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Polymer Degradation and Stability 90 (2005) 488e500

www.elsevier.com/locate/polydegstab

Water absorption and enzymatic degradation of


poly(lactic acid)/rice starch composites
G.H. Yew a, A.M. Mohd Yusof a, Z.A. Mohd Ishak a,*, U.S. Ishiaku b
a
School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, Seri Ampangan,
14300 Nibong Tebal, Penang, Malaysia
b
Advanced Fibro-Science, Kyoto Institute of Technology, Matsugasaki, Sakyo-ku, Kyoto 606-8585, Japan
Received 4 January 2005; received in revised form 24 March 2005; accepted 8 April 2005
Available online 23 May 2005

Abstract

Poly(lactic acid) (PLA) composites consisting of PLA, rice starch (RS) (0e50 wt%) and epoxidised natural rubber (ENR50) were
compounded by a twin-screw extruder and compression moulded into dumbbell specimens. Tensile tests were performed to
characterize the mechanical properties of the PLA/RS composites. Morphological studies were done on the tensile fractured surface
of the specimens by using scanning electron microscopy (SEM). Twenty weight percent of RS achieved a good balance of strength
and stiffness. Beyond 20 wt% loading of RS, the tensile strength and elongation at break of PLA decreased drastically. This may be
attributed to the agglomeration of RS, which could then act as stress concentrator. The incorporation of ENR50 increased the
tensile strength and elongation at break of the PLA/RS composites remarkably, owing to the elastomeric behaviour and
compatibilisation effects of ENR50. Interestingly, the morphology of PLA/RS composites transformed to a more ductile one with
the addition of ENR. The kinetics of water absorption of the PLA/RS composites conforms to Fick’s law. The Mm and D values are
dependent on the RS and ENR concentrations. The tensile properties of the PLA/RS composites deteriorated after water
absorption. The retention-ability and recoverability of the PLA/RS composites are relatively low, attributed to the hydrolysis of
PLA, degradation of the PLAeRS interface and leaching of the RS particles. In addition, the tensile properties of PLA/RS
composites decreased drastically upon exposure to enzymatic degradation. Extensive pinhole and surface erosion on the PLA/RS
composites indicate high degree of hydrolysis. Whilst the addition of ENR leads to some improvements in tensile properties,
nevertheless, it enhanced the biodegradability of the PLA/RS composites when exposed to water and a-amylase enzymatic
treatments.
Ó 2005 Elsevier Ltd. All rights reserved.

Keywords: Polylactic acid (PLA); Rice starch (RS); Epoxidized natural rubber (ENR); Water absorption; Enzymatic degradation

1. Introduction and are slowly being damaged as a result of the usage of


non-degradable materials in disposable items. The
Advanced technology in the field of petrochemical development of biodegradable plastics can play a crucial
polymers has brought many advantages to mankind. role in helping to solve the waste disposal problems.
However, the ecosystems are now considerably disturbed Since waste reduction is important for future municipal
solid waste, a number of important issues need to be
addressed to ensure that new biodegradable plastics
* Corresponding author. Present address (until November 30, 2005): industry develops [1].
Institute fur Verbundwerkstoffe GmbH, Technische Universitat
Kaiserslautern, Erwin-Schrodinger Strasse, Geb 58, D-67663 Kaiser- Polylactic acid (PLA) is a degradable thermoplastic
slautern, Germany. Fax: C49 631 2017198. polymer with excellent mechanical properties which is
E-mail address: zarifin.ishak@ivw.uni-kl.de (Z.A. Mohd Ishak). now, beginning to be produced on a large scale from

0141-3910/$ - see front matter Ó 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.polymdegradstab.2005.04.006
G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500 489

