CMM 35-32-18

PART NUMBER 5500 & 5600 SERIES – CMM & IPL
AVOX Systems Inc.

225 Erie Street • Lancaster NY 14086-9502 USA
Tel: 716-683-5100 • Fax: 716-681-1089 • Company Code: 53655
Web Site: www.avoxsys.com
LETTER OF TRANSMITTAL
TO HOLDERS OF COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 35-32-18
REVISION 1, FOR:
PART NUMBER 5500 and 5600 SERIES
PORTABLE CYLINDER ASSEMBLY
REVISION 2 DATED 20131227

HIGHLIGHTS
Page Number Description of Change Effectivity
General This is Revision 2 of CMM 35-32-18. Discard all previous revisions of this CMM. All Models
INTRO-4 Revised contact information for AVOX and Zodiac Services. All Models
21/22 Revised Optional PCA Mounting Bracket Sets All Models
1002 Revised reference documents (SIL-35-130, SIL-35-131). All Models
1005 thru1010 Revised leakage testing. All Models
1017 Clarified Latent Leakage Testing (SIL-35-125). All Models
1023 thru 1025 Added Test Data Sheets (SIL-35-66). All Models
3001 thru 3006 Added special tools. Revised procedures. All Models
4001 thru 4004 Revised cleaning references and procedures (SIL-35-127). All Models
7001 thru 7003 Revised references and consumable materials list. (SIL-35-130, SIL-35-131). All Models
7004 thru 7015 Revised torque (SIL-35-105). All Models
9002 and 9003 Added special tools. Revised consumable materials list. All Models
10001, 10007 Identicality of ATA compliant part numbers and AVOX part numbers (SIL-35-122). All Models
10048, 10056, 10066, Added new portable cylinder assemblies. 5500 Series
10077, 10086, 10093, Added new portable cylinder assemblies. 5500 Series
10102, 10105, Added new portable cylinder assemblies. 5500 Series
10112, 10121 Added new portable cylinder assemblies. 5600 Series
15001 thru 15004 Notification of compliance with new DOT rule (SIL-35-103). All Models
15004 thru 15007 Added information on DOT compliant shipping of cylinders (SIL-35-126). All Models
15008 thru 15009 Added procedure for measuring residual pressure in PCA (SIL-35-132). All Models
16001 thru 16004 Added New FAA Rule for Portable Cylinder Assemblies (SIL-35-51) 5500 Series
16005 thru 16008 Added New FAA Rule for 5600 Series, 9800 Series and other Portable Cylinder 5600 Series
Assemblies (SIL-35-54)
16009 thru 16019 Added offer for a Label FOC to correct a mismarked Identification Plate on some 5500 Series
5500 Series Portable Cylinder Assemblies (SB 5500-35-01)
16020 thru 16025 Added offer for a Label FOC to correct a mismarked Identification Plate on some 5600 Series
5600 Series Portable Cylinder Assemblies (SB 5600-35-01)
LETTER OF TRANSMITTAL
Page 1 of 1
35-32-18 20131227
(53655)
COMPONENT MAINTENANCE MANUAL
-With-
ILLUSTRATED PARTS LIST
(CMM with IPL)
ATA Chapter 35 – Oxygen
5500 SERIES and 5600 SERIES

PORTABLE CYLINDER ASSEMBLIES
PART NUMBERS:
5500-A1A-AB23A 5500-A1A-BF23B 5500-A1A-F20D 5500-A1R-EE25A 5500-A1W-BF23A
5500-A1A-AE20B 5500-A1A-BF23D 5500-A1A-F23A 5500-A1S-B15A 5500-A1W-BF25A
5500-A1A-A15A 5500-A1A-BF25A 5500-A1A-F25A 5500-A1S-B20A 5500-A1W-BF30A
5500-A1A-A15D 5500-A1A-BF25B 5500-A1A-F25AN 5500-A1S-CC30A 5500-A1X-BF20B
5500-A1A-A23A 5500-A1A-BF30A 5500-A1A-G20B 5500-A1T-BF20B 5500-A1X-FF23A
5500-A1A-BB20A 5500-A1A-BF30B 5500-A1A-X0K 5500-A1U-BF23A 5500-A1Y-BF20B
5500-A1A-BB23A 5500-A1A-B15A 5500-A1A-YY0E 5500-A1U-BF25A 5500-A3A-BF23A
5500-A1A-BB25A 5500-A1A-B20A 5500-A1A-Y0N 5500-A1U-EE25A 5500-A5A-BG20B
5500-A1A-BC30A 5500-A1A-C30B 5500-A1B-F23A 5500-A1U-F25A 5500-A6A-BF23A
5500-A1A-BE20A 5500-A1A-EE23A 5500-A1M-AA15B 5500-A1U-F30AN 5500-A6A-BF23B
5500-A1A-BE20B 5500-A1A-E20A 5500-A1N-BF23A 5500-A1V-BF20B 5500-A6A-BG20B
5500-A1A-BF10A 5500-A1A-E20B 5500-A1P-BF23A 5500-A1V-BF23B 5500-A6A-F20B
5500-A1A-BF20A 5500-A1A-E20BK 5500-A1Q-B30AD 5500-A1V-BF25B 5500-A6P-FF23A
5500-A1A-BF20B 5500-A1A-F20A 5500-A1Q-B30D 5500-A1V-F20BM 5500-A6S-B30A
5500-A1A-BF23A 5500-A1A-F20B 5500-A1Q-B30DA 5500-A1W-BF15A 5500-A6U-E30A
The Part Number Listing Continues on the Next Page
The product(s)/commodity(s) described in the Component Maintenance Manual (CMM) is controlled for
export under the jurisdiction of the United States Department of Commerce, Bureau of Industry and
Security Export Administration Regulation (EAR). AVOX Systems believes the proper Export Control
Classification Number (ECCN) for the described product is 9A991. This CMM is also subject to the EAR.
AVOX Systems believes the proper ECCN for this CMM is 9E991.
AVOX Systems
225 Erie Street
Lancaster NY 14086-9502
USA
Tel: 716-683-5100
Fax: 716-681-1089
Vendor Code: 53655
www. avoxsys.com
Original Issue Date: 20040415
© Copyright AVOX Systems Inc. 2004 - Revised 2011, 2013 All Rights Reserved
EFFECTIVITY: ALL Page TITLE-1

Revision 2 35-32-18 20131227
PART NUMBERS 5500 & 5600 – CMM WITH IPL
PART NUMBERS (CONTINUED)

