STAMPING AND FORMING SYSTEMS

250 – 32,000 kN
 CONTENTS  / STAMPING AND FORMING SYSTEMS

CONTENTS
STAMPING AND FORMING SYSTEMS

C-FRAME PRESSES

CBL C-FRAME PRESSES 4

CFL C-FRAME PRESSES 6

PRESSES WITH FLYWHEEL DRIVE

MC AND MCF AUTOMATIC BLANKING PRESSES 8

TMK KNUCKLE-JOINT PRESSES 12

PRESSES WITH SERVO DRIVE

CSP AND MSP SERVO PRESSES 14

MSD SERVO PRESSES 16

TSD SERVO PRESSES 18

TST SERVO PRESSES 20

AUTOMATION 22

PROCESS MANAGEMENT 26

FORMING ACADEMY 29

SCHULER SERVICE 30

Schuler reserves the right to make technical modifications and content. 3

C-BASELINE.
RELIABLE PRESSES FOR MANUAL OR AUTOMATIC
OPERATION.

RELIABLE, COMPACT, ROBUST.

The C-BASEline models are ideal for the cost-effective
production of even the smallest batches. The most
impressive features of these C-frame presses, which have
a press force of 25 to 40 tons, are their compact size and
simplicity. Despite their small dimensions, their robust,
stable design gives them a long service life. They also
require very little maintenance because of their time-
controlled recirculating lubrication system.

The C-BASEline presses can be brought into operation

very easily and are ready for use within a very short time.
Particularly in todayʼs production conditions, fast com-
missioning and reliability play an important role. The
standardized, modular design of the presses guarantee
that they can meet these requirements and manufacture
high-quality products.
CBL 40h.

BENEFITS

‚‚ The press can be activated using a two-hand control,
a foot pedal, or a light curtain
‚‚ Slide counterbalance using two pneumatic cylinders
(CBL 40)
‚‚ Two-channel safety controller
‚‚ Four-fold sliding guide for the slide prevents it
from tilting
‚‚ Manual stroke and slide adjustment for quick
changeovers
‚‚ Overload protection system for the press and die

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 C-FRAME PRESSES / STAMPING AND FORMING SYSTEMS

DATA AND FACTS

C
D

L P J

N O

C-BASEline.

C-BASELINE TECHNICAL DATA

MODEL CBL 25 CBL 40
Press force [kN] 250 400

Two-hand control or
Operating mode Two-hand control
automatic operation

Working capacity [m / a]* [J] 500 / – 780 / 950

Drive power [m / a]* [kW] 1.5 / – 2.2 / 4
Stroke rate [m / a]* [1/min] 150 / – 140 / 60–140
Slide dimensions, L × J [mm] 220 × 160 370 × 300
Bed dimensions, N × O [mm] 465 × 360 650 × 480
Shut height, P [mm] 270 240
Opening in the bed [Ø] [mm] 110 120
Opening in the press upright (downward | backward) [mm] 260 × 170 | 230 250 × 230 | 270
Bed plate thickness [mm] 48 53
Centering hole in the slide [Ø] [mm] 30 50
Slide adjustment [mm] 50 70
Stroke adjustment [mm] 5–75 5–100
Depth of throat [mm] 180 220
Weight with basic equipment [kg] 2,000 3,000

DIMENSIONS
MODEL CBL 25 CBL 40
Press height, A [mm] 2,125 2,440
Press width, C [mm] 1,180 1,270
Press depth, D [mm] 1,200 1,480
Bed height (including plate), E [mm] 845 743

* m / a = manual / automatic operation.

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C-FLEXLINE.
MODULAR PRESSES FOR GREATER PRODUCTION
FLEXIBILITY.

MODULAR, FLEXIBLE, ERGONOMIC.

The modular structure of the C-FLEXline allows for fast
and ergonomic changeovers at any time if production
conditions change, from simple manual operation through
to fully automatic manufacturing. These user-friendly
presses have a compact and ergonomic design and a small
footprint.

With two different control concepts, the presses can meet

a wide range of requirements. The » eco « version has an
easy-to-use controller with a text display integrated in the
control cabinet.

The » comfort « model is equipped with a 12-inch multi-

function touch panel with a swivel arm. It also has an
Internet connection which makes remote diagnostics
possible.
CFL 63 comfort.

