MOV S Manual

Ex
Multi-turn actuator
SAExC 07.1 – 16.1/SARExC 07.1 – 16.1
Intrusive
with actuator controls
AUMATIC ACExC 01.1
Control:
Parallel
Profibus DP
Profibus DP with FO
Modbus
Modbus with FO
DeviceNet
à Foundation Fieldbus
Operation instructions Assembly, operation, commissioning

Multi-turn actuator SAExC 07.1 – 16.1/SARExC 07.1 – 16.1 Intrusive
with actuator controls AUMATIC ACExC 01.1 Foundation Fieldbus Operation instructions
Read the operation instructions first

.. Observe safety instructions.
.. These operation instructions are part of the product.

Store operation instructions during product life.
Pass on instructions to any subsequent user or owner of the product.
Reference documents:
.. Manual (Operation and setting) AUMATIC AC 01.0/ACExC 01.1 Foundation Fieldbus.
Manual (Fieldbus device integration) AUMATIC AC 01.0/ACExC 01.1 Foundation Fieldbus.
Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (addresses from page 82).
Table of contents Page
1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1. General notes on safety 5
1.2. Range of application 6
1.3. Warnings and notes 7
1.4. Further references and symbols 7
2. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1. Name plate 8
2.2. Short description 10
3. Transport, storage and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1. Transport 11
3.2. Storage 11
3.3. Packaging 11
4. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1. Handwheel fitting 12
4.2. Multi-turn actuator mounting to valve/gearbox 13
4.2.1 Output drive types B1, B2, B3, B4, B, and E 13
4.2.2 Output drive type A 14
4.3. Accessories (option) 16
4.3.1 Protection tube for rising valve stem 16
4.4. Mounting positions of the local controls 17
5. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1. General notes 18
5.2. Connecting via plug/socket connector with screw-type terminals (KP, KPH) 20
5.3. Connecting via plug/socket connector with spring cage terminals (KES) 24
5.4. Accessories for electrical connection (option) 27
5.4.1 Controls mounted to wall bracket 27
5.4.2 Parking frame 28
5.4.3 Protection cover 28
5.4.4 Ground connection, external 28
6. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.1. Manual operation 29
6.2. Motor operation 30
6.2.1 Local operation 30
6.2.2 Operation from REMOTE 30
6.3. Menu navigation via push buttons (for settings and indications) 31
6.3.1 Short overview: functions of the push buttons 31
6.3.2 Structural design and navigation 32
6.4. Language change in the display 33
2
Operation instructions with actuator controls AUMATIC ACExC 01.1 Foundation Fieldbus
Page
7. Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.1. Status indications in the display 35
7.1.1 Status indication S0/S6 - operation 35
7.2. Indication lights/LEDs 37
7.3. Mechanical position indicator/running indication (option) 37
8. Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.1. Signals via fieldbus 38
8.2. Feedback via output contacts (binary) - (option) 38
8.3. Feedback signals (analogue) - (option) 38
9. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.1. Type of seating: check/edit for end positions 40
9.2. Switch compartment: open 43
9.3. Torque switching: set 44
9.4. Limit switching: set 45
9.4.1 End position CLOSED (black section): set 45
9.4.2 End position OPEN (white section): set 45
9.5. Intermediate positions (option): set 46
9.5.1 Running direction CLOSE (black section): set 46
9.5.2 Running direction OPEN (white section): set 46
9.6. Test run 47
9.6.1 Rotational direction check 47
9.6.2 Limit switching check 48
9.6.3 Perform reference operation 48
9.7. Potentiometer (option) setting 49
9.8. Electronic position transmitter RWG setting (option) 50
9.9. Mechanical position indicator setting (option) 51
9.10. Switch compartment: close 52
10. Corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

10.1. Faults during commissioning 53
10.1.1 Mechanical position indicator 53
10.1.2 Position transmitter RWG 53
10.1.3 Limit and torque switches 53
10.1.4 Fault in end position (overrun not considered) 54
10.1.5 Push buttons do not react 54
10.2. Fault indications and warning indications 55
10.2.1 Status display S0 - faults and warnings 55
10.2.2 Status indication S1 - faults 56
10.2.3 Status indication S2 - warnings 57
10.2.4 Status indication S3 - causes for not ready remote 59
10.3. Fuses 60
10.3.1 Fuses within the actuator controls 60
10.3.2 Motor protection (thermal monitoring) 61
11. Servicing and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.1. Preventive measures for servicing and safe operation 62
11.2. Disconnection from the mains 63
11.3. Maintenance 64
11.4. Disposal and recycling 65
3
Page
12. Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

12.1. Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1 66
12.2. Controls ACExC 01.1 with ex-plug/socket connector with terminal board (KP, KPH) 68
12.3. Controls ACExC 01.1 with ex-plug-in terminal connection (KES) 70
13. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
14. Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
14.1. Declaration of Conformity and Declaration of Incorporation 77
14.2. PTB certificate 78
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4
1. Safety instructions
1.1. General notes on safety
Standards/directives AUMA products are designed and manufactured in compliance with recog-
nised standards and directives. This is certified in a declaration of incorpora-
tion and a declaration of conformity.
The end user or the contractor must ensure that all requirements with
respect to assembly, electrical connection, and commissioning at the place
.
of installation are met. They include among others:
Standards and directives such as: EN 60079 “Electrical apparatus for
explosive gas atmospheres"
Part 14: Electrical installations in hazardous areas (other than mines).
Part 17: Inspection and maintenance of electrical installations in hazard-
.. ous areas (other than mines).

Applicable configuration directives for fieldbus applications.
National regulations, laws, and prescriptions.
Safety instructions/ All personnel working with this device must be familiar with the safety and
warnings warning instructions in this manual and observe the instructions given.
Safety instructions and warning signs on the device must be observed to
avoid personal injury or property damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance

must be carried out exclusively by suitably qualified personnel authorised by the
end user or contractor of the plant.
Prior to working on this product, the staff must have thoroughly read and under-
stood these instructions and, furthermore, know and observe officially recog-
nised rules regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regu-
lations which have be observed. The end user or contractor of the plant are
responsible for respect and control of these regulations, standards, and laws.
Commissioning Prior to commissioning, it is important to check that all settings are in com-
pliance with the requirements of the application. Incorrect settings might
present a danger to the application, e.g. cause damage to the valve or the
installation.
The manufacturer will not be held liable for any consequential damage. Such
risk lies entirely with the user.
Operation
.
Prerequisites for safe and smooth operation:
Correct transport, proper storage, mounting and installation, as well as
. careful commissioning.
Only operate the device if it is in perfect condition while observing these
. instructions.
Immediately notify any faults and damage and allow for corrective mea-
.. sures.
Observe recognised rules for occupational health and safety.
. Observe the national regulations.

During operation, the housing warms up and surface temperatures > 60 °C
may occur. To prevent possible burns, we recommend to the check surface
temperature with an appropriate thermometer prior to working with the device.
Protective measures The end user or the contractor are responsible for implementing required
protective measures on site, such as enclosures, barriers, or personal
safety equipment for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in

this manual must be observed.
Any device modification requires the consent of the manufacturer.
5
1.2. Range of application
AUMA multi-turn actuators are designed for the operation of industrial

valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
..
The following applications are not permitted, e.g.:
Industrial trucks according to EN ISO 3691
..
Lifting appliances according to EN 14502
Passenger lifts according to DIN 5306 and 15309
..
Service lifts according to EN 81-1/A1
Roller conveyors according to EN 14673 (draft)
..
Continuous operation
Buried service
.
Permanent submersion (observe enclosure protection)
Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the

device’s designated use.
Information These operation instructions are only valid for the “clockwise closing” stan-
dard version, i.e. driven shaft turns clockwise to close the valve. Separate
instructions are available for the “counterclockwise closing” special version.
6
1.3. Warnings and notes
The following warnings draw special attention to safety-relevant procedures

in these operation instructions, each marked by the appropriate signal word
(DANGER, WARNING, CAUTION, NOTICE).
DANGER Indicates an imminently hazardous situation with a high level of risk.
Failure to observe this warning will result in death or serious injury.
WARNING Indicates a potentially hazardous situation with a medium level of risk.
Failure to observe this warning could result in death or serious injury.
CAUTION Indicates a potentially hazardous situation with a low level of risk.
Failure to observe this warning may result in minor or moderate injury. May
also be used with property damage.
NOTICE Potentially hazardous situation.
Failure to observe this warning may result in property damage. Is not used
for personal injury.
Arrangement and typographic structure of the warnings
Safety alert symbol (warns of a potential personal injury hazard).

Signal word (DANGER, WARNING, CAUTION, NOTE)
DANGER Type of hazard and respective source!
Possible consequence(s) in case of non-observance (option)
Ò Measures to avoid the danger
Ò Further measure(s)
1.4. Further references and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and
information.
Symbol for CLOSED.
Symbol for OPEN.
Æ Via the menu to parameter

Describes the path within the menu to the parameter. By using the push but-
tons of the local controls you may quickly find the desired parameter in the
display.
È Description of the parameter settings/indications

Describes the setting/viewing possibilities of a parameter.
ò Step by step
Provides a detailed description of each step for setting/viewing the parame-
ter.
7
2. Identification
2.1. Name plate
Each device component (actuator, controls, motor) is equipped with a name

plate. Figure 1 shows the arrangement of name plates on the device.
Figure 1
1 Actuator name plate 3 Motor name plate

2 Controls name plate 4 Additional plate, e.g. KKS plate
5 Ex approval plate
Identification data on the actuator name plate:

Figure 2
AUMA Riester GmbH&Co.KG

D-79379 Müllheim
a CC
1 SAExC 07.1-F10
2 Com No: 1309533
No : 3302MD 19302
1 Type and size of actuator

2 Commission number
Identification data on the controls’ name plate:

Figure 3
1 ACExC 01.1 P:1,5kW
2 Com No: 1309595
auma
No: 0902MA97286
KMS: TP180/001
3 ACP:E3FC-2P0--B000
3 ~ 400V IP67
Control: RS 485
1 Type and size of the controls

2 Commission number
3 Wiring diagram/control
8
Identification data for explosion-proof version:

Figure 4
1 CC 0102
Riester GmbH & Co.KG
auma
D-79379 Muellheim
2 II2G EEx de IIC T4
3 PTB 01 ATEX 1087
4 2IIG c IIC T4
1 approved mark (in our example: CENELEC)
2 explosion protection classification - electrical explosion protection

a b c d e f g h
II 2 G EEx de IIC T4
a) Equipment group (mining industry I, other areas II)
b) Category 2 (for zone I)
c) Medium (G = gas or D = dust)
d) Area of standards application (E for European Standard)
e) Explosion-protected electrical equipment
f) Protection types (here flameproof enclosure and increased safety)
g) Explosion group
h) Temperature class
3 EC-type-examination certificate
4 Explosion protection classification –
non-electrical explosion protection
a b c
II 2 G c IIC T4
a) see above
b) Protection type (here constructional safety)
c) see above
Type and size These instructions apply to the following actuator controls combinations:
Type: SAExC = multi-turn actuator for open-close duty
Type: SARExC = multi-turn actuator for modulating duty
Size: 07.1 – 16.1
Version: Intrusive
Type: ACExC = AUMATIC actuator controls
Size: 01.1
Commission number An order-specific commission number is assigned to each device. You can
use this commission number to download inspection records and further
information for the device from the Internet (http://www.auma.com).
Wiring diagram/control Controlling the actuator controls is performed via a Foundation Fieldbus
interface , if the 11th position in the ACP wiring diagram contains the letters
B or C. Example: ACP 11F1-2P0—B000.
9
2.2. Short description
Multi-turn actuator Definition in compliance with EN ISO 5210:

A multi-turn actuator is an actuator which transmits to the valve a torque for
at least one full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators are driven by an electric motor. A handwheel is
provided for manual operation.
Switching off in end positions may be either by limit or torque seating.
Controls are required to operate or process the actuator signals.
Actuator controls The AUMATIC actuator controls is used to operate AUMA actuators and is
supplied ready for use.
The controls can be mounted directly to the actuator but also separately on
a wall bracket.
The functions of the AUMATIC controls include standard valve control in
OPEN - CLOSE duty, positioning, process control, logging of operating data,
diagnosis functions right through control via fieldbus.
Local controls/ Operation, setting, and display can be performed on site directly at the con-
COM-AC/fieldbus trols or alternatively from REMOTE via a fieldbus interface.
.
On site it is possible to
operate the actuator via the local controls (push buttons and display) and
. perform settings (contents of these instructions).

read in or out data or modify and save settings via the COM-AC software
(option), using a computer (laptop or PC). Depending on the version, the
connection between computer and AUMATIC can be made with cable
(infra-red interface) or without cable (Bluetooth interface). (Not included
in these instructions.)
Intrusive – Non-intrusive
.
Intrusive version:
Limit and torque setting is performed via switches in the actuator.
.
Non-Intrusive version:
Limit and torque setting is performed via the controls, actuator and con-
trols housings do not have to be opened.
For this purpose, the actuator is equipped with an MWG (magnetic limit
and torque transmitter), also supplying analogue torque feedback sig-
nals/torque indication.
10
3. Transport, storage and packaging

3.1. Transport
Ò For transport to place of installation, use sturdy packaging.
DANGER Hovering load!

Death or serious injury possible.
Ò Do not place below hovering load.
Ò Attach ropes or hooks for the purpose of lifting by hoist only to housing
and not to handwheel.
Ò Actuators mounted on valves:
Attach ropes or hooks for the purpose of lifting by hoist to valve and not
to multi-turn actuator.
Ò Actuators mounted to gearboxes:
Attach ropes or hooks for the purpose of lifting by hoist only to the gear-
box using eyebolts and not to the actuator
Ò Actuators mounted to controls:
Attach ropes or hooks for the purpose of lifting by hoist only to actuator
and not to controls.
3.2. Storage
NOTICE Danger of corrosion due to inappropriate storage!

