Scribd Logo
Upload

Welcome to Scribd!

  • 50 views

    Expanded Metal PDF

    Uploaded by

    Litty Mathew

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content

    You might also like

    Expanded Metal PDF

    Uploaded by

    Litty Mathew
    50 views64 pages

    Original Title

    expanded metal pdf

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
    50 views64 pages

    Expanded Metal PDF

    Uploaded by

    Litty Mathew

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
    of 64
    SMT (Formerly an Heaviest and Biggest Ees=PANDED Niles Shaping beyond imagination! www.SugamMetTech.com SUGAM ENGINEERS believe; Success comes from integrity, passion and strong work ethics. Our strength and greatest asset is 30 years of experience. Established in 1985, and provide customer satisfaction with quality, precession engineering & timely delivery Different Metal sheet product that has been slit and stretched to a wide array of diferent shaped openings are called Expanded Metal. Steel expanded metal offers savings in weight and metal, free passage of light, liquid, sound and air, while providing a decorative or ornamental effect. World 0.5 mm to 6mm and maximum opening is 75mm in height & width is 200mm. As against this Sugam Engineers having facility to manufacture minimum 0.5mm thickness to maximum thickness upto 12mm. The maximum height is 300 mm and Width upto 500 mm, “expanded metals” is produced in various metals like Steel, Stainless steel, Copper, Brass, Aluminum, ACP ( Aluminum Composite panel) itanium and also polycarbonate with shapes like Hexagonal, Square, Diamond shape & Decorative Shapes. ‘expanded metal sizes are maximum thicknessis from The Expanded Metal is formed from a single piece of metal sheet without wastage Expanded Metal products are produced fram solid sheets of Aluminium, MS, SS, Copper, Brass, Titanium & Polycarbonate. In this process the sheet is simultaneously slit and stretched, expanding the slts into diamond & other shaped holes of uniform size, shape, regularity & giving perfect geometrical shape. No Wastage is produced in this process. This provides cost savings, especially compared to other metal processing methods. There is nothing to work loose, no fretting strands or strained joins or welds which makes expanded metals ideal for forming and beneficial to further processing such as pressing and shearing. The strength of mesh makes it valuable for use in multiple components. Higher strength-to-weight ratio than sheet metal Higher strength-to-weight ratio is the major advantage of the expanded metals providing stronger per kilogram and lighter per metre than the original sheet. Practical and effective Screening Taking a sample of mesh and looking through at various angles bes illustrates the visual properties of expanded metal meshes. Wide strand meshes are used in architectural solar screens on the exterior of buildings and throughout interiors for decorative grilles. OI Rollable Expanded metals also had unique feature is that rollable for easy to transport and also use in the roll form for some architectural design applications. Anti-Slip Surface The uncut knuckles of the expanded mesh withstand stress better than welds or joints and also give sound grip underfoot, particularly when used in staircase, ramps and walkways. Some patterns have a type of mesh with special qualities that not only make the surface non-skid, but also give the expanded metal water and wind repellent qualities. Expanded metal mesh