5500-A6W-BB15A 5500-B6X-X0K 5500-C1U-BF23A 5500-C6U-BF30A 5500-J1A-BBF20A
5500-A6W-BB23A 5500-C1A-BB20B 5500-C1U-BF25A 5500-C6U-F23AP 5500-J1A-BBF20B
5500-A6W-BB25A 5500-C1A-BF20A 5500-C1U-BF30A 5500-C6U-F30AN 5500-J1A-BBF23A
5500-A6W-FF15A 5500-C1A-BF20B 5500-C1U-B23AN 5500-C6W-FF23A 5500-J1A-BEG20B
5500-A6W-FF23A 5500-C1A-BF20D 5500-C1U-B25A 5500-C6X-BF23D 5500-J1A-BFL23A
5500-A6W-F30AP 5500-C1A-BF23A 5500-C1U-FF23A 5500-C9A-BF20A 5500-L1W-BBF23A
5500-A9A-B30A 5500-C1A-BF23B 5500-C1U-F20AN 5500-C9A-BF20B 5500-L6C-BBF23A
5500-A9S-AC25A 5500-C1A-BF23D 5500-C1U-F23A 5500-C9A-E30A 5500-L6C-BBF25A
5500-A9S-BF30A 5500-C1A-BF30A 5500-C1U-F30AN 5500-C9A-FF10A 5500-L6U-BBF25A
5500-A9S-G30A 5500-C1A-BG23A 5500-C1V-FG20B 5500-C9S-F30A 5500-L6W-BBF25A
5500-A9W-EE25A 5500-C1A-B23A 5500-C1V-FY30AN 5500-C9U-F30AN 5500-L6W-BEF23A
5500-A9X-F23A 5500-C1A-EG23A 5500-C1V-FY30BN 5500-C9U-H20A 5500-L6W-FF23AP
5500-B1A-BE20B 5500-C1A-EY20BM 5500-C1V-F20BM 5500-C9W-FF10A 5500-M1A-BBB20B
5500-B1A-BF20A 5500-C1A-E20BN 5500-C1V-F30AN 5500-C9W-Y0E 5500-M1A-BH23A
5500-B1A-BF20B 5500-C1A-E23AN 5500-C1V-F30BN 5500-C9X-BB20A 5500-M1A-BH23AN
5500-B1A-BF20D 5500-C1A-FF20A 5500-C1V-G30BN 5500-D1A-BF23A 5500-M1A-FFF25A
5500-B1A-BF23A 5500-C1A-FF23A 5500-C1W-BF15A 5500-D1A-E20A 5500-M1A-LLL30A
5500-B1A-BF23B 5500-C1A-FG23A 5500-C1W-BF23A 5500-D1A-E25A 5500-M1A-X0K
5500-B1A-BF25A 5500-C1A-FH23A 5500-C1W-BF30A 5500-D1A-F23A 5500-M1W-BF23AM
5500-B1A-BF30A 5500-C1A-FY30BN 5500-C1W-FF20A 5500-D1A-YY0E 5500-M6W-BBF10A
5500-B1A-B30A 5500-C1A-F20B 5500-C1W-FF30A 5500-D1A-YY0P 5500-M6W-FF23AN
5500-B1A-CF23A 5500-C1A-F20BN 5500-C1X-BF20B 5500-D1A-Y0E 5500-M6W-FF23AP
5500-B1A-CF25A 5500-C1A-F23A 5500-C1X-Y0N 5500-D1A-Y0N 5500-N6S-BF10A
5500-B1A-C20A 5500-C1A-F23AK 5500-C1Y-BF20B 5500-D1A-Y0P 5500-P6U-EEE20A
5500-B1A-E20A 5500-C1A-F23AP 5500-C6A 5500-D1P-CC20A 5500-Q6X-BF10A
5500-B1A-FF20A 5500-C1A-F25A 5500-C6A-BF15A 5500-D1W-BB15A 5500-Q6X-BF23A
5500-B1A-F20D 5500-C1A-X0K 5500-C6A-BF20A 5500-D1W-BF23A 5500-Q6X-F5AM
5500-B1A-F23A 5500-C1A-YY0E 5500-C6A-BF20B 5500-D1X-Y0E 5500-Q6X-H10AM
5500-B1A-F30A 5500-C1A-YY0EE 5500-C6A-BF23A 5500-D1X-Y0N 5500-Q6X-YY0E
5500-B1A-YY0E 5500-C1A-YY0N 5500-C6A-BF23B 5500-D6A 5500-R6A
5500-B1A-Y0P 5500-C1A-Y0E 5500-C6A-BF23D 5500-D6A-YY0E 5500-S1X-BBF10A
5500-B1S-B20A 5500-C1A-Y0EE 5500-C6A-BF25A 5500-D6A-YY0N 5500-S6X-BBF10A
5500-B1S-B20AP 5500-C1A-Y0EN 5500-C6A-BG30B 5500-D6A-Y0E 5500-S6X-YY0E
5500-B1U-BF23A 5500-C1A-Y0N 5500-C6A-EF20A 5500-D6A-Y0N 5500-S6X-YY0N
5500-B1V-BE20B 5500-C1A-Y0P 5500-C6A-F20A 5500-D6P-BF25A 5500-S9X-YYY0E
5500-B1V-BF20B 5500-C1B-BF23D 5500-C6A-F20AR 5500-D6X-HH30A 5500-S9X-YY0E
5500-B1W-BF10A 5500-C1B-E25A 5500-C6A-F23AE 5500-F1X-FH20A 5500-T2A-CC30B
5500-B1W-BF20A 5500-C1N-BF23A 5500-C6A-F30A 5500-F6A-BB30A 5500-T2A-YY0N
5500-B1X-YY0E 5500-C1S-BF20A 5500-C6A-F30AE 5500-F6A-Y0N 5500-T2A-Y0E
5500-B1X-Y0E 5500-C1S-BY20AE 5500-C6A-F30AN 5500-G1A-BB20A 5500-T2A-Y0N
5500-B3B-F25A 5500-C1S-B20AE 5500-C6A-G30AN 5500-G1A-B23A 5500-T2A-Y0T
5500-B6A-BF23B 5500-C1S-B20AP 5500-C6A-YY0N 5500-G1A-F20A 5500-T2W-BF25AN
5500-B6A-F23B 5500-C1S-B23A 5500-C6A-Y0N 5500-G1A-Y0N 5500-T2W-FF30A
5500-B6C-BF25A 5500-C1S-F23A 5500-C6E-BF23D 5500-G1A-Y0P 5500-V2X
5500-B6U-BF25A 5500-C1T-BF20B 5500-C6R-BF23D 5500-G1W-EE30A 5500-W2A-BF25AN
5500-B6U-F30AN 5500-C1T-F20BM 5500-C6T-G20B 5500-J1A-ABE20B 5500-W2W-BF25AN
The Part Number Listing Continues on the Next Page

Revision 2 35-32-18 20131227
PART NUMBERS (CONTINUED)

