Professional Documents
Culture Documents
LRKatalog Engli
LRKatalog Engli
AND ACCESSORIES
LR-04/2022 1
Product overview
Crane wheels with smooth bore/feather keyway ...................... KG 010.1 ............................. DIN 15 049 ........................ ........................
160 – 630 4
Crane wheels with slide bearing ........................................................ KG 010.2 ............................ DIN 15 049 ........................ ........................
160 – 630 8
Wearing washers ...................................................................................... KG 010.3 ............................ DIN 15 069 ......................... ........................
40 – 80 10
Wheelaxles with lubrication bore ..................................................... KG 010.4 ............................................................................... ........................
40 – 80 11
Pinions .......................................................................................................... KG 010.5 ...................................................................................................................................
12
Wheel axles without lubrication bore ............................................. KG 010.6 ............................................................................... ........................
40 – 60 13
Axle mounting .............................................................................................................................................. DIN 15 058 ...........................................................................
15
Wheels with slide bearing for use in old Demag type of
KG 012 ................................................................................... ........................
cranes ............................................................................................................ 300 – 630 16
Wheels with grooved ball bearing .................................................... KG 014 ................................ DIN 15049 ......................... ........................
200 – 400 20
Wheels with precision-cylindrical roller bearing ........................ KG 015 ................................ DIN 15049 ......................... ........................
160 – 630 22
Wheels with single wheel flange ....................................................... KG 020 ............................... ........................
DIN EN 10 024 130 – 300 24
DIN EN 10 034
Wheel axle .................................................................................................. KG 020.1 ............................................................................... ........................
30 – 65 27
Wheels with anti friction bearing and bush................................... KG 030 ............................... DIN 15 049 ........................ ........................ 28
200 – 630
Internal bushing for crane wheels .................................................... KG 030 ............................... DIN 15 049 ........................ ........................ 31
200 – 630
Wheels with slide bearing without gear ring .................................................................................. DIN 15 074 ......................... ........................
200 – 1 250 32
Wheels with slide bearing with gear ring ......................................................................................... DIN 15 075 ......................... ........................
200 – 1 250 34
Wheels with self-aligning roller bearing without gear ring ....................................................... DIN 15 078 ......................... ........................
200 – 1 250 36
Wheels with self-aligning roller bearing with gear ring .............................................................. DIN 15 079 ......................... ........................
200 – 1 250 38
Crane wheels for half-shaft without gear ring ................................................................................ TGL 34 964 ........................ ........................
200 – 1 000 60
Crane wheels for half-shaft with gear ring ....................................................................................... TGL 34 965 ........................ ........................
200 – 1 000 62
Gear rings for crane wheels .................................................................................................................... TGL 34 966 ........................ ........................
140 – 800 64
Crane wheels with corner support (driven/non driven wheelsets) ....................................... TGL 34 968 ........................ ........................
320 – 900 66
Crane wheels ................................................................................................................................................ TGL 34 968 ........................ ........................
320 – 900 72
LR-04/2022 4
Crane wheels with smooth bore DIN 15 049 KG 010.1
or with feather keyway according to DIN 6885 -1
mo- number d6 d7
dule of teeth
h11 H7 Form Form [kg]3)
A B
2,5 72 185
160 30-60 80 186 30-65 85 95 40 180 10 8,5 3 300
3 60 186
3 75 225 231
200 30-60 80 232 30-90 117 95 40 17,5 16 4 300
4 56 224 232
3 88 270
250 30-60 80 274 40-110 142 120 40 264 30 25 5 600
4 66 272
3 110 330
300 35-65 90 336 40-120 152 120 45 336 43 37 7 250
4 82 328
315 40-75 100 348 50-130 167 140 50 4 85 340 348 54 48 9 000
400 40-75 100 432 50-160 197 140 50 4 106 424 432 86 71 11 900
500 50-85 110 540 60-180 230 170 55 6 88 528 540 156 125 17 000
630 55-95 120 680 80-130 180 200 60 8 83 664 680 235 181 22 100
1) The dimension of the gauge recess b1 and bore diameter d4 to be stated with
order.
2) Module and number of teeth to be stated with order.
Tooth form according to DIN 867 without profile correction.
Pressure angle 20 degree.
3) The wheel loads stated are obtained from the maximum permissible pressure
between wheel and rail with maximum possible rail head width of the corre-
sponding wheel and v ª 40 m / min.
LR-04/2022 5
Wheels with smooth bore DIN 15 049 KG 010.1
or with feather keyway according to DIN 6885 -1
Type 1 Type 2
Travel wheel form A Travel wheel form B
without wheel flanges, with gearing with single wheel flange on overhanging hub
Type 3 Type 4
Travel wheel form B Travel wheel form B
with single wheel flange on flush hub with shortened hub
LR-04/2022 6
Crane wheels with smooth bore DIN 15 049 KG 010.1
or with feather keyway according to DIN 6885 -1
Type 5 Type 6
Travel wheel form B Travel wheel form B
without wheel flanges with bore for locking elements
Bore with feather keyway according to DIN 6885 -1 Running surface and wheel flange surfaces
hardened free of slip (e.g. for material C45
HRc 38 – 46, hardening depth 3 – 4 mm)
LR-04/2022 7
Crane wheels with slide bearing DIN 15 049 KG 010.2
LR-04/2022 8
Crane wheels with slide bearing DIN 15 049 KG 010.2
mo- number d6 d7
dule of teeth Form Form
h11 E9 H7 A B [kg]3)
2,5 72 185
160 30-60 80 186 40 50 85 95 40 33 180 10 8,5 2 000
3 60 186
3 75 225 231
200 30-60 80 232 40 50 117 95 40 33 17,5 16 2 300
4 56 224 232
3 88 270
250 30-60 80 274 50 60 142 120 40 50 264 30 25 3 800
4 66 272
3 110 330
300 35-65 90 336 50 60 152 120 45 50 336 43 37 4 500
4 82 328
400 40-75 100 432 60 72 197 140 50 63 4 106 424 432 86 71 6 700
500 50-85 110 540 70 82 230 170 55 70 6 88 528 540 156 125 9 500
630 55-95 120 680 80 95 180 200 60 80 8 83 664 680 235 181 12 800
1) The dimension of the gauge recess b1 and bore diameter d4 to be stated with
order.
