Project : ABU DHABI INTERNATIONAL AIRPORT AIR TRAFFIC CONTROL COMPLEX

Client: SCADIA

INSPECTION AND TEST PLAN (ITP) FOR STAIRCASE HANDRAIL 1 & 2

CONTROL POINT/ACTION
QUALITY FREQUENCY ACCEPTANCE QC INSPECTION
ACTIVITY NO CONTROL ITEMS
RELATED ACTIVITY OF CHECK CRITERIA DOCUMENT
3rd Party Ascon KAJV ADPI

1 PREPARATION
1.1 Approved Material for Staircase 100% Dimension & Material Quality Specification 05521 Material Inspection I I H/A
Handrail 1 & 2
1.2 Approved Shop Drawing 100% Technical Detail/Specification Specification 05521 Shop Drawing Submittal I I H/A
1.3 Approved Method Statement 100% Checklist / ITP Specification 05521 MS Submittal I I H/A
1.4 Certification of Material & Accessories 100% Manufacturer Mill Cert/ Specification Manufacturer Specs. Material Inspection(MIR) I I R

2.0 FABRICATED MATERIAL

2.1 Visual Inspection of Materials 100% 3 Coat Epoxy System ASTM A 123 Material Inspection(MIR) I I I
for Staircase Handrail 1 & 2
2.2 Review Mill Certificate 100% Manufacturer Certificate Mill Cert. Material Inspection(MIR) I I R
2.3 Visual Inspection of Tubular support 100% Manufacturer Certificate Mill Cert. Material Inspection(MIR) I I I
2.4 Visual inspection of Fixing Anchor 100% Manufacturer Tech Data Engineer Approval MIR / IR Checklist I I I
2.5 Approved Design Calculation 100% Struc Engr Calculation Engineer Approval Approved Calculation I I H/A

CONTROL POINT/ACTION
 QUALITY FREQUENCY ACCEPTANCE QC INSPECTION
ACTIVITY NO RELATED ACTIVITY OF CHECK CONTROL ITEMS CRITERIA DOCUMENT 3rd Party Ascon KAJV ADPI

ERECTION WORKS
3 WELDING
3.1 WELDING - "Method Statement" 100% Welding parameter, AWS D1.1 Contract Specification, I I H/A

3.2 Welding Procedure Specification 100% weld joint preparation details AWS D1.1 WPS I I H/A

(WPS)
3.3 100% Welding consumables AWS D1.1 PQR I I H/A
Procedure Qualification Record
(PQR)
3.4 100% Welder competence, skills AWS D1.1 WQT I I H/A
Welder Qualification Record (WQT)

3.5 WELDING INSPECTION 100% Weld appearance, size, defects AWS D1.1 Visual Report 25% I I I
VISUAL INSPECTION ALL WELDS
3.6 NDT TEST 100% TOTAL Internal defects on AWS D1.1 UT Report 100% I I I
ULTRASONIC INSPECTION JOINTS weldment
FOR FULL WELD PENETRATION
3.7 25% TOTAL External defects on AWS D1.1 MPT REPORT 25% I I I
MAGNETIC PARTICLE Inspection JOINTS weldment

TEST FOR FILLET WELDS

3.8 100% Drill Diameter & Length Manufacturer Spec KAJV IR Report I I I
ANCHOR BOLT
3.9 100% Manufacturer Tech Data Sheet Manufacturer Spec KAJV IR Report I I I
Visual Inspection - Drilling Anchor Bolt
Imbebment of Chemical Tube and
4 100% Manufacturer Tech Data Sheet Manufacturer Spec KAJV IR Report I I I
Insertion of Anchor Rods
Curing Time of Chemical

QUALITY FREQUENCY ACCEPTANCE QC INSPECTION CONTROL POINT/ACTION

ACTIVITY NO CONTROL ITEMS
RELATED ACTIVITY OF CHECK CRITERIA DOCUMENT
3rd Party Ascon KAJV ADPI
 4 ERECTION WORKS
4.1 Survey Check for fixing of Tubular 100% Approved Shop Drawing Specification 05521 IR Inspection Request I I I
Column and Handrail
4.2 Fitting of Base plates to Anchor Bolt 100% Approved Shop Drawing Specification 05521 IR Inspection Request I I I
4.3 Installation of Column 100% Approved Shop Drawing Specification 05521 IR Inspection Request I I I
4.4 Installation of MS Handrail 100% Approved Shop Drawing Specification 05521 IR Inspection Request I I I

5 PAINTING WORKS
5.1 SURFACE PREPARATION surface profile Surface free from dirt, dust, & Visual Inspection IR - Paint Checklist I I I
Impurities.
5.2 Check Touch 100% Coating spec., thickness Manufacturer Specs. Epoxy System I I I

6 FINAL INSPECTION 100% Specification 05500 AWS D1.1

Manufacturer Spec KAJV IR Report I I I

LEGEND
NA : Not applicable R : Review/report/mill certificate
I : Execution of inspection/work RI : Random inspection H : Hold
W : Witness of inspection/work A : Approval
F : Full inspection TPI : Authorized inspection/third party