fermentation of corn to lactic acid and subsequent a-Amylase are endoamylases catalysing the hydro-
chemical polymerisation. Pure PLA can degrade to lysis of internal a-1,4-glycosidic linkages in the starch
carbon dioxide, water and methane in the environment in a random manner. The microbial a-amylase for
over a period of several months to 2 years, compared to industrial purposes are derived mainly from Bacillus
other petroleum plastics which need 500e1000 years [2]. licheniformis, Bacillus amyloliquefaciens and Aspergillus
Starch is of interest as a naturally occurring bio- oryzae [12]. a-Amylase catalyses the hydrolysis of starch
degradable material due to its cost effectiveness, abun- resulting in a significant release of maltose and leads to
dance, renewability, availability, thermo-processability formation of smaller maltosaccharide fragments [13,14].
using conventional plastic processing equipment (extru- Starch susceptibility to enzyme attack is influenced by
sion, injection moulding), and its adequate thermal several factors, such as amylose and amylopectin
stability for melt blending with synthetic plastics (i.e. content, crystalline structure, granular structure, parti-
aliphatic polyester, non-biodegradable thermoplastics) cle size and the presence of enzyme inhibitors. Hydro-
[3]. The incorporation of starch into plastics to enhance lysis pattern is an important factor for susceptibility to
their fragmentation and degradability in the environment a-amylase attack. Extensive surface erosion was shown
has generated considerable interest. The introduction of to indicate a high degree of hydrolysis, whereas less
low-cost starch as a filler into PLA would result in a fully surface erosion indicated less degradation [15]. Ishiaku
renewable biodegradable material [2]. et al. [1] demonstrated that extensive enzyme activity
Epoxidised natural rubber (ENR) is obtained from occurred on a polycaprolactone/sago starch film after
natural rubber by replacing some of the double bonds being subjected to enzyme amylase. The majority of the
with epoxide units. ENR with 50 mol% epoxidation has sago starch granules were removed from the surface of
been shown to be polar with properties similar to those the film and leave behind transparent voids. Danjaji
of acrylonitrile butadiene rubber and butyl rubber [4]. It et al. [16] reported that microbial activity occurred on
has been reported that compatibility of ENR increases the enzyme amylase-treated LLDPE/sago starch sample,
as the ENR’s polarity increases [5]. The presence of the which is indicated by the presence of holes and
oxirane groups in ENR introduced polarity and made agglomerates on the sample surface. Araújo et al. [17]
the rubber more versatile for rubbererubber or rubbere have investigated the enzymatic degradation of corn
plastic blending [6]. However, ENR vulcanizates exhibit starch/poly(ethylene-vinyl alcohol) copolymer blends
poor aging properties. The unstable nature of ENR is (SEVA-C), and interestingly, they have found that the
believed to be due to the residual acidity that was action of a-amylase leads to the starch degradation, and
inherited from the natural rubber modification (epoxi- part of the amorphous of SEVA-C blend was released
dation) with peroxide. In long-term exposure to ambient and degraded.
temperature (27e30  C) in the laboratory, poly(vinyl This paper focuses on the study of PLA composites
chloride)/ENR blends deteriorated rather rapidly [7]. consisting of PLA, RS and ENR. The effect of RS
Addition of ENR into LLDPE/sago starch composites loading and ENR on the mechanical properties and
had achieved a comparable mechanical properties and morphology of PLA/RS composites will be investigated.
remarkable degradability [8]. Whilst the addition of ENR could lead to some
Water absorption behaviour of starch filled polylactic improvements of the mechanical properties of PLA/RS
acid composites has been studied by some researchers composites, nevertheless, it could enhance the bio-
[9e11]. The addition of starch increased the water degradability of the composites when the composites
absorption of the PLA [9]. According to Wang et al. [2], are being subjected to a moist environment (water).
the higher water absorption after a long time would Moreover, emphasis was laid on the moisture absorp-
probably lead to enhanced biodegradability. According tion studies (i.e. water uptake) and enzymatic tests of
to Garlotta et al. [3], PLA is easily hydrolysed by PLA/RS composites. Effects of water absorption and
moisture, and its hydrolysis products are non-toxic to enzymatic attack on both mechanical and morpholog-
human being. Water absorption may strongly affect the ical properties of PLA/RS composites were determined.
organic materials behaviour, by producing changes in its
chemical and physical nature [11]. It is believed that, the
hydrophilicity of PLA (ester groups), ENR (oxirane 2. Experimental
groups) and RS (hydroxyl groups) will increase the
water uptake. Thus, water, may act as a plasticiser, and/ 2.1. Materials
or ‘‘hydrolysis agent’’ for the PLA matrix, and sub-
sequently deteriorate the properties (e.g. mechanical Polylactic acid (PLA) was supplied by Mitsui
properties) of PLA/RS composites. Therefore, the Chemicals Inc., Japan. Melt flow index (MFI) and
degradability of the PLA/RS composites might be density of PLA were 64.8 g/10 min (at 190  C and
accelerated in a moist environment by water during its 2.16 kg load) and 1.23 g/cm3, respectively. Rice starch
service life. was obtained from TIGA Gajah Cho Heng Sdn. Bhd.,
490 G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500

Malaysia. ENR50 was supplied by Rubber Research information about the functional groups and chemical
Institute of Malaysia (RRIM), Selangor. The designa- characteristics of the PLA/RS composites. FTIR spectra
tion of materials is shown in Table 1. were obtained from KBr pellets at room temperature.

2.2. Sample preparation 2.6. Water absorption

Melt compounding of the PLA/RS composites was Specimens were dried at 80  C in a vacuum oven until
done in a twin-screw extruder (Berstorff). The extrusion a constant weight was attained prior to immersion in
zone temperatures ranged from 180 to 195  C. Prior to water in a stainless steel water bath maintained at 30  C.
extrusion, PLA pellets and RS were dried by using The water absorption tests were performed for 30 days.
a dehumidifier (ConAir Franklin) at 70  C for 24 h. The Weight gains were recorded by periodic removal of the
extrudates were pelletised with a Speecon 7200MA specimen from the water bath and weighing on a balance
pelletiser. The compounded samples were compression- with a precision of 1 mg. The percentage gain at any
moulded in a Kao Tieh GoTech compression moulding time t, Mt as a result of moisture absorption, was
machine at 190  C using a pressure of 10 MPa for determined by Eq. 3.1:
12 min and cooled under pressure for 3 min. Moulded
samples were cut into dumbbell shaped specimens
according to ASTM D638. Mt ð%ÞZðWw  Wd Þ=Wd !100 ð3:1Þ

