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4 Absorption and Degradation
4 Absorption and Degradation
www.elsevier.com/locate/polydegstab
Abstract
Poly(lactic acid) (PLA) composites consisting of PLA, rice starch (RS) (0e50 wt%) and epoxidised natural rubber (ENR50) were
compounded by a twin-screw extruder and compression moulded into dumbbell specimens. Tensile tests were performed to
characterize the mechanical properties of the PLA/RS composites. Morphological studies were done on the tensile fractured surface
of the specimens by using scanning electron microscopy (SEM). Twenty weight percent of RS achieved a good balance of strength
and stiffness. Beyond 20 wt% loading of RS, the tensile strength and elongation at break of PLA decreased drastically. This may be
attributed to the agglomeration of RS, which could then act as stress concentrator. The incorporation of ENR50 increased the
tensile strength and elongation at break of the PLA/RS composites remarkably, owing to the elastomeric behaviour and
compatibilisation effects of ENR50. Interestingly, the morphology of PLA/RS composites transformed to a more ductile one with
the addition of ENR. The kinetics of water absorption of the PLA/RS composites conforms to Fick’s law. The Mm and D values are
dependent on the RS and ENR concentrations. The tensile properties of the PLA/RS composites deteriorated after water
absorption. The retention-ability and recoverability of the PLA/RS composites are relatively low, attributed to the hydrolysis of
PLA, degradation of the PLAeRS interface and leaching of the RS particles. In addition, the tensile properties of PLA/RS
composites decreased drastically upon exposure to enzymatic degradation. Extensive pinhole and surface erosion on the PLA/RS
composites indicate high degree of hydrolysis. Whilst the addition of ENR leads to some improvements in tensile properties,
nevertheless, it enhanced the biodegradability of the PLA/RS composites when exposed to water and a-amylase enzymatic
treatments.
Ó 2005 Elsevier Ltd. All rights reserved.
Keywords: Polylactic acid (PLA); Rice starch (RS); Epoxidized natural rubber (ENR); Water absorption; Enzymatic degradation
0141-3910/$ - see front matter Ó 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.polymdegradstab.2005.04.006
G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500 489
fermentation of corn to lactic acid and subsequent a-Amylase are endoamylases catalysing the hydro-
chemical polymerisation. Pure PLA can degrade to lysis of internal a-1,4-glycosidic linkages in the starch
carbon dioxide, water and methane in the environment in a random manner. The microbial a-amylase for
over a period of several months to 2 years, compared to industrial purposes are derived mainly from Bacillus
other petroleum plastics which need 500e1000 years [2]. licheniformis, Bacillus amyloliquefaciens and Aspergillus
Starch is of interest as a naturally occurring bio- oryzae [12]. a-Amylase catalyses the hydrolysis of starch
degradable material due to its cost effectiveness, abun- resulting in a significant release of maltose and leads to
dance, renewability, availability, thermo-processability formation of smaller maltosaccharide fragments [13,14].
using conventional plastic processing equipment (extru- Starch susceptibility to enzyme attack is influenced by
sion, injection moulding), and its adequate thermal several factors, such as amylose and amylopectin
stability for melt blending with synthetic plastics (i.e. content, crystalline structure, granular structure, parti-
aliphatic polyester, non-biodegradable thermoplastics) cle size and the presence of enzyme inhibitors. Hydro-
[3]. The incorporation of starch into plastics to enhance lysis pattern is an important factor for susceptibility to
their fragmentation and degradability in the environment a-amylase attack. Extensive surface erosion was shown
has generated considerable interest. The introduction of to indicate a high degree of hydrolysis, whereas less
low-cost starch as a filler into PLA would result in a fully surface erosion indicated less degradation [15]. Ishiaku
renewable biodegradable material [2]. et al. [1] demonstrated that extensive enzyme activity
Epoxidised natural rubber (ENR) is obtained from occurred on a polycaprolactone/sago starch film after
natural rubber by replacing some of the double bonds being subjected to enzyme amylase. The majority of the
with epoxide units. ENR with 50 mol% epoxidation has sago starch granules were removed from the surface of
been shown to be polar with properties similar to those the film and leave behind transparent voids. Danjaji
of acrylonitrile butadiene rubber and butyl rubber [4]. It et al. [16] reported that microbial activity occurred on
has been reported that compatibility of ENR increases the enzyme amylase-treated LLDPE/sago starch sample,
as the ENR’s polarity increases [5]. The presence of the which is indicated by the presence of holes and
oxirane groups in ENR introduced polarity and made agglomerates on the sample surface. Araújo et al. [17]
the rubber more versatile for rubbererubber or rubbere have investigated the enzymatic degradation of corn
plastic blending [6]. However, ENR vulcanizates exhibit starch/poly(ethylene-vinyl alcohol) copolymer blends
poor aging properties. The unstable nature of ENR is (SEVA-C), and interestingly, they have found that the
believed to be due to the residual acidity that was action of a-amylase leads to the starch degradation, and
inherited from the natural rubber modification (epoxi- part of the amorphous of SEVA-C blend was released
dation) with peroxide. In long-term exposure to ambient and degraded.