can be combined with other materials to give products added strength. For example, glass, plastics and other composites can be either incorporated into, or attached to, meshes for increased strength and security purposes or aesthetics. Looking through expanded Metals, the various angles best illustrates the visual ‘properties of expanded metal meshes. Wide strand meshes are used in architectural solar screens on the exterior of buildings and throughout interiors for decorative grilles. Can be Deep Drawn Expanded Metals can easily be bent, cut, folded, rolled & deep drawn as per the required works as shown in the pictures below. They allow more air through them unlike metals sheets. With varieties of expanding metals, they look more attractive. Weldable Expanded metal can be weldable using MIG, ARC, GAS etc. Cuttable Expanded metals can be cut in either in shearing or plasma cutting for various shapes and sizes for different applications. Foldable Expanded metals can fold in any form, any size, for various applications in architectural designs. En mental sustainable with a high wind These are cost effective, Environmentally sustainable with a high wind load capacity Expanded Metal is an extraordinary versatile material. Some major areas of use are: Architectural Facade Metal Grating Platform & Industrial Flooring Security Walls & Doors Window Grills Balcony railings Screening for Fences Walkway & Stair treads Skylight Guards Outdoor Furniture Utility Trailers Fencing Grills Trays Containers Interior Decorating Screen Building Industry Con joning Plants Interior Partitions & Barriers False ceiling Cabjtruck dividers Concrete reinforcement Drive & Sidewalk gates Light diffusers Machine guards Display Racks Playground equipment Greenhouse Heat treating baskets Food Processing equipment Ceiling Lighting and many more... ically standard diamond shape; heavy Expanded Metals can be supplied in different openings, type Tortoise-shaped or hexagonal shape; flattened diamond or hexagonal shape; and some ‘special shapes or designs. Standard Diamond: Rhombic Shape is the standard expanded metal products, also named diamond shaped. Can be made froma wide range of metal materials. Flattened: This kind of expanded mesh finds similar application as perforated metals as fences, construction or building decoration. Heavy Type Hexagon Shape: Also known as Tortoise-shaped expanded metal mesh. A kind of heavy-type expanded metal, reinforced compared with the regular diamond shaped expanded sheets. 123456789ll12345 Patterns Types Pes Nate Sh Serco ea ea icons nT ACP (Aluminum Composite panel) Seu EWC eae eanct i ANNAN Applications Balcony & Stair treads as at Ai Avi no Re NNW) 4, ¥00.0:0.0-0.0-0.0.0.0.0, 0.0.0.0. DOOPOP REDD DD DD DDD f ROR kh ey) Serco ad Applications = Ses SS SSS ns SSS SSS Applications g A yi Applications Architectural 24 Applications i pe Applications Sun Screen JN SA 4 WW ye eas So WW FA aN y G seasases nh tit itt itil " ( i ! (i nn OY I i! t) " , Ht ht nt i i" " rr i! U ern O90 008. OKA AAA) OOOOH WONOLE Net HOOOREOOA OS HHO NEED XX KAA AKA) Wai) OXAKX) ma MAKAAAXN bi Wnt () Ny a a PROJECTS Midd. VN S SS ~ OOK eR a 7. ~ Ni RR] x} ( XK wn ( ( y , X Ul CALIFORNIA BURRITO Terminology = ( () () ( 4 N ( ( i (00 : s (i ) ( ) ( > () ( i ) () ( ‘ ) y 0 ) ) ( ( v Knuckles: A knuckle is the intersection of two strands ands always the width of two strands, Thickness: Thickness the actual measurement of the thickness of the mesh material measured at the knuckles. ‘'SWM: SWM is the