2.3. Melt flow index (MFI) and density where Wd and Ww denote, respectively, weight of dry
measurement material (the initial weight of materials prior to exposure
to the water absorption) and weight of materials after
Melt flow index and density of various materials were exposure to water absorption. The percentage equilib-
measured by using Melt Flow Indexer (at 190  C, load rium or maximum moisture absorption, Mm, was
2.16 kg) and density balance (model Precisa XT 220 A). calculated as an average value of several consecutive
measurements that shows no appreciable additional
2.4. Tensile properties absorption. The weight gain resulting from moisture
absorption can be expressed in terms of two parameters,
Tensile testing was done according to ASTM D638, the diffusion coefficient or diffusivity, D, and the
by using an Instron testing machine. The crosshead maximum moisture content, Mm, as Eq. 3.2 [18]:
speed was set at 5 mm/min. Samples for tensile
measurements were conditioned at 30 G 2% relative    
Mt 8 Dt
humidity (RH) for 24 h before testing. All these tests Z1  2 exp  2 p2 ð3:2Þ
Mm p h
were conducted at ambient temperature and an average
value of five repeated tests was taken for each
composition. where h is the thickness of the sample.
D can be calculated from the initial linear portion of
2.5. Fourier-transform infrared spectroscopy the absorption curve (i.e. slope of Mt vs t1/2).

Fourier-transform infrared spectroscopy (FTIR; Perkin 2.7. Enzymatic tests


Elmer System 2000) was used to obtain some qualitative
Dumbbell specimens were weighed accurately to
Table 1 0.1 mg and placed in a bowl containing 3 g of a-amylase
Designation, composition, MFI and densities of materials in 3 l of distilled water. The bowl was heated externally
Designation Part (wt%) MFI (g/10 min) Density (kg/m3) in a water bath at 37  C for 14 days. This enzymatic test
PLA 100 64.8 1.23
method is adopted from Shah et al. [19]. The specimens
PLA/RS10 90/10 59.9 1.24 were then removed and rinsed with distilled water to
PLA/RS20 80/20 56.8 1.27 remove any traces of the a-amylase enzyme. These
PLA/RS30 70/30 50.3 1.28 specimens were placed in a desiccator for 24 h after
PLA/RS40 60/40 29.3 1.30 which they were weighed. In addition, samples without
PLA/RS50 50/50 27.3 1.31
PLA/RS20/E2.5 80/20/2.5 40.6 1.24
enzymatic treatment were also used as control (i.e.
PLA/RS20/E5 80/20/5 38.2 1.27 samples immersed in distilled water without a-amylase
PLA/RS20/E7.5 80/20/7.5 36.5 1.26 enzyme). Tensile tests were performed on both types of
PLA/RS20/E10 80/20/10 32.2 1.25 samples. Further, the samples’ surface of the specimens
Note: RS Z rice starch; E Z epoxidised natural rubber (ENR). was examined with SEM.
G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500 491