5600-1A1A-X0K 5600-1C6A-F23A 5600-2C1A-F20A 5600-8C1A-X0K 5600-9D1A-E20B
5600-1B1A-E20B 5600-1C6A-F23B 5600-2C1A-F23A 5600-8C1B-F23A 5600-9D1A-E30A
5600-1B1A-F23A 5600-1C6A-X0K 5600-2C1A-F23D 5600-8C6A-F23A 5600-9D1A-F23A
5600-1B1A-X0K 5600-1C9A-F30A 5600-2C1A-F30A 5600-8C6A-X0K 5600-9D1A-G30A
5600-1C1A-BF23A 5600-1C9F-F30A 5600-2C1A-G25A 5600-8D1A-X0K 5600-9D1A-X0K
5600-1C1A-B20A 5600-1D1A-F23A 5600-2C1A-X0K 5600-8D1A-Y0N 5600-9D1A-Y0N
5600-1C1A-B20B 5600-1D1A-F30A 5600-2C1A-X0M 5600-8G2A-X0K 5600-9D1B-X0K
5600-1C1A-B23A 5600-1D6A-E20A 5600-2C1A-Y0M 5600-8G6A-X0K 5600-9D6A-B5A
5600-1C1A-E20A 5600-1G1A-F20A 5600-2C1A-Y0N 5600-9A1A-B25A 5600-9D6A-X0K
5600-1C1A-E20B 5600-1M1A-BF23A 5600-2C1B-X0K 5600-9A1A-X0K 5600-9D6A-Y0E
5600-1C1A-E20D 5600-1M1A-F20BM 5600-2C5A-E20B 5600-9B2A-X0K 5600-9D9A-X0K
5600-1C1A-E23A 5600-2A1A-B23B 5600-2C5A-X0K 5600-9B6A-X0K 5600-9G1A-X0K
5600-1C1A-E23B 5600-2A1A-F23A 5600-2C6A-B23A 5600-9C1A-E25A 5600-9J6A-F30AN
5600-1C1A-F20A 5600-2B1A-E20A 5600-2C6A-F23A 5600-9C1A-F20A 5600-9L6C-BF25A
5600-1C1A-F20B 5600-2B1A-F20A 5600-2C6A-X0K 5600-9C1A-F20B 5600-9M1A-F23AM
5600-1C1A-F23A 5600-2B1A-Y0E 5600-2C9F-X0K 5600-9C1A-F23A 5600-9M1A-G20BN
5600-1C1A-F23B 5600-2C1A-B20B 5600-2D1A-X0K 5600-9C1A-X0K 5600-9M1A-HH20A
5600-1C1A-F25A 5600-2C1A-B23A 5600-2D1B-X0K 5600-9C1A-Y0E 5600-9M6A-BF30A
5600-1C1A-X0K 5600-2C1A-C20A 5600-2G1A-B20B 5600-9C1A-Y0N 5600-9M6A-FF30A
5600-1C1A-X0M 5600-2C1A-E20A 5600-2J1A-BF23A 5600-9C1B-X0K 5600-9M6A-F30AE
5600-1C1A-Y0M 5600-2C1A-E20B 5600-2M1A-BF23A 5600-9C1C-BF23A 5600-9M6A-F30AN
5600-1C1B-X0K 5600-2C1A-E20C 5600-2M1A-BG23A 5600-9C6A-X0K 5600-9M9F-F30AN
5600-1C1B-X0M 5600-2C1A-E20D 5600-8B6A-X0K 5600-9C6A-Y0K 5600-9P1A-Y0EN
5600-1C1B-Y0M 5600-2C1A-E23A 5600-8B9A-X0K 5600-9C9A-F10A 5600-9P6A-F30AN
5600-1C6A-E20A 5600-2C1A-E23B 5600-8C1A-F23A 5600-9C9A-F30A 5600-9T1A-F25A

Revision 2 35-32-18 20131227
© Copyright AVOX Systems Inc. 2004 – Revised 2011, 2013 All rights reserved
The data and information contained in this document are proprietary rights of AVOX
Systems. This document is given in confidence and may not be reproduced, stored in a
retrieval system, or transmitted to a third party, in any form or by any means, electronic,
mechanical, photocopying, or otherwise, without the prior written permission of AVOX
Systems.
Any unauthorized copy, distribution or utilization is illegal.

Revision 2 35-32-18 20131227
RECORD OF REVISIONS
This page must be kept in the front of the CMM after the title page. When a revision of this CMM is received, put
the revision pages into this CMM and write the revision number, revision date, date filed, and your initials into
the table below.
REVISION REVISION DATE REVISION REVISION DATE

NUMBER DATE FILED BY NUMBER DATE FILED BY
Original 20040415
1 20111202
2 20131227
RECORD OF REVISIONS
EFFECTIVITY: ALL Page RR-1
Revision 2 35-32-18 20131227
THIS PAGE INTENTIONALLY LEFT BLANK
RECORD OF REVISIONS
EFFECTIVITY: ALL Page RR-2
Revision 2 35-32-18 20131227
RECORD OF TEMPORARY REVISIONS
Keep this record in the front of this Component Maintenance Manual (CMM). When a temporary revision to this
Component Maintenance Manual (CMM) is received, put the revision pages into this CMM and write in the
revision number, revision date, dated filed and your initials into the table below.
TEMPORARY TEMPORARY
REVISION REVISION DATE REVISION REVISION DATE
NUMBER DATE FILED BY NUMBER DATE FILED BY

EFFECTIVITY: ALL Page RTR-1
Revision 2 35-32-18 20131227

EFFECTIVITY: ALL Page RTR-2
Revision 2 35-32-18 20131227
SERVICE BULLETIN LIST
Keep this record in the front of this Component Maintenance Manual (CMM). When you receive service bulletins
or service information letters for this CMM write the service bulletin or service information letter number and the
date issued in the table below.
SERVICE BULLETIN SERVICE BULLETIN

or or
SERVICE ISSUE DATE SERVICE ISSUE DATE
INFORMATION LETTER DATE INCORPORATED INFORMATION LETTER DATE INCORPORATED
SIL-35-21 20030212 20040415
SIL-35-51 20060601 20111202
SIL-35-54 20060601 20111202
SIL-35-66 20061009 20111202
SIL-35-105 20070710 20111202
SIL-35-113 20080801 20111202
SIL-35-122 20090511 20111202
SIL-35-103 20091009 20111202
SIL-35-126 20100126 20111202
SIL-35-125 20100222 20111202
SIL-35-127 20100406 20111202
SIL-35-132 20100603 20111202
SIL-35-130 20100615 20111202
SIL-35-131 20100615 20111202
SB 5500-35-01 20110810 20111202
SB 5600-35-01 20110810 20111202

EFFECTIVITY: ALL Page SBL-1
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EFFECTIVITY: ALL Page SBL-2
Revision 2 35-32-18 20131227
LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date
Title Page TITLE-1 20131227 Description & Operation 11 20131227
TITLE-2 20131227 (Continued)
TITLE-3 20131227 12 20131227
TITLE-4 20131227 13 20131227
Record of Revisions RR-1 20131227 14 20131227
RR-2 20131227 15 20131227
Record of Temporary RTR-1 20131227 16 20131227
Revisions
17 20131227
RTR-2 20131227
18 20131227
Service Bulletin List SBL-1 20131227
19 20131227
SBL-2 20131227
List of Effective Pages LEP-1 20131227 20 20131227
LEP-2 20131227 21 20131227
LEP-3 20131227 22 20131227
LEP-4 20131227 Testing & Fault Isolation 1001 20131227
LEP-5 20131227 1002 20131227
LEP-6 20131227 1003 20131227
Table of Contents TC-1 20131227 1004 20131227
TC-2 20131227 1005 20131227
TC-3 20131227 1006 20131227
TC-4 20131227 1007 20131227
TC-5 20131227 1008 20131227
TC-6 20131227 1009 20131227
Introduction INTRO-1 20131227 1010 20131227
INTRO-2 20131227 1011 20131227
INTRO-3 20131227 1012 20131227
INTRO-4 20131227 1013 20131227
INTRO-5 20131227 1014 20131227
INTRO-6 20131227 1015 20131227
INTRO-7 20131227 1016 20131227
INTRO-8 20131227 1017 20131227
Description & Operation 1 20131227 1018 20131227
2 20131227 1019 20131227
3 20131227 1020 20131227
4 20131227 1021 20131227
5 20131227 1022 20131227
6 20131227 1023 20131227
7 20131227 1024 20131227
8 20131227 1025 20131227
9 20131227 1025 20131227
10 20131227 1026 20131227

