General Corrosion Protection: FB ENG

FB_CSCEC_HPJV

Index:
1. QCP

2. Temperature & Humidity Readings

3. Blast Profile Recordings

4. Paint Specifications

5. Paint Batch Certificates

6. Primer Coat - DFT Measurements

7. Final Coat - DFT Measurements

8. Client Inspection Reports

9. Calibration Certificates of Measuring Instruments

10. Release Reports

 QUALITY CONTROL PLAN

FB Engineering Critical
CUSTOMER:
Major

CSEC COMPANY
X Minor

ORDER NO: REV: JOB NO:

PROJECT: CC051 - SAMPLE PREPARATION HOUSE 0
ITEM DESCRIPTION: QCP NO: PREPARED BY:
PAGE: 1 OF 1 DATE:
Corrosion Protection (Painting) DRAWING NO: As per drawing register
SPECIFICATIONS
ORDER OR REMARKS
NO DESCRIPTION DRGS MATERIAL CERTS A SIGN DATE B SIGN DATE C SIGN DATE D SIGN DATE
1 APPROVE QCP Order H
2 PREPARE MATERIAL FOR PAINTING H
3 INSPECT PRIOR TO PAINTING (Visual) P2195-00000-05-102-001 H
4 ABBRASIVE BLASTING ISO 8504-2 SA 2 1/2 H
5 CLIMATIC CONDITIONS RECORD REPORT H
6 APPLY PRIMER COAT P2195-00000-05-102-001 SIGMACOVER 630 H
7 DFT MEASUREMENTS 125 µM REPORT H
8 APPLY FINAL COAT P2195-00000-05-102-001 SIGMADUR 550 H
9 DFT MEASUREMENTS 50 µm REPORT H
10 FINAL VISUAL INSPECTION P2195-00000-05-102-001 VISUAL H
11 VERIFY BATCH CERTIFICATES P2195-00000-05-102-001 H
12 REVIEW ALL DOCUMENTATION P2195-00000-05-102-001 H
13 FINAL INSPECTION P2195-00000-05-102-001 REPORT H
14 RELEASE RELEASE NOTE H
15 DESPATCH DELIVERY NOTE H
16 DATA BOOK TRANSMITTAL COPY OF ORIGINAL H

LEGEND: FB Engineering HUSAB JV CSCEC

A: F.B Engineering H: HOLD VERIFICATION:
B: CSEC LIMITED W: WITNESS 1. VISUAL
C: Husab JV V: VERIFY 2. DIMENSIONAL Name: Name: Name:
D: S: SURVEILLANCE 3. OTHERS cell no: cell no: cell no:
E: R: REPORT DATE: DATE: DATE:
Blast Profile Cleaning: (ISO8501-1)
Supervisor: PTRICK RUWONA Drawing Number: ____ FBE-DDC-0396R-GC-M0106

Time: 1725HRS Description: FIRST AND SECOND COURSE SLIMES TANK

Air Temperature: 26⁰C Humidity 38

Blast profile records: Sa 3

MEMBER µM µM µM µM µM µM µM µM µM µM µM µM µM µM µM µM µM µM µM µM average

First Course 66 65 76 55 55 60 62 67 70 65 55 65 67 57 58 54 72 63 65 68 63.25

Second Course 60 63 67 68 62 65 66 63 59 71 64.4

Date:________________________

Supervisor:___________________ ___________________________
(Print Name) (Signature)

Inspector: ___________________ ___________________________

(Print Name) (Signature)

Client: ___________________ ___________________________

(Print Name) (Signature)

This is to certify that Blasting have been performed to ISO 8501-1 and all relevant requirements
have been fullfilled to satisfaction of the specification.
Primer Application:
Supervisor: _______________________ Drawing Number: _________________________