2.8. Morphological studies RS. This is in harmony with the results presented by
Ke and Sun [9]. According to Ke and Sun [9] and Ke
Scanning electron microscopy (SEM; Cambridge et al. [10], as the starch (i.e. dispersed phase) loading
Stereoscan 2000) was used to study the morphology increased, the effective cross-sectional area of PLA
and mode of failure of the PLA/RS samples. Test (i.e. continuous phase) was reduced, subsequently result-
samples were first sputter-coated with gold in order to ing in a decrease in tensile strength. However, it is
prevent electrical discharge during examination. interesting to note that the tensile strength of PLA/RS
composites achieved a relatively higher value at 20 wt%
RS loading. This may be attributed to a better
3. Results and discussions dispersion (or less agglomeration) of the RS in PLA
matrix, as well as better adhesion between RS and PLA.
3.1. Melt flow index (MFI) and density According to Park et al. [21], the tensile strength of
ionomer/starch blends increased with incorporation of
Table 1 shows the MFI and density values of PLA/ starch, which may be due to the polar interaction
RS composites. MFI of the RS filled PLA decreased as between starch and carboxyl groups of the ionomer. The
the filler loading increased. This is in agreement with the drops in tensile strength become more drastic at higher
most starch filled thermoplastics. Thakore et al. [20] filler loading for PLA/RS composites. This is owing to
reported that the MFI of low density polyethylene the fact that fillerefiller interaction becomes more
(LDPE)/modified starch blends is lower than that of pronounced than fillerematrix interaction with increas-
the neat LDPE. The incorporation of ENR further ing filler content. Accordingly, further addition of RS
decreased the MFI of PLA/RS composites. This may be (i.e. O20 wt%) could lead to agglomeration of starch
attributed to the elastomeric behaviour of ENR, which particles. This will give rise to stress-concentration
will resist flow. As expected, densities of the PLA/RS are points in the samples [22]. The drop in tensile strength
higher than that of pure PLA. is in accordance with the decrease in the effective cross-
sectional area for spherical particulate fillers. Further
3.2. Tensile properties evidence on the dispersion or agglomeration of starch
particles in the PLA matrix will be provided by SEM
3.2.1. Effects of RS content analysis, reported later in this section.
The variation of tensile modulus, tensile strength and The Nicolais and Narkis equation which relates the
elongation at break with the RS loading of PLA/RS tensile strength of the composites, sc to the tensile
composites is shown in Table 2. The tensile modulus of strength of the matrix, s0 is used to quantitatively
PLA was increased additively by the incorporation of identify whether any interaction (or adhesion) occurred
RS. Irrespective of the materials composition, all RS between the PLA matrix and RS:
filled PLA composites show higher modulus than pure
ÿ 
PLA. Recall that the modulus of RS is higher than that sc Zs0 1  1:21f2=3
of PLA. The increasing modulus with increasing of the
RS loading in PLA can be explained by the crystallinity, where f is volume fraction of the filler.
hydrogen bonding and stiffening effect of the starch Recall that this model is based on the assumption
granules. This is in agreement with an earlier work that the filler particle is spherical, the filler is distributed
reported by Garlotta et al. [3] and Ke et al. [10]. uniformly in the continuous phase, and that there is no
As expected, the tensile strength and elongation at adhesion between the filler particles and the matrix.
break of the PLA decreased with the incorporation of The Nicolais and Narkis plots (i.e. relative tensile
strength vs volume fraction plots) are shown in Fig. 1.
Table 2 The relative tensile strength of the PLA/RS composites
Tensile properties of PLA/RS composites decreased linearly as the RS fraction increased. The
Materials Tensile Tensile Elongation regression lines with slopes of 0.82 for RS filled PLA
modulus (GPa) strength (MPa) at break (%) composites were higher than 1.21 (i.e. the slope for
PLA 3.30 G 0.08 57.8 G 0.86 3.8 G 0.07 Nicolais and Narkis equation). This indicates that
PLA/RS10 3.50 G 0.08 40.9 G 0.77 2.6 G 0.06 adhesion occurred to some extent between the two
PLA/RS20 3.80 G 0.07 44.0 G 0.56 2.5 G 0.08 phases (i.e. PLA and RS particles), albeit the degree of
PLA/RS30 4.20 G 0.09 37.7 G 0.92 2.1 G 0.04
adhesion is inconclusive. Similar observations were also
PLA/RS40 4.40 G 0.09 33.6 G 0.68 1.9 G 0.05
PLA/RS50 4.50 G 0.08 30.6 G 0.78 1.7 G 0.07 reported by Ke and Sun [9] and Garlotta et al. [3]. Ke
PLA/RS20/E2.5 3.70 G 0.06 47.9 G 0.62 2.7 G 0.06 and Sun [9] suggested that adhesion between PLA and
PLA/RS20/E5 3.30 G 0.07 49.0 G 0.54 3.4 G 0.05 wheat starch probably existed, however, the interaction
PLA/RS20/E7.5 3.10 G 0.08 41.6 G 0.68 2.9 G 0.08 is not strong. The interaction between PLA and RS may
PLA/RS20/E10 2.80 G 0.06 37.2 G 0.79 2.6 G 0.07
be attributed to the possible hydrogen bonding that
492 G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500

1.2 PLA and RS, presumably via hydrogen bonding. A


similar observation was reported earlier by Sharma et al.
1.0 [8]. A slight improvement in the tensile strength and
Relative Tensile Strength

Experimental (y = -0.82x + 1.01)