2) Module and number of teeth to be stated with order.
Tooth form according to DIN 867 without profile correction.
Pressure angle 20 degree.
3) The wheel loads stated are obtained from the maximum permissible pressure
between plain bearing and axle for v ª 40 m / min and an operating period up
to 40%.
LR-04/2022 9
Wearing washers similar to DIN 15 069 KG 010.3
fitting to travel wheels according to KG 010.2, KG 014 and KG 015
Material:
Laminated wood bound with synthetic resin (unsuitable for
wet environment)
Other material and dimensions on request.
for wheel-Ø d3 s d5
d1
+1,0 +0,2
+0,5 -0,2
160 5
40 90
200 10
250 5
50 110
300 10
5
315 55 120
10
5
400 60 140
10
5
500 70 160
10
5
630 80 170
10
LR-04/2022 10
Wheel axles with lubrication bore KG 010.4
fitting to wheels according to KG 010.2 and KG 030
160
40 190 100 30 25 8 7 1,8
200
250
50 210 110 30 25 8 8 3,1
300
LR-04/2022 11
Pinions KG 010.5
Form 1
Form 2
Form 3
Form 4
LR-04/2022 12
Wheel axle without lubrication bore KG 010.6
fitting to travel wheels according to KG 014
250
50 210 25 8 8 3,1
300
LR-04/2022 13
Axle bracket DIN 15 058
a b c1 c2 d1
20 5 60 36 9
25 6 80 50 11
30 8 100 70 13
40 10 140 100 17
50 12 190 140 21
60 16 250 200 25
LR-04/2022 15
Crane wheels with slide bearing KG 012
suitable for older travelling devices Demag brand
LR-04/2022 16
Crane wheels with slide bearing KG 012
suitable for older travelling devices Demag brand
modu- no. of d6 d7
lel teeth form form form form
h11 E9 A B A B
320 55 98 348 50 167 138 49 100 4 85 340 348 55 49 963 333 44 963 338 44
500 70 105 540 70 230 166 52,5 110 6 88 528 540 156 125 963 535 44 963 528 44
8 83 664 680
630 75/851) 120 680 80 180 200 60 120 235 181 - -
6 111 666 678
LR-04/2022 17
Crane wheels for rotating shafts KG 013
with feather keyway according to DIN 6885 -1
suitable for older types of the trolley traveling winches Demag brand
LR-04/2022 18
Crane wheels for rotating shafts KG 013
with feather keyway according to DIN 6885 -1
suitable for older types of the trolley traveling winches Demag brand
mo- no. of d4 d5
dule teeth
form form form form form form form form
h11 A B H7 A B A B A B
45 598 456 44 598 458 44
200 55 105 80 4 58
60 Dimensions on 598 344 44 598 346 44
50
Dimensions on request request 598 856 44 598 858 44
250 55 105 80 4 71
65 598 876 44 598 878 44
LR-04/2022 19
Crane wheels with grooved ball bearings similar DIN 15 049 KG 014
LR-04/2022 20
Crane wheels with grooved ball bearings similar DIN 15 049 KG 014
module no. of d6 d7
teeht
h11 M7 form form [kg]3)
A B
3 75 225 231
200 30-60 80 232 40 90 117 95 40 6308-2RS 14,5 13 2 800
4 56 224 232
3 88 270
250 30-60 80 274 50 110 142 120 40 6310-2RS 264 27 22 4 600
4 66 272
3 110 330
300 35-65 90 336 50 110 152 120 45 6310-2RS 336 40 34 4 800
4 82 328
315 40-75 100 348 55 120 167 140 50 6311-2RS 4 85 340 348 50 44 5 800
400 40-75 100 432 60 130 197 140 50 6312-2RS 4 106 424 432 81 66 7 000
LR-04/2022 21
Crane wheels with precision similar to DIN 15 049 KG 015
cylindrical roller bearings
Description of a travel wheel form A with gear ring, nominal - Ø Other types of the running surfaces see KG 010.1.
d1 = 300 mm, gauge b1 = 50 mm, complete with cylindrical rol-
The roller bearings are sealed with radial shaft seal rings on
ler bearings, radial shaft seal rings and hardened axle with Ø d3
both sides and not greased
= 50 mm, module 3 and number of teeth 110:
Material:
Crane wheel A 300 × 50 – 3 × 110 KG 015 Wheel body - Ø 160 – 500 C45 drop forged
Wheel body - Ø 630 GE420 (GS -70) with ribs
Wheel axle 42CrMo4+QT
Form A with gear ring Surfaces hardened to HRc 56–59
Form B without gear ring Other material and dimensions on request.