Ò Store in a well-ventilated, dry room.
Ò Protect against floor dampness by storage on a shelf or on a wooden
pallet.
Ò Cover to protect against dust and dirt.
Ò Apply suitable corrosion protection agent to uncoated surfaces.
Long-term storage: If the device must be stored for a long period (more than 6 months) the fol-
lowing points must be observed in addition:
1. Prior to storage:
Ò Protect uncoated surfaces, in particular the output drive parts and
mounting surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Ò Check for corrosion. If first signs of corrosion show, apply new corrosion
protection.
3.3. Packaging
Our products are protected by special packaging for the transport ex works.
The packaging consists of environmentally friendly materials which can eas-
ily be separated and recycled.
We use the following packaging materials: wood, cardboard, paper, and PE
foil. For the disposal of the packaging material, we recommend recycling
and collection centres.
11
4. Assembly
4.1. Handwheel fitting
Information For transport purposes, handwheels from a diameter of 400 mm are sup-
plied separately.
NOTICE Damage at the change-over mechanism due to incorrect assembly!

Ò Only pivot the change-over lever manually.
Ò Using extensions as a lever for operation is not permitted.
Ò First engage manual operation correctly, then mount handwheel.
1. Manually lift the red change-over lever while slightly turning the shaft
back and forth until manual operation engages.
The manual operation is correctly engaged if the change-over lever can
be lifted by approx. 85°.
85°
2. Attach handwheel over the red change-over lever then on to the shaft.
3. Secure handwheel using the circlip supplied.
12
4.2. Multi-turn actuator mounting to valve/gearbox
4.2.1 Output drive types B1, B2, B3, B4, B, and E
Application For rotating, non-rising valve stem.
Design Output drive type bore with keyway:

Type B1 – B4 with bore according to ISO 5210.
Type B and E with bore according to DIN 3210.
Later change from B1 to B3, B4, or E is possible.
Figure 5
1 3
1 Output drive type B1/B2 and B 3 Output drive B3/B4 and E

2 Hollow shaft with keyway 4 Plug sleeve
with bore and keyway
Information Spigot at flanges should be loose fit.
Mounting the multi-turn actuator
1. Check if mounting flanges fit together.

2. Check whether bore and keyway match the input shaft.
3. Thoroughly degrease mounting faces of the mounting flanges.
4. Apply a small quantity of grease to the input shaft.
5. Mount multi-turn actuator and ensure that the spigot mates uniformly in
the recess and that the mounting faces are in complete contact.
6. Fasten multi-turn actuator with screws according to table 1.
7. Fasten screws crosswise with a torque according to table 1.
Table 1
Mounting flange Screws Fastening torque TA [Nm]
Thread Strength class 8.8
F07 M8 25
F10 M10 51
F14 M12 87
F16 M16 214
NOTICE Danger of corrosion due to damage to paint finish and condensation!

Ò Touch up damage to paint finish after working on the device.
Ò After mounting, connect the device immediately to electrical mains to
ensure that heater reduces condensation.
13
4.2.2 Output drive type A
Application .. For rising, non-rotating valve stem.

Capable of withstanding thrust
Design Output drive type A as separate unit (figure 6):

Figure 6
2 4
2 4
1 Stem nut 3 Spigot ring

2 Axial needle roller and cage assembly 4 Axial bearing washer
. The internal thread of the stem nut must match the thread of the valve
. stem.
If not ordered explicitly with thread, the stem nut is supplied unbored or
with a pilot bore.
Finish machining the stem nut
Only required for stem nut if supplied unbored or with a pilot bore.
1. Remove spigot ring (3) from output drive type.

2. Take off stem nut (1) together with axial needle roller and cage assembly
(2) and axial bearing washers (4).
3. Remove axial needle roller and cage assembly and axial bearing wash-
ers from stem nut.
4. Drill and bore stem nut and cut thread.
When fixing in the chuck, make sure stem nut runs true!
5. Clean the machined stem nut.
6. Apply Lithium soap EP multi-purpose grease to axial needle roller and
cage assembly and axial bearing washers, then place them on stem nut.
7. Re-insert stem nut with axial bearings into output drive type. Ensure that
dogs or toothing are placed correctly in the slots of the hollow shaft.
8. Screw in spigot ring until it is firm against the shoulder.
9. Press in Lithium soap EP multi-purpose grease on mineral oil base at the
grease nipple with a grease gun (for quantities, please refer to table 2).
Grease quantities for bearing of output drive A:

Table 2
Output drive A 07.2 A 10.2 A 14.2 A 16.2
Qty1) 1.5 g 2g 3g 5g
1) For grease with density ρ = 0.9 kg/dm³
14
Mounting the multi-turn actuator (with output drive A) to valve
Figure 7
1 Valve stem 4 Valve flange

2 Output drive type A 5 Screws to output drive
3 Screw to actuator
1. Remove screws (3) and take off output drive type A (2) from multi-turn
actuator.
2. Check if the flange of output drive type A matches the valve flange (4).
3. Thoroughly degrease mounting faces of the mounting flanges.
4. Apply a small quantity of grease to the valve stem (1).
5. Place output drive type A on valve stem and fasten until it is seated sol-
idly on the valve flange.
6. Turn output drive type A until alignment of the fastening holes.
7. Screw in fastening screws (5), however do not completely fasten.
8. Fit multi-turn actuator on the valve stem so that the hollow shaft pinions
engage into the stem nut. The flanges are flush with each other if prop-
erly engaged.
9. Turn multi-turn actuator until alignment of the fastening holes.
10 Fasten multi-turn actuator with screws (3) according to table 1, page 13.
11. Fasten screws crosswise with a torque according to table 1.
12. Engage manual operation at multi-turn actuator and turn handwheel in
direction OPEN until valve flange and output drive type A are firmly
placed together.
13. Tighten fastening screws (5) between valve and output drive type A
crosswise with a torque according to table 1, page 13.
NOTICE Danger of corrosion due to damage to paint finish and condensation!

Ò Touch up damage to paint finish after working on the device.
Ò After mounting, connect the device immediately to electrical mains to
ensure that heater reduces condensation.
15
4.3. Accessories (option)
4.3.1 Protection tube for rising valve stem

Figure 8
1 Cap for stem protection tube 3 Sealing ring

2 Stem protection tube
1. Seal thread with hemp, Teflon tape, or thread sealing material.

2. Screw protection tube (2) into thread and tighten it firmly.
3. Push down the sealing ring (3) into the housing.
4. Check whether cap (1) is available and in perfect condition.
16
4.4. Mounting positions of the local controls
The mounting position of the local controls is designed according to the

order. If, after mounting the actuator to the valve or the gearbox on site, the
local controls is in an unfavourable position, the mounting position can be
changed at a later date. Four mounting positions are possible.
Figure 9 shows mounting positions A and B:
Figure 9
Figure 10 shows mounting positions C and D:

Figure 10
Changing the mounting position
DANGER Flameproof enclosure, danger of explosion!

Risk of death or serious injury.
Ò Before opening, ensure that there is no explosive gas and no voltage.
Ò Handle cover and housing parts with care.
Ò Joint surfaces must not be damaged or soiled in any way.
Ò Do not jam cover during fitting.
1. Loosen bolts and remove the local controls.

2. Check whether O-ring is in good condition, correctly insert O-ring.
3. Turn local controls into new position and re-place.
NOTICE Cable damage due to twisting or squeezing!
Functional failures possible.
Ò Turn local controls by a maximum of 180°.
Ò Carefully assemble local controls to avoid pinching the cables.
4. Fasten bolts evenly crosswise.
17
5. Electrical connection
5.1. General notes
WARNING Danger due to incorrect electrical connection!
Failure to observe this warning can result in death, serious injury, or prop-
erty damage.
Ò The electrical connection must be carried out exclusively by suitably
qualified personnel.
Ò Prior to connection, observe general references contained in this clause.
Ò After connection but prior to applying the voltage, observe the Commis-
sioning and Test run clauses.
Wiring diagram/terminal plan The wiring diagram/terminal plan is attached to the device in a
weather-proof bag, together with these operation instructions. It can also be
obtained from AUMA (state commission no., refer to name plate) or down-
loaded directly from the Internet (www.auma.com).
Protection on site For short-circuit protection and for disconnecting the actuator from the
mains, fuses and disconnect switches have to be provided by the customer.
The current values for respective sizing can be derived from the current
consumption of the motor plus the current consumption of the controls.
Motor current consumption:
Refer to name plate on motor (nominal current).
Current consumption of the controls depending on the mains voltage:
100 to 120 V AC = max. 650 mA
208 to 240 V AC = max. 325 mA
380 to 500 V AC = max. 190 mA
24 V DC (+10 %/–15 %) = max. 500 mA, filter capacitor 2200 µF
Current consumption for actuator with 1-ph DC motor:
24 V DC (+10 %/–10 %) = max. 750 mA, filter capacitor 2200 µF
The maximum permissible fuse for controls with a rated power of 1.5 kW is
16 A (gL/gG); for controls with a rated power of 7.5 kW, the value amounts
to 32 A (gL/gG).
Cable installation in accordance Signal and bus cables are susceptible to interference.
with EMC
.
Motor cables are interference sources.
Lay cables being susceptible to interference or sources of interference at
. the highest possible distance from each other.

The interference immunity of signal and bus cables increases if the
. cables are laid close to the ground potential.

If possible, avoid laying long cables and make sure that they are installed
. in areas being subject to low interference.

Avoid long parallel paths with cables being either susceptible to interfer-
ence or interference sources.
Power supply Foundation Fieldbus requires an own power supply. Due to the special
Foundation Fieldbus requirements regarding this power supply, appropriate power supply units
must be provided within the control station.
The Foundation Fieldbus network design requires a power supply of 9 to 32 V DC
for each Foundation Fieldbus device.
The typical Foundation Fieldbus current consumption of the AUMATIC is 11
mA.
18
Bus cables Various types of fieldbus cables can be applied for Foundation Fieldbus. The
following table lists the cable types specified by the IEC/ISA 61158-2, Physi-
cal Layer Standard.
The preferred fieldbus cable is type A cable. This cable should be used in
new installations. However, other cable types may be used for the fieldbus
wiring (e.g type B, C, and D).
Their disadvantage is the reduced cable length; for this reason their use is
not recommended.
Table 3
Type A
(Refer- Type B Type C Type D
ence)
One or multiple Multiple
Twisted Multiple
twisted non-twisted
Cable design conductor twisted pairs,
conductor pairs, pairs, not
pair not shielded
overall shield shielded
Conductor cross-section 0.8 mm² 0.32 mm² 0.13 mm² 1.25 mm²
(nominal) (AWG 18) (AWG 22) (AWG 26) (AWG 16)
Loop impedance
44 Ω/km 112 Ω/km 264 Ω/km 40 Ω/km
(DC current)
Wave resistance at 100 Ω 100 Ω
not specified not specified
31.25 kHz ± 20 % ± 30 %
Wave attenuation
3 dB/km 5 dB/km 8 dB/km 8 dB/km
at 39 kHz
Capacitve asymmetry 2 nF/km 2 nF/km not specified not specified
Group delay distortion
1.7 µs/km not specified not specified not specified
(7.9 – 39 kHz)
Degree of shield
90 % not specified not specified not specified
coverage
Recommended network
1,900 m 1,200 m 400 m 200 m
expansion (incl. spur line)
Prior to installation, please note:
. Connect maximum 32 devices to one segment. Normally, maximum 10
. to 12 devices are connected within one network.

Respect a distance of minimum 20 cm between the bus cable and other
. cables.
If possible, bus cables should be laid in a separate, conductive, and
. earthed cable tray.

Make sure to avoid potential differences between the individual devices
. on the bus (perform a potential compensation).

When exceeding the maximum segment length, repeaters have to be
used (up to four repeaters per network).
19
5.2. Connecting via plug/socket connector with screw-type terminals (KP, KPH)
Before mains connection

Ò Check whether type of current, supply voltage, and frequency comply
with motor data (refer to name plate at motor).
VD00 63-4/45
Art Nr: Z006.413
a CC
3 ~ 400 V 50 Hz
0.090 kW
Y 0.60 A
Opening the terminal compartment
DANGER Hazardous voltage!