BENEFITS

‚‚ Modular presses for greater production flexibility
‚‚ Durable, stress relief annealed press frame
‚‚ Ergonomic design taking leg room and working height
into consideration
‚‚ Back gears allow for a high production capacity even
at low stroke rates
‚‚ Fast and safe changeover process with manual or
motor-powered stroke and slide adjustment, brake
resistance, and set-up mode with forward and reverse
drive
‚‚ Hydraulic overload protection system for the press
and die
‚‚ Frequency converter allows for a continuously variable
slide speed
‚‚ Electronic cam switch gives precise control of the
angle of peripheral devices combined with a process
monitoring function (» comfort « variant)
‚‚ Pretensioned, low-maintenance, wear-resistant roller
guides prevent the slide from tilting, which results
in more accurate parts and a longer die service life

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 C-FRAME PRESSES / STAMPING AND FORMING SYSTEMS

DATA AND FACTS

C D C D

A A
B B
J J
L O P L O P

E E

N F N F

C-FLEXline, » eco « version. C-FLEXline, » comfort « version.

C-FLEX LINE TECHNICAL DATA

MODEL CFL 63 CFL 100 CFL 160 CFL 250
Press force [kN] 630 1,000 1,600 2,500
Working capacity [J] 2,750 6,000 17,000 22,000
Drive power [kW] 4 7.5 18.5 18.5
Stroke rate [H / min] 30–120 30–90 20–70 20–60
Slide dimensions, L × J [mm] 470 × 415 540 × 515 850 × 635 1,000 × 742
Bed dimensions, N × O [mm] 820 × 590 950 × 660 1,250 × 750 1,400 × 860
Shut height, P* [mm] 320 370 440 470
Opening in the bed [Ø] [mm] 165 165 165 165
Opening in the press upright (downward | backward) [mm] 310 × 320 | 410 410 × 370 | 470 510 × 440 | 510 630 × 530 | 630
Bed plate thickness [mm] 75 95 115 115
Centering hole in the slide [Ø] [mm] 50 50 60 60
Slide adjustment [mm] 100 100 110 130
Stroke adjustment [mm] 8–120 10–130 12–180 19–250
Depth of throat [mm] 280 334 370 442
Weight with standard equipment [kg] 5,000 7,000 14,000 23,000

DIMENSIONS
MODEL CFL 63 CFL 100 CFL 160 CFL 250
Press height, A [mm] 3,070 3,225 3,734 4,413
Press height (without counterbalance cylinder), B [mm] 2,825 3,033 3,525 4,072
Press width, C [mm] 1,310 1,400 1,740 2,070
Press depth, D [mm] 1,660 1,910 2,460 2,882
Bed height (including plate), E [mm] 863 903 1.005 1,005
Height of damping elements (Beutler standard), F [mm] approx. 90 approx. 90 approx. 100 approx. 100
T-slots in bed clamping plate / DIN 650 [mm] a = 22 a = 22 a = 22 a = 22

* Largest stroke at the bottom, slide adjustment at the top, without clamping plate.

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PRESSES WITH FLYWHEEL DRIVE.
MC SERIES.

These monoblock machines used for stamping conventional sheet metal parts have a high output and
a long die service life and produce high-precision components.

MC 3000 automatic blanking press with transfer system. Precision-made parts.

MC AUTOMATIC BLANKING PRESS: A WIDE VARIETY

OF PARTS AND A HIGH OUTPUT.

The automatic blanking presses are standard machines

with a modular design and a comprehensive selection of
standard equipment for stamping conventional sheet metal
parts from coils.

In the 1,250 to 5,000 kN range they are the perfect solution

for manufacturing high-quality parts cost-effectively and
with a high output rate.

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 PRESSES WITH FLYWHEEL DRIVE  / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA
MODEL MC 125 MC 200 MC 300 MC 400 MC 500
Press force [kN] 1,250 2,000 3,000 4,000 5,000
Bed length [mm] Bed width [mm]
1,400 1,000
1,800 1,100
2,200 1,300
3,000 1,300 1,400
Shut height* [mm] 450 550 650 750 800
Slide adjustment [mm] 150 150 150 200 250
Slide stroke [mm] 20–180 20–220 40–315 40–315 40–315
Stroke rate** [1/min] 30–150 30–130 25–100 20–80 20–70

* Largest stroke at the bottom, slide adjustment at the top, with clamping plate. ** The stroke rate depends on the preset stroke height.