Time: _______________________ Description: _________________________

Air Temperature: ______________

1. Have all sharp or broken edges been stipe coated prior to application of Primer? _______

2. Was any discontinuities marked and re-worked? __________________________________

DFT records: Required DFT: Min_________/Max:__________/AVE:_________

Member DFT DFT DFT DFT DFT DFT Average

Min:_________ Max:_________

Date:________________________

Supervisor:___________________ ___________________________
(Print Name) (Signature)

Inspector: ___________________ ___________________________

(Print Name) (Signature)

Client: ___________________ ___________________________

(Print Name) (Signature)

This is to certify that Primer Application have been performed to the relevant specification
and all relevant requirements have been fullfilled to satisfaction of the specification.
Intermediate Application:
Supervisor: _______________________ Drawing Number: _________________________

Time: _______________________ Description: _________________________

Air Temperature: ______________

1. Have all sharp or broken edges been stipe coated prior to application of Primer? _______

2. Was any discontinuities marked and re-worked? __________________________________

DFT records: Required DFT: Min_________/Max:__________/AVE:_________

Member DFT DFT DFT DFT DFT DFT Average

Average:
Min:_________ Max:_________

Date:________________________

Supervisor:___________________ ___________________________
(Print Name) (Signature)

Inspector: ___________________ ___________________________

(Print Name) (Signature)

Client: ___________________ ___________________________

(Print Name) (Signature)

This is to certify that Intermediate Application have been performed to the relevant specification
and all relevant requirements have been fullfilled to satisfaction of the specification.
Final Application:
Supervisor: _______________________ Drawing Number: _________________________

Time: _______________________ Description: _________________________

Air Temperature: ______________

1. Have all sharp or broken edges been stipe coated prior to application of Primer? _______

2. Was any discontinuities marked and re-worked? __________________________________

DFT records: Required DFT: Min_________/Max:__________/AVE:_________

Member DFT DFT DFT DFT DFT DFT Average

Min:_________ Max:_________

Date:________________________

Supervisor:___________________ ___________________________
(Print Name) (Signature)

Inspector: ___________________ ___________________________

(Print Name) (Signature)

Client: ___________________ ___________________________

(Print Name) (Signature)

This is to certify that Final Application have been performed to the relevant specification
and all relevant requirements have been fullfilled to satisfaction of the specification.
 QCP FABRICATION FABRICATION Works

QUALITY CONTROL PLAN

CLIENT: Murray & Roberts Cementation PROJECT: EMV WORKSHOP EXTENSION AT JWANENG MINE
JOB NO: G - 06 - 2013 PROJECT NO: 3278 QCP No: QCP1-5-5
Area SECTION AA TO SECTION AF TITLE: FABRICATION WORKS FOR THE OFFICE BUILDING. DRAWING NO:
INSPECTIONS BY: QCP APPROVAL STATUS
ACTIVITY DESCRIPTION 1.F.B ENG QA 1. F.B ENG QA DATE:
2.M&RC 2.M&RC DATE:
3. JWANENG MINE REP 3. JWANENG MINE REP DATE:

COLLUMN C-3 A) APPROVED WITHOUT COMMENTS

B) APPROVED WITH COMMENTS, PROCEED
C) NOT APPROVED RESUBMIT
CONTROL ACTIVITIES TESTS INSPECTION CLEARANCE
`` V: VERIFY SIGNATURE AND DATES
APPLICABLE H: HOLD VERIFICATION SEE
ITEM TASKS R: REVIEW
S: SURVEILLANCE DOCUMENT NOTE FB M&RC Jwaneng Mine Rep
W: WITNESS 1 1 2 3
1 2 3
1 APPROVE QCP QCP H R COPY OF ORIGINAL CE VIS

2 MATERIAL IDENTIFICATION DRAWINGS V DRAWINGS VIS

3 RECEIVE APPROVED DRAWINGS AS PER ATTACHED LIST V SOFT STAMP VIS

4 CHECK QUANTITY AGAINST DRAWING V VIS

5 FABRICATION V R S VIS

a. Markingout , setting off, verify dimensions. V R S VIS

b. Cutting - Cut out all marked items. Vissual examination and then check dimensions V R S VIS
Cutting - Cut out all marked items. Vissual examination and then check dimensions

c. Welding - Tack weld components together. Check for squareness, orrientation, before full V R S VIS
Welding. Carry out visual inspection.