EFFECTIVITY: ALL Page LEP-1
Revision 2 35-32-18 20131227

Schematics & Wiring 2001 20131227 Assembly (Continued) 7015 20131227
Diagrams 7016 20131227
2002 20131227 7017 20131227
Disassembly 3001 20131227 7018 20131227
3002 20131227 7019 20131227
3003 20131227 7020 20131227
3004 20131227 7021 20131227
3005 20131227 7022 20131227
3006 20131227 7023 20131227
3007 20131227 7024 20131227
3008 20131227 7025 20131227
Cleaning 4001 20131227 7026 20131227
4002 20131227 7027 20131227
4003 20131227 7028 20131227
4004 20131227 7029 20131227
Check 5001 20131227 7030 20131227
5002 20131227 7031 20131227
5003 20131227 7032 20131227
5004 20131227 Fits & Clearances 8001 20131227
5005 20131227 8002 20131227
5006 20131227 Special Tools, Fixtures, 9001 20131227
Repair 6001 20131227 Equipment, & Consumables
6002 20131227 9002 20131227
6003 20131227 9003 20131227
6004 20131227 9004 20131227
6005 20131227 Illustrated Parts List 10001 20131227
6006 20131227 10002 20131227
Assembly 7001 20131227 10003 20131227
7002 20131227 10004 20131227
7003 20131227 10005 20131227
7004 20131227 10006 20131227
7005 20131227 10007 20131227
7006 20131227 10008 20131227
7007 20131227 10009 20131227
7008 20131227 10010 20131227
7009 20131227 10011 20131227
7010 20131227 10012 20131227
7011 20131227 10013 20131227
7012 20131227 10014 20131227
7013 20131227 10015 20131227
7014 20131227 10016 20131227

Revision 2 35-32-18 20131227

Illustrated Parts List 10017 20131227 Illustrated Parts List 10057 20131227
(Continued) (Continued)
10018 20131227 10058 20131227
10019 20131227 10059 20131227
10020 20131227 10060 20131227
10021 20131227 10061 20131227
10022 20131227 10062 20131227
10023 20131227 10063 20131227
10024 20131227 10064 20131227
10025 20131227 10065 20131227
10026 20131227 10066 20131227
10027 20131227 10067 20131227
10028 20131227 10068 20131227
10029 20131227 10069 20131227
10030 20131227 10070 20131227
10031 20131227 10071 20131227
10032 20131227 10072 20131227
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10034 20131227 10074 20131227
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10038 20131227 10078 20131227
10039 20131227 10079 20131227
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10044 20131227 10084 20131227
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Illustrated Parts List 10097 20131227 Illustrated Parts List 10137 20131227
(Continued) (Continued)
10098 20131227 10138 20131227
10099 20131227 10139 20131227
10100 20131227 10140 20131227
10101 20131227 10141 20131227
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10111 20131227 10151 20131227
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10115 20131227 10155 20131227
10116 20131227 10156 20131227
10117 20131227 10157 20131227
10118 20131227 10158 20131227
10119 20131227 10159 20131227
10120 20131227 10160 20131227
10121 20131227 Special Procedures 11001 20131227
10122 20131227 11002 20131227
10123 20131227 Removal 12001 20131227
10124 20131227 12002 20131227
10125 20131227 Installation 13001 20131227
10126 20131227 13002 20131227
10127 20131227 Servicing 14001 20131227
10128 20131227 14002 20131227
10129 20131227 Storage 15001 20131227
10130 20131227 15002 20131227
10131 20131227 15003 20131227
10132 20131227 15004 20131227
10133 20131227 15005 20131227
10134 20131227 15006 20131227
10135 20131227 15007 20131227
10136 20131227 15008 20131227

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Revision 2 35-32-18 20131227
TABLE OF CONTENTS
SUBJECT PAGE
INTRODUCTION _____________________________________________ INTRO-1
1. Scope ................................................................................................... INTRO-1
2. Warning, Cautions, and Notes ............................................................. INTRO-3
3. General Recommendations .................................................................. INTRO-3
4. Product Support Services ..................................................................... INTRO-4
5. Abbreviations ........................................................................................ INTRO-5
6. Verification ............................................................................................ INTRO-7
DESCRIPTION & OPERATION _________________________________ 1

1. General ................................................................................................. 1
2. Leading Particulars ............................................................................... 1
A. 5500 Series PCA .......................................................................... 1
B. 5600 Series PCA .......................................................................... 5
3. Part Number Identification .................................................................... 8
4. Part Number Guidelines ....................................................................... 12
5. Purpose of Equipment .......................................................................... 13
6. Typical Installation ................................................................................ 13
7. Operation .............................................................................................. 14
A. Respirator Regulator .................................................................... 14
B. Cylinder ........................................................................................ 15
C. Regulator Assembly ..................................................................... 15
D. Harness Assemblies and Mask Assemblies in
Fastener-Mounted Storage Bags ............................................. 17
E. Outlet Assembly ........................................................................... 17
F. Regulator Subassemblies ............................................................ 19
8. Optional PCA Mounting Bracket Set .................................................... 21
TESTING & FAULT ISOLATION _________________________________ 1001

1. General ................................................................................................. 1001
2. Reference Documents .......................................................................... 1002
3. Special Tools, Fixtures, and Test Equipment ....................................... 1002
4. Consumable Test Materials .................................................................. 1004
5. Relief Valve Assembly Test .................................................................. 1005
A. Leakage ........................................................................................ 1005
B. Flow .............................................................................................. 1005
C. Pressure to Close ......................................................................... 1005
6. Outlet Assembly Test ........................................................................... 1005
A. Full Flow (non-metered) Outlet Assemblies ................................. 1006
B. Leak Test of Test Setup ............................................................... 1007
C. Constant Flow (metered) “Precision” Type Outlet Assemblies ..... 1007
D. Constant Flow (metered) “Adjustable” Type Outlet Assemblies ... 1008
7. Respirator Regulator Tests .................................................................. 1009
A. Demand Valve Assembly Leakage .............................................. 1009
B. Inward Leakage Test .................................................................... 1010
C. Outward Leakage Test ................................................................. 1010
D. Flow Test ...................................................................................... 1011
8. Regulator Assembly Output Pressure Test .......................................... 1013
9. Gauge Accuracy Test ........................................................................... 1015
10. Valve Torque Test ................................................................................ 1016
EFFECTIVITY: ALL Page TC-1

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SUBJECT PAGE
11. PCA Final Test ..................................................................................... 1017
A. External Leakage ......................................................................... 1017
B. Functional Test ............................................................................. 1018
12. Fault Isolation ....................................................................................... 1018
SCHEMATICS AND WIRING DIAGRAMS __________________________ 2001
DISASSEMBLY ______________________________________________ 3001

1. General ................................................................................................. 3001
2. Special Tools, Fixtures, and Equipment ............................................... 3001
3. General PCA Disassembly ................................................................... 3001
A. 5600 Series Only .......................................................................... 3002
B. 5500 & 5600 Series ...................................................................... 3002
C. 5500 Series Only .......................................................................... 3003
4. Respirator Regulator Assembly Disassembly ...................................... 3003
A. Cover Assembly Removal, and Disassembly ............................... 3003
B. Diaphragm Removal ..................................................................... 3003
C. Deflector and Demand Valve Assembly Removal and
Disassembly ............................................................................. 3004
D. General Disassembly ................................................................... 3004
5. Regulator Port Device Removal and Disassembly ............................... 3004
A. Gauge ........................................................................................... 3004
B. Relief Valve Assembly .................................................................. 3004
C. Charging Valve ............................................................................. 3005
D. Safety Plug Assembly or Safety Outlet Assembly ........................ 3005
E. On/Off Valve ................................................................................. 3005
F. APN 800503-00, 5009-00, or 5009 Series Outlet Assembly ........ 3006
G. APN 5041-00 and 5041 Series Outlet Assembly ......................... 3006
H. APN 5507-00 and 5507 Series Outlet Assembly ......................... 3006
J. APN 10003566 Oxygen Coupling or APN 802856-01
Outlet Assembly ....................................................................... 3007
K. APN 5052-00 Outlet Assembly ..................................................... 3007
L. APN 36728-01 Outlet Assembly ................................................... 3007
M. APN 10006017 Outlet Assembly .................................................. 3007
N. APN 8572-02 Outlet Assembly ..................................................... 3007
P. APN 802863-02 Outlet Assembly ................................................. 3008
6. General Regulator Disassembly ........................................................... 3008
A. 5500 & 5600 Series ...................................................................... 3008
B. 5500 Series Only .......................................................................... 3008
CLEANING __________________________________________________ 4001

