VICTORY LUMINAIRES WORKS 2

OPERATOR JOB CARD

(IN PROCESS INSPECTION REPORT / PRODUCTION REPORT / PREVENTIVE & PREDICTIVE MAINTENANCE CHECKSHEET / TOOL LIFE RECORD)
PART DESCRIPTION :- Filter head PART NO. 000016210P04 OPERATION Side Facing
NO.
M/C NUMBER M/C NAME DATE :- Shift

Time From Time To OPERATOR NAME DIE CODE

FOC READING IN PROCESS INSPECTION
Measuring
Dimension Sign After 4 After 8 After 12
PARAMETER DESCRIPTION Inst to be TIME - Sign - Sign - Sign -
& Tolerance Hours Hours Hours
used
1 2 3 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
1st Side Facing length from Centre 60 ± 0.3 Vernier

Vernier /
Total Length 121.25 ± 0.6
height

2nd Side Facing lenghtfrom Centre 60 ± 0.3 Vernier

Vernier /
Total Length 120 ± 0.6
height

PRODUCED QUANTITY REWORKED QUANTITY REJECTED QUANTITY

Machine Idle Time records Preventive & Predictive Maintenance Check points
Cleaning (Chips Checking Checking Over
Idle Oiling - Air Filter & Drying of
N1 N2 N3 N4 N5 N6 N7 N8 N9 Removal from moving
Tightness of sensing (Freq - Cooling
of level of Spindle Checking Excess heating of
Electric tool clamp
Code parts, sensors, tool coolant & Taper of oil & air vibrations motor or
dog of pallet change D)& fans sparking - / declamp
Idle Machine No magazine, pallet lubrication cleaning - leakage - of moving sliding
No No Fixture Inprocess Any Other changing zone) - (Freq cycle - (Freq - D) Greasing - Cleaning - (Freq - D) device -
Descriptio No Power Tool Setting Breakdow Requireme oil - (Freq (Freq - D) (Freq - D) parts - parts -
Material Operator Setting Inspection Reason (Freq - W) (Freq - W) (Freq - W)
n n nt 4 Hrs) - D) (Freq - D) (Freq - D)
TIME (in
minutes)
Job Set up Inspection Report (For nos. of equipments i.e. fixture no, tool no., etc, please refer control plan displayed at shop floor) Preventive & Predictive Maintenance Check
Fixture Availability Tightness
Check as
Fixture locating Control Inprocess of marker Availability Dirty oil in of nut
PARAMETER Fixture Clamp Fixture Working of Tool life Tool SOP Availability per SOP
Fixture No. resting point pins / Tool No. plan report for of rej / oil tank - bolts or
DESCRIPTION condition
condition
blocks
calibration pokayoke qty condition display
display availability marking of rew bin
of gauges no. 11 -
(Freq - W) missing -
(Freq - D)
condition rej (Freq - D)
Ok (a) / Not ok (x)
Remark

Availability Checked By : Approved By :

of Availability of Gauge
PARAMETER
measuring identification condition &
DESCRIPTION
instrument plates due date
s
Ok (a) / Not ok (x)
Remark

Frequency Codes - D - Daily, W - Weekly, N/A - No Activity, T - for Filling of Lubrication Oil, O - Weekly Off, H - Holiday. Tool replaced - R. Tool Regrind - G, Tool indexed - I
Note :- FOC (First operation check) should be conducted in following cases -1) Start of machine 2) Power failure 3) Operator Changed 4) Tool changed / indexed / ground 5) Fixture setting 6)
Program parameters setting

IIR No. - H1 Filter head.xlsxQC/QF/02-03(20.12.2016)