Electric shock possible.
Ò Disconnect device from the mains before opening.
Figure 11
1 Cover 4 Terminal compartment

2 Screws for cover 5 Terminal board
3 O-ring
1. Loosen screws (2) and remove cover (1).

The terminal compartment (4) is designed for explosion protection EEx e
(increased safety). The flameproof compartment (type of protection EEx
d) remains hereby closed.
2. Insert cable glands with EEx e approval and of size suitable for connect-
ing cables.
The enclosure protection IP… stated on the name plate is only ensured
if suitable cable glands are used.
au
IP 67 1680 1/min
Temp.Schutz: Th
Isol.Kl: F
3. Seal cable entries which are not used with suitable plugs.
4. Insert the wires into the cable glands.
20
Connecting the cables

1. Remove cable sheathing in a length of 120 – 140 mm.
2. Strip wires: controls 8 mm, motor 12 mm.
2 wires for each connection permitted.
3. For flexible cables: use end sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.
Cable cross sections:
– Power terminals (U1, V1, W1) = 2.5 – 6 mm² (flexible or rigid)
– PE connection = 2.5 – 6 mm² (flexible or rigid)
– Control contacts (1 to 50) = 1.5 mm² (flexible or rigid)
WARNING In case of failure: Hazardous voltage while protective conductor is not

connected!
Ò Connect all protective conductors.
Ò Connect PE connection with external protective conductor of connecting
cables.
Ò Start running the device only after having connected the protective conductor.
5. Tighten protective earth firmly to PE connection

Figure 12
1 PE connection 2 PE connection
Control cables Motor wire
Connecting the heater

The heater prevents condensation in the actuator. Unless ordered other-
wise, the heater is internally supplied and does not require separate con-
nection.
NOTICE Danger of corrosion due to condensation!
Ò For version with external heater supply (option):
Connect heater R1 according to terminal plan.
Ò For all versions: After mounting, immediately put device into operation.
Connecting the motor heater (option)

Some actuators are equipped with an additional motor heater. The motor
heater improves the start-up behaviour for extremely low temperatures.
Ò Connect motor heater R4, if available, according to wiring diagram.
21
Connecting bus cables

1. Connect bus cable (refer to figure 13).
2. If the actuator is the final device in the bus segment:
Ò Connect external termination (A).
(e.g. FS-FT-Ex1.D.IEC, available via www.pepperl-fuchs.com)
3. Connect cable shield via terminal 39.
Information The cable shield of Foundation Fieldbus cables may only be connected to
the ground potential at one single point.
Figure13: Bus connection channel 1 (standard)

Figure 13
31 32 39 31 32 39 31 32 39
FF+ FF+
FF –
FF –
£ further devices will follow ↑ from the previous device, channel 1
¢ final device ↓ to the next device, channel 1
A external termination ⊥ SHIELD (cable shield)
Information Although the AUMATIC is equipped with an automatic polarity detection and
correction, it is recommended to connect the fieldbus cables according to
their polarity to generate a consistent wiring for all fieldbus devices.
22
Closing the terminal compartment

Refer to figure 14.
1. Clean sealing faces of housing and cover (1).
2. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
3. Check whether O-ring (3) is in good condition, correctly insert O-ring.
4. Fit cover (1) and fasten screws (2) evenly crosswise.
5. Fasten cable glands with the specified torque to ensure the required
enclosure protection.
Figure 14

2 Screws for cover 5 Terminal board
3 O-ring
23
5.3. Connecting via plug/socket connector with spring cage terminals (KES)
Before mains connection

Ò Check whether type of current, supply voltage, and frequency comply
with motor data (refer to name plate at motor).
VD00 63-4/45
Art No: Z006.413
a CC
3 ~ 400 V 50 Hz
0.090 kW
Y 0.60 A
Opening the terminal compartment
DANGER Hazardous voltage!

Ò Disconnect device from the mains before opening.
Figure 15

2 Screws for cover 5 Frame
3 O-ring
1. Loosen screws (2) and remove cover (1).

The terminal compartment (4)is designed for explosion protection EEx e
(increased safety). The flameproof compartment (type of protection EEx
d) remains hereby closed.
2. Insert cable glands with EEx e approval and of size suitable for connect-
ing cables.
The enclosure protection IP… stated on the name plate is only ensured
if suitable cable glands are used.
au
IP 67 1680 rpm
Temp.Protection: Th
Insulation Class: F
3. Seal cable entries which are not used with suitable plugs.
4. Insert the wires into the cable glands.
24
Connect power cables

1. Remove cable sheathing.
2. Strip wires.
3. For flexible cables: use end sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.
Cable cross sections:
– Power terminals (U, V, W) max. 10 mm²
– PE connection (symbol: ) max. 10 mm²
– Control contacts (1 to 50) = 2.5 mm² (flexible or rigid)
Connecting the heater
The heater prevents condensation in the actuator. Unless ordered other-
wise, the heater is internally supplied and does not require separate con-
nection.
NOTICE Danger of corrosion due to condensation!
Ò For version with external heater supply (option):
Connect heater R1 according to terminal plan.
Ò For all versions: After mounting, immediately put device into operation.
Connecting the motor heater (option)

Some actuators are equipped with an additional motor heater. The motor
heater improves the start-up behaviour for extremely low temperatures.
Ò Connect motor heater R4, if available, according to wiring diagram.
Connecting bus cables

1. Connect bus cable (refer to figure 25).
2. If the actuator is the final device in the bus segment:
Ò Connect external termination (A).
(e.g. FS-FT-Ex1.D.IEC, available via www.pepperl-fuchs.com)
3. Connect cable shield via terminal 39.
Information The cable shield of Foundation Fieldbus cables may only be connected to
the ground potential at one single point.
Figure 16: Configuration of terminals for bus cables

Figure 16
31 32 39 31 32 39 31 32 39
FF+ FF+ A
FF – FF –
£ further devices will follow ↑ from the previous device, channel 1

¢ final device ↓ to the next device, channel 1
A external termination ⊥ SHIELD (cable shield)
25
Closing the terminal compartment

Refer to figure 17.
1. Clean sealing faces at the cover and the housing.
4. Replace cover and fasten bolts evenly crosswise.
5. Fasten cable glands with the specified torque to ensure the required
enclosure protection.
Figure 17
4 EEx e
EEx d

2 Screws for cover 5 Frame
3 O-ring
26
5.4. Accessories for electrical connection (option)
5.4.1 Controls mounted to wall bracket

The controls can also be mounted separately from the actuator on a wall
bracket.
Application .. If the actuator cannot be accessed

In case of heavy vibration of the valve
Design
Figure 18
1 Wall bracket 3 Wall bracket terminals (XM)

4 Actuator terminals (XA)
2 Connecting cables
5 Controls terminals (XK)
Observe prior to connection .. Permissible length of connecting cables: max. 100 m.

If the actuator is equipped with a positioner (RWG):
.. Connecting cables must be available as shielded version.

Versions with potentiometer in the actuator are not suitable.
. We recommend: AUMA cable set LSW8-KES bzw. LSW9-KP.

If the AUMA cable set is not used, suitable flexible and screened con-
. necting cables are to be implemented.

If connecting cables, e.g. of the heater or switch, are available requiring
direct wiring from the actuator to the XK customer connector
(XA-XM-XK, refer to wiring diagram), these connecting cables must be
subject to an insulation test in compliance with EN 50178.
Connecting cables of position transmitters (RWG, potentiometer) do not
belong to this group. They may not be subject to an insulation test.
27
5.4.2 Parking frame

Parking frame for safe storage of a disconnected plug.
For protection against touching the bare contacts and against environmental
influences.
Parking frame and plug/socket connector with screw-type terminals (KP, KPH):
Parking frame and plug/socket connector with spring cage terminals (KES):
Figure 19
5.4.3 Protection cover

Figure 20
Protection cover for plug compartment when plug is removed.

The open terminal compartment can be closed using a protective cover (not
illustrated).
5.4.4 Ground connection, external

The housing is equipped with an external ground connection (U-bracket).
Figure 21
28
6. Operation
6.1. Manual operation
In case of motor failure or power failure, the actuator may be operated man-
ually for purposes of setting and commissioning.
Manual operation is engaged by an internal change-over mechanism.
Engaging manual operation
NOTICE Damage at the change-over mechanism due to faulty operation!

Ò Engage manual operation only during motor standstill.
Ò Only pivot change-over lever manually.
Ò Using extensions as a lever for operation is not permitted.
1. Pivot change-over lever manually to approx. 85° while slightly turning the
handwheel back and forth until manual operation engages.
2. Release change-over lever (should snap back into initial position by

spring action), if necessary, push it back manually.
3. Turn handwheel into desired direction, in doing so the following applies:

To close the valve, turn handwheel clockwise:
Drive shaft (valve) turns clockwise in direction CLOSE.
Disengaging manual operation

Manual operation is automatically disengaged when motor is started again.
The handwheel does not rotate during motor operation.
29
6.2. Motor operation
Perform all commissioning settings prior to motor operation.
6.2.1 Local operation

The local operation of the actuator is performed using the push buttons
(figure 22).
Figure 22
6 1
2 STOP
4 Reset
1 Push button OPEN 4 Reset push button

2 Push button STOP 5 Selector switch
3 Push button CLOSE 6 Indication lights/LEDs
Ò Set selector switch (5) to position Local control (LOCAL).

0
I
I
The actuator can now be operated using the push buttons (1 – 3).
1. Run actuator in direction OPEN: Press push button (1).

2. Stop actuator: Press push button (2).
3. Run actuator in direction CLOSE. Press push button (3).
Information The OPEN - CLOSE operation commands can be given either in

push-to-run operation or in the self-retaining mode.
For further information on this topic refer to “Manual (Operation and setting)
AUMATIC AC 01.1/ACExC 01.1”.
6.2.2 Operation from REMOTE
Ò Set selector switch to position Remote control (REMOTE).

0
I
I
Now, it is possible to operate the actuator by remote control via operation

commands (OPEN, STOP, CLOSE) or via analogue setpoint (e.g. 0 – 20 mA).
Information Use the MODE input (refer to wiring diagram) to select between REMOTE
MODE (open-close duty) and SETPOINT MODE (modulating duty).
30
6.3. Menu navigation via push buttons (for settings and indications)
The push buttons of the local controls (figure 23) are used to view, edit, and
show various indications on the display.
Figure 23
1 p
6 2 q
3 8
4 C
5
1 Push button p 4 Push button C

2 Push button q 5 Selector switch
3 Push button 8 6 Display
Ò Set selector switch (5) to position 0 (OFF).

0
I
I
Now, settings and indications can be performed via the push buttons (1 – 4).
6.3.1 Short overview: functions of the push buttons
Table 4
Push
Functions
buttons
Scrolling within a group

(The triangles
in the display show the direction of scrolling.)
pq
Change values
Enter figures from 0 to 9
8 Confirm the selection to go to a new menu/subgroup.
Cancel process
Return to previous display: press briefly
C Change to another group (S, M, D)

- press for approx. 3 seconds until group M0 is displayed.
- hold down for more than 3 seconds until group D0 is displayed
(thereby, group M is skipped).
31
6.3.2 Structural design and navigation
..
The indications on the display are divided into 3 groups:
Group S = status indications
.Group M = menu (settings)

Group D = diagnostic indications
The active group is displayed on the top right corner of the display.
M0
M0
OFF S0
E2 100%
OPEN POSITION
Change groups Change from group S to group M:

Ò Press C push button and hold it down for approx. 3 seconds until group
M0 appears.
Change from group S to group D:
Ò Press C push button and hold it down until group D0 appears
(group M is hereby skipped).
Change from any group M or D back to group S:

Ò Briefly press C.
Scrolling Ò Press qp:

The triangles in the top left corner of the display indicate the possible
scrolling direction (within one group) of scrolling.
OFF S0
E2 100%
OPEN POSITION
Enter the password In the menu (group M), the settings are protected by a password.
To change the parameters, a password must first be entered.
The following default password is set in the factory: 0000.
After selecting EDIT, the following is displayed:
ENTER PASSWORD
0 * * *
:EDIT ↵:OK C:ESC

1. Select figures 0 to 9: Press qp.

2. Move to the next position: Press 8 .
3. Repeat steps 1 and 2 for all four digits.
4. To cancel a process: Press C.
Information If no input is received over a longer period of time (approx. 10 min), the con-
trols automatically returns to the status indication S0.
32
6.4. Language change in the display
Æ Via the menu to parameter:

MAIN MENU (M0)
LANGUAGE/CONTRAST (M00)
VIEW (M00)
EDIT (M01)
LANGUAGE (M010)
Default value: ENGLISH
Setting range: GERMAN, PORTUGUESE, ITALIAN, SPANISH,
FRENCH, ENGLISH, TUERKCE, POLSKI, MAGYAR
ò Step by step:
1. Set the selector switch to position 0 (OFF).
0
I
I
2. Press C and hold it down for approx. 3 seconds.

Display indicates:
MAIN MENU M0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
3. Press 8 .
Display indicates:
LANGUAGE/CONTRAS M00
VIEW
EDIT
4. Press q.
Display indicates:
LANGUAGE/CONTRAS M01
VIEW
EDIT
5. Press 8 .
Display indicates:
ENTER PASSWORD
0 * * *
:EDIT ↵:OK C:ESC

6. Enter password:
Press 8 4 times = 0000 (default factory password).
33
Display indicates:
EDIT M010
LANGUAGE
LCD CONTRAST
7. Press 8 .
Display shows the set value.
EDIT M010
LANGUAGE
ENGLISH
↵:EDIT C:ESC
8. Press 8 again to enter the edit mode.

