METHOD STATEMENT

COR/HSE/SE/F216-00

METHOD STATEMENT FOR DR-2 CDRI, HBI, BSG, AND

SILO DC PUMP DISCHARGE LINE
HYDROJETTING WORK

Concerned Department: DIRECT REDUCTION AND LIME Section: DR-2

Agency:DR-OPERATION-2 Location: HBI PUMP DISCHARGE LINE

Date Prepared By Checked By Approved By

17/04/2022 IBRAHIM –PROJECT MANAGER

Revision
Number

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 METHOD STATEMENT
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TABLE OF CONTENTS

PURPOSE........................................................................................................3
SCOPE.............................................................................................................3
REFERENCES..................................................................................................3
ABBREVIATIONS.............................................................................................3
RESOURCES....................................................................................................4
RESPONSIBILITIES.........................................................................................5
PERMITS AND LICENSES................................................................................7
SEQUENCE OF ACTIVITIES.............................................................................8
APPENDIX.......................................................................................................9

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 METHOD STATEMENT
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1. PURPOSE
The purpose of this Method statement is to provide instructions and consistent method for High-
pressure water jetting cleaning of DR-2 CDRI, HBI, BSG, and SILO DC PUMP DISCHARGE LINE.

2. SCOPE
The Scope of this Method statement is to clean DR-2 CDRI, HBI, BSG, and SILO DC PUMP
DISCHARGE LINE.
.
With High-pressure water jetting cleaning by using Dust mask, TST suit for body protection,
TST face shield, TST Helmet, TST gum Boots, ear flags, and hand gloves with Qatar Steel
Policy/Procedures.

3. REFERENCES
 Water Jetting Association –ISBN -1 874278024

4. ABBREVIATIONS

 PTW-Permit to Work.
 WAH-Working at Height.
 PPE- Personal Protective Equipment.
 TBT-Tool Box Talk.
 JSA-Job Safety Analysis.
 MOS-Method of Statement.

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5. RESOURCES

5.1 Equipment:

The following equipment shall be made available at site

 Pressurizing pump
 High Pressure Pump & Hoses
 Hose assembly
 Multiple Gun
 Nozzles
 Fire Extinguishers Dry Powder. Cap 9 kg.
 Barrels
 Non-sparking tools

5.2 Manpower:-

 SUPERVISOR - 1
 SAFETY OFFICER -1
 HYDROJETTER-3

5.3 Material:-

5.3.1 Delivery: - NOT APPLICABLE

5.3.1 Storage:-

 EF -5 LAYDOWN AREA.
 DR-2 LOCATION DEPEND UPON SITE REQUIREMENT.

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6. RESPONSIBILITIES

As per the manpower list

SUPERVISOR
 Supervisor must have successfully complete the PTW training as per Qatar Steel procedure.
 The supervisor must insure that the safe systems of work take account of any local specific
requirement, which may include obtaining PTW.
 Conducting TBT before stating the work.
 Ensure that the all team members clearly understand the means of communication
 Ensure the maintaining of buddy system in their duties to minimize fatigue.

SAFETY OFFICER
 Conduct orientation and training of employees for safe work.
 Enforce safe work practices.
 Correct unsafe conditions.
 Conducts TBT meetings.
 Verifies that all tools and equipment are adequate and safe for use.
 Conduct JSA.
 Responds to employees concern.
 Carry out PTW monitoring and review.

HYDROJETTER

 Hydrojetter operator must be competent with the equipment in use.

 Hydrojetter must wear full Hydrojetting PPE before begins the work.
 Ensure proper communication between machine operator and supervisor.
 Hydrojetter must be aware of understanding hazards of high pressure jetting like piercing the
skin, being hit by flying debris, and exposure to noise.

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7. PERMITS AND LICENSES

1. TPCA
WAH –Working At Height.
WJA/NLB –Hydrojetting Certificate.
HP Machine and Hose Certificate.

2. License

 Driving license for 3-Ton pickup. (For mobilization and de-mobilization).

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8. SEQUENCE OF ACTIVITIES

8.1 PREPARATION:

The following preparation works will be done prior to start the works

1. Job safety analysis shall be prepared and obtain necessary PTW

approval from Qatar steel.
2. All the Equipment involved will be holding a valid inspection from Qatar steel
3. Entire operation shall be carried out under Qualified PTW (Al Ghaith) Supervisor.
4. Area shall be barricaded with warning tape to warn the unauthorized entry personnel
5. Fire extinguisher cap 9 kg. shall be available near both side manholes
6. Toolbox talk meeting shall be conducted between the workforces; hazards associated
with hydro jetting need to discuss.

8.2 EXECUTION:

 Check List - A check list shall be used to assure that the proper procedures and proper
equipment selection are followed

 Dump Valve - All systems shall incorporate at least one fluid shut off or dump device.
The gun operator must always be able to shut down the water jet by releasing pressure
on the trigger, switch, or foot valve pedal.

 Hose Assemblies - All hose assemblies shall be inspected prior to use with respect to
the following:

(a) Correct pressure rating and size.