temperature (27e30 C) in the laboratory, poly(vinyl This paper focuses on the study of PLA composites
chloride)/ENR blends deteriorated rather rapidly [7]. consisting of PLA, RS and ENR. The effect of RS
Addition of ENR into LLDPE/sago starch composites loading and ENR on the mechanical properties and
had achieved a comparable mechanical properties and morphology of PLA/RS composites will be investigated.
remarkable degradability [8]. Whilst the addition of ENR could lead to some
Water absorption behaviour of starch filled polylactic improvements of the mechanical properties of PLA/RS
acid composites has been studied by some researchers composites, nevertheless, it could enhance the bio-
[9e11]. The addition of starch increased the water degradability of the composites when the composites
absorption of the PLA [9]. According to Wang et al. [2], are being subjected to a moist environment (water).
the higher water absorption after a long time would Moreover, emphasis was laid on the moisture absorp-
probably lead to enhanced biodegradability. According tion studies (i.e. water uptake) and enzymatic tests of
to Garlotta et al. [3], PLA is easily hydrolysed by PLA/RS composites. Effects of water absorption and
moisture, and its hydrolysis products are non-toxic to enzymatic attack on both mechanical and morpholog-
human being. Water absorption may strongly affect the ical properties of PLA/RS composites were determined.
organic materials behaviour, by producing changes in its
chemical and physical nature [11]. It is believed that, the
hydrophilicity of PLA (ester groups), ENR (oxirane 2. Experimental
groups) and RS (hydroxyl groups) will increase the
water uptake. Thus, water, may act as a plasticiser, and/ 2.1. Materials
or ‘‘hydrolysis agent’’ for the PLA matrix, and sub-
sequently deteriorate the properties (e.g. mechanical Polylactic acid (PLA) was supplied by Mitsui
properties) of PLA/RS composites. Therefore, the Chemicals Inc., Japan. Melt flow index (MFI) and
degradability of the PLA/RS composites might be density of PLA were 64.8 g/10 min (at 190 C and
accelerated in a moist environment by water during its 2.16 kg load) and 1.23 g/cm3, respectively. Rice starch
service life. was obtained from TIGA Gajah Cho Heng Sdn. Bhd.,
490 G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500
Malaysia. ENR50 was supplied by Rubber Research information about the functional groups and chemical
Institute of Malaysia (RRIM), Selangor. The designa- characteristics of the PLA/RS composites. FTIR spectra
tion of materials is shown in Table 1. were obtained from KBr pellets at room temperature.
Melt compounding of the PLA/RS composites was Specimens were dried at 80 C in a vacuum oven until
done in a twin-screw extruder (Berstorff). The extrusion a constant weight was attained prior to immersion in
zone temperatures ranged from 180 to 195 C. Prior to water in a stainless steel water bath maintained at 30 C.
extrusion, PLA pellets and RS were dried by using The water absorption tests were performed for 30 days.