elongation at break was achieved by the addition of
0.8 2
R = 0.98 6 wt% of ENR50 in the linear low density polyethylene
(LLDPE)/sago starch blends, which is attributed to the
0.6
improvement of the interaction between LLDPE and
sago starch. A proposed possible chemical interaction
0.4
Nicolais & Narkis Equation (y = -1.21x + 1)
sites between PLA, RS and ENR are presented in Fig. 2.
R2 = 1 It is believed that hydrogen bonding could form between
0.2
the ester group of PLA and the oxirane group of ENR.
In addition, hydrogen bonding could also form between
0.0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 RS (hydroxyl groups) with PLA and ENR. From Table 2,
Volume Fraction (φ2/3) it can be seen that further addition of ENR (i.e.
O5 phr) resulted in a reduction of the tensile strength.
Fig. 1. Relative tensile strength of the predicted (Nicolais and Narkis
equation) and experimental data of the PLA/RS composites.
It is interesting to note that the elongation at break of
PLA/RS composites was not much affected by ENR
content. This is in agreement with the earlier work done
occurs between the carbonyl group (i.e. from ester by Sharma et al. [8]. A reduction in tensile strength was
linkage) in PLA and the hydroxyl group in starch. A observed at the loading of elastomer (e.g. ENR50) in
proposed possible site for interaction between PLA and exceeded of 8 wt% in the LLDPE/sago starch systems.
RS is shown in Fig. 2. It is interesting to note that there
is a small amount of hydroxyl group (eOH) in the PLA 3.3. Morphology
used in this study. The eOH groups may be due to
the terminal hydroxyl groups in the PLA main chain. Fig. 4a shows the SEM micrograph of the tensile
This claim is further supported by FTIR studies. Fig. 3 fractured surface of pure PLA. According to Engel et al.
shows the FTIR spectra of the PLA and PLA/RS com- [23], ductile fractures can be arbitrarily divided into two
posites. It can be seen that a relatively small peak groups, the criterion being the lengths of the fibrils
at approximately 3500 cm1 (characteristic absorption remaining in the fracture plane. Polymer with high
region for OeH bond stretching deformation) is visible plastic deformation has fracture-length of remaining
for neat PLA. This seems to indicate the presence of fibril O10 mm; polymer with low plastic deformation has
hydroxyl groups in the pure PLA. It is also interesting to fracture-length of remaining fibrils 1e10 mm. Accord-
note that the characteristic peak of PLA (i.e. 3500 cm1) ingly, fractures producing fibrils less than 1 mm long are
has disappeared with the incorporation of RS, and the categorized in brittle fracture. Thus, in the presence
peak was shifted to a broad peak similar to that of RS. studies, the fractured surface of PLA could be catego-
One may suggest that the disappearance of the PLA rized as ductile fractures. The fibril of the PLA in the
peak is attributable to the overlapping of the peaks of fractured surface plane is shown as the white circle in
PLA and RS. Fig. 4a. Fig. 4b shows the SEM micrograph of the tensile
fractured surface of the PLA/RS (80/20) composites. The
RS particles were not completely covered by PLA phase
3.2.2. Effects of ENR as some starch particles were aggregated. Garlotta et al.
The effect of ENR50 on the tensile properties of [3] reported that the morphology of PLA/starch compo-
PLA/RS composites is shown in Table 2. From the sites fractured surface contained numerous voids, intact
preceding discussion, 20 wt% possesses a good balance starch granules, interfacial debonding between starch
of tensile properties, albeit elongation at break is granules and matrix, and some fractured granules. In the
relatively low. It is noteworthy that the incorporation present study, although some voids could be observed
of ENR (at 5 phr) into PLA/RS has slightly increased between the RS granules and PLA phase in the
the tensile strength and elongation at break of the composites, most of the starch particles were still kept
composites. However, the tensile modulus of PLA/RS intact within the PLA matrix. Thus, this may hint that
composites was decreased as the loading of ENR there is some extent of interaction between PLA and RS,
increases. This may be attributed to the elastomeric due to the hydrophilicity and polarity of both materials.
behaviour and compatibilisation effects of ENR. The Fig. 4c and d shows the SEM micrograph taken
reduction in the tensile modulus of PLA/RS as in- from the tensile fractured surface of PLA/RS/ENR
corporation of ENR can be attributed to the rubbery composites containing 5 phr and 10 phr of ENR, respec-
behaviour of ENR. It is speculated that ENR (containing tively. Interestingly, a more fibrillated morphology can
ether group) could form favourable interaction with be observed for the PLA/RS/ENR composites as
G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500 493

Fig. 2. Proposed chemical interactions between PLA, RS and ENR.

compared to PLA/RS composites (cf. Fig 4b). The has been improved, based on the fact that the RS particles
extensive plastic deformation explains the slight im- appear to be bonded to the PLA matrix (cf. Fig. 5b). It is
provement of the elongation at break of the PLA/RS/ interesting to note that in the PLA/RS20/E5 composites,
ENR compared to PLA/RS composites. the RS particles are spherical in shape. Further analysis
Fig. 5a and b shows the SEM micrograph taken from needs to be performed to confirm this observation.
the cryogenically fractured (i.e. sample fractured in liquid
nitrogen) surface of PLA/RS20 and PLA/RS/E5 compo-
sites, respectively. It is interesting to note that, for the 3.4. Water absorption
PLA/RS20 composites, the RS particles are irregularly
shaped. However, there are still some starch granules Fig. 6 shows the percentage moisture absorption
intact within the PLA matrix. This may again indicate Mt of pure PLA and PLA/RS composites as a function
some extent of interaction between PLA and RS. of t1/2 at immersion temperature of 30  C. An initial
However, bigger gaps as revealed in the PLA/RS linear relationship between Mt and t1/2 is observed in
composites (cf. Fig. 5a) imply relatively poor interaction each case, followed by saturation. This indicates that
between the two phases. On the other hand, incorpora- the water uptake behaviour of PLA composites obeys
tion of ENR into PLA/RS enhanced the interfacial Fick’s law.
bonding between PLA matrix and RS particles. A rapid moisture uptake was observed for all the
Compared to PLA/RS (Fig. 5a), the gap between RS specimens within the first few days of immersion. The
particles and PLA was relatively smaller and closer, this absorption of water is related to its rate of diffusion into
may indicate that the wettability of the RS by PLA matrix the composites. The Mt and D values are summarized in
494 G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500

Fig. 3. FTIR spectra of various PLA/RS composites.

Table 3. Both Mm and D values of PLA/RS composite content, Mm at 1%). The higher Mm and D values in the
are higher than that of neat PLA. Wang et al. [2] reported composites can be attributed to the hydrophilic nature of
that the water absorption of raw PLA levelled the RS by virtue of the presence of an abundance of
at approximately 1% (i.e. achieved maximum moisture hydroxyl groups which are available for interaction with

Fig. 4. SEM micrographs taken from the tensile fractured surface of (a) PLA, (b) PLA/RS20, (c) PLA/RS20/E5, and (d) PLA/RS20/E10.
G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500 495

6.0

Percentage of moisture absorption, Mt (%)


PLA
PLA/RS20
5.0 PLA/RS20/E5
PLA/RS20/E10

4.0

3.0

2.0

1.0

0.0
0 200 400 600 800 1000 1200 1400 1600 1800
Immersion time, t1/2 (s1/2)

Fig. 6. Effects of RS and ENR on the moisture uptake of PLA


composites during water absorption at 30  C.