BENEFITS

‚‚ The frame of the monoblock machines is made from
welded, stress relief annealed steel. This gives it the
necessary rigidity, which, together with the very low
level of bed deflection, ensures that the parts are highly
accurate and the dies have a long service life
‚‚ The transverse shafts turning in opposite directions
compensate for the lateral rotation forces
‚‚ The long eight-fold guide system for the slide effectively
absorbs the eccentric forces
‚‚ The press and the die have a continuously adjustable
hydraulic overload protection system
‚‚ The web-based controller comes as standard with
a 12” touch screen, is easy to use, and has ports for
connecting a PLC
‚‚ Peripherals can be connected to the press control
system and operated from the touch screen

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PRESSES WITH FLYWHEEL DRIVE.
MCF SERIES.

MCF high-speed automatic blanking presses can be used to produce precision components with a small
die clearance at a rate of up to 300 strokes per minute.

MCF 80 high-speed automatic blanking press. A wide variety of parts.

MCF HIGH-SPEED AUTOMATIC BLANKING PRESSES.

Schulerʼs high-speed automatic blanking presses have a

modular design and can manufacture components at a rate
of up to 300 strokes per minute.

Pretensioned rollers without play are used to guide the

slide and this guarantees that the process has the required
level of precision, creating the perfect conditions for
manufacturing small components with a minimal die
clearance.

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 PRESSES WITH FLYWHEEL DRIVE  / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA
MODEL MCF 63 MCF 80 MCF 100 MCF 125
Press force [kN] 630 800 1,000 1,250
Bed length [mm] Bed width [mm]
1,000 700 700
1,300 800 800
Shut height* [mm] 350 350 400 400
Slide adjustment [mm] 70 70 100 100
Slide stroke [mm] 9–80 9–100 11–100 11–120
Stroke rate** [1/min] 30–300 30–300 30–280 30–280

* Largest stroke at the bottom, slide adjustment at the top, with clamping plate. ** The stroke rate depends on the preset stroke height.

BENEFITS

‚‚ Continuously adjustable overload protection system for ‚‚ Stress relief annealed press frame
the press and die ‚‚ Long die service life and high-precision parts
‚‚ The fully automatic stroke and slide adjustment keeps ‚‚ The planetary gear train allows for a high capacity
changeover times to a minimum even at low speeds
‚‚ Roller guides for the slide

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PRESSES WITH FLYWHEEL DRIVE.
TMK SERIES.
Schulerʼs TMK knuckle-joint presses are all-rounders with press forces from 3,000 to 15,000 kN and
bed lengths from 3,000 to 3,660 mm. The modular design of these presses means that they can be
combined with a range of automation components and die change systems, making them the ideal
solution for a variety of different production tasks.

These versatile knuckle-joint presses are easy to operate and The machines in the TMK series are genuine all-rounders that
change over, which guarantees high availability and cost- can be used to emboss, calibrate, bend, pierce, draw, and stamp
effectiveness. a variety of components.

Efficient and modular – for the best results throughout the
entire life cycle. The knuckle-joint presses from the TMK
series are ideally suited to a wide range of forming jobs.
The machines can cost-effectively blank, draw, emboss,
punch, and calibrate parts in a single sequence of opera-
tions. The different stages in the process can also be
combined with one another.
Die change systems. The systems available include
hook-in brackets, mechanical or motor-driven die change
brackets, automatic die change frames, and tandem die
change carts. This ensures that the right solution can be
provided to meet every requirement.

The knuckle-joint presses can be used with transfer or

progressive dies. Accompanying coil feed lines consisting
of a decoiler, straightener, and roll feed unit are also
available. Mechanical or electronic transfer systems
ensure that the materials and parts are transported safely.