a dehumidifier (ConAir Franklin) at 70 C for 24 h. The Weight gains were recorded by periodic removal of the
extrudates were pelletised with a Speecon 7200MA specimen from the water bath and weighing on a balance
pelletiser. The compounded samples were compression- with a precision of 1 mg. The percentage gain at any
moulded in a Kao Tieh GoTech compression moulding time t, Mt as a result of moisture absorption, was
machine at 190 C using a pressure of 10 MPa for determined by Eq. 3.1:
12 min and cooled under pressure for 3 min. Moulded
samples were cut into dumbbell shaped specimens
according to ASTM D638. Mt ð%ÞZðWw Wd Þ=Wd !100 ð3:1Þ
2.3. Melt flow index (MFI) and density where Wd and Ww denote, respectively, weight of dry
measurement material (the initial weight of materials prior to exposure
to the water absorption) and weight of materials after
Melt flow index and density of various materials were exposure to water absorption. The percentage equilib-
measured by using Melt Flow Indexer (at 190 C, load rium or maximum moisture absorption, Mm, was
2.16 kg) and density balance (model Precisa XT 220 A). calculated as an average value of several consecutive
measurements that shows no appreciable additional
2.4. Tensile properties absorption. The weight gain resulting from moisture
absorption can be expressed in terms of two parameters,
Tensile testing was done according to ASTM D638, the diffusion coefficient or diffusivity, D, and the
by using an Instron testing machine. The crosshead maximum moisture content, Mm, as Eq. 3.2 [18]:
speed was set at 5 mm/min. Samples for tensile
measurements were conditioned at 30 G 2% relative
Mt 8 Dt
humidity (RH) for 24 h before testing. All these tests Z1 2 exp 2 p2 ð3:2Þ
Mm p h
were conducted at ambient temperature and an average
value of five repeated tests was taken for each
composition. where h is the thickness of the sample.
D can be calculated from the initial linear portion of
2.5. Fourier-transform infrared spectroscopy the absorption curve (i.e. slope of Mt vs t1/2).
2.8. Morphological studies RS. This is in harmony with the results presented by
Ke and Sun [9]. According to Ke and Sun [9] and Ke
Scanning electron microscopy (SEM; Cambridge et al. [10], as the starch (i.e. dispersed phase) loading
Stereoscan 2000) was used to study the morphology increased, the effective cross-sectional area of PLA
and mode of failure of the PLA/RS samples. Test (i.e. continuous phase) was reduced, subsequently result-
samples were first sputter-coated with gold in order to ing in a decrease in tensile strength. However, it is
prevent electrical discharge during examination. interesting to note that the tensile strength of PLA/RS
composites achieved a relatively higher value at 20 wt%
RS loading. This may be attributed to a better
3. Results and discussions dispersion (or less agglomeration) of the RS in PLA
matrix, as well as better adhesion between RS and PLA.
3.1. Melt flow index (MFI) and density According to Park et al. [21], the tensile strength of
ionomer/starch blends increased with incorporation of
Table 1 shows the MFI and density values of PLA/ starch, which may be due to the polar interaction
RS composites. MFI of the RS filled PLA decreased as between starch and carboxyl groups of the ionomer. The
the filler loading increased. This is in agreement with the drops in tensile strength become more drastic at higher
most starch filled thermoplastics. Thakore et al. [20] filler loading for PLA/RS composites. This is owing to
reported that the MFI of low density polyethylene the fact that fillerefiller interaction becomes more
(LDPE)/modified starch blends is lower than that of pronounced than fillerematrix interaction with increas-
the neat LDPE. The incorporation of ENR further ing filler content. Accordingly, further addition of RS
decreased the MFI of PLA/RS composites. This may be (i.e. O20 wt%) could lead to agglomeration of starch
attributed to the elastomeric behaviour of ENR, which particles. This will give rise to stress-concentration
will resist flow. As expected, densities of the PLA/RS are points in the samples [22]. The drop in tensile strength
higher than that of pure PLA. is in accordance with the decrease in the effective cross-
sectional area for spherical particulate fillers. Further
3.2. Tensile properties evidence on the dispersion or agglomeration of starch
particles in the PLA matrix will be provided by SEM
3.2.1. Effects of RS content analysis, reported later in this section.
The variation of tensile modulus, tensile strength and The Nicolais and Narkis equation which relates the
elongation at break with the RS loading of PLA/RS tensile strength of the composites, sc to the tensile
composites is shown in Table 2. The tensile modulus of strength of the matrix, s0 is used to quantitatively
PLA was increased additively by the incorporation of identify whether any interaction (or adhesion) occurred
RS. Irrespective of the materials composition, all RS between the PLA matrix and RS:
filled PLA composites show higher modulus than pure
ÿ
PLA. Recall that the modulus of RS is higher than that sc Zs0 1 1:21f2=3
of PLA. The increasing modulus with increasing of the
RS loading in PLA can be explained by the crystallinity, where f is volume fraction of the filler.
