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Electrical Conduction

Electrical Properties of Solids: Ohm’s Law

Ohm’s law current density


I - current (C/s) or (A)
(time rate of charge)
V = IR V- applied voltage (V) J = σE J - current density (A/m2)
J=I/A
Ω) or (V/A)
R- resistance (Ω

resistivity electric field intensity


ρ - resistivity (Ω⋅
(Ω⋅m)
RA V
ρ= l - distance (m) E= E - electric field intensity (V/m)
l A- cross-section area (m2)
l

electrical conductivity

1
σ= σ - conductivity (Ω⋅
(Ω⋅m)-1 or (S/m)
ρ

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source: [Cal 99 / 606] M&D-electrical Conduction.PPT, slide: 1, 12.02.02
Electrical Conduction
Electrical Properties of Solids: Resistivity and Conductivity
resistivity electrical
Ω⋅m)
(Ω conductivity
(S/m)
insulators

10+18 10-18
10+16 10-16 SiO2, Al2O3 organic polymers
10+14 10-14 ceramic insulators
10+12 10-12
ferromagnetic and
10+10 10-10 ferroelectric ceramics
anorganic glasses
10+8 10-8
semiconductors

10+6 10-6 GaAs


10+4 10-4
Si (intrinsic)
10+2 10-2
1 1
10-2 10+2 Si (extrinsic)
10-4 10+4 graphite
conductors

NiCr
10-6 10+6 metalls and alloys Al
10-8 10+8 Ag, Cu
↓ superconductors

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source: [Schau 90 / 219] M&D-electrical Conduction.PPT, slide: 2, 12.02.02
Electrical Conduction
Electrical Properties of Solids: Electrical Conductivity vs. Temperature
electrical conductivity / (S/m)

temperature / (K)

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source: [Chi 97 / 190] M&D-electrical Conduction.PPT, slide: 3, 12.02.02
Electrical Conduction
Energy Band Structure in Solids

electron
electronenergy
energyvs.
vs.interatomic
interatomicseparation
separation(N=12)
(N=12)

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source: [Cal 99 / 609] M&D-electrical Conduction.PPT, slide: 4, 12.02.02
Electrical Conduction
Energy Band Structure in Solids
electron
electronenergy
energyvs.
vs.interatomic
interatomic
separation
separation for an aggregateof
for an aggregate ofatoms
atoms

electron
electronenergy
energyband
bandstructure
structure
at
at equilibrium interatomicseparation
equilibrium interatomic separation

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source: [Cal 99 / 609] M&D-electrical Conduction.PPT, slide: 5, 12.02.02
Electrical Conduction
Energy Band Structures in Solids at 0 K
empty
empty conduction
empty conduction
empty band
band band
band
band gap EF band gap band gap

empty states filled valence


EF filled states filled valence
filled states band
band

metals:
metals: metals:
metals: semiconductors:
semiconductors: insulators:
insulators:
available
availableand
and overlap
overlapbetween
between filled
filledvalence
valence filled
filledvalence
valence
filled
filled statesin
states inthe
the filled valence
filled valence band separated
band separated band separated
band separated
same
sameband
band band
bandandandempty
empty from
fromempty
empty from
fromempty
empty
(Cu,
(Cu,Au,
Au,Ag)
Ag) conduction
conductionband
band conduction
conductionband band conduction
conductionband band
(Al, Mg)
(Al, Mg) by a narrow band
by a narrow band by a large band
by a large band
gap
gap(< (<22eV)
eV) gap
gap(> (>22eV)
eV)

The electric properties of a solid material are a consequence of it’s electron band structure:
the arrangement of the outermost electron bands and the way in which they are filled with electrons.

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source: [Schau 93 / 77] M&D-electrical Conduction.PPT, slide: 6, 12.02.02
Electrical Conduction
Energy Band Structures in Solids: Energy States in Copper

0
4p

4p
energy E / eV

-5
4s
3d
3d

-10
3p
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 3s
lattice parameter a / nm 2p
lattice parameter Cu: a0 2s
(equilibrium interatomic Cu, Ag, Au: high electrical conductivity
Cu, Ag, Au: high electrical conductivity 1s
spacing)

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source: [Wij 67 / 43] M&D-electrical Conduction.PPT, slide: 7, 12.02.02
Electrical Conduction
Fermi-Distribution f(E) at different Temperatures
Fermi energy Ef : the energy corresponding to the highest filled state at 0K