160
40 190 110 25 8 7 1,8
200
250
50 210 120 25 8 8 3,1
300
LR-04/2022 22
Crane wheels with precision similar to DIN 15 049 KG 015
cylindrical roller bearings
400 40-75 100 432 60 90 197 140 50 4 4 106 424 432 88 73 9 700
500 50-85 110 540 70 110 230 170 55 4 6 88 528 540 160 129 17 000
630 55-95 120 680 80 120 180 200 60 4 8 83 664 680 240 186 21 000
LR-04/2022 23
Crane wheels with single wheel flange KG 020
for I- and IPE girder (DIN 1025)
LR-04/2022 24
Crane wheels with single wheel flange KG 020
for I-girder from I-and IPE-series according to DIN 1025
mo- no. of d6 d7
dule teeth
h11 M7 Form Form [kg]2)
A B
300 56 73 30 340 65 120 150 73 100 59,5 6213-2RS 4 100 400 408 37 28 5 500
LR-04/2022 25
Wheel axles KG 020.1
fitting to travel wheels according to KG 020
for an easy assembly into steel structures
1) For different metal gauge b5 other lengths of the screws are requiered.
LR-04/2022 27
Crane wheels with similar DIN 15 049 KG 030
anti-friction bearings and bush
LR-04/2022 28
Crane wheels with similar DIN 15 049 KG 030
anti-friction bearings and bush
mo- no. of d6 d7
dule teeht Form Form
h11 E9 M7 -0,5 A B [kg]3)
62 12Z 3 88 270
250 30-60 80 274 50 110 142 120 40
222 12
264 30 25 5 600
4 66 272
62 15Z
315 40-75 100 348 55 130 167 140 50
222 15
4 85 340 348 54 48 8 500
62 18Z
400 40-75 100 432 60 160 197 140 50
222 18
4 106 424 432 81 73 11 900
62 20Z
500 50-85 110 540 70 180 230 170 55
222 20
6 88 528 540 150 112 17 500
62 22Z
630 55-95 120 680 80 200 250 200 60
222 22
8 83 664 680 260 190 22 100
LR-04/2022 29
Bushing for crane wheels KG 030 similar DIN 15 049 KG 030
Design 1
length of the bush corre-
lates with the width of the
wheel
Design 2
bush both-sided over
laying at gauge, against
wheelbody
Design 3
bush both-sided over-
laying against wheel
body and with flattening
against rotation (moun-
ted on flush hub side
resp. opposite gear ring)
E9 g6 – 0,5
200 40 50 2 12 10 22 95
300 50 65 3 13 10 29 120
400 60 90 5 15 10 40 140
LR-04/2022 31
Crane wheels with slide bearing DIN 15 074
without gear ring
LR-04/2022 32
Crane wheels with slide bearing DIN 15 074
without gear ring
B 1 120 95 – 160 220 260 190 125 260 1 180 180 200 300 1 010 180 30 20 8 880
B 1 250 95 – 160 220 260 190 125 260 1 310 200 220 330 1 140 2004) 30 20 8 1 040
1) The dimension of the gauge recess b1 to be stated with order. For running 3) For l1 = 90 mm is a slide bearing length of l3 = 120 mm to use.
surface profiles and correspondence of crane rails to running wheel diameter 4) For l1 = 125 mm is a slide bearing lenth of l3 = 180 mm to use.
see DIN 15072.
2) Asymmetric hubs (diameter I1) as per agreement.
LR-04/2022 33
Crane wheels with plain bearing DIN 15 075
with gear ring
Form SK narrow crane wheel (S) with small gear ring (K)
Form SG narrow crane wheel (S) with large gear ring (G)
Form BK broad crane wheel (B) with small gear ring (K)
Form BG broad crane wheel (B) with large gear ring (G)
The plain bearings are secured with setscrews toward twisting
and dislocation.
Gear rings see DIN 15 082 part 1.
Material:
Wheel body - Ø 200 – 250 C45 machined from solid
Wheel body - Ø 315 – 1250 GE420 (GS -70) or
G42CrMo4+QT (GS - 42CrMo4 V)
Bearing G - CuSn7ZnPb (Rg 7)
Gear ring GE300 (GS - 60) or C45
Other material and dimensions on request.
Crane wheels without gear ring see DIN 15 074.
See DIN 15070 for basis of calculation for crane wheels.
LR-04/2022 34
Crane wheels with plain bearing DIN 15 075
with gear ring
view A
A
LR-04/2022 35
Crane wheels with self aligning roller bearings, DIN 15 078
without gear ring
self aligning roller bearings series 222
LR-04/2022 36
Crane wheels with self aligning roller bearings, DIN 15 078
without gear ring
self aligning roller bearings series 222
B 1 120 95 – 160 220 1 180 180 400 490 1 010 520 440 322 30 20 8 222 44 1 190
B 1 250 95 – 160 220 1 310 200 440 530 1 140 520 440 310 30 20 8 222 48 1 400
1) The dimension of the gauge recess b1 to be stated with order. For running
surface profiles and correspondence of crane rails to running wheel diameter
see DIN 15072.
LR-04/2022 37
Crane wheels with self alignig roller bearings, DIN 15 079
with gear ring
self aligning roller bearings series 222
Form BG broad crane wheel with large gear ring Form BG broad crane wheel with large gear ring
(running surface - Ø d1 £ 500 mm) (running surface - Ø d1 ≥ 630 mm)
gear ring pressed on gear ring screwed on
Designation of a travel wheel form BG with nominal - Ø d1 =
630 mm, gauge b1 = 100 mm, including self aligning roller bea-
rings 222 26, covers with labyrinth gland:
Form SK narrow crane wheel (S) with small gear ring (K)
Form SG narrow crane wheel (S) with large gear ring (G)
Form BK broad crane wheel (B) with small gear ring (K)
Form BG broad crane wheel (B) with large gear ring (G)
The bearings are lubricated.
The bushing are supplied with lubricating hole and flattening
against rotation (design see DIN 15 086).
Design of the covers see DIN 15 084.
Without certain agreement covers form A will be mounted.
