Control Valves Specification Sheet

Customer: IRC AGROCHEMICALS PVT LTD Emerson Process Management

Contact: Contact: Sarathkumar P
Customer Reference: 4300000233 Sales Office Reference: 20307511 Lead Time:
Item: 6 Rev: Qty: 2 Quote: 875H-SP-190711-0041668 / F19/P10/177~IRC Rev: R1
AGROCHEMICALS PVT. LTD
Tags: 05-PCV-07-296A, 05-PCV-07-296B Date Last Modified: 04/11/2019
Description: NPS 6 ED Process Level 3 657 Size 70i DVC2000 Factory Mtgs DVC6200/DVC2000 Fisher Special Product
Service Description: New STG Bypass Vent Pr. Control Valve
1 Fluid: Steam Crit. Pres. PC:
SERVICE CONDITIONS Units: Maximum
2 Mass Flow Rate Gas (w) tonne/h 41.000
3 Inlet Pressure (P1) kg/cm2g 45.000
4 Pressure Change (dP) kg/cm2 40.000
5 Inlet Temperature (T1) deg C 415.000
6
7
8
9 Sizing Coefficient (Cv) 117.502
10 % Open 76
11 (Allowed / Calculated) dB(A) /94
12
|  PIPE LINE |  53 ACTUATOR Type: Spring & Diaphragm
13 Size, Schedule In: 6 in, SCH 80 54 Mfg/Model: Fisher/657
14 Size, Schedule Out: 6 in, SCH 80 55 Size: 70i Eff Area: 220 in2
15  Insulation: None 56 On/Off: No Modulating: Yes
16 VALVE BODY/BONNET Type: Globe 57 Spring Action: Up,Open
17 Size: NPS 6 ANSI CL600 58 Max Allow Press: 55 psig
18 Max Press/Temp: 45 kg/cm2g/415 deg C 59 Min Req'd Press: 33 psig
19 Mfg/Model: Fisher/ED 60 Available Air Supply Pressure
20 Body/Bonnet Matl: WC9 Alloy Steel 61 Max: |  Min: | 
21 Liner Matl/ID: None 62 Bench Range: 6-23 psi
22 End Connection In: CL600 RF Flg 63 Act Orientation: Vertical Up
23 End Connection Out: CL600 RF Flg 64 Handwheel Type: None
24 Flg Face Finish: 125-250 AARH 65 Air Failure Valve: Open Set at: | 
25 End Ext/Matl: None 66 | 
26 Flow Direction: Up 67 Input Signal: 4 to 20 mA HART
27 BONNET Type: Plain 68 POSITIONER Type: Smart Electro-Pneumatic
28 Lub-Iso Valve: No Lube: No 69 Mfg/Model: Fisher/DVC2000-HC
29 Packing Material: Single Graphite 70 Incr Signal Output: Valve closes
30 Packing Type: |  71 Gauges: Output By-Pass: NA
31 72 Cam Characteristic: Linear
32 TRIM Type: Metal 318 73 Ex ia IIC T4/T5 ATEX IS IP66
33 Size: 5 3/8 Inch Travel: 3 Inch SWITCHES
34 Characteristic: Whisper III (Linear) 74 Type: None Qty: | 
35 Balanced/Unbalanced: Balanced 75 Mfg/Model: | 
36 Rated Cv: 167 Fl: |  Xt: 0.563 76 Contacts/Rating: | 
37 Material: S31600 SST/Stellited 77 Actuation Points: | 
38 Seat Material: S31600 SST/Stellited 78 | 
39 Guide Material: WC9 Alloy Steel/Nitrided AIRSET
40 Stem Material: S20910 SST 79 Mfg/Model: Shavo/11-4SN-401M-M6KNNB
41 Spares: Seal ring-1 no; 80 Set Pressure: 38 psig
42 Gasket set-1 no 81 Filter: 5 Micron Gauges: Output
SPECIAL ACCESS. 82 1/2" NPTF(Pneumatic Connection)
43 NEC Class: |  Group: |  Div: |  83 TESTS Hydro Press: As per QAP
44 1/2" OD 316 SS Tubings & Fittings 84 ANSI/FCI Leak Class: ANSI CL IV
45 Hydro,seat leakage & functional tests are offered. 85 | 
46 Valve face to face dimension:508 mm 86 | 
47 IBR Form IIIC Certification offered Rev Date Revision Orig App
48 Position Transmitter:4-20 mA O/P,in built in DVC |  |  |  |  | 
49 VB:Fisher/VBL-1 no offered |  |  |  |  | 
50 Stroking time-Close to open: less than 10 seconds |  |  |  |  | 
51 Open to close: less than 10 seconds |  |  |  |  | 
52 Paint: Valve-Aluminum I Actuator-Fisher green OR 26/09/19 Order Received DV VR
 Valve/Regulator Sizing Calculation
Customer: IRC AGROCHEMICALS PVT LTD Emerson Process Management
Contact: Contact: Sarathkumar P
Customer Reference: 4300000233 Sales Office Reference: 20307511 Lead Time:
Item: 6 Rev: Qty: 2 Quote: 875H-SP-190711-0041668/F19/P10/177~IRC Rev: R1
AGROCHEMICALS PVT. LTD
Tags: 05-PCV-07-296A, 05-PCV-07-296B Date Last Modified: 04/11/2019
Description: NPS 6 ED Process Level 3 657 Size 70i DVC2000 Factory Mtgs DVC6200/DVC2000 Fisher Special Product
Service Description: New STG Bypass Vent Pr. Control Valve