Fermi-Distribution of
electron energy states
f(E) (Fermi-Dirac-Statistic)

1 eV 1
1
f (E, T ) = E − EF
1200 K 1+ e kT
300 K

Boltzmann’s constant
0,5
k = 1,38 × 10-23 J/atom⋅⋅K

6000 K For E ≥ (Ef + 3kT),


Fermi-Distribution f(E,T) →
Boltzmann-Distribution fB(E,T)
EF E
tangent of f(E) E − EF

at E = Ef
f (E,T ) ≈ f B (E, T ) = e kT

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source: [Heime / 3.32] M&D-electrical Conduction.PPT, slide: 8, 12.02.02
Electrical Conduction
Energy Band Structures in Solids

metals f(E)
metals insulator
insulator
f(E)
z(E) z(E)
mono-
mono-
valent
valent
EF E EF E
semi- f(E)
f(E) semi-
conductor
conductor z(E)
TT==00KK
divalent
divalent z(E)

EF E EF E
f(E)
f(E) semi-
semi- z(E)
z(E) conductor
22over-
over- conductor
lapping TT>>
>>00KK
lapping
bands
bands
EF E EF E

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source: [Heime 3-34ff] M&D-electrical Conduction.PPT, slide: 9, 12.02.02
Electrical Conduction
Conduction in Terms of Band and Atomic Bonding Models

metal
metal

empty
states
energy

Ef Ef
electron
exitation
filled
states

occupancy
occupancyofofelectron
electronstates
states occupancy
occupancyof ofelectron
electronstates
states
before
beforean
anelectron
electronexcitation
excitation after
afteran
anelectron
electronexcitation
excitation

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source: [Cal 99 / 609] M&D-electrical Conduction.PPT, slide: 10, 12.02.02
Electrical Conduction
Conduction in Terms of Band and Atomic Bonding Models

insulator
insulatoror
orsemiconductor
semiconductor

conduction
band
energy

free electron
band electron
gap Eg exitation
hole in valence band

valence
band

occupancy
occupancyofofelectron
electronstates
states occupancy
occupancyof ofelectron
electronstates
states
before
beforean
anelectron
electronexcitation
excitation after
afteran
anelectron
electronexcitation
excitation

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source: [Cal 99 / 609] M&D-electrical Conduction.PPT, slide: 11, 12.02.02
Electrical Conduction
Electron Drift Velocity and Electron Mobility
A current reaches a constant value while an electric field is applied
→ “frictional forces” counter the acceleration from the external field
→ scattering of electrons by imperfections in the crystal lattice
and the thermal vibrations of atoms
→ cause an electron to lose kinetic energy and to change its motion direction
To describe the extent of scattering:
1. The drift velocity of an electron vd : vd = µ e E
the average electron velocity in the direction of the force imposed by the applied field.
2. Electron mobility µe (m2/ V·s):
an indication of the frequency of scattering events.

conductivity σ = n e µe n - the number of free or conducting electrons per unit volume


×10-19 C
|e|= 1,6×

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source: [Cal 99 / 613] M&D-electrical Conduction.PPT, slide: 12, 12.02.02
Electrical Conduction
Electron Drift Velocity and Electron Mobility
electron drift velocity at E > 0 (t1 to t4) • acceleration of an electron
with an effective mass m*
dv
m*⋅ = e0 ⋅ E
E dt
τf
e0 e
∆v = ò ⋅ E ⋅ dt = 0 ⋅ E ⋅ τ f
0
m* m*

• mean drift velocity v of an electron


t
τ e
v= ⋅ ∆v = τ ⋅ 0 ⋅ E
v τf m*
j, v ∆v τf :time
: between electron
scattering events • mobility µ of an electron
v e
µ = = τ⋅ 0
E m*

• current density j
t1 t2 t3 t4 t5 e0
τ
j = σ⋅E = ⋅ τ ⋅ e0 ⋅ n ⋅ E
τ m*

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source: IWE M&D-electrical Conduction.PPT, slide: 13, 12.02.02
Electrical Conduction
Electron Concentration and Mobility as f(T)

material concentration of mobility of


charge carriers charge carriers

metalls n = const µn ~ T-a


−Eg *
semiconductors n ~ e 2 kT µn ~ T-a
−Eg A

n~ e 2 kT µn ~ T-a or µn ~ e T

Insulators B

Nion = const µion ~ e T

* band gap Eg ≤ 100 kT at 25 °C (kT = 0,025 eV at 25 °C)