In order to ascertain the extent of leaching of the


starch particles from PLA/RS composites during water
absorption tests, the specimens were re-dried, and then
the weight loss of the composites was determined (cf.
Fig. 7). It can be seen in all the cases that the weight loss
of RS filled PLA composites is rather small i.e. about
0.8%. The weight loss is most probably due to the
leaching of the RS particles located in the specimen’s
surface.
From Table 3 it can be seen that Mm values of
the PLA/RS composites increased slightly with the
incorporation of ENR. This may be attributed to the
penetration of water molecules into the interfacial zone
i.e. between PLAeRS and PLAeENR. It is interesting
Fig. 5. SEM micrograph taken from the cryogenic-fractured surface of
to note that the D value of the PLA/RS composites had
(a) PLA/RS20 and (b) PLA/RS20/E5 composites. increased slightly in the presence of ENR. ENR is
a polar material that will enhance H-bond formation
with H2O. This indicates that the oxirane groups in the
the water molecules. Preechawong et al. [24] suggested ENR may facilitate water penetration.
that starch is prone to moisture and water absorption due Table 4 shows the tensile properties of PLA and
to its hygroscopic nature. Water molecules may act as PLA/RS composites in as-received (AR), wet (W) and
a natural plasticiser for starch, which helps render starch re-dried (RD) states. It can be seen that both tensile
being flexible as compared to hard and rigid filler in its strength and modulus of PLA/RS decreased after being
completely dry state. Note that, the Mm value of PLA/RS subjected to water absorption. The low percentage
is approximately 5 times compared to that of the neat retention-ability in tensile strength indicates that water
PLA. It is expected that the exposed starch granules (e.g. absorption has caused a dramatic reduction in the
the starch particles at or near the specimens’ surface) strength of the PLA/RS composites. This may probably
absorb moisture faster than those in the interior parts (i.e.
starch granules which are entrapped/coated by PLA
matrix). The water molecules could saturate the surface Table 3
of the PLA/RS composites easily and also penetrate into The effect of RS and ENR on the diffusion constant (D) and maximum
the composites through voids, resulting in higher water moisture content (Mm) of PLA composites at immersion temperature
absorption in a short exposure time. Water absorption of 30  C
may drop slightly as immersion time is increased, owing Materials Mm (%) D (!1013 m2/s)
to the fact that some starch particle was leached away PLA 1.0 5.60
from the specimen [10]. On the other hand no significant PLA/RS20 5.0 6.97
weight loss will imply that insignificant leaching has PLA/RS20/E5 5.5 7.13
PLA/RS20/E10 5.7 7.36
taken place during the experiments [25].
496 G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500

6.0 The action of water may have resulted in a further


maximum moisture absorption
weight loss due to leaching disruption of the adhesion between the RS granules and
PLA matrix. Subsequently, these will probably lead
Percentage of weight changes (%)

5.0
to the formation of additional voids in the PLA/RS
4.0 composites, which would then be filled with water (i.e.
water entrapment in the matrix). Upon drying, these
3.0
voids will act as stress concentrators, which can then
initiate matrix cracking, leading to reductions in both
2.0
stiffness and strength of the composites. Thus, the
presence of moisture at the PLAeRS interface further
weakened the adhesion of PLA/RS composites. Similar
1.0
observation has been reported by Danjaji et al. [16], for
the LLDPE/sago starch composites.
0.0
PLA PLA/RS20 PLA/RS20/E5 PLA/RS20/E10 Note that the incorporation of ENR into PLA/RS
Materials composites further decreased the retention and re-
coverability of the tensile properties for the PLA
Fig. 7. Weight gained due to moisture absorption and weight loss due
to leaching of the RS particles of the PLA/RS composites. composites subjected to water absorption (cf. Table 4).
Recall that, the maximum moisture absorption (Mm)
value of PLA/RS increased in the presence of ENR. As
arise as a result of the combined effect of hydrolysis of the PLA was hydrolysed by water, chain scissions and
the PLA matrix, the degradation of the PLAeRS backbiting of the main chains of PLA might occur.
interface and the leaching of the RS particles. Upon Thus, the adhesion between the PLA and RS, as well as
re-drying, the strength of the PLA/RS composites is the interfacial interaction between PLA and ENR will
not fully recovered, which may be attributed to the be further weakened. Accordingly, the tensile properties
hydrolysis of the PLA. Note that the tensile properties of the PLA/RS composites further deteriorate. Embrit-
(i.e. tensile strength and elongation at break) of PLA in tlement due to the degradation of the macromolecular
re-dried (RD) state are relatively lower than that of wet skeleton by hydrolysis and damage localized at the
(W) state. The tensile properties of PLA could not be matrixefiller interface may result in deterioration of the
recovered significantly upon subjecting to water absorp- properties of organic materials, e.g. starch [28].
tion which may be attributed to hydrolysis. PLA could SEM micrographs taken from the fractured surface
absorb water, resulting in hydrolysis of ester linkages, of PLA/RS20 and PLA/RS20/E5, highlight the effects of
breaking down long macromolecular chains [26]. water absorption on the morphology of the composites
According to Spychaj [27], degradation of polyesters can in AR, W and RD states are shown in Figs. 8aec
take place by hydrolysis or by other solvolytic reaction. and 9aec, respectively. It can be observed that there is
The hydrolysis and solvolytic reactions of polyesters lack of plastic deformation and fibrillated structure in
consist of the cleavage of CeO bonds of the polymer the RD states revealed for both PLA/RS20 and PLA/
backbone (i.e. ester bond cleavage). RS20/E5 composites, as compared to AS and W states.