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 PRESSES WITH FLYWHEEL DRIVE  / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA
MODEL TMK 250 TMK 400 TMK 800 TMK 1,000
Press force [kN] 2,500 4,000 8,000 10,000
Bed length [mm] Bed width [mm]
2,000 1,100
2,500 1,200
3,660 1,500
4,500 1,500
Shut height [mm] 575 700 900 1,000
Slide adjustment [mm] 150 150 200 300
Slide stroke [mm] 120 200 300 300
Stroke rate [1/min] 20 – 110 20 – 80 10 – 60 15 – 40

BENEFITS

‚‚ The movement that is characteristic of knuckle-joint
drives ensures an ideal impact velocity and results in
high-precision components and a long die service life
‚‚ The widely positioned pressure points make the press
highly resistant to tilting
‚‚ The extreme rigidity of the overall system guarantees
a high level of repeatability, even if there are variations
in the thickness and strength of the material
‚‚ The presses are ideal for processing high-strength steels
‚‚ A reduction in the cutting impact protects the die and
lowers the noise level
‚‚ The pneumatic counterbalance system ensures that
all the drive components and bearings have a long
service life
‚‚ Two counter-rotating drives compensate for the lateral
forces and reduce the stress on the slide guide system
‚‚ The pretensioned eight-fold roller guide for the slide
guarantees a narrow die clearance
‚‚ The dry-running roller guides with lifetime lubrication
ensure that there is no oil in the die installation area
‚‚ A careful choice of materials, a special surface finish,
and a dispensing system for the lubrication result in a
highly efficient slide bearing design

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PRESSES WITH SERVO DRIVE.
CSP / MSP SERIES.
The presses in this series meet every requirement from stamping, forming, blanking, and embossing to
bending and drawing. The flexible CSP / MSP machines have press forces between 1,000 and 12,500 kN
and a higher output than conventionally driven presses.
CSP 100 automatic blanking press with a single connecting rod
and MSP 200 with two connecting rods, each with ServoDirect
Technology.
AUTOMATIC BLANKING PRESSES AND SERVO PRESSES
WITH SERVODIRECT DRIVE.
Automatic blanking presses and servo presses with the
latest generation of ServoDirect Technology are conside-
rably more cost-effective. The option of adjusting the
stroke height, together with the reversing movement of the
torque motor (oscillating stroke), leads to a significantly
higher output than conventionally driven presses.
At the same time the adjustment of the slide kinematics
to the process parameters results in high-quality compo-
nents and a long die service life.
14
MSP 400 servo press in monoblock design.
The backlash drive system, which requires no lubrication,
consists of two electrically connected, freely program-
mable drive units with torque motors and knuckle joints.
This significantly increases the reliability of the processes
because there is no possibility of the process lubricants
and press lubricants becoming mixed, which makes these
machines ideal for the packaging and food industries.
The preprogrammed slide movement curves are designed
for a range of different processes. An optional curve
generator is available which allows users to program the
slide movement themselves. Experience the quality you
expect from Schuler in a new press concept with an
attractive purchase price.
 PRESSES WITH SERVO DRIVE  / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA
MODEL CSP 100 MSP 200 MSP 400 MSP 630 MSP 800 MSP 1000 MSP 1250
Press force [kN] 1,000 2,000 4,000 6,300 8,000 10,000 12,500
Bed length [mm] Bed width [mm]
660 950
1,800 1,100
2,500 1,200
3,000 1,400 1,400
3,500 1,600
4,000 1,800 1,800 1,800
4,600 1,800
5,100 1,800
6,100 1,800
Shut height* [mm] 370 500 600 / 700 1.000 1,000 1,100 1,200
Slide stroke [mm] 20 – 160 20 – 160 60 –300 80 – 400 80 – 400 450 450
Slide adjustment [mm] 80 150 200 300 300 300 300
Stroke rate** [1/min] 3 – 130 3 – 130 3 – 90 3 – 70 3 – 70 3 – 52 3 – 50

* Largest stroke at the bottom, with clamping plate.** Stroke rate dependent on performance variant as well as programmed stroke height
and kinematics.

