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Robust Covalently Cross-Linked Polybenzimidazole Graphene Oxide Membranes For High-Flux Organic Solvent Nanofiltration
Robust Covalently Cross-Linked Polybenzimidazole Graphene Oxide Membranes For High-Flux Organic Solvent Nanofiltration
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Research Article
Cite This: ACS Appl. Mater. Interfaces 2018, 10, 16140−16147 www.acsami.org
Figure 1. Reaction scheme showing the N-benzylation of polybenzimidazole and the diisocyanate-based (A) cross-linking of hydroxylated
polybenzimidazole chains, (B) anchoring of GO sheets, and (C) cross-linking of GO sheets.
OSN.21−23 Incorporation of GO into a polypyrrole matrix and solvents were used as received without further purification. All
significantly enhanced solvent permeance without compromis- solutions were prepared using water with a resistivity of 18.2 MΩ cm at
ing solvent rejection.21 In contrast, GO-embedded polyethyle- 25 °C (Milli-Q).
nimine membranes displayed enhanced solute rejection and 2.2. Synthesis of Hydroxylated Polybenzimidazole. Hydroxy-
lated polybenzimidazole (PBI−OH) was synthesized through N-
adequate solvent flux.22 These studies were carried out in a
benzylation of polybenzimidazole (Figure 1). In a typical synthesis, 26
limited number of mild solvents (acetone and alcohols), in a wt % PBI dope solution (4.46 g) was diluted with DMAc (45 mL) stirred
dead-end configuration with limited volume of test solutions, at room temperature for 0.5 h, followed by the addition of tBuOK (0.886
hindering long-term performance studies. g, 7.91 mmol, 2.1 eq. per repeating unit). The color of the reaction
The cohesion between the components of a mixed matrix mixture turned from brown to red indicating the deprotonation of the
membrane plays an important role in the performance and long- amine groups of the polymer. The mixture was stirred at room
term stability.24 Therefore, not only the individual characteristics temperature for 3 h to ensure completion of deprotonation. 4-
but also the interaction of the phases should be considered when (Chloromethyl)benzyl alcohol (1.182 g, 7.53 mmol, 2 equiv per
designing mixed matrix membranes. The distribution of GO repeating unit) was added in one portion and the reaction was stirred at
flakes in polymer matrices is an important aspect for composite room temperature for 3 days. The product was precipitated in 1 L H2O/
ethanol (1:1 v/v) mixture, and then filtered. The filter cake was dialyzed
filtration membranes; the decline in membrane permeance in
in water and freeze-dried to obtain the final product as a yellow powder.
previous reports was attributed to aggregation of GO.25 2.3. Membrane Fabrication. Dope solutions containing PBI, PBI−
Herein, we report the fabrication, characterization, perform- OH, and GO were prepared. The total solid content in all dope solutions
ance, and long-term stability of mixed matrix membranes was 20 wt % by adding suitable amount of DMAc as solvent. The
comprised of polybenzimidazole (PBI) and GO. PBI was percentage of PBI, PBI−OH, and GO in the solid content for each
selected as polymer matrix due to its outstanding ability to membrane is shown in Table 1. Homogeneous dope solutions were
withstand extreme thermal, chemical and mechanical con- realized by mechanical stirring of the components at 50 rpm and room
ditions.26 PBI-based OSN membranes have been recently temperature for 6 h, followed by degassing under argon in an incubator
developed by the Livingston group,27,28 and they have been shaker at 400 rpm and 30 °C for 12 h. Membranes were cast onto
successfully used for solvent exchange29 and solvent recovery.30 nonwoven polypropylene support using an Elcometer 4340 film
Figure 5. Images of membranes cast from pure PBI (M1), PBI + 10 wt % PBI−OH (M2), PBI + 10 wt % PBI−OH and 1 wt % GO (M4), and PBI + 10
wt % PBI−OH and 2 wt % GO. (A) Visible-light microscope reflection images (frame size = 100 μm × 100 μm), (B) surface and (C) cross-sectional
SEM images (Scale bar = 10 μm; see Figure S6 for active layer thickness), and (D) AFM height images (scan size = 25 μm × 25 μm) of membranes.
