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WO2018189385A1 Methods For Manufacturing Phenoxyethanol
WO2018189385A1 Methods For Manufacturing Phenoxyethanol
(51) International Patent Classification: (74) Agent: GLAS, Holger; Maiwald Patentanwalts- und
C07C 41/16 (2006.01) C07C 43/23 (2006.01) Rechtsanwaltsgesellschaft mbH, Elisenhof, ElisenstraBe 3,
80335 Munich (DE).
(21) International Application Number:
PCT/EP2018/059564 (81) Designated States (unless otherwise indicated, for every
kind of national protection available): AE, AG, AL, AM,
(22) International Filing Date:
AO, AT, AU, AZ, BA, BB, BG, BH, BN, BR, BW, BY, BZ,
13 April 2018 (13.04.2018)
CA, CH, CL, CN, CO, CR, CU, CZ, DE, DJ, DK, DM, DO,
(25) Filing Language: English DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT, HN,
HR, HU, ID, IL, IN, IR, IS, JO, JP, KE, KG, KH, KN, KP,
(26) Publication Language: English
KR, KW, KZ, LA, LC, LK, LR, LS, LU, LY, MA, MD, ME,
(30) Priority Data: MG, MK, MN, MW, MX, MY, MZ, NA, NG, NI, NO, NZ,
62/485,656 14 April 2017 (14.04.2017) US OM, PA, PE, PG, PH, PL, PT, QA, RO, RS, RU, RW, SA,
SC, SD, SE, SG, SK, SL, SM, ST, SV, SY, TH, TJ, TM, TN,
(71) Applicant: VALEANT PHARMACEUTICALS IRE¬ TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA, ZM, ZW.
LAND LIMITED [IE/IE]; 3013 Lake Drive, Citywest
Business Campus, Dublin, 24 (IE). (84) Designated States (unless otherwise indicated, for every
kind of regional protection available): ARIPO (BW, GH,
(72) Inventors: DABROWSKA-MAS, Elzbieta; Przemyslowa GM, KE, LR, LS, MW, MZ, NA, RW, SD, SL, ST, SZ, TZ,
2, 35-959 Rzeszow (PL). RAS, Wojciech; Przemyslowa UG, ZM, ZW), Eurasian (AM, AZ, BY, KG, KZ, RU, TJ,
2, 35-959 Rzeszow (PL). ATAMAN, Bartlomiej; Prze TM), European (AL, AT, BE, BG, CH, CY, CZ, DE, DK,
myslowa 2, 35-959 Rzeszow (PL). SMOLAK, Kazimierz; EE, ES, FI, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU, LV,
Przemyslowa 2, 35-959 Rzeszow (PL). PSZENICZNY, MC, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK, SM,
Adam; Przemyslowa 2, 35-959 Rzeszow (PL). TR), OAPI (BF, BJ, CF, CG, CI, CM, GA, GN, GQ, GW,
KM, ML, MR, NE, SN, TD, TG).
00
Phenoxyethanol with < 0. 1% w/w phenol
00
o
o
[Continued on next page]
WO 2018/189385 Al llll I I I I 11 III II I I II 11III I I I I III II I II
Published:
— with international search report (Art. 21(3))
— in black and white; the international application as filed
contained color or greyscale and is availablefor download
from PATENTSCOPE
Methods for manufacturing phenoxyethanol
[0001] This application claims the benefit of U.S. Provisional Application No.
62/485,656, filed April 14, 2017, the contents of which are incorporated herein by
reference in their entirety.
TECHNICAL FIELD
BACKGROUND
[0010] Usually, cosmetic grade phenoxyethanol is at least 98% pure, and phenol
impurities do not exceed 1%.
SUMMARY
[0014] The methods may include cooling the reaction, extracting the products from
the cooled reaction mixture by addition of an organic solvent immiscible in water to
form an organic phase, washing the organic phase with an alkaline aqueous solution,
and, subsequent to washing the organic phase, fractionally distilling phenoxyethanol
from the washed organic phase. This phenoxyethanol may have no more than (i.e.,
less than or equal to) 0.10% w/w of phenol and less than or equal to 0.10% w/w of
each of one or more unspecified impurities, including the unspecified impurity of 2-
(2-phenoxyethoxy)ethanol. In one embodiment, the organic solvent may comprise
methylene chloride. In the same or a different embodiment, the alkaline aqueous
solution may comprise a sodium hydroxide solution. In the same or a different
embodiment, fractionally distilling phenoxyethanol from the washed organic phase
may include heating to a distilling temperature of about 95°C to about 120°C, which
may be performed while under vacuum or at atmospheric pressure.
DETAILED DESCRIPTION
[0020] Referring to FIG. 1 and reaction scheme (I) below, methods 100 for
manufacturing phenoxyethanol are disclosed that result in a yield of at least 75% of
the theoretical yield and that have less than or equal to 0.10% w/w of phenol as an
impurity and less than or equal to 0.01% w/w of each of one or more unspecified
impurities present. In certain embodiments, the reaction has a yield of 80% to 85%
of the theoretical yield.