1. General ................................................................................................. 4001
4. Discard ................................................................................................. 4002
5. Cylinder Cleaning ................................................................................. 4004
A. External Cleaning ......................................................................... 4004
B. Internal Cleaning .......................................................................... 4004
6. Passenger Mask Assemblies ............................................................... 4004
7. Metallic Parts ........................................................................................ 4004
8. Non-Metallic Parts ................................................................................ 4004
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SUBJECT PAGE
9. Optional Cylinder Mounting Bracket Assemblies ..................................... 4004
CHECK ____________________________________________________ 5001

1. General ................................................................................................. 5001
4. PCA and PCA Components ................................................................. 5003
A. General ......................................................................................... 5003
B. Gauge ........................................................................................... 5003
C. Plates, Decals, Placards, and Labels ........................................... 5003
D. Harness Assemblies ..................................................................... 5003
E. Passenger Oxygen Mask Assemblies .......................................... 5003
5. Cylinder Assembly ................................................................................ 5004
A. Composite Cylinder ...................................................................... 5005
B. DOT-3HT-1850 Steel Cylinder ..................................................... 5005
C. DOT-3AA-1800 Steel Cylinder ..................................................... 5006
REPAIR ____________________________________________________ 6001

1. General ................................................................................................. 6001
4. Consumable Repair Materials .............................................................. 6002
5. Repair ................................................................................................... 6003
6. Steel Cylinder Paint Application ........................................................... 6003
A. Surface Preparation ..................................................................... 6003
B. Primer Application ........................................................................ 6003
C. Paint Application ........................................................................... 6004
7. Composite Cylinder Paint Application .................................................. 6004
A. Surface Preparation ..................................................................... 6004
B. Paint Application ........................................................................... 6004
ASSEMBLY _________________________________________________ 7001

1. General.................................................................................................. 7001
4. Consumable Assembly Materials ......................................................... 7003
5. Pre-Assembly Information .................................................................... 7004
6. Outlet Assemblies ................................................................................ 7005
A. Constant Flow (metered) Type Outlet Assemblies ....................... 7005
B. Full Flow (non-metered) Type Outlet Assemblies ........................ 7007
7. Respirator Regulator ............................................................................ 7009
A. General Assembly ........................................................................ 7009
B. Demand Valve Assembly ............................................................. 7009
C. Demand Valve Assembly Leak Test ............................................. 7009
D. Deflector ....................................................................................... 7010
E. Diaphragm .................................................................................... 7010
F. Cover Assembly ........................................................................... 7010
8. Regulator Assembly ............................................................................. 7014
A. General Assembly ........................................................................ 7014
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SUBJECT PAGE
B. Safety Plug ................................................................................... 7014
C. Safety Outlet Assembly ................................................................ 7014
D. Charging Valve ............................................................................. 7015
E. On/Off Valve ................................................................................. 7015
F. Gauge ........................................................................................... 7016
G. Testing .......................................................................................... 7016
H. Final Assembly ............................................................................. 7016
9. PCA Assembly ..................................................................................... 7017
A. Regulator Assembly ..................................................................... 7017
B. Regulator Assembly ..................................................................... 7017
C. Relief Valve Assembly .................................................................. 7017
D. Harness ........................................................................................ 7018
E. Respirator Regulator Assembly .................................................... 7018
F. Outlet Assemblies ........................................................................ 7018
G. Decal, Plate, Placard, and Label .................................................. 7020
10. PCA Charging Procedure ..................................................................... 7022
A. PCA Charging Setup .................................................................... 7022
B. Charge the PCA ........................................................................... 7022
C. Disconnect the PCA ..................................................................... 7022
D. Testing .......................................................................................... 7022
11. Final PCA Assembly ............................................................................. 7023
A. APN 801660-00 Harness Assembly ............................................. 7023
B. APN 801658-00 Harness Assembly ............................................. 7023
C. APN 801662-00 Harness Assembly ............................................. 7023
D. APN 801660-03, -05 Harness Assemblies ................................... 7025
E. APN 801807-01, -02, -03 Mask Storage Bag and
Harness Assembly ................................................................... 7026
F. APN 801808-01, -02, -03, -05 Mask Storage Bag and
G. APN 803177-01, -02, -03 Mask Storage Bag and
H. APN 805436-01 Mask Storage Bag and Harness Assembly ....... 7031
FITS AND CLEARANCES ______________________________________ 8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES ____ 9001

2. Consumable Materials .......................................................................... 9003
ILLUSTRATED PARTS LIST ____________________________________ 10001

1. Introduction ........................................................................................... 10001
A. How to Use This Section .............................................................. 10001
B. Numerical Index ........................................................................... 10001
C. Description of the Illustrated Parts List Entries ............................. 10001
Table 1 - PCA Configuration Matrix .......................................... 10002
D. Vendor Codes .............................................................................. 10008
2. Overhaul Kits ........................................................................................ 10009
A. Obtaining Overhaul Kits ............................................................... 10009
B. 5500 Series PCA Overhaul Kit ..................................................... 10009
C. 5600 Series PCA Overhaul Kit ..................................................... 10010
3. Numerical Index ................................................................................... 10011
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SUBJECT PAGE
4. Detailed Parts List ................................................................................ 10046
Figure 1 - 5500 & 5600 Series Portable Cylinder Assembly .............. 10046
Figure 1A - 5500A Sub Series PCA ................................................... 10050
Figure 1B - 5500B Sub Series PCA ................................................... 10062
Figure 1C - 5500C Sub Series PCA ................................................... 10070
Figure 1D - 5500D Sub Series PCA ................................................... 10084
Figure 1E - 5500F, G, J, L, M, P, R, AND S Sub Series PCA ............ 10090
Figure 1F - 5500N and 5500Q Sub Series PCA ................................ 10100
Figure 1G - 5500T, V, AND W Sub Series PCA ................................. 10104
Figure 1H - 5600-1 and 5600-2 Sub Series PCA ............................... 10108
Figure 1J - 5600-8 and 5600-9 Sub Series PCA ............................... 10118
Figure 2 - 5500 and 5600 Series PCA
Harness Assembly with Mask and Storage Bag ............... 10128
Figure 3 - P/N's 6379-2C, -2D and 800649-00, -01
Respirator Regulator Assembly ........................................ 10130
Figure 4 - P/N 5041-00 and 5041 Series Outlet Assembly ............... 10134
Figure 5 - P/N 5009-00 and 5009 Series and 800503-00
Outlet Assemblies ............................................................. 10138
Figure 6 - P/N 8572-00 Outlet Assembly .......................................... 10142
Figure 7 - P/N 5507-00 and 5507 Series Outlet Assembly ............... 10144
Figure 8 - P/N 5052-00 Outlet Assembly .......................................... 10148
Figure 9 - P/N 5510 Series and 803199-04
Regulator Assembly ......................................................... 10150
Figure 10 - P/N 802863-02 Outlet Assembly ...................................... 10154
Figure 11 - P/N 802856-01 Outlet Assembly ...................................... 10156
Figure 12 - P/N's 2661-03, -04 and 802821-01
Pressure Gauge Assembly ............................................... 10158
Figure 13 - P/N 36728-01 Outlet Assembly ........................................ 10160
SPECIAL PROCEDURES ______________________________________ 11001
REMOVAL __________________________________________________ 12001
INSTALLATION ______________________________________________ 13001
SERVICING _________________________________________________ 14001
STORAGE __________________________________________________ 15001