decline in 14 days. Having cross-linked the membrane (M3), the The reported OSN performances of GO-based membranes are
decline in permeance was found to be only 11%, which is less compared with this work in Table 2. The MWCO values for
prominent than for the non-cross-linked membrane (M2). The M4−M7 show comparable, or even tighter membranes than
incorporation of GO increased both the permeance and the long- previously reported GO/polymer mixed matrix membranes.21,22
term stability of the membranes (M4−M7). The decrease of Moreover, the permeance obtained for M6 is 1 order of
membrane top layer thickness (Figure S6) can contribute to the magnitude higher than the others. Our work outperforms the
increase of the permeance. Moreover, it is speculated that the GO laminate membrane38 in permeance, although the latter has
presence of GO inhibits compaction of the polymer matrix, an unprecedented ultrasharp sieving cutoff. Such improvement
subsequently the permeance is maintained over 14 days of comes with the requirement for excessive GO quantity as 100%
continuous operation. The highest flux of 45.2 ± 1.6 L m−2 h−1 GO is used for the membrane fabrication, which hinders scale-up
bar−1 was demonstrated by M6, which is around 18 times higher due to currently limited GO availability and high cost.
M6 and M7 were tested in a series of common solvents with
than commercial OSN membranes (2.5 L m−2 h−1 bar−1).3,37
different polarity such as toluene, tetrahydrofuran, dichloro-
The increase from 1 wt % to 2 wt % GO content improved the
methane, acetonitrile, methanol, and water, through continuous
permeance, but further increase to 3 wt % GO resulted in a fragile
operation over 14 days in cross-flow configuration (Figure 6C
membrane not suitable for filtration. and 6D). The cross-linked M7 showed lower permeance but
The benchmark M1 membrane showed the highest MWCO of higher rejection in all the solvents. The permeance increased with
485 g mol−1 (Figure 6B). On the basis of the cutoff curves, the the dielectric constant of the solvent, and reached a plateau in
rest of the membranes formed two distinguished clusters. Cluster highly polar solvents (Figure 6C), which can be explained by the
1 consists of the non-cross-linked membranes (M2, M4, M6) higher affinity of polar solvents for the hydrophilic membrane
with MWCO of about 277 ± 7 g mol−1, and cluster 2 consists of surface.39,40 This result is in agreement with the reported trend
the cross-linked membranes (M3, M5, M7) with MWCO of for GO laminates.11 Rejection values were obtained for
about 137 ± 15 g mol−1. The results show that the TDI cross- mepenzolate (420 g mol−1), an active pharmaceutical ingredient,
linking tightened the membranes via decreasing the permeance which has a versatile solubility covering both polar and nonpolar
(Figure 6A) and increasing the solute rejection and the MWCO solvents. Both membranes showed high rejection (93−100%) in
values (Figure 6B). Interestingly, the GO-induced increase in all solvents, but no correlations between rejection and
permeance does not compromise the cutoff profile. permeance or rejection and solvent polarity were observed
16144 DOI: 10.1021/acsami.8b03591
ACS Appl. Mater. Interfaces 2018, 10, 16140−16147
ACS Applied Materials & Interfaces Research Article
Figure 6. Comparison of membrane performance in acetone: (A) permeance of acetone over time and (B) solute rejection. Error bars represent
standard deviations derived from two independently prepared membranes cast from separately prepared dope solutions. The effect of solvent on
membrane performance: (C) permeance of various solvents, and (D) rejection values for mepenzolate (420 g mol−1). Error bars represent standard
deviations derived from two experiments using independently prepared membranes.
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of 2 wt % GO increased the permeance by 2.9 and 2.5 times for
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