Display indicates:
EDIT M010
LANGUAGE
ENGLISH
:EDIT ↵:OK C:ESC

9. Set new value: Press qp.

10. Accept value: Press 8 or cancel process without accepting the value:
Press C.
34
7. Indications
7.1. Status indications in the display
Status indications regarding faults and warnings, refer to page 55 et seqq.
7.1.1 Status indication S0/S6 - operation
Information For actuators equipped with process controllers, status indication S6 is dis-
played instead of status indication S0. The description below applies to both
indications (S0 und S6).
Operation mode display Line 1 indicates the current operation mode (LOCAL MODE, OFF,
SETPOINT MODE, …)
LOCAL MODE S0

OPEN
E2 100 %
RUNNING OPEN
Operation command/setpoint dis- Line 2 indicates currently incoming operation commands (OPEN, STOP,
play CLOSE) or the setpoints E1 or E7 (for actuators equipped with
positioner/process controller) in % of the total travel.
LOCAL MODE S0

OPEN
E2 100 %
RUNNING OPEN
Valve position display Line 3 indicates the valve position in % of the travel.
This indication is only available if the actuator is equipped with a position
transmitter.
LOCAL MODE S0

OPEN
E2 100%
RUNNING OPEN
0 % = Actuator is in end position CLOSED

100 % = Actuator is in end position OPEN
End position/running indication Line 4 indicates the current actuator status.
LOCAL MODE S0

OPEN
E2 100%
RUNNING OPEN
È Description of indications in line 4:

RUNNING OPEN
Actuator runs logically OPEN (remains set during operation pauses).
RUNNING CLOSE
Actuator runs logically CLOSE (remains set during operation pauses).
OPEN POSITION
End position OPEN reached.
35
CLOSED POSITION
End position CLOSED reached.
SETPOINT POSITION
Setpoint (modulating actuators only).
È Description of the fault indications:

See page 55.
36
7.2. Indication lights/LEDs
The indication lights/LEDs locally display the different operation states as

optical signals. The signals can be freely assigned.
Figure 24 shows the indication lights/LEDs on the local controls:
Figure 24
Version (standard): Version (option):

LED marking with letters LED marking with figures
Table 5 describes the standard indication.

Table 5
illuminated Actuator is in end position CLOSED
LED 1 (left)
( symbol) Running indication: Actuator runs in direction
blinking
CLOSE
LED 2 (T) illuminated Torque fault CLOSE
LED 3 (Th) illuminated Motor protection tripped
LED 4 (T) illuminated Torque fault OPEN
illuminated Actuator is in end position OPEN
LED 5 (right)
( symbol) Running indication: Actuator runs in direction
blinking
OPEN
Information The behaviour (blinking/illuminated) can be changed via the BLINKER parameter.
7.3. Mechanical position indicator/running indication (option)
.
Mechanical position indicator
continuously indicates the valve position
(Indicator disc rotates approximately 180° to 230° at full travel from
..OPEN to CLOSED or vice versa.)

indicates whether the actuator is running (running indication)
indicates that the end positions (via indication mark) have been reached
Figure 25
auma
4
1
1 Cover 4 Symbol for position OPEN

2 Indicator disc 5 Symbol for position CLOSED
3 Indicator mark
37
8. Signals
8.1. Signals via fieldbus
Feedback signals via Foundation Fieldbus can be configured.

The configuration is only defined via the transducer blocks and/or the func-
tion blocks.
Information The DD (Device Description) can be downloaded from the Internet:

www.auma.com
Please refer to the “Manual (Device integration Fieldbus) AUMATIC AC

01.1/ACExC 01.1 Foundation Fieldbus” regarding the feedback signals via
Foundation Fieldbus and the parameter configuration via the fieldbus
interface.
8.2. Feedback via output contacts (binary) - (option)
Feedback signals via output contacts are only available if a parallel interface
is provided in addition to the fieldbus interface
The output contacts can be used to indicate operation modes of the actuator
or the controls as binary signals. The signals can be freely assigned. Exam-
ple:
Output contact open = no thermal fault
Output closes = thermal fault in actuator
Fault signals can be issued via the ALARM CONTACT parameter, other sig-
nals via the OUTPUT CONTACTS 1 to 5.
Alarm contact default value:

(Designation in the wiring diagram: NC fault/NO ready)
FAULT GROUP 3 = fault signal (includes: Torque fault, thermal fault, phase
failure, and internal faults)
Standard values output contacts 1 to 5:

(Designation in the wiring diagram: DOUT1 to DOUT5)
OUTPUT CONTACT 1 = CLOSED POSITION
OUTPUT CONTACT 2 = OPEN POSITION
OUTPUT CONTACT 3 = REMOTE SW. POSITION
OUTPUT CONTACT 4 = TORQUE FAULT (CLOSE)
OUTPUT CONTACT 5 = TORQUE FAULT (OPEN)
AUMATIC AC 01.1/ACExC 01.1”.
8.3. Feedback signals (analogue) - (option)
Analogue feedback signals are only available if the following conditions are
.
met:
In addition to the fieldbus interface, the AUMATIC is equipped with a par-
. allel interface.
The actuator is equipped with a position transmitter (potentiometer or
RWG).
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)

Designation in the wiring diagram:
ANOUT1 (position)
AUMATIC AC 01.1/ACExC 01.1”
38
9. Commissioning
Prior to any electrical operation (motor operation), ensure that all commis-
sioning settings described in this clause have been performed.

0
I
I
Information The selector switch is not a mains switch. The actuator control is disabled in
0 (OFF) position. The controls’ power supply is maintained.
2. Switch on the power supply.

3. Perform the settings described in this clause.
Low temperature version Please note that for low temperature versions, the controls require a heat-up
time.
Heat-up time This heat-up time is applicable in case the actuator and the controls are not
live and have cooled down to ambient temperature. Under these conditions,
the following heat-up times have been met prior to commissioning after con-
nection to the voltage supply:
For –40 °C = 30 min.

For –50 °C = 60 min.
For –60 °C = 100 min.
Figure 26: Sketch illustrating the heat-up time

Figure 26
t [min.]
100
60
50
30
0
0 – 10 – 20 – 30 – 40 – 50 – 60 ϑ[°C]
39
9.1. Type of seating: check/edit for end positions
NOTICE Valve damage due to incorrect setting!

Ò The type of seating must suit the valve.
Ò Only change the setting with the consent of the valve manufacturer.
Limit seating The limit switching is set in such a way that the actuator switches off at the
desired switching points. The torque switching acts as an overload protec-
tion for the valve.
Torque seating The torque switching is set to the desired tripping torque. After reaching the
tripping torque the actuator is turned off.
The limit seating is used for signalling that the limit switching is tripped
shortly before reaching the set tripping torque. If this is not the case, one of
the following fault signals is displayed: TSO FAULTS or TSC FAULTS
(menu S1).
Æ Via the menu to parameter:

MAIN MENU (M0)
SETTINGS (M1)
SEATING MODE (M11)
VIEW (M110)
EDIT (M111)
OPEN POSITION (M11_0)
CLOSED POSITION (M11_1)
Default value: LIMIT
ò Step by step:
0
I
I
2. Press C and hold it down for approx. 3 seconds.

Display indicates:
MAIN MENU M0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
3. Press q.
Display indicates:
MAIN MENU M1
LANGUAGE/CONTRAST

SETTINGS
OPERATIONAL DATA
4. Press 8 .
40
Display indicates:
SETTINGS M11
SEATING MODE
TORQUE
LOCAL CONTROLS
5. Press 8 .
Display indicates:
SEATING MODE M110

VIEW
EDIT
6. Check settings (view): continue with 7.

Change setting: continue with 10.
Check settings (view)

7. Press 8 .
Display indicates:
VIEW M1100 VIEW M1101

OPEN POSITION OPEN POSITION
CLOSED POSITION CLOSED POSITION
p q are used to change between the OPEN POSITION (left figure)

and CLOSED POSITION (right figure) displays.
8. Press 8 .
Display indicates:
VIEW VIEW
OPEN POSITION CLOSED POSITION
LIMIT LIMIT
C:ESC C:ESC
p q are also used here to change between the OPEN POSITION

(left figure) and CLOSED POSITION (right figure) displays.
9. Back to the VIEW/EDIT menu: Press C twice.
Change setting
Display indicates:
SEATING MODE M110

VIEW
EDIT
10. Press q.
Display indicates:
SEATING MODE M111

VIEW
EDIT
11. Press 8 .
41
Display indicates:
ENTER PASSWORD
0 * * *
:EDIT ↵:OK C:ESC

12. Enter password:

Press 8 4 times = 0000 (default factory password).
Display indicates:
EDIT M1110 EDIT M1111

OPEN POSITION OPEN POSITION
CLOSED POSITION CLOSED POSITION
p q are used to change between the OPEN POSITION (left figure)

and CLOSED POSITION (right figure) displays.
13. Press 8 .
Display shows the set value:

LIMIT LIMIT
↵:EDIT C:ESC ↵:EDIT C:ESC
p q are also used here to change between the OPEN POSITION (left
figure) and CLOSED POSITION (right figure) displays.
14. Press 8 again to enter the edit mode.

Display indicates:

LIMIT LIMIT
:EDIT ↵:OK C:ESC :EDIT ↵:OK C:ESC

15. Set new value: Press qp.

16. Accept value: Press 8 or cancel process without accepting the value:
Press C.
Display indicates:

LIMIT LIMIT
↵:EDIT C:ESC ↵:EDIT C:ESC
17. Return to status display:

Press C several times until S0 is displayed.
42
9.2. Switch compartment: open
The switch compartment must be opened to perform the following settings.

1. Loosen screws (2) and remove cover (1) from the switch compartment.
2. If indicator disc (3) is available:

Ò Remove indicator disc (3) using a wrench (as lever).
43
9.3. Torque switching: set
NOTICE Valve damage due to excessive torque setting!

Ò The torque must suit the valve.
Ò Only change the setting with the consent of the valve manufacturer.
Figure 27
1 Switching head black for 2 Switching head white for

torque in direction CLOSE torque in direction OPEN
3 Lock screws 4 Torque dial
1. Loosen both lock screws (3) at the indicator disc (figure 27).
2. Turn torque dial (4) for setting the required torque (1 da Nm = 10 Nm).
Example:
Figure 27 shows the following setting:
3.5 da Nm = 35 Nm for direction CLOSE
4.5 da Nm = 45 Nm for direction OPEN
3. Fasten lock screws (3) again.
The torque switches setting is complete.
Information .. The torque switches may also trip in manual operation.

The torque switching acts as overload protection over full travel, also
when stopping in the end positions by limit switching.
44
9.4. Limit switching: set

Figure 28
Black section White section

Setting spindle for end position Setting spindle for end position
1 4
CLOSED OPEN
2 Pointer for end position CLOSED 5 Pointer for end position OPEN
9.4.1 End position CLOSED (black section): set

1. Engage manual operation.
2. Turn handwheel clockwise until valve is closed.
3. Turn handwheel back by approximately half a turn (overrun).
4. Press down and turn setting spindle (1) (figure 28) using a screw driver
in direction of the arrow, thereby observe pointer (2):
While a ratchet is felt and heard, the pointer (2) moves 90° every time.
5. If the pointer (2) is 90° from mark (3): continue turning slowly.
6. If the pointer (2) moves to mark (3): stop turning and release setting
spindle.
The end position CLOSED setting is complete.
7. If you override the tripping point inadvertently (ratchet is heard after the
pointer has snapped): continue turning the setting spindle in the same
direction and repeat setting process.
9.4.2 End position OPEN (white section): set

1. Engage manual operation.
2. Turn handwheel counterclockwise until valve is open.
3. Turn handwheel back by approximately half a turn (overrun).
5. When pointer (5) is 90° from mark (6): continue turning slowly.
6. When pointer (5) moves to mark (6): stop turning and release setting
spindle.
The end position OPEN setting is complete.
45
9.5. Intermediate positions (option): set
Actuators equipped with DUO limit switching contain two intermediate posi-
tion switches. One intermediate position may be set for each running direc-
tion.
Figure 29
Black section White section

Setting spindle running direction Setting spindle running direction
1 4
CLOSE OPEN
2 Pointer running direction CLOSE 5 Pointer running direction OPEN
9.5.1 Running direction CLOSE (black section): set

1. Move valve in direction CLOSE until desired intermediate position.
When overriding the desired point, turn valve back and approach again
the intermediate position in direction CLOSE. (Always approach the
intermediate position in the same direction as in later electrical
operation).
4. If the pointer (2) moves to mark (3): stop turning and release setting
spindle.
The intermediate position setting in running direction CLOSE is com-
plete.
9.5.2 Running direction OPEN (white section): set

1. Move valve in OPEN direction until desired intermediate position.
When overriding the desired point, turn valve back and approach again
the intermediate position in OPEN direction. (Always approach the inter-
mediate position in the same direction as in later electrical operation).
4. If the pointer (5) moves to mark (6): stop turning and release setting spindle:
The intermediate position setting in running direction OPEN is complete.
46
9.6. Test run
Perform test run only once all settings previously described in the Commis-
sioning clause have been performed.
9.6.1 Rotational direction check
NOTICE Valve damage due to incorrect direction of rotation!

Ò If the direction of rotation is wrong, switch off immediately (press STOP).
Ò Eliminate the cause, e.g. correct phase sequence for wall bracket cable set.
Ò Repeat test run.
1. Move actuator manually to intermediate position or to sufficient distance

from end position.
2. Set selector switch to position Local control (LOCAL).
0
I
I
3. Operate push button CLOSE and observe the direction of rotation.

4. Switch off before reaching the end position.
For actuators equipped with indicator disc

Ò Observe direction of rotation on the indicator disc.
The direction of rotation is correct, if: The actuator moves in direction
CLOSE while the indicator disc turns counterclockwise.
auma
47
For actuators without indicator disc

Ò Unscrew screw plug (1) and seal (2) or tube cap (4) and observe direc-
tion of rotation at hollow shaft (3) or the stem (5).
The direction of rotation is correct, if: the actuator moves in direction
CLOSE while the hollow shaft or the stem turn clockwise.
Figure 30
5
1
2 6
3
1 Screw plug 4 Cap for stem protection tube

2 Seal 5 Stem
3 Hollow shaft 6 Protection tube
9.6.2 Limit switching check
1. Set selector switch to position Local control (LOCAL).