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BENEFITS servopresses

‚‚ Significant increase in output in comparison with convention-
ally driven mechanical presses
‚‚ Five preprogrammed slide movement curves and a curve genera-
tor allow for maximum flexibility in the production process
‚‚ Attractive purchase price
‚‚ Short delivery times
‚‚ Touch screen with a configurable menu ensures easy and
intuitive operation
‚‚ A backlash drive concept and widely positioned pressure
points, which allow a smaller die clearance, result in more
accurate stamping and cutting parts.
‚‚ Effective adjustment of the slide movement to the
process parameters leads to a longer die service life
‚‚ The intelligent energy management system keeps costs
to a minimum and improves energy efficiency. Electricity
consumption can be reduced by up to 50 percent
‚‚ Condition-based maintenance concept with integrated-
maintenance plan and innovative condition monitoring
system
‚‚ The drive system requires no lubrication, which leads
to more reliable processes and greater efficiency

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PRESSES WITH SERVO DRIVE.
MSD SERIES.

Schuler’s servo presses in monoblock design use standardized components. The result is short delivery
times and efficient spare parts management.

Cycle time reduction

Hub [mm]

max.

   Servo press movement profile in full stroke mode

   Movement profile of a (conventional) eccentric press
   Servo press movement profile in oscillating stroke

Servo presses in monoblock design with a press force of 2,500 The ability to program the slide movement reduces the cycle time
to 10,000 kN. while leaving the forming speed unchanged.

Reliable components. The monoblock press frame is made Changing dies. A number of die change systems, such
as a stress-free annealed welded structure. Double helical as tandem change carts and an extending bed plate, are
eccentric gears are used for improved axial guidance and available to keep changeover times to a minimum.
reduced noise. The slide roller guide is pretensioned
and has no play. These components ensure a high level
of system availability.

Tryout. Maximum flexibility is required when trying out new

dies. The set-up speed can be changed using a hand wheel.
The slide can be stopped in any position and its direction
of travel can also be reversed if necessary. The quick lift
function enables the slide to travel to top dead center at any
point during the setup process.

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 PRESSES WITH SERVO DRIVE  / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA
MODEL MSD 250 MSD 400 MSD 630 MSD 800 MSD 1000
Press force [kN] 2,500 4,000 6,300 8,000 10,000
Bed length [mm] Bed width [mm]
2,000 1,100
3,050 1,400
4,000 1,800 1,800 1,800
Shut height* [mm] 550 700 1,000 1,000 1,000
Slide stroke [mm] 32 – 160 60 – 300 80 – 400 80 – 400 80 – 400
Slide adjustment [mm] 150 250 300 300 300
Stroke rate** [1/min] 3 – 160 3 – 110 3 – 80 3 – 80 3 – 60

* Slide adjustment at the top. ** Stroke rate dependent on performance variant as well as programmed stroke height and kinematics.

BENEFITS

‚‚ Significant increase in output in comparison with
conventionally driven mechanical presses
‚‚ Short delivery times and efficient spare part manage-
ment as a result of standardized modules
‚‚ Programmable stroke heights and movement sequences
allow for maximum production flexibility
‚‚ Perfectly adjusted movement sequences lead to
improved part quality and a longer die service life
‚‚ Die tryout times are reduced because of the set-up and
tryout functionality with a hand wheel
‚‚ The efficient drive solution reduces energy costs

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PRESSES WITH SERVO DRIVE.
TSD SERIES.

Servo presses in tie rod design allow for maximum production flexibility with larger components and
also offer highly reliable processes, a long service life, and low maintenance levels.

Flexible, reliable, efficient. Servo presses in tie rod design

can process a wide variety of components and materials
from simple stamped parts to highly complex structural
parts made of materials ranging from aluminum to high-
strength steel. The material is supplied from a coil or a
blank loader.

The user interface developed by Schuler includes a curve

generator, called the » Optimizer «, which carefully coordi-
nates the slide kinematics and automation parameters to
give highly reliable processes.

The tryout functions with a hand wheel and intelligent die

change systems with semi- or fully automatic die changes
lead to short set-up and changeover times.

Servo presses in tie rod design.