1. General ................................................................................................. 15001
2. Storage ................................................................................................. 15001
3. Transportation ...................................................................................... 15001
A. Reference Documents .................................................................. 15001
B. Final Rule (49 CFR 173.302a(f)(2)(i) and (ii)) ............................. 15002
C. New US DOT HM2248 Requirements .......................................... 15002
D. New US DOT Compliant Procedures ........................................... 15003
E. Shipment of Cylinders .................................................................. 15003
F. Material Return Form ................................................................... 15006
G. Procedure for Measuring Residual Pressure ............................... 15007

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SUBJECT PAGE
REWORK ___________________________________________________ 16001
1. Incorporation of SIL-35-51................................................................... 16001
A. Summary ...................................................................................... 16001
B. Effectivity ...................................................................................... 16001
C. Accomplishment of SIL ................................................................. 16003
D. How to contact AVOX Systems .................................................... 16003
2. Incorporation of SIL-35-54 ................................................................... 16005
A. Summary ...................................................................................... 16005
B. Effectivity ..................................................................................... 16005
C. Accomplishment of SIL ................................................................. 16007
3. Incorporation of SB 5500-35-01 .......................................................... 16009
A. Summary ....................................................................................... 16009
B. Effectivity ....................................................................................... 16009
C. Accomplishment of SB .................................................................. 16017
4. Incorporation of SB 5600-35-01 .......................................................... 16020
A. Summary ....................................................................................... 16020
B. Effectivity ....................................................................................... 16020
C. Accomplishment of SB .................................................................. 16022