0
I
I
2. Operate actuator using push buttons OPEN - STOP - CLOSE.

The limit switching is set correctly if (standard indication):
– The yellow indication light/LED1 is illuminated in end position
CLOSED
– The green indication light/LED5 is illuminated in end position OPEN
The limit switching is set incorrectly, if:
– The actuator comes to a standstill before reaching the end position
– One of the red indication lights/LEDs is illuminated (torque fault), or
the following fault signals are displayed:
Status indication S0: FAULT IND.
Status indication S1: TORQUE FAULT (CLOSE) or TORQUE FAULT
(OPEN)
3. If the end position setting is incorrect: Set limit switching again (page
45).
9.6.3 Perform reference operation
For actuators with feedback signal (RWG, potentiometer), a reference oper-
.
ation has to be performed after the setting has been changed:
Operate actuator electrically (via the push buttons OPEN and CLOSE of
the local controls) once to the end position OPEN and once to the end
. position CLOSED.
If no reference operation is performed after changing the limit switching,
the feedback signal via the bus is not correct. The bus signals the miss-
ing reference operation as a warning.
48
9.7. Potentiometer (option) setting
The potentiometer as a travel monitor records the valve position.
This setting is only required if the potentiometer is directly wired to the cus-
tomer connection XK (refer to wiring diagram).
Figure 31
1 Potentiometer
1. Move valve to end position CLOSED.

2. Turn potentiometer (1) clockwise to the stop.
End position CLOSED corresponds to 0 %
End position OPEN corresponds to 100 %.
3. Turn potentiometer (1) slightly back.
4. Perform fine-tuning of the zero point at external setting potentiometer
(for remote indication).
Information Due to the ratio of the reduction gearing the complete resistance
range/stroke is not always passed. Therefore, external adjustment (setting
potentiometer) must be provided.
49
9.8. Electronic position transmitter RWG setting (option)
The electronic position transmitter RWG records the valve position. On the
basis of the nominal position value measured by the potentiometer (travel
monitoring), it generates a current signal between 0 – 20 mA or 4 – 20 mA
Technical data RWG 4020

Table 6
KMS TP_ _ 4 / _ _ _
Terminal plan
3-/4-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA
Power Uv 24 V DC, ± 15 %
supply smoothed
max.
I 24 mA
current consump-
For 20 mA output current
tion
Max. load RB 600 Ω
Figure 32
1 Potentiometer (travel monitor) 4 Measurement point (+) 0/4 – 20 mA

2 Potentiometer min. (0/4 mA) 5 Measurement point (–) 0/4 – 20 mA
3 Potentiometer max. (20 mA)
1. Connect voltage to electronic position transmitter.

3. Connect ammeter for 0 – 20 mA to measuring points (4 and 5).
4. Turn potentiometer (1) clockwise to the stop.
5. Turn potentiometer (1) slightly back.
6. Turn potentiometer (2) clockwise until output current starts to increase.
7. Turn potentiometer (2) back until the following value is reached:
– for 0 – 20 mA approx. 0.1 mA
– for 4 – 20 mA approx. 4.1 mA
This ensures that the signal remains above the dead and live zero point.
8. Move valve to end position OPEN.
9. Set potentiometer max. (3) to end value 20 mA.
10. Approach end position CLOSED again and check minimum value
(0.1 mA or 4.1 mA). If necessary, correct the setting.
Information If the maximum value cannot be reached, check whether the appropriate
reduction gearing has been selected. (The max. possible turns/stroke are
indicated on the order-related technical data sheet for the actuator).
50
9.9. Mechanical position indicator setting (option)
1. Place indicator disc on shaft.

3. Turn lower indicator disc until symbol (CLOSED) is in alignment with
the p mark on the cover.
4. Move actuator to end position OPEN.

5. Hold lower indicator disc CLOSED in position and turn upper disc with
symbol (OPEN) until it is in alignment with the p mark on the cover.
6. Move valve to end position CLOSED again.

7. Check settings:
If the symbol (CLOSED) is no longer in alignment with the p
mark on the cover:
Ò Repeat setting procedure.
Ò Check whether the appropriate reduction gearing has been selected, if
required.
(The maximum possible turns/stroke are indicated on the order-related
technical data sheet for the actuator).
51
9.9. Switch compartment: close
1. Clean sealing faces of housing and cover.

3. Preserve joint surfaces with an acid-free corrosion protection agent.
4. Check whether O-ring (3) is in good condition, correctly insert O-ring.
5. Place cover (1) on switch compartment.

6. Fasten screws (2) evenly crosswise.
NOTICE Danger of corrosion due to damage to paint finish!
Ò Touch up damage to paint finish after work on the device.
52
10. Corrective action

10.1. Faults during commissioning
10.1.1 Mechanical position indicator
Fault description Mechanical position indicator cannot be set.
Possible cause Actuator turns/stroke have been modified at a later date.
Remedy Replace reduction gearing.
10.1.2 Position transmitter RWG
Fault description Measuring range 4 – 20 mA or maximum value 20 mA cannot be set.

Possible cause Incorrect reduction gearing (turns/stroke).
Remedy Check reduction gearing selected. (The max. possible turns/stroke are indi-
cated on the order-related technical data sheet for the actuator.)
10.1.3 Limit and torque switches
Fault description Switch does not trip.

Possible cause
Remedy ..
Switch is defective or switch setting is incorrect.
Check setting, if required reset end positions.
Check switches and replace them, if required.
Figure 33
The red test buttons (1) and (2) are used for manual operation of the limit
switches:
Ò Turn test button (1) in direction of the TSC arrow:
Torque switch CLOSED trips.
The indication light torque fault OPEN on the local controls is illumi-
nated.
Ò Press push button OPEN to reset the fault (red indication light) by oper-
ating the device in the opposite direction.
Ò Turn test button (2) in direction of the TSO arrow:
Torque switch OPEN trips.
The indication light torque fault CLOSE on the local controls is illumi-
nated.
Ò Press push button CLOSE to reset the fault (red indication light) by oper-
ating the device in the opposite direction.
Information If the actuator is equipped with a DUO limit switching (option), the intermedi-
ate position switches will be operated at the same time.
Ò Turn test button (1) in direction of the LSC arrow:
Limit switch CLOSED trips.
Ò Turn test button (2) in direction of the LSO arrow:
Limit switch OPEN trips.
53
10.1.4 Fault in end position (overrun not considered)
Fault description Actuator runs to end stop although the limit switches work properly.
Possible cause The overrun was not considered when setting the limit switching.
The overrun is generated by the inertia of both the actuator and the valve
and the delay time of the controls.
Remedy 1. Determine overrun:

Overrun = travel covered from switching off until complete standstill.
2. Set limit switching again (page 45) considering the overrun (turn
handwheel back by the amount of the overrun).
10.1.5 Push buttons do not react
Fault description Push buttons do not react

The controls may not be operated via the local controls.
Display indicates::
LOCAL RESTRICTED S0

E2 100%
OPEN POSITION
EMERGENCY STOP S0

E2 100%
OPEN POSITION
Possible cause . RESTRICTED means that the local controls of the AUMATIC have not
. been released yet.

EMERGENCY STOP signifies that the EMERGENCY STOP operation
mode has been activated upon operating an EMERGENCY STOP button
(option).
Remedy For RESTRICTED:

Ò A release must be initiated externally via bus or input signal. See param-
eter ENABLE LOCAL MODE.
For EMERGENCY STOP:
Ò EMERGENCY STOP button released.
54
10.2. Fault indications and warning indications
Faults interrupt or prevent the electrical actuator operation.

Warnings have no influence on the electrical actuator operation. They only
serve for information purposes.
Fault and warning indications are shown on the display.
10.2.1 Status display S0 - faults and warnings
Line 4 of status indication S0 shows faults and warnings.
LOCAL MODE S0

OPEN
E2 100%
FAULT IND.

FAULT IND.
A fault has occurred
Ò For further information, press qp and go to status indication S1.
WARNING IND.
A warning has occurred
Ò For further information, press qp and go to status indication S2.
FAULT + WARNING
Faults as well as warnings have occurred.
Ò For further information, press qp and go to status indications S1
(faults) or S2 (warnings).
NOT READY IND.

The actuator cannot be operated from REMOTE. The actuator can only be
operated via the local controls.
Ò For further information, press qp and go to status indication S3
(cause for fault indications).
FLT + NR
Faults and the NOT READY IND. signal have occurred.
Ò For further information, press qp and go to status indications S1 or S3.
WRN + NR
Faults and the NOT READY IND. signal have occurred.
Ò For further information, press qp and go to status indications S2 or S3.
FLT + WRN + NR
Faults, warnings, and the NOT READY IND. signal have occurred.
Ò For further information, press qp and go to status indications S1 to S3.
55
10.2.2 Status indication S1 - faults

Faults are indicated in this group:
FAULT IND. S1

NO FAULT

NO FAULT
No fault has occurred.
INTERNAL FAULT
Internal fault has occurred.
For further information:
1. Go to group D0: Press C and hold it down until diagnostic indication D0
is displayed.
2. Go to diagnostic indication D2: Press q twice.
TORQUE FAULT (CLOSE)

Torque fault in direction CLOSE.
Ò Operation command in direction OPEN, or
Ò Set selector switch to position Local control (LOCAL) and reset fault
indication via Reset push button, or
Ò Issue reset command via fieldbus.
TORQUE FAULT (OPEN)

Torque fault in direction OPEN
Ò Operation command in direction CLOSE, or
Ò Set selector switch to position Local control (LOCAL) and reset fault
Ò Issue reset command via fieldbus.
LOSS OF PHASE
One phase is missing.
Ò Test/connect phases.
THERMAL FAULT
Motor protection tripped.
Ò Wait for cooling off.
– If the fault indication display persists after cooling off:
Set selector switch to position Local control (LOCAL) and reset fault
– Issue reset command via fieldbus.
Ò Check fuse F4.
CONFIGURATION FAULT
The controls configuration is incorrect.
is displayed.
2. Go to diagnostic indication D4: Press q four times.
56
10.2.3 Status indication S2 - warnings

Warnings are indicated at this position.
WARNING IND. S2

NO WARNING
È Description of the warnings:

NO WARNING
No warnings have occurred.
WARNING OPER.TIME
The preset running time for a travel between end position OPEN and end
position CLOSED has been exceeded.
Ò Set the running time (MONITOR TRIGGERS parameter) in accordance
with the actual running time.
Ò Check tripping behaviour of end position switches.
Ò Check actuator mechanics.
WARNING STARTS/RUN
The preset values for max. starts/h or max. running time/h have been
exceeded.
Ò Check modulating behaviour.
Ò Increase dead time.
Ò Reduce number of nominal value changes.
INTERNAL FEEDBACK
Position transmitter is not standardised.
Ò Operate actuator into both end positions (OPEN and CLOSED).
INTERNAL WARNING
Internal warnings have occurred.
is displayed.
2. Go to diagnostic indication D3: Press q three times.
FEEDBACK E2 LOSS
Signal loss of position transmitter.
Ò Check position transmitter signal.
is displayed.
2. Go to diagnostic indication D7, D8, or D9: Press q either seven, eight,
or nine times.
Ò Check position transmitter wiring.
Ò Check POSITION E2. The setting must correspond to the wiring dia-
gram.
SETPOINT E1 LOSS
Signal loss of the set point.
Ò Check wiring.
TORQUE E6 LOSS
Signal loss of torque source.
Ò Check wiring.
I/O1 ANALOG IN1 LOSS

Loss of signal of the analogue input 1 of the parallel interface (only for
fieldbus/standard interface combinations).
57
Ò Check wiring.
I/O1 ANALOG IN2 LOSS

Loss of signal of the analogue input 2 of the parallel interface (only for
fieldbus/standard interface combinations).
Ò Check wiring.
P-FEEDBACK E4 LOSS
Signal loss of the actual process value E4 (only if PID controller is available
and active).
Ò Check wiring.
FIBER OPTIC LOSS

Signal loss of FO cable (for bus with FO loop topology only).
Ò Check wiring.
ANALOG IN1 BUS1 LOSS

Signal loss of analogue input 1.
Ò Check wiring.
ANALOG IN2 BUS1 LOSS

Signal loss of analogue input 2.
Ò Check wiring.
58
10.2.4 Status indication S3 - causes for not ready remote

The causes for the NOT READY IND. fault signals (status indication S0)
are indicated within this group.
NOT READY IND. S3

READY

READY
Actuator can be operated from REMOTE.
NOT REMOTE
Actuator cannot be operated from REMOTE as the selector switch is in
position LOCAL or OFF (0).
WRONG COMMAND
Indicates that inadmissible operation commands have been received via
Foundation Fieldbus.
EMERGENCY MODE
The EMERGENCY operation mode is active.
EXTERNAL CONTROLS
For combination fieldbus/standard interface function:
Operation via parallel interface.
EMCY STOP ACTIVE

The EMERGENCY STOP button has been operated.
ACTUATOR LOCKED
Actuator locked (only set for special applications e.g. for by-pass function).
59
10.3. Fuses
10.3.1 Fuses within the actuator controls