hydrogen bonding and stiffening effect of the starch Recall that this model is based on the assumption
granules. This is in agreement with an earlier work that the filler particle is spherical, the filler is distributed
reported by Garlotta et al. [3] and Ke et al. [10]. uniformly in the continuous phase, and that there is no
As expected, the tensile strength and elongation at adhesion between the filler particles and the matrix.
break of the PLA decreased with the incorporation of The Nicolais and Narkis plots (i.e. relative tensile
strength vs volume fraction plots) are shown in Fig. 1.
Table 2 The relative tensile strength of the PLA/RS composites
Tensile properties of PLA/RS composites decreased linearly as the RS fraction increased. The
Materials Tensile Tensile Elongation regression lines with slopes of 0.82 for RS filled PLA
modulus (GPa) strength (MPa) at break (%) composites were higher than 1.21 (i.e. the slope for
PLA 3.30 G 0.08 57.8 G 0.86 3.8 G 0.07 Nicolais and Narkis equation). This indicates that
PLA/RS10 3.50 G 0.08 40.9 G 0.77 2.6 G 0.06 adhesion occurred to some extent between the two
PLA/RS20 3.80 G 0.07 44.0 G 0.56 2.5 G 0.08 phases (i.e. PLA and RS particles), albeit the degree of
PLA/RS30 4.20 G 0.09 37.7 G 0.92 2.1 G 0.04
adhesion is inconclusive. Similar observations were also
PLA/RS40 4.40 G 0.09 33.6 G 0.68 1.9 G 0.05
PLA/RS50 4.50 G 0.08 30.6 G 0.78 1.7 G 0.07 reported by Ke and Sun [9] and Garlotta et al. [3]. Ke
PLA/RS20/E2.5 3.70 G 0.06 47.9 G 0.62 2.7 G 0.06 and Sun [9] suggested that adhesion between PLA and
PLA/RS20/E5 3.30 G 0.07 49.0 G 0.54 3.4 G 0.05 wheat starch probably existed, however, the interaction
PLA/RS20/E7.5 3.10 G 0.08 41.6 G 0.68 2.9 G 0.08 is not strong. The interaction between PLA and RS may
PLA/RS20/E10 2.80 G 0.06 37.2 G 0.79 2.6 G 0.07
be attributed to the possible hydrogen bonding that
492 G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500
compared to PLA/RS composites (cf. Fig 4b). The has been improved, based on the fact that the RS particles
extensive plastic deformation explains the slight im- appear to be bonded to the PLA matrix (cf. Fig. 5b). It is
provement of the elongation at break of the PLA/RS/ interesting to note that in the PLA/RS20/E5 composites,
ENR compared to PLA/RS composites. the RS particles are spherical in shape. Further analysis
Fig. 5a and b shows the SEM micrograph taken from needs to be performed to confirm this observation.
the cryogenically fractured (i.e. sample fractured in liquid
nitrogen) surface of PLA/RS20 and PLA/RS/E5 compo-
sites, respectively. It is interesting to note that, for the 3.4. Water absorption
PLA/RS20 composites, the RS particles are irregularly
shaped. However, there are still some starch granules Fig. 6 shows the percentage moisture absorption
intact within the PLA matrix. This may again indicate Mt of pure PLA and PLA/RS composites as a function
some extent of interaction between PLA and RS. of t1/2 at immersion temperature of 30 C. An initial
However, bigger gaps as revealed in the PLA/RS linear relationship between Mt and t1/2 is observed in
composites (cf. Fig. 5a) imply relatively poor interaction each case, followed by saturation. This indicates that
between the two phases. On the other hand, incorpora- the water uptake behaviour of PLA composites obeys
tion of ENR into PLA/RS enhanced the interfacial Fick’s law.