Material:
Wheel body GE420 (GS - 70) or
G42CrMo4+QT (GS - 42CrMo4 V)
Inner bush S355 (St 52)
Spacer S355 (St 52) or
EN-GJS-400-15 (GGG - 40))
Cover S355J2G3 (St 52- 3
Gear ring GE300 (GS - 60)
Other material and dimensions (e. g. with self aligning roller
bearings series 223) on request.
Appendant gear rings see DIN 15 082 part 1 and part 2.
Appendant travel wheels without gear ring see DIN 15 078.
See DIN 15070 for basis of calculation for crane wheels. Remarks to the following table:
1The dimension of the gauge recess b1 to be stated with order. For running sur-
Calculation of bearing load of wheels for service life calculati- face profiles and correspondence of crane rails to running wheel diameter
on of anti-friction bearing see DIN 15 071. see DIN 15072.
2) exposition the dimensions see DIN 15 075
LR-04/2022 38
Crane wheels with self aligning roller bearings, DIN 15 079
with gear ring
self aligning roller bearings series 222
Crane wheel with pressed on gear ring Crane wheel with screaved on gear ring
(running surface - Ø d1 £ 500 mm) (running surface - Ø d1 ≥ 630 mm)
form d1 b11) b2 d2 d3 d4 d5 d6 d7 d8 gear ring e f 2) l4 l5 l6 s12) s22) no. of bea- unit
mo- ribs rings weight
tole- du- b4
and DIN
rance lel no. of
h9 D10 M7 zone teeth – 0,5 min. min. cams 635-2 ª[kg]
SG 45 – 55 90 250 190 140 98
315 350 60 160 220 270 210 r6 – 6 52 60 15 – 18 – – 222 18
BG 55 – 65 110 270 210 160 108
SK 40 140
55 – 65 110 280 220 164
SG 50 152
400 440 80 180 240 345 230 r6 – 8 65 15 – 20 – – 222 20
BK 40 160
70 – 90 140 310 250 194
BG 50 172
SK 42 220
55 – 65 110 290 230 162 4
SG 49 232
500 540 90 215 285 435 275 r6 – 10 70 15 35 20 15 without 222 24
BK 42 Nocken 240
70 – 90 140 320 260 192
BG 49 252
SK 460 400 54 308
65 – 75 120 330 260 186
SG 510 450 62 323
630 680 100 230 300 560 h9 10 80 20 40 20 15 6 222 26
BK 460 400 54 396
80 – 110 160 370 300 226
BG 510 450 62 411
SK 510 450 50 446
75 – 90 140 370 300 217
SG 580 520 58 471
710 760 110 270 340 630 h9 12 90 20 40 25 18 6 222 30
BK 510 450 50 589
95 – 160 210 440 370 287
BG 580 520 58 614
SK 610 550 58 568
75 – 90 140 390 320 230
SG 660 600 66 588
800 850 125 290 360 710 h9 12 100 20 40 25 18 6 222 32
BK 610 550 58 728
95 – 160 210 460 390 300
BG 660 600 66 748
SK 680 620 56 720
75 – 90 140 410 340 244
SG 750 690 63 750
900 950 140 320 390 805 h9 14 110 20 40 25 18 6 222 36
BK 680 620 56 890
95 – 160 210 480 410 314
BG 750 690 63 920
SK 790 710 64 940
75 – 90 140 410 330 222
SG 840 760 70 965
1 000 1 050 160 360 450 900 h9 14 110 20 50 30 20 6 222 40
BK 790 710 64 1 130
95 – 160 210 480 400 292
BG 840 760 70 1 155
BK 880 800 62 1 480
1 120 95 – 160 220 1 180 180 400 490 1 010 h9 16 125 20 50 520 440 322 30 20 8 222 44
BG 950 870 68 1 530
BK 1 000 920 70 1 730
1 250 95 – 160 220 1 310 200 440 530 1 140 h9 16 125 20 50 520 440 310 30 20 8 222 48
BG 1 080 1 000 76 1 770
footnote see page 38
LR-04/2022 39
Gear rings, screwed on DIN 15 082
for crane wheels with slide bearings acc. to DIN 15 075 part 1
for crane wheels with anti friction bearings acc. to DIN 15 079 with wheel - Ø d1 ≥ 630 mm
LR-04/2022 40
Gear rings, screwed on DIN 15 082
for crane wheels with slide bearings acc. to DIN 15 075 Part 1
for crane wheels with anti friction bearings acc. to DIN 15 079 with wheel - Ø d1 ≥ 630 mm
for form num- mo- b4 d7 d8 d10 d11 d12 d13 d14 d15 s3 t1 number unit
wheel- ber dule weight
Ø of of bores
d1 teeth 1)
H7 h11 H13 d14/d15 »[kg]
LR-04/2022 41
Gear rings, pressed on DIN 15 082
for crane wheels with anti friction bearings acc. to DIN 15 079 with wheel - Ø d1 £ 500 mm part 2
self aligning roller bearings series 222
Form K small gear ring (Photo 1) Form G large gear ring (Photo 2)
LR-04/2022 42
Gear rings, pressed on DIN 15 082
for crane wheels with anti friction bearings acc. to DIN 15 079 with wheel - Ø d1 £ 500 mm Teil 2
Rolling bearings series 222
drawing 1 drawing 2
wheel- draw- form no. of mo- b4 b5 c d7 d10 d11 d12 d18 d19 d201) for unit
ing teeth1) dule bearings weight
Ø
DIN 635-2
d1 H7 h11 ª[kg]
LR-04/2022 43
Bandages, machined DIN 15 083
for crane wheels as per DIN
LR-04/2022 44
Bandages, machined DIN 15 083
for crane wheels as per DIN
+0,2 +1,7
B 1 120 95 – 160 220 180 1 180 960
0 +1,5
950 20 500 –
+0,2 +1,9
B 1 250 95 – 160 220 180 1 310 1 090
0 +1,7
1 080 20 580 –
1) The dimension of the gauge recess b1 to be stated with order. For running
surface profiles and correspondence of crane rails to running wheel diameter
see DIN 15072
2) Heating temperature of the bandages 250 - 300 °C at 20 °C room tempera-
ture. The leading clearance in 40-50 % of the expansion at a heating of the
bandage at 230-280 °C.