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 PRESSES WITH SERVO DRIVE  / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA
MODEL TSD 800 TSD 1000 TSD 1250 TSD 1600 TSD 2000 TSD 2500 TSD 3200
Press force [kN] 8,000 10,000 12,500 16,000 20,000 25,000 32,000
Bed length [mm] Bed width [mm]
4,600 1,800 1,800
5,100 1,800
6,100 2,200 2,500 2,500 2,500
7,200 2,500
Number of pressure 2 2 2 4 4 4 4 4
Slide stroke [mm] 150 – 450 150 – 450 150 – 450 200 – 600 200 – 600 200 – 762 200 – 762 230 – 700
Slide adjustment 300 300 300 300 350 350 350 400
Shut height* [mm] 1,100 1,100 1,100 1,200 1,300 1,400 1,400 1,400
Stroke rate** [1/min] 3 – 60 3 – 52 3 – 50 3 – 50 3 – 40 3 – 34 3 – 32 3 – 38

* Slide adjustment at the top. ** Stroke rate dependent on performance variant as well as programmed stroke height and kinematics.

BENEFITS

‚‚ Programmable stroke heights and movement sequences
allow for maximum production flexibility
‚‚ Significant increase in output in comparison with
conventional mechanical presses
‚‚ Movement sequences that are perfectly adjusted to meet
the forming requirements lead to improved part quality
and a longer die service life
‚‚ Ideal for processing high-strength steels because the
installation system is resistant to cutting impacts
‚‚ Maximum availability as a result of the long service life
and low maintenance requirements
‚‚ The set-up and tryout functions lead to shorter die
tryout times

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PRESSES WITH SERVO DRIVE.
TST SERIES.

The innovative drive concept of these transfer presses with TwinServo technology has many benefits
including increased flexibility in the design of dies.

Permissible
press force [kN]

16,000

12,000

8,000

Bed
0
-3,200 -2,400 -1,600 -800 0 -800 -1,600 -2,400 -3,200
Eccentricity [mm]
TST 16,000 kN
TST additional usability Conventional 16,000 kN

Transfer press with TwinServo technology. The higher eccentric load capacity of the TST series provides
additional flexibility for method planning.

Taking servo technology to the next level. Presses with
TwinServo technology feature a drive concept consisting
of two separate torque motors in the press bed. The motors
are synchronized electronically and leave enough space for
drawing cushions and scrap chutes.
The concept allows for highly flexible die design. The increa-
sed single stage forces and the much higher eccentric load
capacity of the presses open up new possibilities for method
planning. The extremely high tilt resistance, combined with
the reduction in deflection, leads to an improvement in
the quality of the parts, reduces stresses on the die, and
shortens the die tryout times.
TwinServo presses are only 6 m high, which is considerably
shorter than conventional models. Their total footprint is
around 30 % smaller.
The first transfer press with TwinServo technology and a
press force of 16,000 kN was installed at the Schuler Servo
TechCenter in Erfurt, Germany in 2012. Since then many
TST presses have been sold throughout the world. This
outstanding technological development speaks for itself.

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 PRESSES WITH SERVO DRIVE  / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA
MODEL TST 1000 TST 1250 TST 1600 TST 2000 TST 2500
Press force [kN] 10,000 12,500 16,000 20,000 25,000
Bed length [mm] Bed width [mm]
4,600 1,800
5,100 2,200
6,100 2,200 2,200 1,800 1,800 2,500 2,500 2,500
7,000 2,500 2,500
Number of pressure points 4 4 4 4 4 4 4 4 4 4 4
Slide stroke [mm] 150 – 450 200– 600 200 – 600 150 – 450 200 – 600 200 – 600 250 – 700 250 – 762
Slide adjustment 300 300 300 400 400 400 400 400
Shut height* [mm] 1,100 1,300 1,300 1,400 1,400 1,400 1,400 1,400
Stroke rate** [1/min] 3 – 48 3 – 40 3 – 40 3 – 45 3 – 40 3 – 40 3 – 42 3 – 40

* Slide adjustment at the top. ** Stroke rate dependent on performance variant as well as programmed stroke height and kinematics.

BENEFITS

‚‚ Innovative drive concept with two electronically synchro- ‚‚ A better view of the work area
nized torque motors in the press bed ‚‚ Sound insulation reduces noise levels for operating staff
‚‚ A larger eccentric load with the same press force ‚‚ No oil in the work area
‚‚ A 30% reduction in deflection ‚‚ A smaller footprint
‚‚ Active parallel positioning of the slide

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AUTOMATION FROM SCHULER.
MORE FLEXIBILITY – AUTOMATICALLY.
In addition to Schuler’s innovative servo press technology, you can also benefit from the latest develop-
ments from Schuler Automation, which include components specially designed for the highly dynamic
requirements of servo presses.