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source: [Mü 93 / 158] M&D-electrical Conduction.PPT, slide: 14, 12.02.02
Electrical Conduction
Electrical properties of Metals
resistivity charge carrier scattering Lorenz-
mobility time number
ρ µ* τ* L values at
metal
10-6Ωcm cm2V-1s-1 10-14s 10-8V2K-2 room temperature
Ag 1,62 66 3,7 2,31
Cu 1,68 44 2,5 2,28
Au 2,22 48 2,7 2,38
Al 2,73 13 0,7 2,22
Na 4,74 50 2,8 2,23
W 5,39 9,2 0,5 2,39
Zn 6,12 7,8 (+) 0,4 2,37
Cd 7,72 8,7 (+) 0,5 2,54
Fe 9,71 3,8 0,2 2,39
Pt 10,5 8,9 0,3 2,57
Sn 12,2 3,5 0,4 2,62
Pb 20,8 2,0 (+) 0,3 2,49

(+) hole conduction


* calculated using σ-values, electron-concentrations according to the number of valence electrons s and effective mass m*=m

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source: [Arl 89 / 188] M&D-electrical Conduction.PPT, slide: 15, 12.02.02
Electrical Conduction
Influence of different Impurity Elements (1 at%)
different impurity elements in Cu

∆ρ / µΩcm
µΩ ∆ρ / µΩcm
µΩ
Fe

8 8
As
Co
6 6
Sb
Rh
4 Ge 4

Sn
2 Ga 2
Ni
Zn Pd Cd In
Ag

26 27 28 29 30 31 32 33 45 46 47 48 49 50 51
atomic number atomic number

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source: [Mü 87 / 79] M&D-electrical Conduction.PPT, slide: 16, 12.02.02
Electrical Conduction
ρtotal / Ωm

ρt

ρi + ρd

temperature / K

Matthiessen´s rule

ρtotal = ρt + ρi + ρd

ρi , ρd: temperature independent parameters:


impurities, dislocations, grain boundaries,
secondary phases

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source: [Schau 90 / 96, Tip 94 / 1355] M&D-electrical Conduction.PPT, slide: 17, 12.02.02
Electrical Conduction
Electrical Resistivity of Metals as a Function of Temperature ρt = f(T)
temperature / °C

temperature dependence of
resistivity ρtotal
ρtotal(T) = ρtotal(0 °C) ⋅ (1 + αT)
temperature T in °C
ρtotal(T)

temperature / K

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source: [Mü 93 / 78]] M&D-electrical Conduction.PPT, slide: 18, 12.02.02
Electrical Conduction
Electrical Properties of Metals
ρ d ρ•d TKρ λ
[µΩcm] [µΩcm] [% / K] [W / cm K]

Na 4,2 0,97 4,1 1,4


Ia
K 6,2 0,86 5,3 0,9
Cu 1,7 8,9 15 0,43 4,0
Ib Ag 1,6 10,5 17 0,41 4,1
Au 2,2 19,3 45 0,40 3,1

Mg 4,5 1,7 7,7 0,41 1,4


II a Ca 3,9 1,5 5,9 0,42
Zn 5,9 7,2 43 0,42 1,1
II b Cd 6,8 8,6 59 0,42 1,0
Hg 97 13,5 1310 0,08 0,08

III a Al 2,7 2,7 7,3 0,43 2,3


Sn 12 7,3 88 0,43 0,7
IV a
Pb 21 11,3 237 0,35 0,4
Fe 9,7 7,9 77 0,65 0,7
VIII b Co 6,2 8,9 55 0,60 0,7
Ni 6,8 8,9 61 0,69 0,9
Ta 13 16,6 216 0,38 0,5
Cr 14 7,2 100 0,30 0,7
V b / VI b
Mo 5,2 10,2 53 0,40 1,4
W 5,5 19,3 106 0,40 1,6
Rh 4,5 12,5 57 0,42 0,9
VIII b Pd 9,8 12,0 118 0,38 0,7
Pt 9,8 21,4 210 0,39 0,7