3) weight refers to max. b1.
LR-04/2022 45
Covers DIN 15 084
for wheels acc. to DIN 15 078 and 15 079
Rolling bearings series 222
Form A with labyrinth gland Form B for radial shaft seal rings
LR-04/2022 46
Covers DIN 15 084
for wheels acc. to DIN 15 078 and 15 079
Rolling bearings series 222
Form A with labyrinth gland) Form B for radial shaft seal rings2)
for d4 d22 d23 d24 d25 d26 d27 number of b6 b7 s4 t2 radial shaft seal rings unit
wheel - Ø bores acc. to DIN 3760 weight
d1 d28
f8 +0,2 H8 ª[kg]
400 180 235 205 160 101 101 125 4 × 14 17 14 8 13 A 100 × 125 × 12 3,5
500 215 280 240 195 121 121 150 6 × 14 17 14 8 13 A 120 × 150 × 12 5,0
630 230 295 260 210 131 131 160 6 × 18 17 14 10 13 A 130 × 160 × 12 6,0
710 270 335 300 250 151 151 180 6 × 18 21 18 10 16 A 150 × 180 × 15 7,5
800 290 355 320 270 161 161 190 6 × 18 21 18 10 16 A 160 × 190 × 15 9,0
900 320 385 350 295 181 181 210 8 × 18 21 18 10 16 A 180 × 210 × 15 11,5
1 000 360 425 390 330 201 201 230 8 × 18 21 18 10 16 A 200 × 230 × 15 15,0
1 120 400 485 440 370 221 221 250 8 × 23 22 20 12 16 A 220 × 250 × 15 20,0
1 250 440 525 480 410 241 241 270 8 × 23 22 20 12 16 A 240 × 270 × 15 22,0
LR-04/2022 47
Internal bushing and spacers rings DIN 15 086
for crane wheels acc. to DIN 15 078 and 15 079
Rolling bearings series 222
Designation of a internal bush for wheel - Ø d1 = 500 mm form Designation of a spacer ring for wheel - Ø d1 = 630 mm form S
B acc. to DIN 15 078 and 15 079: acc. to DIN 15 078 and 15 079:
Internal bush B 500 DIN 15 086 Spacer ring S 630 DIN 15 086
Flattening against rotation mounted on gear ring side. Material: S355 (St 52) or
EN-GJS-400-15 (GGG - 40)
Material: S355 (St 52)
Other material and dimensions(e.g. for rolling bearings se-
Other material and dimensions(e.g. for rolling bearings se-
ries 223) on request.
ries 223) on request.
LR-04/2022 48
Internal bushing and spacer rings DIN 15 086
for crane wheels acc. to DIN 15 078 and 15 079
Rolling bearings series 222
Internal bush
Spacer ring
for crane wheel Rolling bearings d3 d4 d29 d30 d31 d32 l4 I8 I9 width across
flats
width of – 0,2 S
Form d1 type bearing D10 – 0,4 g6 – 0,5 +0,2
B 1 120 222 44 108 180 400 220 242 280 380 520 213,4 214 200
B 1 250 222 48 120 200 440 240 265 320 420 520 189,4 190 220
LR-04/2022 49
Driven- and Nondriven wheel sets DIN 15 090
with self aligning roller bearings
Rolling bearings series 222 and 223
Driven wheel set Form SHKE Nondriven wheel set Form SHKE
with casted crane wheel, drive shaft and suitable for gear unit with casted crane wheel
with shrink disc.
we deliver driven wheel sets with drive shaft suitable for all coding letter explanation
drive solutions (with connection flange, with clutch disc, with
feather keyway acc. to DIN 6885 -1, with splines acc, to DIN S narrow crane wheel
5480 or in extended version for hollow shaft drive units with
shrink disc). B broad crane wheell
Material:
H crane wheel with wheel flanges
Wheel body GE420 (GS -70) or
G42CrMo4+QT (GS - 42CrMo4 V) crane wheel without wheel
Drive shaft, C45 N or G
flangesn
shaft C60 N or
42CrMo4+QT M crane wheel with Bandages
Driven wheel sets with shaft ends suitable for hollow shaft
drive units of all manufacturers on request. E without pressure oil connection
LR-04/2022 50
Driven- and Nondriven wheel sets DIN 15 090
with self aligning roller bearings
Rolling bearings series 222 and 223
Driven wheel set Form BHKE Driven wheel set Form BHKE
with drop forged crane wheel, drive shaft end suitable for with drop forged crane wheel
hollow shaft drive unit with shrink disc.
Driven wheel sets with shaft ends suitable for hollow shaft
drive units of all manufacturers on request.