bonding between PLA matrix and RS particles. A rapid moisture uptake was observed for all the
Compared to PLA/RS (Fig. 5a), the gap between RS specimens within the first few days of immersion. The
particles and PLA was relatively smaller and closer, this absorption of water is related to its rate of diffusion into
may indicate that the wettability of the RS by PLA matrix the composites. The Mt and D values are summarized in
494 G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500
Table 3. Both Mm and D values of PLA/RS composite content, Mm at 1%). The higher Mm and D values in the
are higher than that of neat PLA. Wang et al. [2] reported composites can be attributed to the hydrophilic nature of
that the water absorption of raw PLA levelled the RS by virtue of the presence of an abundance of
at approximately 1% (i.e. achieved maximum moisture hydroxyl groups which are available for interaction with
Fig. 4. SEM micrographs taken from the tensile fractured surface of (a) PLA, (b) PLA/RS20, (c) PLA/RS20/E5, and (d) PLA/RS20/E10.
G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500 495
6.0
4.0
3.0
2.0
1.0
0.0
0 200 400 600 800 1000 1200 1400 1600 1800
Immersion time, t1/2 (s1/2)
5.0
to the formation of additional voids in the PLA/RS
4.0 composites, which would then be filled with water (i.e.
water entrapment in the matrix). Upon drying, these
3.0
voids will act as stress concentrators, which can then
initiate matrix cracking, leading to reductions in both
2.0
stiffness and strength of the composites. Thus, the
presence of moisture at the PLAeRS interface further
weakened the adhesion of PLA/RS composites. Similar
1.0
observation has been reported by Danjaji et al. [16], for
the LLDPE/sago starch composites.
0.0
PLA PLA/RS20 PLA/RS20/E5 PLA/RS20/E10 Note that the incorporation of ENR into PLA/RS
Materials composites further decreased the retention and re-
coverability of the tensile properties for the PLA
Fig. 7. Weight gained due to moisture absorption and weight loss due
to leaching of the RS particles of the PLA/RS composites. composites subjected to water absorption (cf. Table 4).
Recall that, the maximum moisture absorption (Mm)
value of PLA/RS increased in the presence of ENR. As
arise as a result of the combined effect of hydrolysis of the PLA was hydrolysed by water, chain scissions and
the PLA matrix, the degradation of the PLAeRS backbiting of the main chains of PLA might occur.
interface and the leaching of the RS particles. Upon Thus, the adhesion between the PLA and RS, as well as
re-drying, the strength of the PLA/RS composites is the interfacial interaction between PLA and ENR will
not fully recovered, which may be attributed to the be further weakened. Accordingly, the tensile properties
hydrolysis of the PLA. Note that the tensile properties of the PLA/RS composites further deteriorate. Embrit-
(i.e. tensile strength and elongation at break) of PLA in tlement due to the degradation of the macromolecular
re-dried (RD) state are relatively lower than that of wet skeleton by hydrolysis and damage localized at the
(W) state. The tensile properties of PLA could not be matrixefiller interface may result in deterioration of the
recovered significantly upon subjecting to water absorp- properties of organic materials, e.g. starch [28].
tion which may be attributed to hydrolysis. PLA could SEM micrographs taken from the fractured surface
absorb water, resulting in hydrolysis of ester linkages, of PLA/RS20 and PLA/RS20/E5, highlight the effects of
breaking down long macromolecular chains [26]. water absorption on the morphology of the composites
According to Spychaj [27], degradation of polyesters can in AR, W and RD states are shown in Figs. 8aec
take place by hydrolysis or by other solvolytic reaction. and 9aec, respectively. It can be observed that there is
The hydrolysis and solvolytic reactions of polyesters lack of plastic deformation and fibrillated structure in
consist of the cleavage of CeO bonds of the polymer the RD states revealed for both PLA/RS20 and PLA/
backbone (i.e. ester bond cleavage). RS20/E5 composites, as compared to AS and W states.