Sizing Type: Ideal Steam Flow is Turbulent Solving for: Cv Noise is FisherAerodynamic Flow is Mass
Variable Name Units Minimum Normal Maximum Design
SERVICE & SIZING
Inlet Pressure (P1) kg/cm2g 29.000 42.000 45.000 45.000
Pressure Change (dP) kg/cm2 40.000
Inlet Temperature (T1) deg C 415.000 415.000
Mass Flow Rate Gas (w) tonne/h 41.000
Pressure drop ratio factor (Xt) .563 .563 0.5680 .563
Pressure Recovery Factor (Fl) 0.900 0.900 0.900 0.900
Valve style modifier (Fd) 0.350 0.350 0.350 0.350
Atmospheric Pressure psi 14.69 14.69 14.69 14.69

Pipe Size Up in 6 6 6
Pipe Schedule Up 80 80 80 STD
Pipe Size Down in 6 6 6
Pipe Schedule Down 80 80 80 STD
Nominal Valve Diameter (dv) in 6.000 6.000 6.000 6.000
Aerodynamic Distance (Rn) m 1.0000 1.0000 1.0000 1.0000

Sizing Coefficient (Cv) 117.502

% Open 76
dP Choked kg/cm2 24.839
dP/P1 Valve 0.869
Specific heats ratio (gamma) 1.330
Molecular Weight/Specific Gravity M 18.010
Inlet fluid density (Rho1) kg/m3 15.066
Fp 1.000

NOISE CALCULATION
Valve/Trim Whisper III B3 Whisper III B3 Whisper III B3 Whisper III B3
Whisper III Trim Level B3
LpATrim1m dB(A) 94
LpAOutlet1m dB(A) -- -- 82 --
Valve Lpa (LpAe1m) dB(A) 94
Valve Lpa (LpAeRn) dB(A) 94

VELOCITY OUTPUTS
Valve Outlet Area(Ao) in2 28.000 28.000 28.000 28.000
M1 Pipe Mach 0.069
Mo Valve Mach 0.505
M2 Pipe Mach 0.543
V1 Pipe m/s 44.950
Vo Valve m/s 321.414
V2 Pipe m/s 345.253
C1 Pipe m/s 650.210
Co Valve m/s 636.312
C2 Pipe m/s 636.312
Item Notes: