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Liquid-Liquid: and Heat Transfer From in Extraction
Liquid-Liquid: and Heat Transfer From in Extraction
in Liquid-liquid Extraction
A. E. HANDLOS and T. BARON
Shell Development Company, Emeryville, California
Mass and heat transfer rates in extraction are studied theoretically and experimentally
for the practical range of the variables involved. For the particular but typical case of
liquid drops moving through another liquid a simple correlation for the over-211 mass
transfer coefficient is presented, which holds with a probable error of 20%.
Included are systems in which the rate is limited by either coefficient, as well as systems
in which both coefficients are significant. The correlation,valid for both directions of transfer
with either phase dispersed, is useful for the extrapolation of performance from system
to system in a given piece of equipment. Also, together with correlations for transfer area
and effective driving force, it is part of the information needed for design.
The rate of transfer in any exchange I n contrast to the large amount of continuous phase of another liquid in
process depends on three factors: the area experimental and theoretical work on which it is freely rising or falling. Obser-
of contact, the effective driving force, and transfer coefficients for heat transfer, the vation and theory indicate that during
the transfer coefficient. Occasionally these experimental and theoretical information the course of their motion the drops
factors can be evaluated with comparative available on mass transfer coefficients in execute small vibrations about an approxi-
ease; for example, in a heat exchanger the extraction is inadequate. This lack of mately spherical equilibrium configura-
area is determined solely by the geometry information is due partly to the dis- tion. Although this motion may play a
of design, the local driving force is the couraging results of the earlier investi- significant role in determining the rate
temperature difference, which may be gators. Correlations along patterns well of mass transfer, i t is hardly significant
easily found, and the transfer coefficient established in heat transfer and simple as far as the area of transfer is concerned.
in the form of a Nusselt number is known mass transfer situations have been un- In the range of drop diameters of interest,
from experiment as a function of the successful. Slight differences in experi- say from 2 to 5 mm., the amplitude of this
Reynolds and Prandtl numbers. mental conditions have unexplainably motion is small and therefore the area of
I n principle, rates of mass transfer in an large effects. Furthermore, investigators the drop may be taken as that of a
extraction device can be calculated in the in different laboratories obtain occa- sphere of equivalent volume. If desired,
same way. The source of the difficulty is sionally divergent results. small distortions may be taken into
that the three factors discussed above The three factors controlling extraction account in the transfer coefficient.
cannot be evaluated easily. For instance, rates-the area, the average driving The problem of choosing a proper
no simple relation is known for the force, and the transfer coefficient-are driving force is a more subtle one. Two
contact area and such design variables as best considered separately. This paper is general schemes are known for the treat-.
throughput of the phases and geometry a study of the mass transfer coefficient, ment of irreversible phenomena: the
of distributor and contactor. Actually, which was chosen as the first step because kinetic theory of matter and the thermo-
the average contact area depends on the simple conditions can be devised in which dynamics of irreversible processes. Un-
frequency distribution of sizes of the the transfer area and average driving fortunately, the kinetic theory of liquids
dispersed phase and the rate of rise (or force are controlled. Specifically, the is not sufficiently advanced to furnish a
fall) of the latter relative to the con- study is restricted to mass or heat transfer reliable guide in the evaluation of diffu-
tinuous phase, as well as on the circula- to single drops. I n the first phase of the sion in liquids. One must turn, therefore,
tion rates of the continuous phase. All work described below, the data in the to the theory of irreversible thermody-
these factors are determined by fluid- literature were examined and correlated namics, which, a t least a t first glance,
mechanical processes which are too on the basis of mathematical models set appears to furnish a considerable amount
complicated to be subject to theoretical up for this purpose. These correlations of information. I n the absence of cross
evaluation. At the same time the large were promising, but some further work effects, the diffusion flux calculated from
number of experiments necessary for an was necessary because the range of the rate of entropy production can be
empirical attack have not yet been experimental conditions covered in the shown to be (6)
carried out. literature was small and in some cases
Similar difficulties are encountered in the conditions were incompletely speci-
averaging whatever driving force deter- fied. The new data agree satisfactorily
mines the rate of mass transfer at a with the correlations derived, the root
given point, because in most extraction mean square percentage error being where J1 is tbe diffusion flux of species I,
apparatus the circulation of the con- and (?I and Gz are the chemical potentials
approximately 30%.
tinuous phase results in flow patterns of species 1 and species 2, respectively;
which are neither truly countercurrent
L is a coefficient for which the theory
MASS TRANSFER AND THE furnishes no information. Equation (I)
nor truly concurrent. The circulation THERMODYNAMICS OF can be put into a more attractive form
patterns are rarely known and even if IRREVERSIBLE PROCESSES by use of the Gibbs-Duhem equation,
they were known, the evaluation of the
proper average driving force would be The object of this paper is to study the
difficult mathematically. mass transfer from a liquid drop to the x1 dG,+x, dG,=O; P , T constant (2)
Vol. 3, No. 1 A.1.Ch.E. Journal Page 127
and the material-balance relation, tion phenomena play an important role.
On the other hand, as shown below, when
x1 + x p = 1 (3) the driving force is based on the gradient
of activities the correlations improve
Equation (1) may be put into either one significantly.
of the following forms:
DEVELOPMENT OF CORRELATIONS
instances, circulation did not develop. 2’ = z2(r’)P(r’) dr’ The boundary conditions are
Whether this unexpected occasional rigid-
ity is caused by trace impurities or some
other surface effects is not known. No = $ L’ r’(r’ - r)’ dr’
c = c o a t t = 0,O
>0
5y 5 1
} (25)
’
satisfactory criterion for the onset of c = 0, y = 0, t
circulation exists. The extraction model The problem is thus reduced to one of
developed below is based on the assump-
tion that the circuhtion in the drop is
=
96
(6r2 - 8r + 3) (17) finding the solution of Equation (24)
with the boundary conditions given by
fully developed. Examination of the The characteristic time for the average Equations (25). This can be done by
mass and heat transfer data in the light displacement, i.e., the average circulation the method of separation of variables. If
of this correlation showed no evidence time is given by Kronig and Brink (25):
of deviations that could be attributed to c = T(t) Y(Y) (26)
a lack of circulation.
Figure 1 shows a schematic drawing of
the drop in which the streamlines of
t=--
3v
1+-
16d
( L;) (18) Equation (25) can be separated into two
ordinary differential equations:
Hadamard are replaced by a system of If the transfer process can be described
by eddy diffusion, the transfer process is _-
dT - - 16XDPei’.T
tori shown in the cross section a t the (27)
right. A particle is considered initially also represented by the Einstein equa- dt 2 ,048d2
a t a radius p. After a time sufficient for tion, which connects the mean square and
one circuit along a streamline, the deviation for a -
given time to the effective
particle is displaced to a point p’ as a
result of the assumed random radial
diff usivity :
-
d
- (1 - 5y + 1oy2 - 6y3) dY
dy
z2 dV (6r2 - 8r +3)(19) dY
E(r) =,--
motions. In the limiting case of complete
mixing in one circulation period, the 4t
= -
2,048 (1 + P~/PO) + X(l - y)Y = 0 (28)
Solute
Continuous
Phase
Dispersed
Phase
Transfer to:
-
-
d
cm .
V
cm/sec qz. -
f t hr
-
Ref.
