, UV-
spectroscopy, NMR spectroscopy and gas chromatography. The increasing importance of
essential oils in various domains of human activities including pharmacy, cosmetics,
aromatherapy, and food and beverages industry has prompted an extensive need of reliable
methods for analyses of essential oils. The combination of gas chromatography and mass
spectrometry (GC-MS) allows rapid and reliable identification of essential oils components. The
yield and the quality of the essential oil are considerably affected by processing methods used for
their handling and storage. The essential oils are enclosed in oil glands present in the cellular
structure of the plant materials. Although essential oils may be produced from an endemic
population, there can be several reasons why the composition and thus, the essential oil quality
from aromatic plants might differ greatly. Genetic, physiological and environmental factors as
well as processing conditions may play an important role while defining the chemistry and
chemical composition of essential oils.
Traditional methods of extracting Neem oil Neem oil can be extracted traditionally at home
using cold pressed extraction by hand and around 100 to 150 mgs of oil for every 1 kilogram of
Neem seed. To press Neem oil by hand, the kernels of the Neem seed should be crushed in a mill
or pound in a mortar. Add a small amount of water until the mixture forms a firm paste that can
be kneaded. Knead the paste until oil drops form on the surface and press firmly to extract the
oil. The kneading and pressing should be continued in turn until the maximum amount of oil is
removed. The oil content of the seed kernel is about 45%, even though preparation of the oil at
home possible, but this traditional method of processing Neem oil was not effective on percent
yield. (The Neem tree, HDRA - the organic organization).Neem oil extraction is also done by
Mechanical pressing, Steam pressure extraction and Solvent extraction. Mechanical pressing
extraction consists of grade wise separation of seeds. Grading of seeds is done according to the
amount of oil content in the seeds and with sizes as well. Firstly, the fruits are collected in a
drum, and the kernels are separated to obtain the seeds. Later the seeds are woven dried and then
feed into the oil extracting machine in case of mechanical pressing method. The neem oil is
obtained by pressing it mechanically and collected in a drum. Thus filtration is done to remove
the various unwanted particles left in the extracted oil in order to obtain pure neem oil. In case of
Steam pressure extraction method, the neem seeds after the drying process are feed into the
steam boiler. This process makes the extraction process easier. The seeds get swollen by
steaming thus the oil in squeezing becomes easy. The process of steaming is accompanied by
increasing of pressure in the boiler which drives the oil out from the seed without any pressing.
In some industries, the left seed's kernels after the steam boiling is pressed to further extraction
of oil up to 98% leaving just the outer layer of the seeds. The same filtering process is followed
as done in the mechanical pressing method. The solvent extraction method can be applied
directly to any low oil content raw materials. It can also be used to extract pre-pressed oil cakes
obtained from high oil content materials. Because of the high percentage of recovered oil,
solvent extraction has become the most popular method of extraction of oils. The extraction
process consists of treating the raw material with hexane and recovering the oil by distillation of
the resulting solution of oil in n-hexane called miscella. Evaporation and condensation from the
distillation of miscella recovers the n-hexane absorbed in the material is re used for extraction.
Filtrate was heated and evaporated to obtain solvent-free oil. In the method of solvent extraction,
it is seen that the purest form of neem oil is obtained along with the presence of active
compounds. The oil extracted using solvent extraction method seems to be lighter in color as
well as odor when compared with other methods.
o 250ml Hexane
o Separator funnel
o Beaker
o Stirrer
o Water
o Mortar and pestle
o Balance
o Bottle
3.2 PROCEDURES
Neem seed was obtained from gubrie. Impurities were removed manually. 500 gm of neem seed
was soaked in 1liter of water for 24hr and then the flesh part was removed off from the seed
easily. The neem seed is grinded gently by using mortar and pestle. The pounded neem seed
powder is gathered in a beaker and mixed, soaked for 48hr.The soaked sample was diluted by
water and filtered by using separator funnel, the impurities was removed and the sample was
filtered again for further clarification. Finally, the brownish yellow color oil that function as
pesticide is withdrawn from the funnel.
Grinding
Mixing
Filtering
neem oil
Figure 3.2 (A) seed with external cover (B) seed without external cover
3.3.5 Grinding
The seed grinded gently by using mortar and pestle.