LR-04/2022 51
Driven- and Nondriven wheel sets DIN 15 090
with self aligning roller bearings
Rolling bearings series 222 and 223
b2 b2
b1 b1
n n
n n
d3
d3
d1
d1
d2
d2
d4
d4
d7
d5
d5
l5 l5
l6 l6
l1 l2 l12 l1 l1
Driven wheel set Form BHKD Nondriven wheel set Form SHKE
Driven wheel set with broad crane wheel, with wheel flanges, Nondriven wheel set with narrow crane wheel,
without bandage, with pressure oil feeding for the wheel, with wheel flanges,
without connection flange, without shrink disc without bandage, without pressure oil feeding for the wheel
b2
b1 b1
n n
n n
d3
d3
d1
d1
d2
d4
d4
d7
d5
d5
l5 l5
l6 l6
l1 l2 l12 l1 l1
Driven wheel set Form BGMD Nondriven wheel set Form SHME
Driven wheel set with broad crane wheel, Nondriven wheel set with narrow crane wheel,
without wheel flanges, with wheel flanges,
with bandage, with pressure oil feeding to the wheel, with bandage, without pressure oil feeding for the wheel
with connection flange for articulated shaft
LR-04/2022 52
Driven- and Nondriven wheel sets DIN 15 090
with self aligning roller bearings
Rolling bearings series 222 and 223
Driven- and Nondriven wheel sets with anti friction bearings series 222
dimension and form bearings dimension (driven wheel sets)
acc. to
d1 Form1) b12) b2 d2 d3 d4 d5 d93) I5 I1 I6 n DIN 635-2 I2 d74) I12 d74) I12
+0,15
h9 h7 ª +0,05 series 1 series 25)
S 55 – 65 110 120 230 240 188 265 62 222 20 205 70 105 80 120
400 440 310 140
B 70 – 90 140 130 250 260 202 280 72 222 22 215 80 120 90 132
S 55 – 65 110 130 250 260 202 280 72 222 22 215 90 132
500 540 400 140 80 120
B 70 – 90 140 140 265 275 210 290 82 222 24 225 100 152
S 65 – 75 120 160 290 305 150 237 325 222 26 250 – – 100
630 680 520 94 152
B 80 – 110 160 180 330 345 160 245 335 222 30 265 100 152 110
S 75 – 90 140 170 310 325 180 249 350 94 222 28 260 100 110 152
710 760 590 152
B 95 – 160 210 190 350 365 210 278 395 104 222 32 300 110 130 172
S 75 – 90 140 180 330 345 180 255 355 94 222 30 275 110 152 120 172
800 850 670
B 95 – 160 210 200 370 385 210 289 405 114 222 34 310 130 172 140 202
S 75 – 90 140 190 350 365 190 268 375 104 222 32 290 – – 130 172
900 950 760
B 95 – 160 210 230 420 435 210 315 430 134 222 40 335 140 202 160 202
S 75 – 90 140 200 370 385 190 279 385 114 222 34 300 – – 140 202
1 000 1 050 850
B 95 – 160 210 250 480 500 210 332 450 146 222 44 355 160 202 180 252
Driven- and Nondriven wheel sets with anti friction bearings series 223
dimension and form bearings dimension (driven wheel sets)
acc. to
d1 Form1) b12) b2 d2 d33) d4 d5 d94) I5 I1 I6 n DIN 635-2 I2 d74) I12 d74) I12
+0,15
h9 h7 ª +0,05 series 1 series 25)
S 55 – 65 110 120 240 250 206 285 82 223 18 205 70 105 80 120
400 440 310 140
B 70 – 90 140 130 265 275 216 295 92 223 20 215 80 120 90 132
S 55 – 65 110 130 265 275 216 295 92 223 20 215 90 132
500 540 400 140 80 120
B 70 – 90 140 140 300 315 242 325 104 223 22 245 100 152
S 65 – 75 120 160 300 315 150 247 335 104 223 22 250 – – 100
630 680 520 152
B 80 – 110 160 180 340 355 160 265 355 114 223 26 265 100 152 110
S 75 – 90 140 170 320 335 180 259 360 104 223 24 260 100 152 110 152
710 760 590
B 95 – 160 210 190 360 375 210 300 415 124 223 28 300 110 152 130 172
S 75 – 90 140 180 340 355 180 275 375 114 223 26 275 110 152 120 172
800 850 670
B 95 – 160 210 200 380 395 210 308 425 132 223 30 310 130 172 140 202
S 75 – 90 140 190 360 375 190 290 395 124 223 28 290 – – 130 172
900 950 760
B 95 – 160 210 230 420 435 210 325 440 144 223 34 325 140 202 160 202
S 75 – 90 140 200 380 395 190 298 405 132 223 30 300 – – 140 202
1 000 1 050 850
B 95 – 160 210 250 480 500 210 355 470 166 223 38 355 160 202 180 252
LR-04/2022 53
Driven- and Nondriven wheel sets DIN 15 090
with self aligning roller bearings
Rolling bearings series 222 and 223
Weight of the wheel sets, driven and nondriven with self aligning roller bearings series 222
crane wheel weight2) in kg
h9 HK HM GK GM HK HM GK GM
S 100 – – – 95 – – –
315
B 123 – – – 117 – – –
Weight of the wheel sets, driven and nondriven with self aligning roller bearings series 223
crane wheel weight2) in kg
h9 HK HM GK GM HK HM GK GM
S 107 – – – 105 – – –
315
B 137 – – – 132 – – –
LR-04/2022 54
Driven- and Nondriven wheel sets DIN 15 090
with self aligning roller bearings
Rolling bearings series 222 and 223
Bill of material
quantities for crane wheel - Ø d1
S B S B S B S B S B S B S B S B S B S B S B S B S B S B S B S B
covers
3 1 1 DIN 15 092
form A resp. B
covers
4 – 1 DIN 15 092
form C
covers
5 form D with short 1 1 DIN 15 092
centering
covers
6 form D with short 1 1 DIN 15 092
centering
covers
7 1 – DIN 15 092
form E
covers
8 1 1 DIN 15 092
form F
14 hexagonal screw 3 6
DIN EN ISO 4017
(DIN 933)
15 safety wire 1 2
17 hexagonal nut 16 16 16 16 24 16 24 24 24 24 16 16 16 16 24 16 24 24 24 24
DIN EN ISO 4032
(DIN 934)
LR-04/2022 55
Crane wheels DIN 15 093
for driven- and nondriven wheel sets acc. to DIN 15 090
Designation of a wheel form B with nominal - Ø d1 = 630 mm, Our high resilient, forged crane wheels are available in the
gauge b1 = 100 mm, bore - Ø d3 = 180 mm H7: following alternatives:
42CrMo5-04 quenched and tempered to 850-
1000 N/mm2 or higher
Crane wheel B 630 × 100 × 180 H7 DIN 15 093
42CrMo5-04 quenched and tempered tread -
and inner wheel flanges non-slip hardened to
Form S narrow crane wheel HRc 48-54, hardening depth min. 10 mm
Form B broad crane wheel 42CrMo-04 quenched and tempered tread and-
inner wheel flanges deep hardened to 450-500
All wheels on demand with oil pressure connection acc. to DIN HB, hardening depth 18-20 mm
15 055.