Table 4
Tensile properties of PLA/RS/ENR composites in control (AR), wet (W) and re-dried (RD) states
Materials Tensile properties Control Water absorption tests
Wet Re-dried
PLA Tensile modulus (GPa) 3.3 2.9 (87.9) 3.2 [97.0]
Tensile strength (MPa) 57.8 54.3 (93.9) 38.7 [67.0]
Elongation at break (%) 3.8 3.2 (84.2) 2.0 [52.6]
PLA/RS20 Tensile modulus (GPa) 3.8 2.1 (55.3) 3.4 [89.5]
Tensile strength (MPa) 44.0 30.1 (68.4) 20.5 [46.6]
Elongation at break (%) 2.5 2.2 (88.0) 1.3 [52.0]
PLA/RS20/E5 Tensile modulus (GPa) 3.3 1.8 (54.5) 2.6 [78.8]
Tensile strength (MPa) 49.0 23.2 (47.3) 19.1 [39.0]
Elongation at break (%) 3.4 1.9 (55.9) 1.2 [35.3]
PLA/RS20/E10 Tensile modulus (GPa) 2.8 1.6 (57.1) 2.1 [75.0]
Tensile strength (MPa) 37.2 14.6 (39.2) 12.2 [32.8]
Elongation at break (%) 2.6 1.4 (53.8) 1.1 [42.3]
Values in parenthesis represent percentage retention of the tensile properties after water absorption at temperature Z 30 C. Values in square
brackets represent percentage recovery of the tensile properties after re-drying.
G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500 497
In addition, voids were revealed on the tensile fracture PLA/RS composites. This is in agreement with the
surface of RD samples for these composites. Accord- observed embrittlement of the composites and explains
ingly, voids formation acts as stress-concentration the dramatic drop of the elongation at break values
points and further decrease the tensile properties of (cf. Table 4).
498 G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500
Table 5
Tensile properties of PLA/RS/ENR composites after being subjected to enzymatic treatments
Materials Tensile properties Control Without enzyme Enzymatic degradation
PLA Tensile modulus (GPa) 3.3 3.0 (90.9) 2.8 (84.8)
Tensile strength (MPa) 57.8 56.1 (97.1) 48.5 (83.9)
Elongation at break (%) 3.8 3.5 (92.1) 2.6 (68.4)
PLA/RS20 Tensile modulus (GPa) 3.8 2.8 (73.7) 2.2 (57.9)
Tensile strength (MPa) 44.0 35.8 (81.4) 23.2 (52.7)
Elongation at break (%) 2.5 2.2 (88.0) 1.1 (44.0)
PLA/RS20/E5 Tensile modulus (GPa) 3.3 2.5 (75.7) 2.0 (60.6)
Tensile strength (MPa) 49.0 30.5 (62.2) 21.9 (44.7)
Elongation at break (%) 3.4 2.3 (67.6) 1.0 (29.4)
PLA/RS20/E10 Tensile modulus (GPa) 2.8 2.4 (85.7) 1.9 (67.8)
Tensile strength (MPa) 37.2 28.7 (77.2) 13.6 (36.6)
Elongation at break (%) 2.6 2.0 (76.9) 0.9 (34.6)
Values in parenthesis represent percentage retention of the tensile properties.
G.H. Yew et al. / Polymer Degradation and Stability 90 (2005) 488e500 499
Acknowledgements
Fig. 10. SEM micrographs taken from the surface of (a) PLA/RS20
and (b) PLA/RS20/E5 composites after being subjected to enzymatic The authors would like to thank The Ministry of
degradation.
Science, Technology and Innovation (MOSTI), Malaysia
for the IRPA grant (Grant Number: 6012913/IRPA
the surface erosion of PLA/RS20/E5 (cf. Fig. 10b) is Grant). We also thank Dr. Kitagawa (Kyoto Municipal
relatively more severe than that of the PLA/RS20 Research Institute, Japan) and Mitsui Chemicals Inc.
composites (cf. Fig. 10a). More surface cracking and Japan for supplying PLA used in this study.
pinhole could be observed in the PLA/RS20/E5 sample.
This is in agreement with the extent of deterioration of
tensile properties for PLA/RS20/E5 as compared to
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