distance from a point on a knuckle to a corresponding point on the following knuckle measured across the short way of the diamond shaped hole. This distance is also sometime referred to as “Pitch” SWM. LWM: LWM is the distance from a point on a knuckle to a corresponding point on the following knuckle measured across the long way of the diamond shaped hole, This distance is also sometime referred to as “Pitch” LWM. ‘SW: SW is the overall dimension of the expanded metal sheet measured in the same direction as the short way measure (SWM) LW: LW is the overall dimension of the expanded metal sheet measured in the same direction as the long way measure (LWM). Strand Width Knuckle Common Expanded Metal Terms Some of the simple and common terms used to describe expanded metal are briefly covered below. These terms are useful to know when choosing and ordering the product. Raised Expanded Metal Raised Expanded Metal Raised Expanded metal is the form the product takes when it goes through the expanding process described earlier. The strands and knuckles are set at a uniform angle to the plane ofthe sheet. This adds strength and rigidity, allows air circulation, and distributes the load ‘onthe metalto the supporting frames. No additional pressing operations are needed. PE eri Mc Flattened Expanded Metal Flattened expanded metal is manufactured by passing a raised metal sheet through an additional cold roll reducing mill process. By flattening the sheet the knuckles and strands are tumed down to produce a smooth and flat surface, reducing the overall thickness and ‘elongating the diamond pattem. Free Air Space Free air space is the preference of the viewable expanded sheet area that is space, as ‘opposed to metal material. Approximate values are provided in the product selection chart. Values for raised expanded metal vary from lowest value at normal incidence (i.e. when viewed with the sheet held at right angles to the line of vision) to the highest value at maximum incidence (i.e. when viewed with the sheet slanting so that the thickness of strand is parallel to the line of vision, thus presenting a greater free area). For flattened metal only the value at normal incidence is given/relevant. fs 7 \ Clamping method for Mesh type GM and type GR. i Fastening Clipe Continuous Angle 4 Fastening Clipe Clamping method for all mesh type au Square heer Fe ca ‘#1098. (0.1345") side View Mesh welded every third stag to support Standard expanded metal: 5mm per 1 meter of length Flattened expanded metal: 7mm per 1 meter of length. Camber refers to the bow in sheet. Measured by placing a straight edge along the concave side of the sheet parallel to LW, touching both ends of the sheet. The maximum distance between the edge of the expanded metal and the straight edge is, the camber. Expanded metal sheets are not perfectly square when manufactured. Stock size sheets and machine run bespoke size sheets will be produced to the following tolerances. Maximum out of square on edge of sheet Smm per 1 meter of length OR 10mm on diagonals per square meter. Sheet must be re-squared by shearing on all sides for squareness. Reference to sheet size, strand width, thickness and weight are approximate only. Whilst every effort is made for these figures to be accurate, expanded metal manufactured and supplied is subject to our standard tolerance. We therefore reserve the right o alter specification, ete., without notice. _ 2s" = wus A rT wm Gord 0 SE-1001 uvw () \) y ) y y (X) XX WYNN () ) () f ) y WY AWN AWW