Material: GE420 (GS -70) or
G42CrMo4+QT (GS - 42CrMo4 V) or
42CrMo4+QT (42CrMo4 V) drop forged
Other material and dimensions on request.
All functional dimensions are binding. The design of the wheel
depends on the manufacturer.
Basis for calculation for crane wheels see DIN 15 070.
LR-04/2022 56
Crane wheels DIN 15 093
for driven and non driven wheel sets acc. to DIN 15 090
h9 H7 ª[kg]
1) The dimension of the gauge recess b1 to be stated with order. For running
surface profiles and correspondence of crane rails to running wheel diameter
see DIN 15072.
2) Bore dimensions - Ø d3 to be stated with order.
LR-04/2022 57
Connection flanges for articulated shafts DIN 15 452
for driven wheel sets acc. to DIN 15 090
LR-04/2022 58
Connection flanges for articulated shafts DIN 15 452
for driven wheel sets as per DIN 15090
100 23
+0,4
250 218 214 18 +0,1
25 140 175 173 128 18 12 5 160 154 115 35 1,2 1
110 20
100 34
190 190 135 – 160 154 115 35 1,6
110 32
+0,5
285 245 240 20 +0,1
28 175 20 6 1
120 38
205 195 135 12 185 174 130 40 1,2
130 35
110 39
140 78
260 260 185 – 215 204 155 50 6
+0,6
390 160 345 340 24 +0,1
32 250 23 7 1,6 70
LR-04/2022 59
Crane wheels for axle TGL 34 964
without gear ring
LR-04/2022 60
Crane wheels for axle TGL 34 964
without gear ring
40-90 125
400
90-100 140
40-90 125
500 Dimensions on request
100-120 160
60-90 140
630
100-120 180
60-90 140
710
100-130 180
80-110 160
800
120-130 200
LR-04/2022 61
Crane wheels for axle TGL 34 965
with gear ring
Form B2 symmetrical hub, covers with radial shaft seal ring, Form B2 symmetrical hub, covers with radial shaft seal ring,
nominal - Ø d1 £ 500 mm n ominal- Ø d1 ≥ 630 mm
Designation of a crane wheel form B2 with nominal - Ø d1 =
630 mm, gauge b2 = 100 mm, incl. self aligning roller bearings
222 24, covers with radial shaft seal ring, with large gearring
(Zentrier-Ø d5= 530 and number of teeth 62):
LR-04/2022 62
Crane wheels for axle TGL 34 965
with gear ring
Form B2 symmetrical hub, covers with radial shaft seal ring, Form B2 symmetrical hub, covers with radial shaft seal ring,
nominal - Ø d1 £ 500 mm nominal - Ø d1 ≥ 630 mm
40-90 125
400
90-100 140
40-90 125
500 Dimensions on request
100-120 160
60-90 140
630
100-120 180
60-90 140
710
100-130 180
80-110 160
800
120-130 200
LR-04/2022 63
Gear rings for crane wheels TGL 34 966
with rolling bearings acc. to TGL 34 965
LR-04/2022 64
Gear rings for crane wheels TGL 34 966
with rolling bearings acc. to TGL 34 965
470 – 680 40 50 M 24
800 50 55 M 30
140 G7 43 5
165 G7 50 5
180 H7 52 6
225 H7 50 8
42
250 H7 10
50
470 H7 54 10
Dimensions on request
510 H7 50 12
530 H7 62 10
600 H7 58 12
610 H7 58 12
680 H7 66 12
800 H7 64 14
LR-04/2022 65
Wheel sets with corner support TGL 34 968
(driven and nondriven)
Form A1 Crane wheel with idle shaft Form A3 Crane wheel with drive shaft (driven wheel set)
(nondriven wheel set)
Designation of a crane wheel form A1 (nondriven wheel set) Type with shaft ends suitable for hollow shaft drive units of
with corner support, nominal - Ø d1 = 400 mm, gauge b2 = 80 all manufacturers on request.