symbola)
Acetic Acid Methyl iso- Water Water .161 9.9 1.16 1.02
butyl ketone .161 9.9 0.83 1.01
It ,I 11 .161 9.9 0.81 0.98
II It ,I .161 9.9 1.23 0.9
,I 11 11
.094 4.9 0.76 0.60
,I II I,
.094 4.9 0.30 0.59
11 It n .094 4.9 0.66 0.58
11 It 11
.094 4.9 0.70 0.58
I1 11 11
.069 3.2 0.52 0.44
11 I1 !I .069 3.2 0.33 0.42
11 I1 ,I
.069 3.2 0.37 0.41
11 11 11
.069 3.2 0.57 0.41
I, ,I I
.206 12.8 1.12 1.14
,I II MIBK .a2 13.2 1.19 1.28
Water MIBK MIBK .170 7.5 0.66 0.46
Water MIBK Water .220 10.4 1.39 0.42
I1
11
I1
,I
,I
-.418
354 12.5
11.9
1.18
1.09
1.51
1.42
Ethyl Acetate Ethyl Acetate Water Water .432 9.9 1.91 1-33
,I II ,I .426 10.1 2.03 1-37
I1 I1 $1
.472 9.3 1.82 1.26
11 II I1 .284 12.9 2.81 1-75
,I 11 II
.370 11.0 3.54 1.49
II It 11
- 350 10.0 1.39 1.36
DISCUSSION OF RESULTS
1 1 1 1 1
u- C,.opoko
+-=-+h,
C,,iP,k, ho
(38)
The agreement is highly satisfactory;
actually it is about as good as it is in the
simple case of heat transfer to solid
boundaries. There is no effect of the
direction of transfer, which justifies the
influence of the viscosity ratio in the
mass transfer coefficient as it appears in
Equations (37) and (21).
I n Figure 3 the literature data on
extraction from single drops are com-
pared with values predicted from the
correlations. A summary of these data is
given in Table 1. The calculated values
a of the over-all coefficient were evaluated
.A
for the mass transfer equivalent of
Equation (38) :
W i
+
0 4 +
W d
4 4 4 With some notable exceptions, the cor-
~
€l
were taken to avoid the effect of additives
dc,
_- ~ K (CiD - c*) such as were described earlier. All solutes
- -- (la) were chemically pure grades.
dt
where c* is defined in terms of the con- I n spite of the precautions taken to
Fig. 6. Schematic drawing of equipment. obtain reproducible drop sizes, a 5 to
centration of solute in the bulk phase.
For a constant KD simple integration 10% variation in drop volume was
gives observed. A part of this variation was
and the ratio 6 / d is the ratio of area to caused by errors in measuring the total
volume. The validity of this assumption volume of the drops sampled. The
has been examined by several authors. Sauter mean diameter (SO) was used as
I n general, the observed deviations from the average diameter. The root mean
As the number of transfer units calculated the sphere do not change the volume-sur- square deviation of the observed drop
in this way includes the end effects, at face ratio by more than lo%, and i t is diameters was 2 to 3%.
least two column heights must be studied agreed that this error is a secondary one.
to permit an evaluation of KD. The over- The data on the transfer of heat TREATMENT OF DATA
all transfer coefficient for the free-rise between benzene and water were obtained
period is then determined by from data on spray-tower operation. I n When the distribution coefficient was
the calculation of the over-all transfer independent of concentration the over-all
coefficientsthe calculated relative velocity coefficient was calculated by Equation
of the dispersed phase to the continuous (3a). I n the general case the distribution
When only two column heights are phase was used and it was assumed that coefficient is dependent on concentration
studied, the constancy of the over-all there was no circulation within the and Equation ( l a ) is not valid. The
film coefficient, which is implicitly column. The end effects were avoided by equation of transfer is
assumed in Equation @a), cannot be measuring the rate of heat transfer to - dci = -ki(ci - Ci,i,)
d --
examined. K D may vary because of a the continuous phase in the column. A
similar technique has been applied to 6 dt
choice of column heights such that the
formation period is included in the free- mass transfer (15, 16, 38). = -ko(co,i?& co) -
(44
rise period or because of variations in The present data were obtained in the The following self-explanatory steps
the distribution coefficients. Moreover, equipment which is shown schematically indicate the method of elimination of the
with only two column heights the accu- in Figure 6. The extraction column was 3 interfacial concentrations ci,in and co, in:
racy of the data cannot be estimated. in. in diameter. Countercurrent flows of
The assumption that the concentration the continuous and dispersed phases were -Jci(ci - ci,in) = -Jco(co,in - ~ 0 )(5a)
in the continuous phase does not change used, the flow rate of continuous phase (3
in the course of the experiment is often to 5 liters/hr.) being controlled by means m.tn = C.,i,
not valid. While the total amount of of pressure drop in the lines and the con- (64
G.in
solute transferred is usually too small stant head supply and dispersed rate
being adjusted to give a rate of drop
to change the bulk concentration sig- formation of 30 f 1 drops/min. The
nificantly, the possibility of high local exchangers and the column jacket were
concentrations in the path of the drops maintained a t constant temperature by
must be considered. It is surprising that circulating water from a thermostat at d dc,
--= --k0(C0,im - co)
no one has taken two or more samples of 25.0 f 0.1OC. 6 dt
dispersed phase in succession and at- Four column heights were studied, 35,
tempted an extrapolation to zero time. 55,75, and 85 cm., obtained by interchang-
When three or more column heights were ing the orifice support tubes. A glass-capil-
studied, a regression line of the number lary orifice, 0.041 in. I.D., was used when the or
organic phase was dispersed and an orifice
of stages against time can be obtained of hypodermic tubing, 0.028 in. O.D., was
by statistical methods and the slope can used when the aqueous phase was dispersed.