[0022] The method further includes cooling 104 the reaction product mixture,
extracting products 106 from the cooled reaction product mixture by addition of an
organic solvent immiscible in water to form an organic phase, washing 108 the
organic phase with an alkaline aqueous solution, and optionally, subsequent to
washing the organic phase, fractionally distilling 110 phenoxyethanol from the
washed organic phase. Cooling 104 may be to about room temperature. The
phenoxyethanol 112 may have less than or equal to 0.10% w/w phenol present,
which may make this product suitable for cosmetic and/or pharmaceutical
applications.
[0023] In some embodiments, a catalyst is not present in the reaction at any step of
the method. In the same or a different embodiment, the reaction temperature is a
moderate temperature, being less than or equal to the boiling point of the reaction
mixture. In one embodiment, the reaction temperature may be in the range of about
65°C to about 75°C and is maintained for 10 minutes to 24 hours. "About" as used
herein for temperature values means within 5% thereof. In one embodiment, the
reaction time is from 0.5 hour to 24 hours, or 1 hour to 24 hours, or 1 hour to 20
hours, or 1 hour to 15 hours, or 1 hour to 10 hours, or 1 hour to 7 hours, or 1 hour to
6 hours, or 1 hour to 5 hours, or 1 hour to 3 hours, or 0.5 hour to 5 hours, or 0.5 hour
to 3 hours.
[0025] Suitable organic solvents include, but are not limited to, hydrocarbons (e.g.,
benzene, toluene, xylene, pentane, hexane, heptane, cyclohexane), esters (e.g., ethyl
acetate, butyl acetate), ethers (e.g., di-ethyl ether, methyl-t-butyl ether), chlorinated
hydrocarbons (e.g., carbon tetrachloride, chloroform, 1,2-dichloroethanol, methylene
chloride, trichloroethylene), alcohols (e.g., n-butanol), and combinations thereof. In
one embodiment, the organic solvent may be or may include methylene chloride.
[0026] The alkaline aqueous solution may be, but is not limited to, a solution of an
alkali metal hydroxide (e.g., NaOH, KOH, LiOH), an alkaline earth metal hydroxide
(e.g., Be(OH) 2), an inorganic salt of a weak acid (e.g., carbonates), an organic salt of
a weak acid (e.g., fumarate, oxalate, maleate), or combinations thereof. In one
embodiment, the alkaline aqueous solution may be or may include sodium
hydroxide.
[0027] The method for reacting the phenoxyethanol with the monohalohydrin may
include adding the monohalohydrin to the phenoxyethanol as a plurality of discrete
portions over a period of time; for example from 1 minute to 10 hours. In
embodiments of the present invention, this time can be from 1 minute to 8 hours,
from 1 minute to 7 hours, from 1 minute to 6 hours, from 1 minute to 5 hours, from 1
minute to 4 hours, from 1 minute to 3 hours, from 1 minute to 2 hours, from 1 minute
to 1 hour, from 1 minute to 30 minutes, from 10 minutes to 8 hours, from 10 minutes
to 7 hours, from 10 minutes to 6 hours, from 10 minutes to 5 hours, from 10 minutes
to 4 hours, from 10 minutes to 3 hours, from 10 minutes to 2 hours, from 10 minutes
to 1 hour, or from 10 minutes to 30 minutes. In one embodiment, the discrete
portions are drops added dropwise, for example from a burette, dropper, pipette, or
other similar apparatus. The discrete portions can be of equal amounts relative to
each other and may be added sequentially over a time period, as disclosed above,
until the monohalohydrin is added in its entirety. The drops may be added every 5
seconds, every 10 seconds, every 30 seconds, every one minute, every 5 minutes, or
every 10 minutes. In another embodiment, rather than drops, the additions may be in
larger volume aliquots, as recognized by a person of ordinary skill in the art. In
another embodiment, the monohalohydrin can be added into the medium containing
phenoxyethanol at a substantially constant rate over a period of time, such as the time
periods disclosed above.
[0028] After adding the monohalohydrin, the reaction may be maintained at the
reaction temperature for a time period of 0.5 hour to 24 hours, or 1 hour to 24 hours,
or 1 hour to 20 hours, or 1 hour to 15 hours, or 1 hour to 10 hours, or 1 hour to 7
hours, or 1 hour to 6 hours, or 1 hour to 5 hours, or 1 hour to 3 hours, or 0.5 hour to 5
hours, or 0.5 hour to 3 hours. In one embodiment, the reaction time may be 6 hours.
In another embodiment, the reaction time may be 7 hours.
Formula 4
[0031] Example 1
[0032] 85.8 g of water were added to 33.0 g of sodium phenolate trihydrate, and
the mixture was stirred until dissolved. A solution of 15.6 g of 2-chloroethanol in
12.9 g water was prepared separately. The aqueous solution of sodium phenolate
trihydrate was heated to 70°C and the aqueous solution of 2-chloroethanol was added
to the solution dropwise continuously during a 1 hour time period while maintaining
the temperature at 70°C. The reaction was performed for 5 hours at the temperature
of 70°C. After the reaction mixture was allowed to cool to room temperature, the
product was extracted with methylene chloride to form an organic phase. The
organic phase was washed twice with a 5% aqueous solution of sodium hydroxide,
and the solvent was distilled off. Phenoxyethanol was fractionally distilled under
decreased pressure in an apparatus comprising a packed column, where a fraction
with a boiling point within the range of 95°C to 120°C was collected. 22.0 g of
phenoxyethanol were obtained, which is 82% w/w of the theoretical yield.