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source: [Mü 93 / 77] M&D-electrical Conduction.PPT, slide: 19, 12.02.02
Electrical Conduction
Application of different Metals

contact magnetic
resistors materials
materials

conductors current sources

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source: [Mü 87 / 98] M&D-electrical Conduction.PPT, slide: 20, 12.02.02
Electrical Conduction
Application of different Metals and Alloys

3-dimensional coils Cu
communications Cu σ / σAg
technology
cables 1,0
energy-
technology Al, Cu, (Na)
0,8
conductors

overhead line Al/St, Cu, Al


0,6
waveguide Ag Ag Cu
0,4 Au
integrated circuits Al, Al/Cu, Au Al
0,2 Na Mg
planar

thin film technology Al, Au, Ag, Cu Zn


Fe
thick film technology Au, Ag, Pd, Pt 0,0

circuit boards Cu, Sn

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source: [Mü 87 / 99] M&D-electrical Conduction.PPT, slide: 21, 12.02.02
Electrical Conduction
Alloys for Precision-Resistors
maximum
material alloy operation ρ* TKρ * thermal voltage
elements / wt.% temperature vs. copper * **
Mn Ni Al / °C / µΩcm
µΩ / K-1 / µV/K
CuMn12Ni2 12 2 - 140 43 ± 1·10-5 - 0,4
CuNi20Mn10 10 20 - 300 49 ± 2·10-5 - 10
CuNi44 1 44 - 600 49 + 4·10-4 - 40
- 8·10-4
CuMn2Al 2 - 0,8 200 12 4·10-4 + 0,1
CuNi30Mn 3 30 - 500 40 1·10-4 - 25
CuMn12NiAl 12 5 1,2 500 40 ~ 10-5 -2
* T = 20 °C ** Seebeck-coefficient

choice
choicecriteria:
criteria:high resistivityρρ, ,long
highresistivity longterm
termstability,
stability,well
welldefined
definedand
andvery
verylow
lowTK
TKρρ, ,
small
smallthermal
thermalvoltage
voltagevs. copperÞ
vs.copper Þalloys
alloys

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source: [Mü 87 / 102) M&D-electrical Conduction.PPT, slide: 22, 12.02.02
Electrical Conduction
ρ and TKρ of Alloys for Precision-Resistors

15
ρtotal (T) / ρtotal (0 °C) →

AuCr2 CuMn12Ni2
CuMnSn
1,00 CuMnSn CuMn12Ni2

ρ / 10-5 K-1 →
10 AuCr2

5
0,98 CuMn12AlFe

TKρ
CuMn12AlFe
0

0,96 -5
-200 0 200 400 -200 0 200 400
temperature / °C → temperature / °C →

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source: [Mü 93 / 103] M&D-electrical Conduction.PPT, slide: 23, 12.02.02
Electrical Conduction
Alloys for Furnace Heating Elements

Alloys alloy structure ρ maximum operation coating


elements / wt.% temperature
Fe Ni Cr Al / µΩcm
µΩ /°C
NiCr 80 20 - 80 20 - 112 1200
NiCr 60 15 25 60 15 - 113 1150
kfz Cr2O3
NiCr 30 20 50 30 20 - 104 1100
CrNi 25 20 55 20 25 - 95 1050
CrAl 25 5 70 - 25 5 144 1300
krz Al2O3
CrAl 20 5 75 - 20 5 137 1200

choice
choicecriteria:
criteria:high
highmelting
meltingpoint,
point,formation
formationof
ofprotective
protectivecoating
coating

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source: [Mü 87 / 103] M&D-electrical Conduction.PPT, slide: 24, 12.02.02
Electrical Conduction
Resitivity of Heating Elements as f(T)

material operation protective


temperature coating
Tmax / °C
Pt 1000 none*
µΩcm →

Fe Ni Cr 1200 Cr2O3
Fe Cr Al 1300 Al2O3
ρ / µΩ

MoSi2 1600 SiO2


Mo, W, Ta 1700 in gas (H2)
graphite 3000 in gas (H2)

temperature / °C →

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source: [Mü 93 / 106] M&D-electrical Conduction.PPT, slide: 25, 12.02.02
Electrical Conduction
Metals and Alloys for Sensor Applications

Sensor Applications

temperature T force F, strain ε

operating known F
voltage UH temperature T0

R (εεM)