Fuses F1 and F2 (figure 34) can be accessed after removing the cover (1)
on the rear side.
Fuses F3, F4, and F5 are located on the power supply unit and can be
accessed after removing the electrical connection (2).
Figure 34
1 Rear cover 2 Electrical connection
F1/F2 Primary fuses on power supply unit

Table 7
G fuses F 1/F 2 AUMA Art. no.
Size 6.3 x 32 mm
Reversing contactors
1 A T; 500 V K002.277
Voltage supply ≤ 500 V
Reversing contactors
2 A FF; 660 V K002.665
Voltage supply 500 V
Thyristor units for motor power up to 1.5 kW 16 A FF; 500 V K001.185
Thyristor units for motor power up to 3.0 kW 30 A FF; 500 V K006.965
Thyristor units for motor power up to 5.5 kW 1 A T; 500 V K002.277
F3 Internal 24 V DC supply
F4
..
Internal 24 V AC supply (115 V AC) for:
Heater, switch compartment, reversing contactors control,
. PTC tripping device

for 115 V AC also control inputs OPEN – STOP - CLOSE
Table 8
G fuse according to IEC 60127-2/III F3 F4
Size 5 x 20 mm 5 x 20 mm
Voltage output (power supply unit) = 24 V 1.0 A T; 250 V 1.25 A T; 250 V
Voltage output (power supply unit) = 115 V 1.0 A T; 250 V 0.315 A T; 250 V
F5 Automatic reset fuse as short-circuit protection for external 24 V DC supply

for customer (see wiring diagram)
Ò Screw cover on again after fuse replacement.
60
10.3.2 Motor protection (thermal monitoring)

In order to protect against overheating and impermissibly high temperatures
at the actuator, PTC thermistors or thermoswitches are embedded in the
motor winding. The thermoswitch is tripped as soon as the max. permissible
winding temperature has been reached.
..
The actuator is switched off and the following signals are given:
LED 3 (thermal fault) on the local controls is illuminated.
..Status indication S0: operation mode OFF/LOCAL = FLT + NR

Status indication S0/S6: operation mode REMOTE = FAULT IND.
Status indication S1 in the display: THERMAL FAULT.
The motor has to cool down before the operation can be resumed.
Depending on the parameter setting, the fault signal is either automatically
reset or the fault signal has to be acknowledged.
..
The acknowledgement can either be made:
via the Reset push button in selector switch position LOCAL.
or with the reset command via the fieldbus.
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus”.
61
11. Servicing and maintenance
CAUTION Damage caused by inappropriate maintenance!

Ò Servicing and maintenance tasks must be carried out exclusively by suit-
ably qualified personnel authorised by the end user or contractor of the
plant only.
Ò Only perform servicing and maintenance tasks when the device is
switched off.
Service AUMA offers extensive service such as maintenance and inspection as well
as customer product training. For the relevant contact addresses, please
refer to page 82 et seqq. and on the Internet (www.auma.com).
11.1. Preventive measures for servicing and safe operation
The following measures are required to ensure safe device operation:
.
Every 6 months after commissioning
Carry out visual inspection:
– For electrical devices: cable entries, cable glands, screw plugs, etc.
have to be checked for correct tightness and sealing.
.. Consider torques according to manufacturer’s details.

If rarely operated: perform test run.
For devices with output drive A, press in Lithium soap EP multi-purpose
grease on mineral oil base at the grease nipple with the grease gun
(quantities see 14, table 2). This procedure does not grease the valve
stem. Lubrication of the valve stem must be done separately.
Figure 35
1 Output drive type A 2 Grease nipple
6 months after commissioning and then once a year

Check screws between multi-turn actuator and valve for tightness. If
required, tighten by applying the torques given in table 1, page 13.
For enclosure protection IP 68 (option)
..
After submersion:
Check multi-turn actuator.
In case of ingress of water, dry device correctly and check for proper
function.
62
11.2. Disconnection from the mains
If the device must be demounted, e.g. for service purposes, it can be sepa-
rated from the mains without having to remove the wiring.

Figure 36

2 Screws for housing 5 Terminal board (KP, KPH)
3 O-ring 6 Frame (KES)
Removing the plug

1. Loosen the screws (2).
2. Remove plug/socket connector.
Cover (1) and terminal board (5) or frame (6) remain together.
3. Mask open plug/socket connection, e.g. using AUMA protection cover
and parking frame.
Fitting the plug

1. Clean sealing faces at the cover and the housing.
4. Preserve joint surfaces with an acid-free corrosion protection agent.
5. Replace plug/socket connector and fasten bolts evenly crosswise.
63
11.3. Maintenance
Maintenance intervals . After 3 years at the latest for Ex certified products.
Lubricant change .. In the factory, the gear housing is filled with grease.
Grease change is performed during maintenance:
– Generally after 4 to 6 years for modulating duty.
– Generally after 6 to 8 years if operated frequently (open-close duty).
. – Generally after 10 to 12 years if operated rarely (open-close duty).
No additional lubrication is required during operation.
Notes regarding the maintenance . Check actuator visually. Ensure that no outside damage or changes are
. visible.
The electric connecting cables must be without damage and wired cor-
. rectly.
Do a thorough touch-up of possible damage to paint finish to prevent cor-
. rosion. Original paint in small quantities can be supplied by AUMA.

Cable entries, cable glands, plugs etc. have to be checked for correct
tightness and sealing. Consider torques according to manufacturer’s
details. If required, replace the components. Only use components which
.. have a test certificate.

Check whether Ex connections are fastened correctly.
Take care of possible discolouration of the terminals and wires. This
. would indicate an increased temperature.

For Ex housings, pay special attention to a possible collection of water.
This may originate from “breathing” due to severe temperature variations
(e. g. change of night and day), from damaged seals etc. Remove any
. water immediately.
Check the flame path gaps of flameproof enclosures for dirt and corro-
. sion.
Since the dimensions of all flameproof joints are strictly defined and
inspected, no mechanical work (such as grinding) shall be performed on
them. The joint surfaces have to be cleaned chemically (e. g. with
. Esso-Varsol).
Before fitting, the joint surfaces have to be preserved with an acid-free
. corrosion protection agent (e. g. Esso Rust BAN 397).

Ensure that all housing covers are handled carefully and that the seals
.. are checked.
All cable and motor protection components have to be checked.
If defects which affect the safety are detected during maintenance, repair
.. measures have to be initiated without delay.

Any kind of surface coating for the joint surfaces is not permitted.
When exchanging parts, seals etc. only original spare parts shall be
used.
64
11.4. Disposal and recycling
AUMA devices have a long lifetime. However, they have to be replaced at

one point in time.
The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
.. electronic scrap
.. various metals
plastics
greases and oils
The following generally applies:
. Collect greases and oils during disassembly. Generally, these sub-

stances are hazardous to water and must not be released into the envi-
. ronment.
Arrange for controlled waste disposal of the disassembled material or for
. separate recycling according to materials.

Observe the national regulations for waste disposal.
65
12. Spare parts list

12.1. Multi-turn actuator SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1
66
Note:
Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA
spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any lia-
bility. Delivered spare parts may slightly vary from the representation.
No. Designation Type No. Designation Type

001.0 Housing Sub-assembly 566.0 RWG Sub-assembly
002.0 Bearing flange Sub-assembly 566.1 Potentiometer for RWG without slip clutch Sub-assembly
003.0 Hollow shaft without worm wheel Sub-assembly 566.2 Electronic board RWG Sub-assembly
005.0 Worm shaft Sub-assembly 566.3 Wire harness for RWG Sub-assembly
005.1 Motor coupling 567.1 Slip clutch for potentiometer/RWG Sub-assembly
005.2 Coupling pin 568.1 Stem protection tube (without cap)
005.3 Manual drive coupling 568.2 Cap for stem protection tube
005.4 Pull rod 568.3 V-seal
006.0 Worm wheel 569.0 Change-over lever assy Sub-assembly
009.0 Planetary gear for manual drive Sub-assembly 569.1 Change-over lever
010.0 Retaining flange Sub-assembly 569.2 Notched pin
017.0 Torque lever Sub-assembly 574.1 Radial seal output drive A for ISO flange
018.0 Gear segment 575.1 Stem nut (without thread)
019.0 Crown wheel Sub-assembly S1 Seal kit, small Set
020.0 Swing lever Sub-assembly S2 Seal kit, large Set
022.0 Drive pinion II for torque switching Sub-assembly
023.0 Output drive wheel for limit switching Sub-assembly
024.0 Intermediate wheel for limit switching Sub-assembly
025.0 Locking plate Sub-assembly
058.0 Wire for protective earth Sub-assembly
061.0 Torque switching head Sub-assembly
070.0 Motor (VD motor incl. no. 079.0) Sub-assembly
Planetary gear for motor drive (SA/SAR
079.0 Sub-assembly
07.1 – 14.1 for VD motor)
Planetary gear for motor drive (SA/SAR
080.0 Sub-assembly
16.1 for AD90 motor)
155.0 Reduction gearing Sub-assembly
500.0 Cover for switch compartment Sub-assembly
501.0 Terminal board Sub-assembly
501.1 Screw for control terminal
501.2 Washer for control terminal
501.3 Screw for power terminal
501.4 Washer for power terminal
502.0 Pin carrier without pins Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Plug cover Sub-assembly
511.0 Screw plug
514.0 Output drive form A (without stem nut) Sub-assembly
514.1 Axial needle roller bearing
516.1 Output drive shaft D
535.1 Snap ring
539.0 Screw plug Sub-assembly
542.0 Handwheel with ball handle Sub-assembly
549.1 Output socket B3/B4/E
551.1 Parallel key
553.0 Mechanical position indicator Sub-assembly
554.0 Socket carrier with motor cable harness Sub-assembly
556.0 Potentiometer for position transmitter Sub-assembly
556.1 Potentiometer without slip clutch
557.0 Heater Sub-assembly
Blinker transmitter including pins at wires
558.0 Sub-assembly
(without impulse disc and insulation plate)
Control unit without torque switching
559.0-1 Sub-assembly
heads and switches
Control unit with magnetic limit and torque
transmitter (MWG) for Non-intrusive ver-
559.0-2 Sub-assembly
sion in combination with AUMATIC inte-
gral controls
560.0-1 Switch stack for direction OPEN Sub-assembly
560.0-2 Switch stack for direction CLOSE Sub-assembly
560.1 Switch for limit/torque switching
560.2 Switch case
67
12.2. Controls ACExC 01.1 with ex-plug/socket connector with terminal board (KP, KPH)
68
Note:
No. Designation Type

001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
006.0 Power supply Sub-assembly
008.1 Interface board
009.0 Logic board Sub-assembly
011.1 Relay board
500.0 Cover Sub-assembly
501.0 Terminal board Sub-assembly
501.1 Screw for control terminal
501.2 Washer for control terminal
501.3 Screw for power terminal
501.4 Washer for power terminal
507.0 Plug cover Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
510.0 Fuse kit Set
532.0 Line bushing (actuator connection) Sub-assembly
535.1 Circlip
S Seal kit Set
69
12.3. Controls ACExC 01.1 with ex-plug-in terminal connection (KES)
70
Note:
No. Designation Type

001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
006.0 Power supply Sub-assembly
008.1 Interface board
009.0 Logic board Sub-assembly
011.1 Relay board
500.0 Cover Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
510.0 Fuse kit Set
528.0 Terminal frame (without terminals) Sub-assembly
529.0 End piece
532.0 Line bushing (actuator connection) Sub-assembly
533.0 Terminals for motor/controls
535.1 Circlip
573.0 Plug-in electrical connection Sub-assembly
S Seal kit Set
71
13. Technical data

Features and functions of actuator
Explosion protection Standard: II2G EEx de IIC T4
II2D Ex tD A21 IP6x T130°C
II2G c IIC T4
Options: II2G EEx d IIC T4
II2G c IIC T4
EC type examination certificate PTB 01 ATEX 1087
Type of duty1) Standard: SAExC Short time duty S2 - 15 min
SARExC Intermittent duty S4 - 25 %
Option: SAExC Short time duty S2 - 30 min
SARExC Intermittent duty S4 - 50 %
Torque range Refer to actuator name plate (for name plate descriptions, please refer to page 8)
Output speed Refer to actuator name plate
Motors 3-ph AC asynchronous motor, type IM B9 according to IEC 60034
Insulation class Standard: F, tropicalized
Option: H, tropicalized
Motor protection Standard: PTC thermistors (PTC according to DIN 44082)
Option: Thermoswitches (NC)
Self-locking Yes; for output speeds 4 to 90
Limit switching Counter gear mechanism for end positions CLOSED and OPEN
for 1 to 500 turns per stroke (optional for 1 to 5,000 turns per stroke)
Standard: Single switch (1 NC and 1 NO) for each end position, not galvanically isolated
Options: Tandem switches (2 NC and 2 NO) for each end position, switches
galvanically isolated
Triple switch (3 NC and 3 NO) for each end position, switches galvanically
isolated
Imax.: 5 A/30 – 250 V AC (cos phi = 0.8)
Imax.: 2 A/30 V DC; 0.5 A/125 V DC; 0.4 A/250 V DC
For gold plated contacts: min. 4 mA to max. 400 mA and min. 5 V to max. 50 V
Torque switching Torque switching for directions OPEN and CLOSE adjustable
Standard: Single switch (1 NC and 1 NO) for each direction
Options: Tandem switches (2 NC and 2 NO) for each direction, switches galvanically isolated
Position feedback signal, Potentiometer or 0/4 – 20 mA (RWG)
analogue (options) For further details see page 74
Mechanical position indicator Continuous indication, adjustable indicator disc with OPEN and CLOSED symbols
(option)
Heater in switch compartment Resistance type heater with 5 W, 24 V AC (standard: internal supply)
Motor heater (option) SAExC/SARExC 07.1 – 10.1: 12.5 W
SAExC/SARExC 14.1 – 16.1: 25 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during
electrical operation.
Option: Handwheel lockable
Connection to controls AUMA plug/socket connector with screw type connection
Output drive types A, B1, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drives: AF, AK, AG, IB1, IB3
Features and functions of controls
Power supply For mains voltage and mains frequency, refer to name plates at the controls and the motor
(for a description of the name plates, refer to page 8)
Permissible variation of the nominal voltage: ±10 %
Permissible variation of the mains frequency: ±5 %
Motor current consumption: Refer to motor name plate
Current consumption of the controls depending on the mains voltage:
100 to 120 V AC = max. 650 mA
208 to 240 V AC = max. 325 mA
380 to 500 V AC = max. 190 mA
External supply of the electronics 24 V DC +20 % / –15 %,
(option) Current consumption: Basic version approx. 200 mA, with options up to 500 mA
Rated power Refer to motor name plate
The controls is designed for the rated power of the actuator
1) Based on 20 °C ambient temperature and at an average load with running torque or modulating torque according to Technical data SA or SAR
72
Switchgear Reversing contactors2) (mechanically and electrically interlocked)