[0034] The 1H-NMR spectrum evidences that the concentration of phenol impurity
is below 0.10% w/w and that of 2-(2-phenoxyethoxy)ethanol is below 0.10% w/w.
[0035] Example 2
[0036] 44.3 g of water were added to 17.0 g of sodium phenolate trihydrate, and
the solution was heated to 70°C. 12.5 g of 2-bromoethanol were added to the
solution dropwise continuously during a 1 hour time period. The reaction was
performed for 6 hours at the temperature of 70°C. After the reaction mixture cooled
to room temperature, the product was extracted with methylene chloride to form an
organic phase. The organic phase was washed twice with a 5% aqueous solution of
sodium hydroxide, and the solvent was distilled off. Phenoxyethanol was
fractionally distilled under decreased pressure in an apparatus comprising a packed
column, where a fraction with a boiling point within the range of 95°C to 120°C was
collected. 11.0 g of phenoxyethanol were obtained, which is 80% w/w of the
theoretical yield.
[0037] Example 3
[0038] 44.3 g of water were added to 17.0 g of sodium phenolate trihydrate, and
the solution was heated to 70°C. 6.4 g of 2-fluoroethanol were added to the solution
dropwise continuously during a 1 hour time period. The reaction was performed for
5 hours at the temperature of 70°C. After the reaction mixture cooled to room
temperature, the product was extracted with methylene chloride to form an organic
phase. The organic phase was washed twice with a 5% aqueous solution of sodium
hydroxide, and the solvent was distilled off. Phenoxyethanol was fractionally
distilled under decreased pressure in an apparatus comprising a packed column,
where a fraction with a boiling point within the range of 95°C to 120°C was
collected. 11.2 g of phenoxyethanol were obtained, which is 81% w/w of the
theoretical yield.
[0039] Example 4
[0040] 44.3 g of water were added to 17.0 g of sodium phenolate trihydrate, and
the solution was heated to 70°C. 17.2 g of 2-iodoethanol were added to the solution
dropwise continuously during a 1 hour time period. The reaction was performed for 7
hours at the temperature of 70°C. After the reaction mixture cooled to room
temperature, the product was extracted with methylene chloride to form an organic
phase. The organic phase was washed twice with a 5% aqueous solution of sodium
hydroxide, and the solvent was distilled off. Phenoxyethanol was fractionally
distilled under decreased pressure in an apparatus comprising a packed column,
where a fraction with a boiling point within the range of 95°C to 120°C was
collected. 10.9 g of phenoxyethanol were obtained, which is 79% w/w of the
theoretical yield.
[0041] While all of the invention has been illustrated by a description of various
embodiments and while these embodiments have been described in considerable
detail, it is not the intention of the Applicant to restrict or in any way limit the scope
of the appended claims to such detail. Additional advantages and modifications will
readily appear to those skilled in the art. The invention in its broader aspects is
therefore not limited to the specific details, representative apparatus and method, and
illustrative examples shown and described. Accordingly, departures may be made
from such details without departing from the spirit or scope of the Applicant's
general inventive concept.
Claims
8. The method of claim 1, wherein the reaction mixture of the phenolate and the
monohalohydrin is aqueous.
12. The method of claim 11, wherein the 2-haloethanol comprises a halogen
selected from the group consisting of chloro-, bromo-, iodo-, and fluoro-.
13. The method of claim 1, wherein the reaction temperature is about 65°C to
about 75°C.
14. The method of claim 1, wherein reacting the phenoxyethanol with the
monohalohydrin comprises:
adding the monohalohydrin to the phenoxyethanol dropwise for a period of
time.
15. The method of claim 1, wherein the phenoxyethanol includes less than or
equal to 0.10% w/w of phenol.
16. The method of claim 15, wherein the phenoxyethanol includes less than
equal to 0.10% w/w of each of one or more unspecified impurities.
17. The method of claim 16, wherein one of the one or more unspecified
impurities is 2-(2-phenoxyethoxy)ethanol.
According to International Patent Classification (IPC) o r t o both national classification and IPC
B . FIELDS SEARCHED
Minimum documentation searched (classification system followed b y classification symbols)
C07C
Documentation searched other than minimum documentation to the extent that such documents are included in the fields searched
Electronic data base consulted during the international search (name of data base and, where practicable, search terms used)
Category* Citation o f document, with indication, where appropriate, of the relevant passages Relevant to claim No.
-/-
X| Further documents are listed in the continuation of Box C . See patent family annex.
Date of the actual completion of the international search Date of mailing of the international search report
Category* Citation of document, with indication, where appropriate, of the relevant passages Relevant to claim No.