R(T) T0
T1 ∆T)
UTh(∆
UH

resistive thermocouple strain


resistive thermocouple straingauge
gauge
thermometer
thermometer

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source: [Mü 87 / 103] M&D-electrical Conduction.PPT, slide: 26, 12.02.02
Electrical Conduction
Resistive Temperature Sensors

fixing of looped
feed cable coarse alignment Al2O3-substrate
resistance
feed cable
increased
Pt 100 - 100 Ω
Pt 1000 - 1 kΩ Ω
ρ = 9,83·10-6 Ωcm (0 °C)
TKρρ =0,00385 K-1 (0...100 °C)
fine alignment loop Toperation -220...+800 (1200) °C
Pt 100 cheap
easy alignment
resistance / Ω

Ni 100 hysteresis due to


thermal expansion
calibration curves for resistive of Al2O3-substrate
temperature sensors adhesion of Pt on Al2O3
Pt 100 and Ni 100 - substrate deteriorates
due to thermocycling
temperature / °C

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source: [Schau 93 / 111] M&D-electrical Conduction.PPT, slide: 27, 12.02.02
Electrical Conduction
Thermocouples

T1 temperature difference generates potential difference

T1

U Th = ò ηAB ( T )dT
A

mat
l
eria

T0
eria
m at

Seebeck-coefficient
l

thermoelectric voltage
B

T0 ηsemiconductor ≈ 100...600 µV/K


ηmetal ≈ 0...40 µV/K

ηAB = ηA - ηB
absolute Seebeck electromotive force
UTh of materials A, B

thermocouple

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source: IWE M&D-electrical Conduction.PPT, slide: 28, 12.02.02
Electrical Conduction
Metals and Alloys for Thermocouples

negative site positive site UTh / mV max. temp. / °C

constantan copper (Cu) 4,25 400


(55 Cu 44 Ni 1 Mn) iron (Fe) 5,37 700

nickel
(98 Ni 2 Al) chromnickel
chromel 4,1 1000
alumel (90 Ni 80 Cr)
(94,5 Ni 2,5 Mn 2Al 1 Si)

pallaplat 32 pallaplat 40 2,65 1300


(52 Au 46 Pd 2 Pt) (95 Pt 5 Rh)

platinum platinum-rhodium 0,64 1500


(Pt) (90 Pt 10 Rh)

UTh for ∆T = 100 K

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source: [Mü 93 / 109] M&D-electrical Conduction.PPT, slide: 29, 12.02.02
Electrical Conduction
Thermocouples

• UTh = f(T) • choice criteria

––high
highUUThTh-values
-values
highηηAB ==ηηA - -ηηB
°C →
c 0 → high
1 00 AB A B
= –– UUTh ~~TT
Th
ax
Tm ––high
highmelting
meltingpoint
point
°C

––chemical
chemicalstability
stabilityat
0

at
70
UTh

high
hightemperatures
=

temperatures
ax
m
T

C
= 1500 °
T max

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source: [Mü 93 / 108] M&D-electrical Conduction.PPT, slide: 30, 12.02.02
Electrical Conduction
Strain Gauges

DMS:
resitance change
due to strain / compression

∆R ∆l
= K ⋅ = K ⋅ εM
R l
application:
force sensor, manometer, balance
layout:
looped arrangement
→ maximum length (l)
→ high accuracy (K·εεM)

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source: [Tip 94 / 1353] M&D-electrical Conduction.PPT, slide: 31, 12.02.02
Electrical Conduction
Metals and Alloys for Strain Gauges

material composition K-factor

constantan 55 Cu 44 Ni 1 Mn 2,0
Fe-Ni-wire 65 Ni 20 Fe 15 Cr 2,5
„Iso-Elastic“-wire 52 Fe 36 Ni 8,5 Cr 3,5 Mn 3,6
Fe-wire 100 Fe 4,0

relativ resistance change:


dR dl dA q dρ dA q dl dρ dl
= − + using = −2 υ ⋅ and = K1 ⋅ Þ
R l Aq ρ Aq l ρ l
poisson-ratio
length resistivity
area ∆R
resistance change due to strain: = K ⋅ εM
ν + K1)
(K = 1 + 2ν R

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source: [Mü 93 / 110] M&D-electrical Conduction.PPT, slide: 32, 12.02.02

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