» Power Line « coil feed line for dynamic production processes.

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 AUTOMATION  / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA
PRESS MSP 400 – 1250 MSD 250 – 1000 TSD / T 800 – 3200
COIL LINE BASIC LINE POWER LINE POWER LINE
Coil width [mm] 300 / 500 / 800 650 / 800 / 1,300 1,300 / 1,600 / 1,850
Coil thickness min./max. [mm] 0.5 – 6.0 0.5 – 8.0 0.5 – 8.0
TDecoiler load [t] 3.0 – 7.5 5.5 – 17.0 14.5 – 30.0
Galvanized steel yield point [N/mm2] 750 750 750
Stainless steel No Yes Yes
Equipment with basic options modular and adjustable modular and adjustable
Level of automation simple simple to complex simple to complex

Schuler coil feed lines produce excellent straightening

results while maintaining the dynamic coil feed to the
press. The Basic and Power Line series cover a wide range
of material requirements. Alongside our basic versions,
there are customized automation systems and a selection
of equipment options, for different coil thickness ranges
for example.

www.schulergroup.com/
automation

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THREE-AXIS TRANSFER SYSTEMS.
FOR AN INCREASED OUTPUT.

» ProTrans « three-axis transfer system with servo drive.

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 AUTOMATION  / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA
PRESS MSP 400 / MSD 400 MSP 630 – 1250 / MSD 630 – 1000 TSD 800 – 3200
Type AT2 AT2 AT3
X-Vorschub 600 800 800 – 1,600
Schließweg 300 500 500 – 1,250
Hebehub 150 400 200 – 400
Ausbringleistung 38 – 65 38 – 60 20 – 60

Schuler transfer solutions for the press automation systems

of tomorrow. With our wide range of modular units we can
meet a variety of different customer requirements. You can
choose from three different motors and a selection of
different equipment options.

www.schulergroup.com/
transfersystems

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 PROCESS MANAGEMENT FROM SCHULER.
EFFICIENCY ALONG THE ENTIRE PRODUCTION LINE.

From component simulations to individual training concepts, it is essential to focus on the entire
production process in order to achieve the maximum cost savings in the long term.

Cost-effective component and

manufacturing process
Maximum
cost-effectiveness

Optimized die
design
and simulation
Improving
employees’
skill levels
Short
changeover
times
Increasing
energy
efficiency
Flexibility and
efficiency
with ServoDirect
Technology

Reducing noise
Optimizing the stroke rate

Digital simulation for efficient die designs.

Individual process consultancy. When it comes to improving

the efficiency of your production process and reducing the
costs, having the best production systems is simply not
enough. In order to exploit the economic potential of the
manufacturing process to the full, it is essential to analyze
every aspect of the process and to coordinate all the ele-
ments as effectively as possible.

Schuler is a highly competent provider of training, services,

and intelligent software solutions that will help you to achieve
your goals. We cover the entire process chain and all our
offerings are designed to boost your companyʼs profits.

www.schulergroup.com/
process_efficiency

26
 PROCESS MANAGEMENT  / STAMPING AND FORMING SYSTEMS

PROCESS MANAGEMENT FROM SCHULER.

TRAINING COURSES.

In times when, especially in the technical segment, many things are becoming more complicated and
demanding, we are attempting to make things easier again through our services.

Our courses help you to exploit the potential of your machine Our experts provide practical knowledge to improve the efficiency
to the full. of your production processes.

A practical approach. Since the company’s very early days
Schuler has focused on performance and quality. We apply
the same high standards to our training courses, because
even the best system is of little use if you do not fully exploit
its potential. We show you how the right training courses can
help you optimize your entire production process.
A big step ahead. Our highly skilled staff, who undergo
ongoing training, will put you in the position to impress your
customers with your high-quality services. Our seminars are
run by expert trainers, who provide practical expertise and
use the latest teaching methods. We offer training courses
both at your site and in our TechCenters.

27
PROCESS MANAGEMENT.
IT TOOLS.

For any situation: Schuler. We provide a range of specialist IT tools that improve the performance of your
machines in your specific environment to meet your individual requirements.