mm, incl. self aligning roller bearings 222 20:
LR-04/2022 66
Wheel sets with corner support TGL 34 968
(driven and nondriven)
LR-04/2022 67
Wheel sets with corner support TGL 34 968
(driven and nondriven)
Form A2, B2 for coupling Form A3, B3 for hollow shaft gear unit
Form A4, B4 for coupling and hollow shaft gear unit Form A5, B5 for hollow shaft gear unit
view C
view D
LR-04/2022 68
Wheel sets with corner support TGL 34 968
(driven and nondriven)
Dimensions
nominal- Ø
form b2 b1 b3 b4 b5 d2 d3 d4 e1 e2 e3 e4 e5 h l1 l5 s bea-
d1
rings
tole-
h9 m6 – 0,15
rance
40–70 100
320 all
80 – 90 130
50 – 80 120
400 all
90 – 120 160
50 – 80 120
500 all
90 – 120 160
60 – 90 140
630 all Dimensions on request
100 – 130 180
60 – 80 140
710 all
90 – 130 180
80 – 90 160
800 all
100 – 130 200
90 – 110 190
900 all
120 – 150 210
LR-04/2022 69
Wheel sets with corner support TGL 34 968
(driven and nondriven)
45
A2, B2 60 – –
70
55
A3, B3 – –
320 70
A4, B4 60 70 65
40
A5, B5 – 50 –
60
50
60
A2, B2 – –
70
55
A3, B3 – –
70
400 Dimensions on request
60 70 65
A4, B4
70 90 80
40
A5, B5 – 50 –
60
60
A2, B2 70 – –
80
70
A3, B3 – –
90
500
70 90 80
A4, B4
80 100 90
50
A5, B5 – –
60
LR-04/2022 70
Wheel sets with corner support TGL 34 968
(driven and nondriven)
60
A2, B2 70 – –
80
70
90
A3, B3 – –
630 100
70 90 80
A4, B4
80 100 90
50
A5, B5 – –
60 Dimensions on request
70
A2, B2 80 – –
90
710
90
A3, B3 – –
100
A2, B2 110 – –
90
800
A3, B3 – –
100
100
130
LR-04/2022 71
Crane wheels TGL 34 968
for driven and nondriven wheel sets acc. to TGL 34 968
LR-04/2022 72
Crane wheels TGL 34 968
for driven and nondriven wheel sets acc. to TGL 34 968
h9 H7 +0,2 ª[kg]
40–70 100
A; B 320
80 – 90 130
50 – 80 120
A; B 400
90 – 120 160
50 – 80 120
A; B 500
90 – 120 160
60 – 90 140
A; B 630 Dimensions on request
100 – 130 180
60 – 80 140
A; B 710
90 – 130 180
80 – 90 160
A; B 800
100 – 130 200
90 – 110 190
A; B 900
120 – 150 210
LR-04/2022 73
Basis of calculation for crane rail wheels DIN 15 070
FEM 1.001
pzul N/mm² Permissible pressure between crane wheel and rail pzul = 5,6 c1
k – 2 r1 mm Ideal effective rail head width Values for crane rails in accordance with table 5
Rmin + 2 Rmax
For crane travelling wheels R=
R N Wheel force 3
For trolley travelling wheels R = Rmax
The wheel force is calculated using the formula: Tabelle 2. Permissible pressure pzul and material coefficient c1
R £ pzul· c2· c3· d1·(k – 2 r1) (1) material pzul c1
From the above is abtained the crane wheel diameter minimum tensile strength
[N / mm²]
(2)
R rail wheel [N / mm²]
d1 ≥
pzul ⋅ c 2 ⋅ c 3 ⋅ (k − 2 r1)
The characteristic wheel force R0 is abtained from equation (1), where: £ 330 2,8 0,50
When using the characteristic wheel force the permissible wheel force can be 590 5,6 1,00
calculated in simplified fashion using the formula:
≥ 740 7,0 1,25
R £ R0· c1· c2· c3 (4)
LR-04/2022 74
Basis of calculation for crane rail wheels DIN 15 070
FEM 1.001
630 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,87 80
0,89 71
710 – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,84 0,79
0,91 63
800 – 1,16 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82
0,92 56
900 – – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,84
0.94 50
1 000 – – 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87
0,96 45
1 100 – – – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,97 40
1 250 – – – 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,99 35,5
1 31,5
Table 4. operating time coefficient c3 Tabelle 5. ideal effective rail head width (k – 2 r1) 1,02 28
1,03 25
crane rails
operating time of travelling gear 1,04 22,4
c3 r1 k – 2 r1
(referred to 1 hour)
as per designation 1,06 20
1,07 18
bis 16% 1,25 DIN new previous mm mm
1,09 16
A 45 KS 22 4 37 1,1 14
über 16 bis 25% 1,12
A 55 KS 32 5 45 1,11 12,5
wheel - Ø R0 in N R0 in N R0 in N
d1 for narroc wheels for broad wheels for wheels
without wheelflange
LR-04/2022 75
Running surface profiles of crane wheels and DIN 15 072
correlation of crane rails to wheel-diameter
Crane wheels with wheel flange Crane wheels without wheel flange
Crane d2 for crane wheels for crane wheels for crane wheels without
wheel - Ø with narrow wheel flange with broad wheel flange wheel flange
d1
for crane rail1) for crane rail1) for crane rail2)
h9 k max. k max. k
200 230 45 – – – 55 90 – – – – – – – – – –
250 280 45 – – – 55 90 – – – – – – – – – –
710 760 – – 65 75 90 140 – – 75 100 120 160 210 100 120 210
800 850 – – 65 75 90 140 – – 75 100 120 160 210 100 120 210
r1 4 5 6 8 – – 5 6 8 10 10 – – 5 5 –
LR-04/2022 77
Champignon rail acc. to DIN 536
main dimensions for information, dimensions can vary depending on the producer
A 45 45 125 24 55 24 20 8 4 400 37
A 65 65 175 38 75 34 30 10 6 400 53
LR-04/2022 78
Champignon rail acc. to DIN EN 13 674-1 (DIN 5901) and UIC
main dimensions for information, dimensions can vary depending on the producer
nominal c1 c2 c3 l s h1 k1 (h3) f3 r1 r2 r3
size
1) Dimensions undetermined
LR-04/2022 79
Karl Georg GmbH
Karl-Georg-Straße 3
D-57612 Ingelbach-Bahnhof
T: +49 (0)2688 / 95 16 - 0
info@karl-georg.de
www.karl-georg.de