Control and output signals Via Foundation Fieldbus interface (page 75)
Foundation Fieldbus interface Foundation Fieldbus H1 interface with 4 free 24 V DC inputs (current consumption: approx.
with additional inputs 5mA/input) and 2 free 0/4 – 20 mA inputs3). Signal transmission via fieldbus interface.
(options) Foundation Fieldbus H1 interface with 24 V DC control inputs OPEN - CLOSE -
EMERGENCY, or alternatively OPEN - STOP - CLOSE (current consumption approx. 5
mA/input).
Selection of control mode via 24 V DC input BUS/REMOTE.
Foundation Fieldbus interface with 24 V DC control inputs OPEN - CLOSE (current
consumption: approx. 5 MA/input) and 0/4 – 20 mA input for nominal position value4)
(positioner).
Selection of control mode via 24 V DC input BUS/REMOTE and MODE.
Foundation Fieldbus H1 interface with 24 V DC (optional 115 V AC) control inputs OPEN -
STOP - CLOSE - EMERGENCY (current consumption: approx. 5 mA/input) and
0/4 – 20 mA input for nominal position value4) (positioner).
Selection of control mode via 24 V DC (optional 115 V AC) input BUS/REMOTE and MODE.
Output signals via 6 programmable signal relays, position feedback 0/4 – 20 mA.
Voltage output Standard: Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs,
galvanically isolated from internal voltage supply
Option: Auxiliary voltage 115 V AC, max. 30 mA for supply of the control inputs5),
galvanically isolated from internal voltage supply
Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
Push buttons OPEN - STOP - CLOSE - RESET
5 indication lights:
End position CLOSED and running indication CLOSE (yellow), torque fault
CLOSED (red), motor protection tripped (red), torque fault OPEN (red)
end position and running indication OPEN (green)
LC display, illuminated
Programming interface (infrared)
Options: Bluetooth programming interface with Bluetooth class II chip with a range of
up to 10m. Supports the Bluetooth profile SPP (Serial Port Profile).
Release of the local controls with selector switch LOCAL - OFF - REMOTE:
Operation of the actuator with the push buttons OPEN - STOP - CLOSE - RESET
of the local controls can be disabled or released via Foundation Fieldbus.
Special colours for the 5 indication lights:
End position CLOSED and running indication CLOSE (green), torque fault
CLOSED (blue), torque fault OPEN (yellow), motor protection tripped (white),
end position and running indication OPEN (red)
Protection cover, lockable
Protection cover with indicator glass, lockable
2) The reversing contactors are designed for a lifetime of 2 million starts.

3) Only partly possible in connection with process controller PID, please contact AUMA.
4) Requires positioner in the actuator
5) Not possible in combination with PTC tripping device
73
Functions Standard:
Switch-off mode adjustable
limit or torque seating for end position OPEN and end position CLOSED
Torque monitoring over the whole travel
Torque by-pass, adjustable up to 5 seconds
(no torque monitoring during running time)
Phase loss monitoring6) with automatic phase correction
Programmable behaviour in case of bus failure
Running indication via indication lights
Positioner7):
Actual position value via Foundation Fieldbus interface
Programmable behaviour on loss of signal
Automatic adaptation of the dead band (adaptive behaviour selectable)
Change-over between OPEN - CLOSE duty and modulating duty
via use of different Foundation Fieldbus function blocks.
Monitoring functions Programmable monitoring of the max. number of starts, generates warning signal
Reaction monitoring for operation command (programmable from 1 to 15 seconds),
generates fault signal and results in switching off
Operating time monitoring (programmable from 4 to 1,800 seconds), generates warning
signal
Electronic name plate Order data: AUMATIC commission number, actuator commission number,
KKS number (definition system for power plants), valve number,
plant number
Product data: Product name, actuator works number, AUMATIC works number,
logic software version, logic hardware version, date of final test,
wiring diagram, terminal plan
Project data: Project name, 2 freely definable customer fields with a max. of 19 digits each
Service data: Service telephone, Internet address, service text 1, service text 2
Logging of operating data A resettable counter and a lifetime counter for:
Motor running time, number of starts, torque switch trippings in end position CLOSED, limit
switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit
switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor
protection trippings
Motor protection evaluation Standard: Monitoring of the motor temperature in combination with thermoswitches
in the motor
Options: Additional thermal overload relay in the controls in combination with
thermoswitches within the motor
Electrical connection Standard: Plug/socket connector with screw type connection (KP, KPH)
Protection type: increased safety EEx de
Options: Plug/socket connector with spring cage terminals (KES)
Protection type: increased safety EEx de
Threads for cable entries
Plug/socket connector with spring cage terminals (KES)
Protection type: flameproof enclosure EEx d
Special threads, other than standard mentioned above, possible
Parking frame for wall mounting of the disconnected plug
Protection cover for plug compartment (when plus is removed)
Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fieldbus
cables of up to 4 kV8)
Wiring diagram (basic version) ACP E3FC-2M0—B000 KMS TP202/001
Further options for version with potentiometer or RWG in the actuator
Electronic timer Start and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be
programmed individually for the directions OPEN and CLOSE.
Intermediate positions Any 8 intermediate positions between 0 and 100 %
Reaction and signal behaviour programmable
Setting/programming the Foundation Fieldbus interface
Setting the Foundation Fieldbus Address setting is made via Foundation Fieldbus using the provided System Management
address Services and a configuration software for Foundation Fieldbus (e.g. NI-FBUS)
Configurable feedback signals The discrete feedback signals of the three discrete input (DI) function blocks within the
AUMATIC may be configured in accordance with the requirements.
The configuration is made via Foundation Fieldbus using the AUMATIC device description
and a configuration software for Foundation Fieldbus (e.g. NI-FBUS).
Configuration of AUMATIC user Configuration of AUMATIC user functions (e.g. stepping mode, intermediate positions, ...)
functions can be made either via the display or via the Foundation Fieldbus using the AUMATIC
device description and a configuration software for Foundation Fieldbus (e.g. NI-FBUS)
6) During an adjustable period (factory setting 10 seconds) faults in the supply voltage (e.g. voltage drops) will not lead to a fault signal.
7) Requires position transmitter in the actuator
8) Only in combination with standard electrical connection plug/socket connector with screw-type terminals (KP, KPH).
74
Function blocks of the AUMATIC Foundation Fieldbus interface

Function blocks for control 1 Discrete Output Function Block (DOFB) for control with OPEN - STOP - CLOSE signals
1 Analog Output Function Block (AOFB) for control with a nominal position value8)
Function blocks for feedback 3 Discrete Input Function Blocks (DIFB) for 8 configurable discrete feedback signals.
signals The following options are available:
- End position OPEN, CLOSED
- Selector switch in position LOCAL/REMOTE
- Running indication7) (directional)
- Torque switch OPEN, CLOSED
- Limit switch OPEN, CLOSED
- Digital (4) customer inputs
- Intermediate positions (1 – 8)
- Loss of phase
- Thermal fault
1 Analog Input Function Block (AIFB) for feedback signal of the actual position value7)
1 Analog Input Function Block (AIFB) for feedback signal of the actual torque value9)
2 Analog Input Function Blocks (AIFB) for feedback signal of the 2 free 0 – 20 mA inputs
(option)
Additional function blocks 1 Transducer Block (APVB) as connection block for control and programming of the AUMATIC
3 Discrete Input Transducer Blocks (DITB) as connection blocks of the discrete feedback signals
2 Analog Input Transducer Blocks (AITB) as connection blocks of the analogue feedback signals
1 Resource Block (RESOURCE) for the definition of the device characteristics
1 Process Controller Block (PID) as function block for modulating applications
General data with Foundation Fieldbus
Communication protocol Foundation Fieldbus H1 (31.25 kbit/s) in accordance with EN 50170-4 or IEC 61158 Type 1/9
Physical layer Standard-power signalling, separately powered, non I.S.
Network topology Line, star and tree structures (trunks combined with spurs10)) are supported.
Transmission medium Two-wire copper cable with data transmission and voltage supply on the same wire pair in
accordance with
- ISA S50.02-1992 ISA Physical Layer Standard or
- IEC 61158-2:2000 (ed. 2.0), Fieldbus standard for use in industrial control systems,
Part 2: Physical Layer specification and service definition
Recommendation: use of type A cable (screened and twisted)
Foundation Fieldbus current Approx. 11 mA at + 24 V DC
consumption
Foundation Fieldbus 31.25 kbit/s
transmission rate
Cable length Max. 1,900 m (only when using the recommended type A cable); with repeaters
(4 pieces max) expandable up to max. 9.5 km
Number of devices Max. of 32 devices per segment; a max. of 240 devices may be addressed.
Typical device number: approx. 6 – 15 devices per segment
Communication services - Publisher/subscriber communication for the transmission of process data
- Client/server communication for programming and configuration
- Report Distribution for transmission of alarm signals
Supported Foundation Fieldbus The AUMATIC is a Link Master device.
functions Link Master devices can take over the Link Active Scheduler (LAS) function for the
co-ordination of the bus communication.
Permissive connection The AUMATIC offers an automatic polarity detection and correction of the Foundation
Fieldbus cable.
8) Requires position transmitter in the actuator

8) Only in combination with standard electrical connection plug/socket connector with screw-type terminals (KP, KPH).
9) Requires magnetic limit and torque transmitter (MWG) in the actuator
10) The internal spur of the AUMATIC is 0.27 m.
75
Service conditions for actuator with controls