Table 4
Tensile properties of PLA/RS/ENR composites in control (AR), wet (W) and re-dried (RD) states
Materials Tensile properties Control Water absorption tests
Wet Re-dried
PLA Tensile modulus (GPa) 3.3 2.9 (87.9) 3.2 [97.0]
Tensile strength (MPa) 57.8 54.3 (93.9) 38.7 [67.0]
Elongation at break (%) 3.8 3.2 (84.2) 2.0 [52.6]
PLA/RS20 Tensile modulus (GPa) 3.8 2.1 (55.3) 3.4 [89.5]
Tensile strength (MPa) 44.0 30.1 (68.4) 20.5 [46.6]
Elongation at break (%) 2.5 2.2 (88.0) 1.3 [52.0]
PLA/RS20/E5 Tensile modulus (GPa) 3.3 1.8 (54.5) 2.6 [78.8]
Tensile strength (MPa) 49.0 23.2 (47.3) 19.1 [39.0]
Elongation at break (%) 3.4 1.9 (55.9) 1.2 [35.3]
PLA/RS20/E10 Tensile modulus (GPa) 2.8 1.6 (57.1) 2.1 [75.0]
Tensile strength (MPa) 37.2 14.6 (39.2) 12.2 [32.8]
Elongation at break (%) 2.6 1.4 (53.8) 1.1 [42.3]
Values in parenthesis represent percentage retention of the tensile properties after water absorption at temperature Z 30  C. Values in square
brackets represent percentage recovery of the tensile properties after re-drying.
G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500 497

Fig. 8. (aec) SEM micrographs taken from the fracture surface of


PLA/RS20 composites (note: a Z AR; b Z W and c Z RD samples). Fig. 9. (aec) SEM micrographs taken from the fracture surface of
PLA/RS20/E5 composites (note: a Z AR; b Z W and c Z RD samples).

In addition, voids were revealed on the tensile fracture PLA/RS composites. This is in agreement with the
surface of RD samples for these composites. Accord- observed embrittlement of the composites and explains
ingly, voids formation acts as stress-concentration the dramatic drop of the elongation at break values
points and further decrease the tensile properties of (cf. Table 4).
498 G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500

3.5. Enzymatic tests during enzymatic tests, PLA/RS20/E5 samples could


absorb more water/a-amylase solution than PLA/RS
Table 5 shows the tensile properties of PLA/RS composite does. This may facilitate the penetration of
composites after being subjected to enzymatic degrada- a-amylase into the PLA/RS/E5 composites and
tion. It can be seen that the tensile properties of PLA subsequently enhance the a-amylase attack on the RS.
and PLA/RS composites decreased upon exposure to Note that the retention-ability of tensile properties of all
enzymatic degradation. Comparing the retention-ability enzymatic treated PLA/RS composites is lower than
of the tensile properties between enzymatic and non- that of PLA/RS that were subjected to distilled water i.e.
enzymatic treated PLA, a further decrease of tensile without a-amylase enzyme treatment (cf. Table 5). This
properties for PLA was observed for the former. This may indicate that PLA/RS composites are susceptible to
seems to indicate that a-amylase enzymatic treatment a-amylase enzyme treatment.
has little effect on the tensile properties of PLA. The Fig. 10a and b shows SEM micrographs taken from
deteriorating effect of a-amylase on the PLA/RS is more the sample surface of PLA/RS20 and PLA/RS20/E5
pronounced as evidenced by the significant reduction of composites after being subjected to enzymatic degrada-
tensile properties of PLA/RS as compared to pure PLA tion. Starch susceptibility to enzyme attack is influenced
(cf. Table 5). a-Amylase are endoamylases which by several factors, such as amylose and amylopectin
catalyse the hydrolysis of internal a-1,4-glycosidic link- content, crystalline structure, granular structure, parti-
ages in the starch in a random manner. The hydrolysis cle size and the presence of enzyme inhibitors. Hydro-
of starch by a-amylase will further weaken the inter- lysis pattern is an important factor for susceptibility to
action between PLA and RS. In addition, leaching of a-amylase attack. Extensive surface erosion provides
RS by a-amylase solution will result in the removal a clear indication of the extent of hydrolysis taken place
of the RS from the surface of PLA (as evidenced by in PLA/RS composites. According to Wang et al. [29],
the SEM micrographs shown in Fig. 10). This causes the enzyme either erodes the entire/sections of the
a serious formation of voids which will act as stress granule surface or digests channels from selected points
concentrators upon subjecting to tensile loads. Conse- on the surface toward the centre of the granule. Five
quently this will lead to the relatively low retention- general patterns of attack have been identified, i.e. pin-
ability in tensile properties of PLA/RS. A similar holes/pepper-potting, sponge-like erosion, many-medium
observation was earlier reported by Danjaji et al. [16] sized holes, distinct loci leading to single holes in
for LLDPE/sago starch composites. Note that the individual granules and surface erosion. Ishiaku et al. [1]
percentage drop in both tensile strength and elongation reported that extensive enzyme activity occurred in
at break of PLA/RS20/E5 is relatively higher than that a polycaprolactone/sago starch film after being sub-
of PLA/RS20. Recall that the incorporation of ENR jected to enzyme a-amylase. The majority of the sago
into PLA/RS composites has further decreased the starch granules were removed from the surface of the
tensile properties of PLA composites after being film leaving behind transparent voids. According to
subjected to water absorption. In our previous discus- Danjaji et al. [16], holes and agglomerates were observed
sion, it has been suggested that ENR could absorb more on LLDPE/sago starch samples after exposure to
water due to its polarity (oxirane groups). As a-amylase a-amylase enzymatic tests, indicating the occurrence
solution contains distilled water, it is believed that of microbial activity. It is interesting to note that