WW) WW) vas = Sooo Co oo Go Mw u _ SY 2s" = uns Amn mH swt Product Code 6 uvw _ qs = wus Am tt oo End 15 uvw vas YY yy LYNN LYM) OOOO) OOOO NY OK) YAY OU OA YOON OOUGUUG A Ged 6 Sooo foe 6 Swit rm Emr Goer 5 120 SE-1007 A fee ‘SE-1008 ®, = MIC EO Lo =o —m Se-1009 3 10 2 on Lww aaa co E-1010 B “0 ry) ow Lww ~ mm Sa > Z SE-1011 0 185 0 ow Lww ~ << semi 66 156 10 on uvw ee eS xs * SE-1013 160 25 0 ow uvw _, mo oo eo SEA 0 5 0 ow uvw Swe. oS: E SE-1015 6 50 5 ww uw 2a BAA BEG CEE SS BOLE DIAE SSS SS — oo oe ‘SE-1016 0 120 2 ow uvw a, ne SW, > oa Ses <3 ee ee eh = 6 ><. z ; a rz | uvw SE-41017 a 35 ~ er a oo oo eo SE-1018 5 50 4 Swe. es uvw 101, 5.84 35 0.79 0.6 2.11 55) 102) 5.84 3.39 1.17 0.6 3.25 31 1250x1250, 103) 5.84 35 1.58 06 4.23 10 1250x1250) 104 | 10.24 [5.64 0.79 0.6 1.31 72 105 |_10.24 | 5.64 1.17 0.6 1.95 59) 1250x1250, 106 | 10.24 | 5.64 1.55 0.6 2.58 45, 1250x1250 io7_|_10.24 | 5.64 17 075) 2.44, 59) 1250x1250 10s | 10.24 | 5.64 1.55 0.75 3.23 45 1250x1250, Technical Specification 1250x1250. 1250x1250) 1250x1250 1250x1250 2440x1220 [2440x1220 2440x1220 (2440x1220 2440x1220 (2440x1220 2440x1220 2440x1220 2440x1220 2440x1220 2440x1220 2440x1220 (2440x1220 2440x1220 (2440x1220 2440x1220 Bea 2401220) FTE) 210x120 PEAR 2440x1220) 210x120 610X915 610x915 610%915 SOS 6103915 6103915 6103915 T5ORI250. 1250x1250 12501250 Contd..., Technical Specification nd. 6 Thickness Fa) Weight Kem2 & % Open Area ‘Standard, Manufactured Size 05: 145 16 1250x1250 05. 12 i 125041250 05) o77 43 125004250 12 135) 38 1250x1250) 09) 134 45) 07 1.06 m1 12504250 7, (079 59 125030250) 07 1a 32 1250x1250 09) 42. 54 42 135, 58 09) 8s 65 250050 15 175. 60 12 13 60 15 15 63 25004250 is iis: 2 12 0.89 73 42 (076 7 250050 3 225 72 25 182, 78 250050 1s 1A 73 2500x1250 12 065 80 2500x1250 3 2. 73 2500x1250 25 naz. 83 2500x4250 3 FET m 2500x1250 09) a7 2500x1250 978MM 15 1.02, 025 O43 os SL 2S0oRIa50. 25oRIaS0. 2500x1250 2500x1250) 2500x1250) 125032500 150xColl 14MM 1 0.67 02 015 08 38 sum | 25 0.92 ost 045 087 33 S13xColl 957MM | _15 0.92 0.22 015 0.62 52 9275 3.18) 181 0.25) 0.15) 0.34) 72 Contd..., sos] 3.18 195 079 046 295 19 02s | 475 238 0.56 0.46 17 53 03s [5.84 3.39) 0.81 0.46) 74 52 gous [5.84 3.39) 1.22) 5) 2.85 28, goss | 1429 [554 1.33 09 3.45 52 oss [14.29 [554 1.33) O7 2.69) 52 3250x1250 ao7s_[ 1429 [5.64 101 05) 1.42 64 1250x1250) goss [19.05 [7.26 171 O7 2.65) 53 2500x1250 goss | _ 19.05 7.26 171 09) 3.41 53 aios_| 2858 [953 2.24) 15 5.58) 53 2500x1250 aus | 2858 [953 2.24 12 4.52 53 2500x1130 aizs_| 2858 [953 2.24) 09 3.39) 53 2500x1250 aiss_| 3048 [11.72 1.83 15 37 69 2500x1250 aus | 3048 [11.72 1.83) 42 3.01 9 2500x1250 aiss_| 30.48 [11.72 1.83 0.9) 2.25) 69 2500x1250 ies | 30.48 [11.72 2.06) 15 4.47) 65 2500x1130 aiys_| 3048 [11.72 2.06. 42 3.38 65 2500x1130 giss | 38.1 16.48, 1.91 15 2.75) 77. iss [38.1 16.48, 1.91 12 2.23 77 2500x1250 anos | 38.1 16.48, 191, 09 1.67 77 (2500x1250 aus | 508 21.77 2.54 15 277 77 2500x1250 ans | 508 | 21.77 2.54) 12 2.24) 77 2500x1250 8235, 76.2 33.87 3 15 24 82 2500x1120 aSONE2SO 1250x3250 2500x1250) 2500x1250 2500x1250 2500x1250) 2500x1130 2500X1120 2500X1250 2500250 2500x1250 2500x0120 = == “sy a! COUT Belin ln lant te tert Square Meshes ‘Aluminium rane | > al?) —==> Ref No: Standard Thickness Weight Kgm2_|% Open Area | Manufactured Size 1.02 053 84 1500x6000 Steel 38) 25 500X600 a6 50 1500x6000 Pre-Galvnised Stee! 7607 70 7250x1250 Pre-Galvnised Steel Flattened rand nore | >| <> twenty | A | &

    | <> Fckness Fcc &

    You might also like