Mounting position Any position
Enclosure protection according Standard: IP 67
to EN 60 52911) Options: IP 68 Max. 6 m head of water, duration of the flooding 72 hours max.
Up to 10 operations during flooding
Modulating duty is not possible during submersion
For both enclosure protections (IP 67 and IP 68) the terminal compartment is additionally
sealed against the interior - double sealed
Corrosion protection Standard: KN Suitable for installation in industrial units, in water or power plants
with a low pollutant concentration
Options: KS Suitable for installation in occasionally or permanently aggressive
atmosphere with a moderate pollutant concentration (e.g. in
wastewater treatment plants, chemical industry)
KX Suitable for installation in extremely aggressive atmosphere with high
humidity and high pollutant concentration
Finish coating Standard: Two-component iron-mica combination
Option: Special primer/special finish coating (customer’s choice)
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Other colours are possible on request
Ambient temperature12) Standard: –20 °C to +40 °C/+60 °C
Options: –40 °C to +40 °C, low temperature version incl. heating system
–50 °C to +40 °C, extreme low temperature version incl. heating system
Low temperature versions inc. heating system for connection to external power supply
230 V AC or 115 V AC.
Vibration resistance according to 1 g, for 10 to 200 Hz
IEC 60 068 Resistant to vibrations during start-up or for failures of the plant. However, a fatigue
strength may not be derived from this.
Applies to actuator with actuator controls only, not valid in combination with gearboxes.
Lifetime Open-close duty: Operation cycles (OPEN - CLOSE - OPEN)
SAExC 07.1 – SAExC 10.1: 20,000
SAExC 14.1 – SAExC 16.1: 15,000
Modulating duty:13)
SARExC 07.1 – SARExC 10.1: min. 5.0 million modulating steps
SARExC 14.1 – SARExC 16.1: min. 3.5 million modulating steps
Weight Refer to separate Technical data SA/SAR/AC
Accessories
Wall bracket14) AUMATIC mounted separately from the actuator, including plug/socket connector.
Connecting cables on request.
Recommended for high ambient temperatures, difficult access, or in case of heavy
vibrations during service.
Programming software for PC COM-AC. An interface cable is required for the standard infra-red programming interface
Further information
EU Directives ATEX Directive: (94/9/EG)
Electromagnetic Compatibility (EMC): (2004/108/EC)
Low Voltage Directive: (2006/95/EC)
Machinery Directive: (98/37/EC)
11) The enclosure protection according to the name plate applies. For enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended.
12) With special sizing of the actuator up to max. 70°C possible
13) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possible
maintenance and fault-free operating time, the number of starts per hour chosen should be as low as possible for the process.
14) Cable length between actuator and AUMATIC max. 100 m. Requires separate data cable for MWG. If actuator and AUMATIC are separated at a later date, the
max. cable length is 10 m.
76
14. Certificates
14.1. Declaration of Conformity and Declaration of Incorporation
77
14.2. PTB certificate
78
79
80
Index
A I R
Accessories for mounting 16 Indications 35 Rated power 10,72
Assembly 12 Indicator disc 51 Reference documents 2
Indicator disk 43 Running indication 37
B
Intermediate positions 46
Bus cables 19 S
Internet 9
Safety instructions 5
C Intrusive 10
Self-retaining mode 30
Cable installation 18 L Service 62
Cable installation in accordance
Language change in the display 33 Short-circuit protection 18
with EMC 18
Limit switching 45 Signals 38
Classification 9
Local controls 17 Size 9
Commission number 8
Long-term storage 11 Spare parts list 66
Commissioning 39
Low temperature version 39 Controls 68,70
Connecting cables 27
Lubricant change 64 Multi-turn actuator 66
Control 9
Status indication 35
Corrective action 53 M
Stem nut 14
Corrosion protection 11 Maintenance intervals 64
Storage 11
Cross sections 21,25 Manual operation 29
Current consumption 18 Mechanical position indicator 51 T
Motor heater 21,25 Technical data 72
D
Motor operation 30 Terminal plan 18
Declaration of Conformity 77
Motor protection 61 Test run 47
Declaration of Incorporation 77
Mounting 13 Thermoswitches 61
Disconnect switches 18
Mounting positions of the local Torque switching setting 44
Disposal and recycling 65
controls 17 Transport 11
DUO limit switching 46
Tripping torque 44
O
E Type 9
Operation 29
Electrical connection 18 V
Output drive type A 14
Electronic position transmitter RWG
Output drive types B1, B2, B3, B4, Valve position 35
50
B, and E 13
W
F Overrun 54
Wall bracket 27
Faults 55 P Warnings 55
Faults during commissioning 53
Packaging 11 Wiring diagram (name plate) 9
Fuses 60
Parking frame 28 Wiring diagram locating 18
Fuses on site 18
Password entry 32
G PE connection 25
Ground connection, external 28 Position indicator 51
Position transmitter RWG 50
H
Potentiometer 49
Handwheel 29 Protection cover 28
Handwheel fitting 12 Protection on site 18
Heater 21,25 Protection tube 16
Heat-up time 39 PTB certificate 78
PTC thermistors 61
Push-to-run operation 30
81
AUMA wordwide
Europe AUMA Polska Sp. z o.o. AUMA Automação do Brasil Ltda.

AUMA Riester GmbH & Co. KG PL-41-310 Dabrowa Górnicza BR-São Paulo
Tel +48 32 261 56 68 Tel +55 11 8114-6463
Plant Müllheim Fax +48 32 261 48 23 blitzco@uol.com.br
DE-79373 Müllheim R.Ludzien@auma.com.pl
Tel +49 7631 809 - 0 AUMA Chile Respresentative Office
www.auma.com.pl
Fax +49 7631 809 - 1250 CL-9500414 Buin
riester@auma.com OOO Priwody AUMA Tel +56 2 821 4108
www.auma.com RU-124365 Moscow a/ya 11 Fax +56 2 281 9252
Tel +7 495 221 64 28 aumachile@adsl.tie.cl
Plant Ostfildern-Nellingen Fax +7 495 221 64 38
DE-73747 Ostfildern LOOP S. A.
aumarussia@auma.ru
Tel +49 711 34803 - 0 AR-C1140ABP Buenos Aires
www.auma.ru
Fax +49 711 34803 - 3034 Tel +54 11 4307 2141
riester@wof.auma.com ERICHS ARMATUR AB Fax +54 11 4307 8612
SE-20039 Malmö contacto@loopsa.com.ar
Service-Center Köln Tel +46 40 311550
DE-50858 Köln TROY-ONTOR Inc.
Fax +46 40 945515
Tel +49 2234 2037 - 9000 CA-L4N 5E9 Barrie Ontario
info@erichsarmatur.se
Fax +49 2234 2037 - 9099 Tel +1 705 721-8246
www.erichsarmatur.se
Service@sck.auma.com Fax +1 705 721-5851
GRØNBECH & SØNNER A/S troy-ontor@troy-ontor.ca
Service-Center Magdeburg DK-2450 København SV
DE-39167 Niederndodeleben MAN Ferrostaal de Colombia Ltda.
Tel +45 33 26 63 00
Tel +49 39204 759 - 0 CO- Bogotá D.C.
Fax +45 33 26 63 21
Fax +49 39204 759 - 9429 Tel +57 1 401 1300
GS@g-s.dk
Service@scm.auma.com Fax +57 1 416 5489
www.g-s.dk
dorian.hernandez@manferrostaal.com
Service-Center Bayern IBEROPLAN S.A. www.manferrostaal.com
DE-85386 Eching ES-28027 Madrid
Tel +49 81 65 9017- 0 PROCONTIC Procesos y Control Automático
Tel +34 91 3717130
Fax +49 81 65 9017- 2018 EC- Quito
Fax +34 91 7427126
Riester@scb.auma.com Tel +593 2 292 0431
iberoplan@iberoplan.com
Fax +593 2 292 2343
AUMA Armaturenantriebe GmbH D. G. Bellos & Co. O.E. info@procontic.com.ec
AT-2512 Tribuswinkel GR-13671 Acharnai Athens
Tel +43 2252 82540 IESS de Mexico, S.A. de C.V.
Tel +30 210 2409485
Fax +43 2252 8254050 MX-C.P. 02900 Mexico D.F.
Fax +30 210 2409486
office@auma.at Tel +52 55 55 56 1701
info@dgbellos.gr
www.auma.at Fax +52 55 55 56 3337
SIGURD SØRUM A. S. informes@iess.com.mx
AUMA (Schweiz) AG NO-1300 Sandvika
CH-8965 Berikon Corsusa International S.A.C.
Tel +47 67572600
Tel +41 566 400945 PE- Miralflores - Lima
Fax +47 67572610
Fax +41 566 400948 Tel +511444-1200 / 0044 / 2321
post@sigurd-sorum.no
RettichP.ch@auma.com Fax +511444-3664
INDUSTRA corsusa@corsusa.com
AUMA Servopohony spol. s.r.o. PT-2710-297 Sintra www.corsusa.com
CZ-250 01 Brandýs n.L.-St. Boleslav Tel +351 2 1910 95 00
Tel +420 326 396 993 PASSCO Inc.
Fax +351 2 1910 95 99
Fax +420 326 303 251 PR-00936-4153 San Juan
industra@tyco-valves.com
auma-s@auma.cz Tel +18 09 78 77 20 87 85
www.auma.cz MEGA Endüstri Kontrol Sistemieri Tic. Ltd. Fax +18 09 78 77 31 72 77
Sti. Passco@prtc.net
OY AUMATOR AB TR-06810 Ankara
FI-02230 Espoo Suplibarca
Tel +90 312 217 32 88
Tel +358 9 5840 22 VE- Maracaibo Estado, Zulia
Fax +90 312 217 33 88
Fax +358 9 5840 2300 Tel +58 261 7 555 667
megaendustri@megaendustri.com.tr
auma@aumator.fi Fax +58 261 7 532 259
www.megaendustri.com.tr
www.aumator.fi suplibarca@intercable.net.ve
CTS Control Limited Liability Company
AUMA France S.A.R.L. UA-02099 Kiyiv Asia
FR-95157 Taverny Cedex Tel +38 044 566-9971, -8427
Tel +33 1 39327272 AUMA Actuators (Tianjin) Co., Ltd.
Fax +38 044 566-9384
Fax +33 1 39321755 CN-300457 Tianjin
v_polyakov@cts.com.ua Tel +86 22 6625 1310
info@auma.fr
www.auma.fr Fax +86 22 6625 1320
Africa mailbox@auma-china.com
AUMA ACTUATORS Ltd. AUMA South Africa (Pty) Ltd. www.auma-china.com
GB- Clevedon North Somerset BS21 6QH ZA-1560 Springs
Tel +44 1275 871141 AUMA (INDIA) PRIVATE LIMITED
Tel +27 11 3632880
Fax +44 1275 875492 IN-560 058 Bangalore
Fax +27 11 8185248
mail@auma.co.uk Tel +91 80 2839 4655
aumasa@mweb.co.za
www.auma.co.uk Fax +91 80 2839 2809
A.T.E.C. info@auma.co.in
AUMA ITALIANA S.r.l. a socio unico EG- Cairo www.auma.co.in
IT-20023 Cerro Maggiore (MI) Tel +20 2 23599680 - 23590861
Tel +39 0331 51351 AUMA JAPAN Co., Ltd.
Fax +20 2 23586621
Fax +39 0331 517606 JP-210-0848 Kawasaki-ku, Kawasaki-shi
atec@intouch.com
info@auma.it Kanagawa
www.auma.it Tel +81 44 329 1061
America Fax +81 44 366 2472
AUMA BENELUX B.V. AUMA ACTUATORS INC. mailbox@auma.co.jp
NL-2314 XT Leiden US-PA 15317 Canonsburg www.auma.co.jp
Tel +31 71 581 40 40 Tel +1 724-743-AUMA (2862)
Fax +31 71 581 40 49 Fax +1 724-743-4711
office@benelux.auma.com mailbox@auma-usa.com
www.auma.nl www.auma-usa.com
82
AUMA ACTUATORS (Singapore) Pte Ltd. Sunny Valves and Intertrade Corp. Ltd.
SG-569551 Singapore TH-10120 Yannawa Bangkok
Tel +65 6 4818750 Tel +66 2 2400656
Fax +65 6 4818269 Fax +66 2 2401095
sales@auma.com.sg sunnyvalves@inet.co.th
www.auma.com.sg www.sunnyvalves.co.th/
AUMA Actuators Middle East W.L.L. Top Advance Enterprises Ltd.
AE- 15268 Salmabad 704 TW- Jhonghe City Taipei Hsien (235)
Tel +971 17877377 Tel +886 2 2225 1718
Fax +971 17877355 Fax +886 2 8228 1975
Naveen.Shetty@auma.com support@auma-taiwan.com.tw
www.auma-taiwan.com.tw
PERFECT CONTROLS Ltd.
HK- Tsuen Wan, Kowloon
Tel +852 2493 7726
Australia
Fax +852 2416 3763 BARRON GJM Pty. Ltd.
joeip@perfectcontrols.com.hk AU-NSW 1570 Artarmon
Tel +61 294361088
DW Controls Co., Ltd. Fax +61 294393413
KR-153-803 Seoul Korea info@barron.com.au
Tel +82 2 2113 1100 www.barron.com.au
Fax +82 2 2113 1088/1089
sichoi@actuatorbank.com
www.actuatorbank.com
2009-10-19
83
AUMA Riester GmbH & Co. KG
P.O. Box 1362
D-79373 Müllheim
Tel +49 7631 809 - 0
Fax+49 7631 809 - 1250
riester@auma.com
www.auma.com
Certificate Registration No.

12 100/104 4269 Y004.593/003/en/1.09
For detailed information on AUMA products refer to the Internet: www.auma.com

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Operation instructions Assembly, operation, commissioning

Read the operation instructions first

.. These operation instructions are part of the product.

Table of contents Page

3. Transport, storage and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . 11

10. Corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

11. Servicing and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

12. Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

13. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

.. ous areas (other than mines).

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance

. Observe the national regulations.

Maintenance To ensure safe device operation, the maintenance instructions included in

1.2. Range of application

AUMA multi-turn actuators are designed for the operation of industrial

Other applications require explicit (written) confirmation by the manufacturer.

No liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of the

1.3. Warnings and notes

The following warnings draw special attention to safety-relevant procedures

Arrangement and typographic structure of the warnings

Safety alert symbol (warns of a potential personal injury hazard).

1.4. Further references and symbols

The following references and symbols are used in these instructions:

Symbol for CLOSED.

Symbol for OPEN.

Æ Via the menu to parameter

È Description of the parameter settings/indications

Each device component (actuator, controls, motor) is equipped with a name

1 Actuator name plate 3 Motor name plate

Identification data on the actuator name plate:

AUMA Riester GmbH&Co.KG

1 Type and size of actuator

Identification data on the controls’ name plate:

1 Type and size of the controls

Identification data for explosion-proof version:

1 approved mark (in our example: CENELEC)

2 explosion protection classification - electrical explosion protection

2.2. Short description

Multi-turn actuator Definition in compliance with EN ISO 5210:

. perform settings (contents of these instructions).

3. Transport, storage and packaging

Ò For transport to place of installation, use sturdy packaging.

DANGER Hovering load!

NOTICE Danger of corrosion due to inappropriate storage!

NOTICE Damage at the change-over mechanism due to incorrect assembly!

3. Secure handwheel using the circlip supplied.

4.2. Multi-turn actuator mounting to valve/gearbox

4.2.1 Output drive types B1, B2, B3, B4, B, and E

Application For rotating, non-rising valve stem.

Design Output drive type bore with keyway:

1 Output drive type B1/B2 and B 3 Output drive B3/B4 and E

Information Spigot at flanges should be loose fit.

Mounting the multi-turn actuator

1. Check if mounting flanges fit together.

NOTICE Danger of corrosion due to damage to paint finish and condensation!