(b) Free from external damage, i.e., broken wires.

(c) All end fittings and couplings are in good order and of the correct
pressure rating for the unit operating pressure.
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 Nozzles - All jetting nozzles shall be kept clean and checked before use

 Warning Barriers - Suitable barriers shall be erected to encompass the hazard area and
signs posted to warn personnel they are entering a hazardous area. The perimeter should
be outside the effective range of the jet wherever possible. Barriers may be or rope,
safety tape, barrels, etc. as long as they give an effective warning, and are highly visible.

 Hook-up

Hose - Hose shall be arranged so a tripping hazard does not occur. Hoses, pipes and
fittings shall be supported to prevent excessive sway, and/or wear created by vibration
or stress on the end connections, when laid on the ground, over sharp objects or on
vertical runs.

Fittings - All fittings shall be cleaned and lubricated before installing in the system. Be
sure all fittings, hoses and nozzles are fit for the purpose.

 Hose - All hoses shall be checked for evidence of damage, wear or imperfections.
The check shall be made periodically during the operation.

 Pre-flushing - The system shall be completely flushed with sufficient water to remove
any contaminants before installing the nozzle.

 Nozzles - All orifices shall be checked in all nozzles for any stoppage, and/or damage or
imperfections.

 Electrical Equipment - Any electrical equipment in the immediate area of the

operation that presents a hazard to the operator shall be de-energized, shielded, or
otherwise made safe.

 Supervision - All high pressure water jetting operations shall be controlled by a

Supervisor who is trained in all aspects of the

 Area Limits - Area limits applicable to the cutting or cleaning operations shall be
defined and the team shall mark these limits by barriers and notices to warn against
access to other personnel. Suitable barriers shall be an approved form of jetting
operation is in progress.
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 Work Surface - Operators should have good access to the work piece a safe working
platform and secure footing. The area in which work is to proceed shall be kept clear
of loose items, debris to prevent tripping, and slipping hazards.

 Access - Access by unauthorized persons into the area where high pressure water
jetting is taking place shall be prevented. The area shall be cordoned off and warning
notices displayed in prominent positions. The perimeter should be outside the
effective range of the jet wherever possible.

 Approaching the Operator - The occupier shall be requested to inform all personnel
likely to require access to the area that high pressure water jetting is in progress.
Personnel having reason to enter the water jetting area should wait until the jet is
stopped and their presence known. Personnel wishing to have the jet stopped shall
approach a team member other than the jet operator. The jet operator shall not be
distracted until the jet has been stopped.

 Side Protection - Target and side shields shall, where feasible, be suitably placed to
safeguard
 Protective Equipment - All personnel working or entering the barricaded area while
cleaning or cutting is in progress, shall wear the required protective equipment.

 Pressurizing the System - Pressure shall be increased slowly on the system while it
is being inspected for leaks and/or faulty components. All leaks or faulty components
shall be repaired or replaced. The system shall be de-pressurized for repairs.

PROTECTIVE CLOTHING AND PERSONNEL PROTECTION

 OSHA Compliance - All applicable OSHA regulations covering personal

Protective equipment shall be followed.

 Head Protection - All operators shall be issued with suitable head protection
Which shall be worn? Where possible, this should include a full-face shield with
TST HELMET.

 Eye Protection - "Suitable" eye protection (adequate for the purpose and of
Adequate fit on the person) shall be provided to all operators of high pressure
Water jetting equipment, and must be worn within the working area.
.
 Where liquids liable to cause eye damage are encountered, it may be necessary
to use either a combination of visor and goggles or a full hood with shield
.
 . Body Protection - All operators should be supplied with suitable waterproof
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Clothing TST SUIT having regard to the type of work being undertaken.
Garments should Provide full cover to the operator, including his arms.
Liquid or chemical resistant suits shall be worn where there is a reasonable
probability of injury that can be prevented by such equipment.

 Hand Protection - Adequate hand protection should be supplied to all

operators and shall be worn when there is a reasonable probability of injury
that can be prevented by such equipment BY TST GLOVES.

 Foot Protection - All operators should be supplied with waterproof boots

with steel toecaps (GUMBOOT).

 Hearing

Most high-pressure water jetting operations produce noise levels in excess of

75 dB (A) and so suitable ear protection issued in accordance with OSHA
Standards must be worn and provision should be made for its regular
inspection and maintenance. All personnel and operators should receive
instruction in the correct use of ear protectors, so that noise exposure lies with
in limit of OSHA standard

 All jetting operations shall be carried out in a Safe manner; Safe system of
work shall be followed strictly by all personnel who involved in this
operation (as per Qatar steel HSE Standard)

 All personnel shall be instructed in the safe work practices/ procedures while work
shall be performed in vessel entry Tank

 Special considerations should be given to safe disposal of waste cleaning

solutions/materials

8.3 SITE HANDOVER:

 Work has been completed and work site is properly maintain housekeeping.

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9. APPENDIX

1. Drawing: NOT APPLICABLE.

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