be used in Equation (3a). Reference marks were fired on the inner
I n derivation of Equation (la) the jacket of the column for measurement of
assumption was that the drop is spherical the velocity of the drops and as an aid in
(244
Since the activity of the solute in the
A number of stages is defined by inte- continuous phase in the experiments
grating Equation (9a): changes very little, a simpler form of
Equation (24a) is
Nf = [c‘3’ (K +
______
m,,) dc,
cl, h - m,,cJ
-
- - d Ic,
6
JI 2
dt =:
6
-- k,t
d
(1Ga) The advantage of defining N by
Equations (23a) and (24a) depends on
The integration must be performed with the possibility of a successful correlation
the aid of Equation (15a). for KD. As Figures 4 and 5 show, these
For a given set of values c%,1, ci.z, cg, take the place of Equations (1%) and definitions are preferable to the less
a, m, and t, Equations (15a) and (16a) (16a) respectively. I n Table 2 N’ and empirical definitions contained in Equa-
can be used to calculate either coefficient N ” arc listed as N as the choice of tions (2a), (16a), and (2la).
if the other is known. Values of m, and a Equation (16a) or (21a) is definite. The correlation coefficients R for
for the systems which are reported here The use of the activity as the potential regression lines of the number of stages
arc given in Table 4. No single set of in the equations for transfer causes against time arc given in Table 2. I n no
data can give information by which both certain difficulties. The transfer equations case has the last significant figure been
the inside and outside coefficients can be are derived on the basis of the concentra- rounded upward. I n general, the values
found. However, consistent correlations tion as the potential, and integration of of R arc close to unity, an indication of
can be developed by relying on experi- the equations is possible only because the a good correlation. As a measure of the
ments in which either the inside or the flux and the potential are expressed in agreement between the observed and the
outside resistance is controlling. terms of the same conserved quantity. calculated values of K Dbased on activity,
For the purpose of comparing the data However, the following plausible (al- the root mean square of the percentage
with the correlations an average experi- though essentially empirical) approach error, 100 (observed-calculated)/calcu-
mental over-all coefficient was calculated was found to result in a successful cor- lated, was found to be 30%. The corre-
in the following way. First K was calcu- relation. lation coefficient of the observed value of
lated from the correlations. With this, The activities of the solute in each K D on the calculated K D is 0.932 and the
a series of values of N’ were calculated phase being assumed the same a t equi- corresponding standard error of estimate
from Equations (15a) and (16a) for librium, it is possible to write the transfer is 0.32.
various values of the time t. With the equation in terms of the activities a t a For the systems with acetic acid as
coefficient ko, evaluated from the relation point. Since the distribution ratio a t the solute, the liquid-liquid equilibrium data
kg = (d/6) dN‘/dt, an average over-all interface is approximately equal to the were measured. The liquid-vapor data
The pressure-drop characteristics associated with one liquid and one gaseous phase
flowing concurrently in a pipe or tube have yet to be understood. The operation of evapora-
tors, boilers, and condensers has long stimulated interest in the pressure drop of steam-
water mixtures, and more recently this specialized case of one-component, two-phase
flow has received even greater attention from the applications in cooling nuclear reactors.