Schuler’s IT tools reduce the time needed to try out dies and The production parameters for the press and the transfer and feed
ensure that your system performs at its best. systems can be improved offline – while production continues
uninterrupted – using a simple and efficient process.

The key to success lies in the planning phase. With our
sophisticated IT tools you can significantly improve your
production process by speeding up or even automating the
commissioning of new dies. The benefits of Schuler’s IT
solutions are obvious. They save you time and money by
keeping downtimes to a minimum.
It's the setting that counts. Schuler helps you plan your
processes effectively so that you can make full use of
your machine without unnecessary downtimes. In additi-
on, there will be no unpleasant surprises during the die
tryout process because of the reliable die design based on
interference curves. Schuler’s IT tools shorten your set-
up processes by simulating all the movement sequences
and transfer flows. The result is a significant increase in
machine availability.

28
 FORMING ACADEMY  / TRAINING PERFORMANCE

FORMING ACADAMY.
TRAINING PERFORMANCE.

Foundation and technical seminars. Operator and maintenance training courses.

A practical approach. Our foundation and technical seminars Training at your location. Experienced trainers will train
offer a wide range of topics for beginners and specialists. your employees individually directly on the forming systems
At Schuler, at the Schuler TechCenter, or individually at your at your location. Operators and maintenance engineers
location. We show you new ways to optimize your production learn how to operate the machinery in an appropriate
processes through appropriate training courses. and safe manner. The training courses focus on maximum
productivity, the availability of systems, and safety.
A big step ahead. Your operators and maintenance engineers
will benefit from the customized and system-specific trai-
ning programs offered at the Forming Academy: as part of
new machine and modernization projects or as a follow-up
know-how update.

www.schulergroup.com/
forming_academy

29
SCHULER SERVICE.
STATE-OF-THE-ART SERVICE FOR
MORE PERFORMANCE.

Schuler Service offers a tailored portfolio of services covering the entire life cycle of your equipment.

Schuler Service – Customer-oriented & efficient, worldwide.

30
 SCHULER SERVICE

Over 900 service employees worldwide provide expert Components and Accessories:
support 24/7 in close cooperation with you – our partners. ‚ Spare parts and spare part packages
Our main priority is always to ensure the maximum ‚ Maintenance kits
productivity and safety of your production equipment in ‚ Repair parts
order to secure your company’s continued success. ‚ Replacement parts

With over 175 years of experience and expertise, we can Project Business:
guarantee the best possible support for the operation of ‚ Modernization
your machines – and not only those supplied by Schuler, but ‚ Retrofits
by all other manufacturers. Whatever the situation, Schuler ‚ Refurbishment
Service has the right solution for your specific needs. ‚ Machine relocations

Special Services:
OUR SERVICES FOR YOU. ‚ Service contracts
‚ Hotline and remote service
Technical Customer Support: ‚ Training
‚ Machine inspections ‚ Tailored customer training
‚ Safety inspections ‚ Optimizing plant & processes
‚ Preventive maintenance ‚ Consulting
‚ Repair
‚ Repair welding Used Machinery:
‚ Production support ‚ Purchase and sale
‚ Evaluation

www.schulergroup.com/
service_en
ABOUT THE SCHULER GROUP – WWW.SCHULERGROUP.COM

Schuler offers customized first-rate technology in all areas of forming – from the networked press to press shop
planning. In addition to press, our product includes automation and software solutions, dies, process know-how and
service for the entire metalworking industry. Our customers include automotive manufacturers and suppliers, as well
as companies in the forging, household appliance and electronics industries. Presses from the Schuler Group mint
coins for more than 180 countries. When it comes to the digital transformation of the forming technology, we support
our customers worldwide as a supplier of innovative system solutions. Founded in 1839 with headquarters in Göppingen,
Germany, Schuler AG has about 6,600 employees at production sites in Europe, China and America, as well as service
companies in more than 40 countries. The company is majority-owned by the Austrian ANDRITZ Group.

216EN-022019-WSP-1000 Copyright by Schuler

Schuler Pressen GmbH

Schuler-Platz 1
73033 Göppingen
Germany
Phone Sales +49 7161 66-1403
Phone Service +49 7161 66-660
Fax +49 7161 66-233

info@schulergroup.com
www.schulergroup.com