9 Final vissual inspection on site before transfering for sand blasting and Painting V R S VIS
Delivery note and In house check list to be inspected vissually.

11 SIGN OFF QCP H V V VIS

FINAL ACCEPTANCE: 1 2 3
NOTE 1: THE FOLLOWING ABBREVIATIONS MAY BE INSERTED TO IDENTIFY TYPE OF TEST. VIS-VISUAL; DIM-DIMENSIONAL; ULT-ULTRASONIC; DYE-DYE PENETRANT; DFT-DEPTH OF FILM THICKNESS; HYD-HYDRAULIC; PN-PNEUMATIC.
NOTE 2: LEAVE A MINIMUM OF ONE BLANK LINES BETWEEN ITEMS TO ALLOW THE INSPECTION AUTHORITY TO INSERT INSPECTION DATES BELOW SIGNATURE.

QCP - fabrication
618555720.xlsx Site Works (2)

QUALITY CONTROL PLAN

CLIENT: Murray & Roberts Cementation PROJECT: EMV WORKSHOP EXTENSION AT JWANENG MINE
JOB NO: G - 06 - 2013 PROJECT NO: 3278 QCP No: QCP1-5-5
Area SECTION AA TO SECTION AF TITLE: FABRICATION WORKS FOR THE OFFICE BUILDING. DRAWING NO:
INSPECTIONS BY: QCP APPROVAL STATUS

ACTIVITY DESCRIPTION 1.F.B ENG QA 1. F.B ENG QA DATE:

2.M&RC 2.M&RC DATE:

3. JWANENG MINE REP 3. JWANENG MINE REP DATE:

INSTALLATION OF LANGELAATE CHUTE A) APPROVED WITHOUT COMMENTS

B) APPROVED WITH COMMENTS, PROCEED
C) NOT APPROVED RESUBMIT
CONTROL ACTIVITIES TESTS INSPECTION CLEARANCE
`` V: VERIFY SIGNATURE AND DATES
APPLICABLE H: HOLD VERIFICATION SEE
ITEM TASKS R: REVIEW
S: SURVEILLANCE DOCUMENT NOTE PIMP M&RC BCL
W: WITNESS 1 1 2 3
1 2 3

1 APPROVE QCP QCP H R COPY OF ORIGINAL CERT VIS

2 MATERIAL IDENTIFICATION DRAWINGS V DRAWINGS VIS

3 RECEIVE APPROVED DRAWINGS AS PER ATTACHED LIST V SOFT STAMP VIS

4 CHECK QUANTITY AGAINST DRAWING V VIS

5 CHECK FINAL POSITON OF CHUTE V R S VIS

6 TEMPORARY HANG CHUTE IN POSITION V R S VIS

7 INSTALL SUPPORT STEEL ONTO CHUTE V R S VIS

8 LEVEL & ALIGN V R S VIS

9 INSTALL CHEMICAL ANCHORS V R S VIS

10 TORQUE ALL BOLTS V R S VIS

11 SIGN OFF QCP H V V VIS

FINAL ACCEPTANCE: 1 2 3
NOTE 1: THE FOLLOWING ABBREVIATIONS MAY BE INSERTED TO IDENTIFY TYPE OF TEST. VIS-VISUAL; DIM-DIMENSIONAL; ULT-ULTRASONIC; DYE-DYE PENETRANT; DFT-DEPTH OF FILM THICKNESS; HYD-HYDRAULIC; PN-PNEUMATIC.
NOTE 2: LEAVE A MINIMUM OF ONE BLANK LINES BETWEEN ITEMS TO ALLOW THE INSPECTION AUTHORITY TO INSERT INSPECTION DATES BELOW SIGNATURE.

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