3.3.6 Mixing
250gr of neem seed powder is mixed with 100ml hexane in a beaker and stirred before remain
for 48hr.
f
3.3.7 Filtering
The mixed sample is filtered by using separator funnel to separate the cake, liquid oil. The
second filtration was taken place for further clarification.
Neem Oil or Neem Seed Oil is a Brownish Yellow color Liquid, with smell of Garlic.
5 MATERIAL BALANCE
Note: All material balances had performed based on the experimental work in the laboratory.
M2
M
Mixer
M1 M3
Where
M1=mass of sample (neem seed powder) =100g
M2=mass of hexane
M3=mass of mixed sample
M1=M2+M3
M2=Density of hexane *volume of hexane
M2=654.8kg/m3*100ml
M7 M6-mass of filtrate
M7-mass of filter cake
Volume of filtrate by reading from separator funnel=250ml
M6=density of water*volume of filtrate 1l*250ml/1000ml*1m3/1000l=0.00025m3
1000kg/m3*0.00025m3=0.25kg=250g
M5=M6+M7
M7=M5-M6=1165.48g-250g=915.48g M6
Second filtration
Step four material balance on second filtration M8
M9
Neem seed was collected from gubrie, on April 2016, impurities like stone dust were removed by
hands. The seeds that are used for preparation of neem oil extract should be at least 3 months old
and should not be used after 8-10 months. Before 3 months or after 8 months, the azadirachtin
quantity is quite low in the seed and hence it cannot efficiently be used for pest control therefore
Seasonal and maturity variations affect the oil yield. We were observing that the reason to get
concentrated oil was treating the sample (neem seed power) with hexane and remaining for a
long time which is 48hr.so, this indicate the effect of time on oil yield. The part of the plant
(neem tree) which is used for extracting is leading a variation on yield oil. Thus the extract by
using neem seed is better when compared to leaves. From our material balance calculation we
were discussed that the mass of filter cake on the first filtration was 915.48g and second filtration
200g.from this we were observed that there was loss on the filter cake, even though there is loss
the filter cake can be used for fertilizer, but in our case we only show that the possibility for
getting pesticide. We were also observed that better oil yield can be found if we extract by using
kernel, but the absence of decorticating machine is limited us.
7 ECONOMIC ANALYSIS
Note: -The economic analysis we done based on lab scale and the material balance calculation.
Raw Materials
The principal raw materials neem seed which is harvested from neem tree. The solvent used was
n-hexane.
Utility
No Description Quantity
1 Separator funnel 1
2 Mortar and pestle 1
3 Stirrer 1
4 Bottle 1
5 Beaker 3
6 Balance 1
All list of equipment we were used are obtained from laboratory. We were extract 100ml of
pesticide oil. Purchase cost for 100ml of hexane is 5birr and 1Lof water is 10birr.The expense
cost for extraction is totally 15birr. The sell price unit of our product is 30birr for 100ml of
pesticide oil. Therefore, the extracting cost and sell price is optimum, thus our project is
profitable.
Based on data obtained from people used synthetic pesticide the cost of 1L/hectare is 600birr.
These pesticides:
High cost
Low cost
Eco friend
8.1 RECOMMENDATION
Ethiopian government introduce pesticide chemicals from abroad to control them. All the
imported from abroad are cost in efficient and have side effect on the environment. To save
expense of hard currency for importing pesticide chemicals and to increase the agricultural
productivity, the industries producing pesticide from neem should be installed in Ethiopia, since
the raw material is available in sufficient manner and the operating process is not complex.
Neem pesticides can be an excellent investment opportunity, in view of eco-friendly nature of
the product, it can be used in relevant and growth oriented sectors such as pesticides export
prospects. Finally, it is advisable to use extracts of Neem seed using n-hexane as a solvent for
insect sides because of the toxicity of n- hexane.
8.2 CONCLUSION
There are different methods of essential oil extraction from neem seed. In our project we use
solvent extraction method by using hexane. The extracted oil is golden yellow color with odor
smell and the percentage oil yield obtained was 50%.the quality of the oil could be affected due
to several reason, like impurities with neem seed and solvents. We were spray the neem oil
obtained on cockroach and observing that it was taken almost 3days to kill, but this not indicate
the weakness of neem oil when compared to roach killer, since neem oil is very systematic to
work on insects rather than roach killers by entering their hormones and affect their cycles like to
eat, mate, laying eggs.
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QUALITY, KINETIC AND THERMODYNAMIC
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