Table 5
Tensile properties of PLA/RS/ENR composites after being subjected to enzymatic treatments
Materials Tensile properties Control Without enzyme Enzymatic degradation
PLA Tensile modulus (GPa) 3.3 3.0 (90.9) 2.8 (84.8)
Tensile strength (MPa) 57.8 56.1 (97.1) 48.5 (83.9)
Elongation at break (%) 3.8 3.5 (92.1) 2.6 (68.4)
PLA/RS20 Tensile modulus (GPa) 3.8 2.8 (73.7) 2.2 (57.9)
Tensile strength (MPa) 44.0 35.8 (81.4) 23.2 (52.7)
Elongation at break (%) 2.5 2.2 (88.0) 1.1 (44.0)
PLA/RS20/E5 Tensile modulus (GPa) 3.3 2.5 (75.7) 2.0 (60.6)
Tensile strength (MPa) 49.0 30.5 (62.2) 21.9 (44.7)
Elongation at break (%) 3.4 2.3 (67.6) 1.0 (29.4)
PLA/RS20/E10 Tensile modulus (GPa) 2.8 2.4 (85.7) 1.9 (67.8)
Tensile strength (MPa) 37.2 28.7 (77.2) 13.6 (36.6)
Elongation at break (%) 2.6 2.0 (76.9) 0.9 (34.6)
Values in parenthesis represent percentage retention of the tensile properties.
G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500 499

and Narkis model reveals that there is some degree


of interaction between PLA and RS. As expected,
elongation at break of the PLA composites decreased
with increasing RS. Transformation of the morphol-
ogy from brittle to more ductile was revealed by the
addition of ENR into PLA/RS composites. This was
attributed to the rubbery behaviour as well as the
compatibilisation effects of the ENR.
2. The kinetics of water absorption of the PLA/RS
composites conforms to Fick’s law of diffusion. The
Mm and D values are dependent on the RS and ENR
content. The tensile properties of the PLA/RS
composites deteriorated after water absorption.
The retention-ability and recoverability of the
PLA/RS is very low, owing to the hydrolysis of
PLA and degradation of the PLAeRS and PLAe
ENR interfaces, and leaching of the RS particles.
3. The tensile properties of PLA/RS composites de-
creased drastically upon exposure to enzymatic
degradation. Further evidence provided by SEM
showed extensive pinhole and surface erosion on the
PLA/RS composites indicating a high degree of
hydrolysis.
4. The addition of ENR improved the tensile proper-
ties of PLA/RS composites. Interestingly, ENR also
plays an important role in enhancing the degrad-
ability of the PLA/RS when the composites are
subjected to water and a-amylase enzymatic treat-
ments, attributed to its polarity (the presence of
oxirane groups).

Acknowledgements
Fig. 10. SEM micrographs taken from the surface of (a) PLA/RS20
and (b) PLA/RS20/E5 composites after being subjected to enzymatic The authors would like to thank The Ministry of
degradation.
Science, Technology and Innovation (MOSTI), Malaysia
for the IRPA grant (Grant Number: 6012913/IRPA
the surface erosion of PLA/RS20/E5 (cf. Fig. 10b) is Grant). We also thank Dr. Kitagawa (Kyoto Municipal
relatively more severe than that of the PLA/RS20 Research Institute, Japan) and Mitsui Chemicals Inc.
composites (cf. Fig. 10a). More surface cracking and Japan for supplying PLA used in this study.
pinhole could be observed in the PLA/RS20/E5 sample.
This is in agreement with the extent of deterioration of
tensile properties for PLA/RS20/E5 as compared to
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