Professional Documents
Culture Documents
Interview Preparation
Interview Preparation
Ex: A pipeline is 100 meter and 40 meter is full Kick Line is 1st inlet to Plant
of corrosive and erosion and 60 meter is in good Process Time= 1 OR 1.5 days
condition, we have not to change whole pipe
It is the responsibility of Client to do
just change 40 meter and use N2S pressure
this
Testing
Approximately 35 days Shutdown
-ITP (Inspection, Temperature, Pressure)
Hot Bolting: It is the practice of removing and
-ITP of new Equipment (Inspection testing Plan)
replacing or freeing and re-tightening bolts on
-N2 pressure should be minimum 1.5 time to 4 live piping and equipment
time of operating pressure
It is Pre-Shutdown activity to make sure
-If Operating Pressure is 100 then N2 Pressure is
that all bolts will open easily during
(min=150 and Max 400) no more than this.
shutdown
-Testing technique depends upon Open Bolts in Diagonal/Star/ Hexa
pattern
MoC (material of construction) Open one bolt at a time
Thickness Clean with WD40/ Molicode
Length Rounded mark the jam bolts for cold
Dia cutting activity
Stay time(see on Chart) Use Pneumatic Saw for cutting bolt
New Bolts should be available at a time
-For Gas Use N2 Gas because it is inert
Hydro Hot Bolting
Fresh Air also can be use Spanner & hammering hot bolt
Hot Bolting is not allowed if there are 4
-For Liquid (use water with same procedure)
Bolts or Less
it is called hydro testing Breaking Contamination of 1st bolt
opening is :
Hydro-Testing
=For Liquid Line, Open Bolt from top side
Hydro testing also known as Hydro-static test is
a way of checking the integrity of pressure =For Gas, depend on density that Gas
vessels such as natural gas pipelines, gas
Heavier or Lighter than Air
cylinders, boilers, storage tanks as well as fuel
tanks. With the help of this test, pressure Spading/ De Spading
tightness, strength and any leakages are
checked. It is Mechanical Isolation in which use blind
plate for block two pipeline flange then
apply LOTTO (Lock Out Tag out)
It is Loss Prevention Technique Walk around in the work place or the facility to
Use for external Cleaning obtain a general appraisal of the working
Chemically Sack sand is called Grit environment and safety practices.
For Open Vessel only use sand blasting
Traffic management System
Painting
Diesel Vehicles allowed in the Plant
The process after sand blasting is called painting Petrol Vehicles are not allowed In Plant
3-H2S Personal Toxic Clip with beep, flashing H2S Zone Classification
light and vibration
Green Less than 50 PPM
Bump test before use personal toxic clip Yellow Less than 100 PPM
to press blue button for auto calibration Amber Less than 1000 PPM
(Hood always with You)
These Detectors should be certified by 3rd Party
Red 1000 & Above
Types of Emergency (Hood always with you)
-Marking Indicate the ZONE
Plant -Hard Barricade for ZONE
Personal -Attendant also there to check every
entrant in that ZONE
Emergency Procedure
Hot Work Permit (Temperature involved) Fire Extinguisher Types & Usage: Red Cylinder
Naked Flame Work Permit (Naked Eye Flame) Water (A) Red
Every Organization has different types CO2 (A) & (B) Black
of Work Permit
Foam (A) & (B) Yellow
Time Duration of Permit
DCPAll General purposeBlue
Only for a shift
Wet Chemicals (F) Light Pink
Extension of permit depends on
organization Always Use Correct Type of Extinguisher
for correct type of Fire
-Cold Work permit for 14-15 days
PASS: Apply PASS for extinguish fire
-Use New permit with Old permit attached
P=Pull the Pin
-Same for Hot Work Permit
A=Aim the base of Fire
-Naked Flame Permit only for 7 days, new
permit on 8th day S=Squeeze the liver
A= Alarm Training
Mass TBT: Gathered announced problem Lifeline: Use In confined space where poor
communication create and walkie-talkie don’t
Local TBT: According to Activity work proper, Life-line also way of
TBT form also should be provided for communication
check competence 1 time pull lifelineOK
SOP Standard Operating Procedure 2 time pull LifelineCome out
Sequence vise do the activity 3 time pull Life-lineEmergency/ Something
Also tell information about SWL wrong
Method Statement: The Agreed way of doing Tag-Line: Use during crane lifting activity to
work between Client & contractor control and balance the suspended load and
avoid to swing the load
MSDS: Material Safety Data Sheet
Safety Harness:
It contains 16 Section
The belt we use to avoid fall from height
CHEMICAL PRODUCT AND COMPANY
IDENTIFICATION 2 types of Harness (On the Basis of Lanyard)
COMPOSITION/INFORMATION ON
INGREDIENTS Single Lanyard Harness
HAZARDS IDENTIFICATION Double Lanyard Harness
FIRST AID MEASURES
3 things required
FIRE FIGHTING MEASURES
ACCIDENTAL RELEASE MEASURES Body Harness
HANDLING AND STORAGE Lanyard (Adding Shock absorber)
EXPOSURE CONTROL / PERSONAL Anchoring Point for Hook
PROTECTION
PHYSICAL AND CHEMICAL PROPERTIES Safety Harness +Lifeline =Fall Arrest System
STABILITY AND REACTIVITY For 100% Fall Protection
TOXICOLOGICAL INFORMATION
ECOLOGICAL INFORMATION Double Lanyard Safety Harness
DISPOSAL CONSIDERATIONS Proper Guard-rail
TRANSPORT INFORMATION Safety Net & Air Bag
REGULATORY INFORMATION
O2 Limit
OTHER INFORMATION
21% Oxygen by volume
BM25: It is the Best Monitor
78% Nitrogen
Multi Gas Detector
1% other Gases
Detect 5 gases at a time
10
Min-19.5%
Max-20.9% in Pak (23.5% in other
countries)
Noise
dB (Decibel)
Wind Speed
Unit Knot
Atmospheric Pressure