The two-phase-flow problems have not been amenable to thorough theoretical analyses,
and therefore empirical and semiempirical correlations have attained unusual prominence
in practical applications. The present investigation employs a new research tool for the
study of two-phase-flow structure.
A variety of geometric flow patterns is possible. Bergelin, Alves, and others have classified Fanning friction factor 7 is evaluated
these patterns according to visual appearance ; whereas the Martinelli classifications were a t an average Reynolds number
based upon whether the flow in each phase was termed viscous or furbu2ent. The distinc-
average property between stations, for
tion between viscous and turbulent flow in either phase i s rather arbitrary, and if the
Reynolds number for one phase, calculated on the basis of the total tube diameter, is example, 0 = (v, +
V,+~)/Z.
greater than 2,000, the flow in the phase is called furbu2ent. This investigation is confined f and also are average values.
to the study of annular flow, in which most of the liquid is found in an annular ring sur-
rounding the central vapor core and the flow in each phase is turbulent.
(The use of an arithmetic mean was
Boiling or flashing occurs when superheated water rises in an insulated vertical tube sufficiently accurate for the conditions
at atmospheric pressure. For a separated two-phase flow geometry, the mean linear steam selected.)
velocity may exceed that of the water. The fraction of the tube occupied by the steam The Martinelli method is characterized
(void fraction) at a given cross section cannot be obtained directly from a determination by two basic postulates: (1) for the case
of the thermodynamic quality. Void fractions, however, must be known for the estimation of steady, two-phase flow involving no
of the pressure drops due to head and momentum changes. radial pressure gradients, the frictional
Void fractions and pressure drops for steam-water flows were measured in an 0.872-in. pressure drop is assumed to be the same
I.D. vertical tube at atmospheric pressure over a quality range of 0 to 4%. The test section in both the liquid and gas phases, and
was the hot leg of a natural-circulation loop, and the inlet liquid flow rate ranged from
1 to 3 ft./sec. A new technique for measuring void fractions was used, and the method
(2) a t any instant the sum of the volumes
utilizes the difference between the gamma-ray absorption coefficients of water and steam. occupied by the liquid and gas must be
equal to the total volume of the tube. I n
terms of the fractional cross-sectional
A comprehensive survey of two-phase the mean linear velocities of the vapor areas occupied by each phase, RL +
frictional pressure drops has been pre- and the liquid are assumed to be equal. R, = 1.
pared by Isbin, Mosher, and Moen (9), For example, the total pressure drop for Martinelli and Lockhart (11) pre-
and an additional brief survey is given a steam-water mixture flowing vertically sented a two-phase frictional pressure-
by illarchaterre ( 13 ) . The experimental upward in a channel of uniform cross drop correlation in the form of related
data of this investigation are compared section is approximated by the following dimensionless parameters. The param-
with the predictions of the homogeneous equation for steady-state conditions:
and Martinelli models.
The treatment of the vapor-liquid
mixture as a homogeneous fluid is called
the homogeneous, fog, or Woods model
P, - p.+1 - (Z.+16- 2%) ;+ GZ
- (v,,,
gc
- v,) + .EWG+,
2gJ
- 2,)
(1)
(12). The two phases are assumed to be static head momentum frictional
in equilibrium, average specific volume pressure pressure pressure pressure
and viscosity properties are used, and drop drop drop drop
where
Neil C. Gher is now a t Westinghouse atomic
Power Division Pittsburgh Pennsylvania and
K. C . Eddy i s ’ a t Esso Standard Oil Colhpany.
Linden, New Jersey.
v, = qnvsn + (I - q,)v,, and 1
-
Pn
= Qn
-
Pa
+-
1-
--qn
Pw