Time Count & Efficiency Calculation

Time Count Study in Osaka

Garage Garage 60 min Garage

10 min 5 min 15 min 15 min

15 min
Incineration
IP IP IP IP
Plant

25 min 20 min 25 min 20 min 25 min 20 min

1st collection 20 min 3rd collection 20 min 5th collection

zone zone zone

8 min 2nd collection 10 min 4th collection 8 min

zone 10 min zone 8 min

Working Hour 8.00 hour 100 %

Travel Time 10+25+20+20+15+15+25+20+20+25+20+15=230min 3.83 hour 48 %
Collection Time 8+10+10+8+8=44min 0.73 hour 9%
Dump Time 5X5=25min 0.42 hour 5%
Lunch Time 60 min 1.00 hour 12 %
Maintenance Time 35 min 0.58 hour 7%
Unnecessary Time 86 min 1.43 hour 19 %

Dustbin and Load Study

No. of Dustbin Load (ton)
1st Trip 313 1.420
2nd Trip 273 1.280
3rd Trip 254 1.290
4th Trip 298 1.470
5th Trip 193 0.870
Total 1,331 6.330
Full Capacity = 1.8ton, Standard Capacity = 1.5ton

Full Capacity 1.8ton×5trips＝9ton

Collected Load 6.33 ton
No. of Dustbin 1,331
Crew Member 1 driver + 2 collectors

P-1
 Time Count & Efficiency Calculation

1. Vehicle Efficiency

 Load / Working hour = / = (ton/hour)

 Load / Collection time = / = (ton/hour)

 (Actual load / Capacity load) X 100% = ( / )×100 = %

 Load / Total operation distance (ton / km)

 Load / Total collection zone distance (ton / km)

2. Labor Efficiency

 Labor efficiency rating (Time efficiency rating)

= 100% ×((No. of driver × (Working hour – break time – unnecessary time)) + (No. of
collectors×collection time)) / ((No. of driver + No. of collectors)×Working time)

×( - - ) + ×
= 100 % × = %
( + )×

 (Gross man × minute) / Load

= ((No. of driver + No. of collectors) ×Working hour ) ×60 / Load
=(( + )× ) × 60 / = (min/ton)

 (Net man × minute) / Load

= ((No. of driver × (Working hour – break time – unnecessary time) + No. of collectors
×Collection time)) ×60 / Load
= (( ×( - - ) + × )×60 / = (min/ton)

 (Collection time / Load) min

= ( / ) × 60 = (min/ton)

3. Others

P-2
 Time Count & Efficiency Calculation

 (Load ×1,000kg) / Total No. of dustbin

= ( ×1,000) / = (kg)

 (Collection time ×60 ×60(second)) / Total No. of dustbin

= ( ×60 ×60) / = (Sec)

 Collection time ×60(min) / Lord

= ×60 / = 　 (min/ton)

 Collection time (min) / Total no. of dustbin × served population

 Total no. of dustbin / Total no. of station

 Mean distance between 2 stations

 Net speed in the collection area (km/hour)

 Gross speed in the working hour (km/hour)

 Generation rate per population per day (gram/person/day)

P-3
 Exercise-2: Collection Route Design
Try to reduce (1) U-turn, (2) Left-turn and (3) Duplication. You can change starting point as well as finishing point.

P-4
Exercise-2: Collection Route Design

P-5