Doc Ref No: ESCC/RP/2021/001Rev:01

ENGINEERING SERVICES, Page No:- 1

Document Orissa/AMNS/
No:- Trans/001

FAILURE ANALYSIS LEARNING AND CAPA* Date:- 24/12/2021

Report Header Information

VOLVO Equipment L220G Equipment 0015

Equipment Make
Model serial No
Component
Equipment HMR 24738 Component Transmission Volvo/HTL306
Make / Model

22575 10255 Component 24738 HRS 2nd Hand Purchase

Component Serial No Component type
Life

Failures observed:

1. Gear Shifting Problem found.

First information of failure/ Observations:

 Gear shifting Problem

Spares changed History:

Sl.No Parts Description Part No Qty If Known source Remarks

         

           

           

           

           

           

Note:Not changed.(Scope: Inspection & testing)

Team who attended:

1. Mr.Amarjith – Sr.Engineer (Scope: Inspection and testing).

 2. Mr.Aditiya- Service Engineer (Calibiration).
3. Subburaja Sethuraman- Sr. Enginner ( Engine Sec).

Team who observed failure:

1. Mr. Amarjith & Mr. Subburaja

Team who did failure analysis:

Where was failure observed:

1. Gear shift problem at mines.

Failure Analysis Steps:

1. Transmission gear shifting problem found.
2. Checked Error codes & electrical side-No abnormalities.
3. Carried out Transmission pressure test, Found pressure low for convertor &
lubrication.
4. Checked strainer found minor metal particles.
5. Stopped the machine & removed the transmission for overhauling purpose.

State facts, History & Observation:

1. No previous gear shifting issue found.

List of possible causes for this failure:

Investigation steps:
a) Summary of Facts gathered that eliminates each Possible root cause

b) Summary of facts gathered that supports each possible root cause

Is it a Repeated failure:( If yes ,1st.2nd,3rd …..with dates & HMR

1. Not known (Old & purchased)

Spares consumed to attend failure:

Is there further scope to investigate failure:

Share any documents related to this failure:

Digital images related to this failure:

Cost of failure:

Final learning from failure:

File Note:
a) Conclusion of root cause analysis

b) Scope of work carried out to recondition the sub assembly

c) Caution to be adopted to avoid repeated failure:

Prepared By:

Validated By: