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Examen SPTFExtraord
Examen SPTFExtraord
Mr_Engineer77
A production center must manufacture 35,000 pieces of steel sheet, 2.5 mm thickness, with a tensile stress
of 57kg / mm2. The pieces have a 90º angle geometry with an internal radius on the folding line of 2.5mm
and the external length of both wings is 70mm. The width of the pieces is 80mm. The pieces include a 20mm
diameter circular hole located in the center of the fold line. The figure attached below shows the bounded
geometry of the part described (the drawing has not been made to scale):
The pieces are manufactured from 90mm wide strip through the following 2 forming phases:
Phase 1: Obtaining by punching the rectangular format with a 20mm diameter centered hole, which
corresponds to the development of the geometry of the final piece. This phase is carried out in a mechanical
press using a progressive tool with 2 punching positions.
Phase 2: bending performed on a mechanical bending machine of the format obtained in the previous phase.
It asks:
1. Considering that in the bending of the piece, the neutral fiber of the material is located in the middle of
the thickness of the sheet, calculate what should be the outer dimensions of the rectangular format that
must be obtained in phase 1 of punching (that is, calculate the outside dimensions of the development of
the final part). (0.8 points.)
2. In relation to punching phase 1, indicate which operations will be carried out in the 1st and 2nd position
of the progressive tool and what will be the dimensions of the punches used. (0.2 points.)
3. Consider that the progressive tool has been designed by applying the criterion of maximum use of material
established in the subject. That is, the minimum distance between edges obtained by punching and the
minimum distance between punching edges and the edge of the strip is equal to 2 times the thickness.
Indicate in a justified way, what should be the advance or feed of the strip after each stroke of the press.
Determine the corresponding unit raw material cost taking into account that the cost of the strip is equal to
€ 1.05 / kg and that the excess material (including cutting the central hole of the piece) is sold as scrap at a
price of 0 , € 1 / kg. Note: The density of steel is 8kg / dm3. (1.2 points.)
Tiempo problema 1: 50 minutos. Realización INDIVIDUAL ÚNICAMENTE CON MATERIAL TEÓRICO (sin problemas)
Puntuación de este ejercicio: 3 sobre 10 1
Reservados todos los derechos. No se permite la explotación económica ni la transformación de esta obra. Queda permitida la impresión en su totalidad.
a64b0469ff35958ef4ab887a898bd50bdfbbe91a-5283107
Sistemas de Producción y Tecnologías de Fabricación
Departamento de Ingeniería Mecánica
4. Calculate the total punching force for phase 1 (phase 1 operations are performed simultaneously). Also
calculate the bending force corresponding to phase 2 considering a constant value k = 1.3 and that the
opening of the die V is equal to 15mm. (0.8 points.)
SOLUCIÓN:
1.- La longitud del desarrollo de la pieza es igual a la longitud de la fibra neutra que se obtiene
mediante la siguiente expresión:
L = long. tramos rectos + long. tramo curvo = 2·(70-5) + ·2·Rfibra neutra/4 = 130 + ·2·(2,5+2,5/2)/4
L = 135,9mm
Por tanto, las dimensiones exteriores del desarrollo de la pieza deben ser 135,9mm x 80mm.
2.- En la 1ª posición del útil progresivo se realizará el punzonado del agujero interior de la pieza
(punzón circular de diámetro 20mm) y en la 2ª posición se realizará el punzonado del contorno
exterior (punzón rectangular de dimensiones 135,9x80mm).
3.- Considerando las dimensiones de la pieza a punzonar y del fleje, únicamente es posible orientar la
dimensión menor del exterior de la pieza (80mm) en la dirección del ancho del fleje (90mm). Por
tanto, el avance del fleje en cada golpe de la prensa es igual a la longitud mayor de la pieza
(135,9mm) más 2 veces el espesor de la chapa:
Fpunz = 35.243kgf;
L s 2 R
Fmax k
V
Nota: Tener en cuenta que debido al agujero del centro de la pieza deben descontarse 20mm para
determinar la longitud de la línea de plegado.
Tiempo problema 1: 50 minutos. Realización INDIVIDUAL ÚNICAMENTE CON MATERIAL TEÓRICO (sin problemas)
Puntuación de este ejercicio: 3 sobre 10 2
Reservados todos los derechos. No se permite la explotación económica ni la transformación de esta obra. Queda permitida la impresión en su totalidad.
a64b0469ff35958ef4ab887a898bd50bdfbbe91a-5283107