Revision 2 35-32-18 20131227
INTRODUCTION
TASK 35-32-18-99F-801
1. Scope
This manual establishes the user maintenance, overhaul, and service procedures for servicing the
5500 Series and 5600 Series Portable Cylinder Assemblies (PCA) described herein. Configurations of the
5500 and 5600 Series PCA's that are covered by this CMM include but are not limited to the following:
AVOX P/N AVOX P/N AVOX P/N AVOX P/N AVOX P/N
5500-A1A-AB23A 5500-A1Q-B30DA 5500-B1A-BF20A 5500-C1A-EG23A 5500-C1V-FG20B
5500-A1A-AE20B 5500-A1R-EE25A 5500-B1A-BF20B 5500-C1A-EY20BM 5500-C1V-FY30AN
5500-A1A-A15A 5500-A1S-B15A 5500-B1A-BF20D 5500-C1A-E20BN 5500-C1V-FY30BN
5500-A1A-A15D 5500-A1S-B20A 5500-B1A-BF23A 5500-C1A-E23AN 5500-C1V-F20BM
5500-A1A-A23A 5500-A1S-CC30A 5500-B1A-BF23B 5500-C1A-FF20A 5500-C1V-F30AN
5500-A1A-BB20A 5500-A1T-BF20B 5500-B1A-BF25A 5500-C1A-FF23A 5500-C1V-F30BN
5500-A1A-BB23A 5500-A1U-BF23A 5500-B1A-BF30A 5500-C1A-FG23A 5500-C1V-G30BN
5500-A1A-BB25A 5500-A1U-BF25A 5500-B1A-B30A 5500-C1A-FH23A 5500-C1W-BF15A
5500-A1A-BC30A 5500-A1U-EE25A 5500-B1A-CF23A 5500-C1A-FY30BN 5500-C1W-BF23A
5500-A1A-BE20A 5500-A1U-F25A 5500-B1A-CF25A 5500-C1A-F20B 5500-C1W-BF30A
5500-A1A-BE20B 5500-A1U-F30AN 5500-B1A-C20A 5500-C1A-F20BN 5500-C1W-FF20A
5500-A1A-BF10A 5500-A1V-BF20B 5500-B1A-E20A 5500-C1A-F23A 5500-C1W-FF30A
5500-A1A-BF20A 5500-A1V-BF23B 5500-B1A-FF20A 5500-C1A-F23AK 5500-C1X-BF20B
5500-A1A-BF20B 5500-A1V-BF25B 5500-B1A-F20D 5500-C1A-F23AP 5500-C1X-Y0N
5500-A1A-BF23A 5500-A1V-F20BM 5500-B1A-F23A 5500-C1A-F25A 5500-C1Y-BF20B
5500-A1A-BF23B 5500-A1W-BF15A 5500-B1A-F30A 5500-C1A-X0K 5500-C6A
5500-A1A-BF23D 5500-A1W-BF23A 5500-B1A-YY0E 5500-C1A-YY0E 5500-C6A-BF15A
5500-A1A-BF25A 5500-A1W-BF25A 5500-B1A-Y0P 5500-C1A-YY0EE 5500-C6A-BF20A
5500-A1A-BF25B 5500-A1W-BF30A 5500-B1S-B20A 5500-C1A-YY0N 5500-C6A-BF20B
5500-A1A-BF30A 5500-A1X-BF20B 5500-B1S-B20AP 5500-C1A-Y0E 5500-C6A-BF23A
5500-A1A-BF30B 5500-A1X-FF23A 5500-B1U-BF23A 5500-C1A-Y0EE 5500-C6A-BF23B
5500-A1A-B15A 5500-A1Y-BF20B 5500-B1V-BE20B 5500-C1A-Y0EN 5500-C6A-BF23D
5500-A1A-B20A 5500-A3A-BF23A 5500-B1V-BF20B 5500-C1A-Y0N 5500-C6A-BF25A
5500-A1A-C30B 5500-A5A-BG20B 5500-B1W-BF10A 5500-C1A-Y0P 5500-C6A-BG30B
5500-A1A-EE23A 5500-A6A-BF23A 5500-B1W-BF20A 5500-C1B-BF23D 5500-C6A-EF20A
5500-A1A-E20A 5500-A6A-BF23B 5500-B1X-YY0E 5500-C1B-E25A 5500-C6A-F20A
5500-A1A-E20B 5500-A6A-BG20B 5500-B1X-Y0E 5500-C1N-BF23A 5500-C6A-F20AR
5500-A1A-E20BK 5500-A6A-F20B 5500-B3B-F25A 5500-C1S-BF20A 5500-C6A-F23AE
5500-A1A-F20A 5500-A6P-FF23A 5500-B6A-BF23B 5500-C1S-BY20AE 5500-C6A-F30A
5500-A1A-F20B 5500-A6S-B30A 5500-B6A-F23B 5500-C1S-B20AE 5500-C6A-F30AE
5500-A1A-F20D 5500-A6U-E30A 5500-B6C-BF25A 5500-C1S-B20AP 5500-C6A-F30AN
5500-A1A-F23A 5500-A6W-BB15A 5500-B6U-BF25A 5500-C1S-B23A 5500-C6A-G30AN
5500-A1A-F25A 5500-A6W-BB23A 5500-B6U-F30AN 5500-C1S-F23A 5500-C6A-YY0N
5500-A1A-F25AN 5500-A6W-BB25A 5500-B6X-X0K 5500-C1T-BF20B 5500-C6A-Y0N
5500-A1A-G20B 5500-A6W-FF15A 5500-C1A-BB20B 5500-C1T-F20BM 5500-C6E-BF23D
5500-A1A-X0K 5500-A6W-FF23A 5500-C1A-BF20A 5500-C1U-BF23A 5500-C6R-BF23D
5500-A1A-YY0E 5500-A6W-F30AP 5500-C1A-BF20B 5500-C1U-BF25A 5500-C6T-G20B
5500-A1A-Y0N 5500-A9A-B30A 5500-C1A-BF20D 5500-C1U-BF30A 5500-C6U-BF30A
5500-A1B-F23A 5500-A9S-AC25A 5500-C1A-BF23A 5500-C1U-B23AN 5500-C6U-F23AP
5500-A1M-AA15B 5500-A9S-BF30A 5500-C1A-BF23B 5500-C1U-B25A 5500-C6U-F30AN
5500-A1N-BF23A 5500-A9S-G30A 5500-C1A-BF23D 5500-C1U-FF23A 5500-C6W-FF23A
5500-A1P-BF23A 5500-A9W-EE25A 5500-C1A-BF30A 5500-C1U-F20AN 5500-C6X-BF23D
5500-A1Q-B30AD 5500-A9X-F23A 5500-C1A-BG23A 5500-C1U-F23A 5500-C9A-BF20A
5500-A1Q-B30D 5500-B1A-BE20B 5500-C1A-B23A 5500-C1U-F30AN 5500-C9A-BF20B
INTRODUCTION
EFFECTIVITY: ALL Page INTRO-1
Revision 2 35-32-18 20131227
1. Scope (Continued)
AVOX P/N AVOX P/N AVOX P/N AVOX P/N AVOX P/N
5500-C9A-E30A 5500-J1A-BEG20B 5500-W2W-BF25AN 5600-2C1A-B20B 5600-9A1A-B25A
5500-C9A-FF10A 5500-J1A-BFL23A 5600-1A1A-X0K 5600-2C1A-B23A 5600-9A1A-X0K
5500-C9S-F30A 5500-L1W-BBF23A 5600-1B1A-E20B 5600-2C1A-C20A 5600-9B2A-X0K
5500-C9U-F30AN 5500-L6C-BBF23A 5600-1B1A-F23A 5600-2C1A-E20A 5600-9B6A-X0K
5500-C9U-H20A 5500-L6C-BBF25A 5600-1B1A-X0K 5600-2C1A-E20B 5600-9C1A-E25A
5500-C9W-FF10A 5500-L6U-BBF25A 5600-1C1A-BF23A 5600-2C1A-E20C 5600-9C1A-F20A
5500-C9W-Y0E 5500-L6W-BBF25A 5600-1C1A-B20A 5600-2C1A-E20D 5600-9C1A-F20B
5500-C9X-BB20A 5500-L6W-BEF23A 5600-1C1A-B20B 5600-2C1A-E23A 5600-9C1A-F23A
5500-D1A-BF23A 5500-L6W-FF23AP 5600-1C1A-B23A 5600-2C1A-E23B 5600-9C1A-X0K
5500-D1A-E20A 5500-M1A-BBB20B 5600-1C1A-E20A 5600-2C1A-F20A 5600-9C1A-Y0E
5500-D1A-E25A 5500-M1A-BH23A 5600-1C1A-E20B 5600-2C1A-F23A 5600-9C1A-Y0N
5500-D1A-F23A 5500-M1A-BH23AN 5600-1C1A-E20D 5600-2C1A-F23D 5600-9C1B-X0K
5500-D1A-YY0E 5500-M1A-FFF25A 5600-1C1A-E23A 5600-2C1A-F30A 5600-9C1C-BF23A
5500-D1A-YY0P 5500-M1A-LLL30A 5600-1C1A-E23B 5600-2C1A-G25A 5600-9C6A-X0K
5500-D1A-Y0E 5500-M1A-X0K 5600-1C1A-F20A 5600-2C1A-X0K 5600-9C6A-Y0K
5500-D1A-Y0N 5500-M1W-BF23AM 5600-1C1A-F20B 5600-2C1A-X0M 5600-9C9A-F10A
5500-D1A-Y0P 5500-M6W-BBF10A 5600-1C1A-F23A 5600-2C1A-Y0M 5600-9C9A-F30A
5500-D1P-CC20A 5500-M6W-FF23AN 5600-1C1A-F23B 5600-2C1A-Y0N 5600-9D1A-E20B
5500-D1W-BB15A 5500-M6W-FF23AP 5600-1C1A-F25A 5600-2C1B-X0K 5600-9D1A-E30A
5500-D1W-BF23A 5500-N6S-BF10A 5600-1C1A-X0K 5600-2C5A-E20B 5600-9D1A-F23A
5500-D1X-Y0E 5500-P6U-EEE20A 5600-1C1A-X0M 5600-2C5A-X0K 5600-9D1A-G30A
5500-D1X-Y0N 5500-Q6X-BF10A 5600-1C1A-Y0M 5600-2C6A-B23A 5600-9D1A-X0K
5500-D6A 5500-Q6X-BF23A 5600-1C1B-X0K 5600-2C6A-F23A 5600-9D1A-Y0N
5500-D6A-YY0E 5500-Q6X-F5AM 5600-1C1B-X0M 5600-2C6A-X0K 5600-9D1B-X0K
5500-D6A-YY0N 5500-Q6X-H10AM 5600-1C1B-Y0M 5600-2C9F-X0K 5600-9D6A-B5A
5500-D6A-Y0E 5500-Q6X-YY0E 5600-1C6A-E20A 5600-2D1A-X0K 5600-9D6A-X0K
5500-D6A-Y0N 5500-R6A 5600-1C6A-F23A 5600-2D1B-X0K 5600-9D6A-Y0E
5500-D6P-BF25A 5500-S1X-BBF10A 5600-1C6A-F23B 5600-2G1A-B20B 5600-9D9A-X0K
5500-D6X-HH30A 5500-S6X-BBF10A 5600-1C6A-X0K 5600-2J1A-BF23A 5600-9G1A-X0K
5500-F1X-FH20A 5500-S6X-YY0E 5600-1C9A-F30A 5600-2M1A-BF23A 5600-9J6A-F30AN
5500-F6A-BB30A 5500-S6X-YY0N 5600-1C9F-F30A 5600-2M1A-BG23A 5600-9L6C-BF25A
5500-F6A-Y0N 5500-S9X-YYY0E 5600-1D1A-F23A 5600-8B6A-X0K 5600-9M1A-F23AM
5500-G1A-BB20A 5500-S9X-YY0E 5600-1D1A-F30A 5600-8B9A-X0K 5600-9M1A-G20BN
5500-G1A-B23A 5500-T2A-CC30B 5600-1D6A-E20A 5600-8C1A-F23A 5600-9M1A-HH20A
5500-G1A-F20A 5500-T2A-YY0N 5600-1G1A-F20A 5600-8C1A-X0K 5600-9M6A-BF30A
5500-G1A-Y0N 5500-T2A-Y0E 5600-1M1A-BF23A 5600-8C1B-F23A 5600-9M6A-FF30A
5500-G1A-Y0P 5500-T2A-Y0N 5600-1M1A-F20BM 5600-8C6A-F23A 5600-9M6A-F30AE
5500-G1W-EE30A 5500-T2A-Y0T 5600-2A1A-B23B 5600-8C6A-X0K 5600-9M6A-F30AN
5500-J1A-ABE20B 5500-T2W-BF25AN 5600-2A1A-F23A 5600-8D1A-X0K 5600-9M9F-F30AN
5500-J1A-BBF20A 5500-T2W-FF30A 5600-2B1A-E20A 5600-8D1A-Y0N 5600-9P1A-Y0EN
5500-J1A-BBF20B 5500-V2X 5600-2B1A-F20A 5600-8G2A-X0K 5600-9P6A-F30AN
5500-J1A-BBF23A 5500-W2A-BF25AN 5600-2B1A-Y0E 5600-8G6A-X0K 5600-9T1A-F25A
This manual provides the following information:

A. Warnings, Cautions, and Notes to be followed while performing service on the 5500 and 5600 Series
PCA.
B. The proper sequence of operations to be performed on the defined equipment.
C. Specifications and a list of the tools, equipment, and materials for maintenance, check, test, and repair
of the 5500 and 5600 Series PCA.
INTRODUCTION
Revision 2 35-32-18 20131227
2. Warnings, Cautions, and Notes

The Warnings, Cautions and Notes call attention to important information.
A. Warnings
Warnings call attention to the use of materials, processes, methods, procedures or limits which must be
followed exactly to avoid personal injury or death.
B. Cautions
Cautions call attention to methods and procedures which must be followed to avoid damage to the
equipment.
C. Notes
Notes call attention to methods that make the job easier.
3. General Recommendations
WARNING: FAILURE TO FOLLOW THE PROCEDURES IN THIS MANUAL, INCLUDING BUT NOT
LIMITED TO FAILURE TO READ AND HEED THE WARNINGS IN THIS MANUAL, OR
ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS MANUAL UNLESS
TRAINED IN THE PROPER USE AND MAINTENANCE OF AVIATION OXYGEN
EQUIPMENT, MAY RESULT IN AN EXPLOSION, ILLNESS, SERIOUS PERSONAL
INJURY, OR DEATH.
A. Read and understand all the information in this manual before performing any procedures on the
PCA. Perform all procedures in the sequence of operations given. Do not attempt to perform any of
the procedures in this manual unless you are trained and qualified in the proper use and maintenance
of aviation oxygen equipment. Maintenance personnel must know how to avoid the hazards of
maintaining aviation oxygen equipment and must comply with all applicable government regulations.
WARNING: FAILURE TO CONTROL HIGH PRESSURE GASEOUS OXYGEN MAY RESULT IN

SERIOUS PERSONAL INJURY OR DEATH.
B. High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally
or due to equipment failure, the released energy can be highly destructive if not properly controlled.
Do not perform any procedure on an unsecured, charged, cylinder assembly. Also, while oxygen is
not a flammable material, it will accelerate combustion and must be considered a fire hazard. Refer to
paragraph 3.C.
WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN

EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR
OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL
PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES,
TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN
EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS
PERSONAL INJURY OR DEATH.
C. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other
combustible materials, fire and explosion may occur. Also, many substances and materials that do not
normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen.
Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools.
INTRODUCTION
Revision 2 35-32-18 20131227
3. General Recommendations (Continued)

D. Many commonly used materials may react violently in the presence of high pressure oxygen. Only
equipment and materials known to be compatible with oxygen should be used. Do not substitute other
equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if
they look the same.
WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR

SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING PRODUCTS
SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY,
ILLNESS, OR DEATH.
E. Some substances, such as cleaning, repair, and assembly materials used in this manual may be
hazardous under certain conditions. Material Safety Data Sheets provide information on chemical
makeup, properties, and precautions for handling potentially hazardous substances which may affect
health risks, storage, disposal, and other workplace safety factors.
WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR

OVERHAUL PROCEDURES DESCRIBED IN THIS MANUAL MAY CAUSE INJURY TO
THE EYES.
F. Use eye protection at all times during all service or overhaul procedures.
4. Product Support Services
A. Technical Documentation for AVOX Systems products is provided by:
Civilian operators: Military operators:

ZODIAC-Services Europe AVOX Systems Inc.
Yann Lainé Technical Publications Department
7, Avenue du Parana 225 Erie Street
B. P. 303 Lancaster, NY 14086-9502
91958 Courtaboeuf cedex Telephone: 1-716-686-1614
France FAX: 1-716-681-1089
Email: Yann.Laine@zodiacaerospace.com Email: TechPub.AVOX@zodiacaerospace.com
B. Product support services including technical support for products covered by this document are
provided by ZODIAC Services.
ZODIAC SERVICES EUROPE ZODIAC SERVICES ASIA ZODIAC SERVICES AMERICAS

Celine Melloul Cyril Coutou Ruben Membrila
Product Support Manager Product Support Engineer Technical Support Engineer
7, avenue du Parana 36 Loyang Drive 6734 Valjean Ave.
BP 303 SINGAPORE 508949 Van Nuys, CA 91406
91958 COURTABOEUF cedex USA
FRANCE Phone : +65 6579 2251
Phone: +33 1 64 86 53 33 Cell: +65 9770 5059 Phone: +1 818 435 0928 x2928
Fax: +33 1 64 86 69 85 Fax: +65 6579 2231 Fax: +1 818 435 0960
celine.melloul@zodiacaerospace.com cyril.coutou@zodiacaerospace.com ruben.membrila@zodiacaerospace.com
www.zodiacaerospace.com www.zodiacaerospace.com www.zodiacaerospace.com
INTRODUCTION
Revision 2 35-32-18 20131227
4. Product Support Services (Continued)
C. Product support services including repair, overhaul, and replacement parts covered by this
document are provided by Zodiac Services.
EUROPE: ZSE UNITED KINGDOM: ZAU USA: ZSU

ZODIAC SERVICES EUROPE ZODIAC Aerospace UK ZODIAC SERVICES AMERICAS
7, avenue du Parana Unit 9, Blackwell Drive 4900 St Joe Boulevard
BP 303 Springwood Industrial Estate Building 200, Suite 400
91958 COURTABOEUF Cedex BRAINTREE COLLEGE PARK, GA 30337
FRANCE Essex CM72QJ USA
Phone: +33 1 64 86 69 69 England Phone: +1 678 228 8153
AOG: +33 1 49 75 45 73 Phone: +44 (0)1376 329 194 AOG: +1 800 879 0411
Fax: +33 1 64 86 69 79 Fax: +44 (0)1376 340 734 Fax: +1 818 994 7901
MIDDLE EAST: INSME ASIA: ZSS
IN-SERVICES MIDDLE EAST ZODIAC SERVICES ASIA
Abu Dhabi International Airport 36, Loyang Drive
Cargo Village Area SINGAPORE 508949
P.O. Box 106675 Phone: +65 6546 9792
ABU DHABI` AOG: +65 9770 5061
UNITED ARAB EMIRATES Fax: +65 6579 2231
Phone: +(971)-2575 7088
AOG: +(971)-5064 20034
Fax: +(971)-2575 8482
5. Abbreviations
The following is a list of abbreviations found in this manual.
ABBREVIATION DEFINITION OF ITEM
Al Aluminum
ALT Alternate
AR As Required
ANPT Aeronautical National Taper Pipe Thread
APN AVOX Part Number
BKDN Breakdown
Br Brass
°C Degrees Celsius
CAD Cadmium
cc cubic centimeter
ccm cc per minute
CFR Code of Federal Regulations
CGA Compressed Gas Association
CID Commercial Item Description
cm centimeter
cm² square centimeter
CMM Component Maintenance Manual
CONFIG Configuration
CRA Cylinder and Regulator Assembly
CRES Corrosion Resistant Steel
cu ft cubic feet
INTRODUCTION
Revision 2 35-32-18 20131227
5. Abbreviations (Continued)

CYL Cylinder
DET Detailed
DIA Diameter
DOT Department of Transportation
EFF Effectivity
e.g. example given
°F Degrees Fahrenheit
FAA Federal Aviation Administration (USA)
FAR Federal Aviation Regulations (USA)
FED STD Federal Standard
Fig or FIG Figure
ft feet
ft² square feet
gm grams
Hg Mercury
ID Identification or Inside Diameter
i.e. that is
in. inch
in⋅lb inch-pound
IPL Illustrated Parts List
kg kilogram
kPa kiloPascal
lbs pounds
LNG Long
lpm liters per minute
m meter
MAX Maximum
mg milligram
Min minute
MIN Minimum
ml milliliter
mm millimeter
MPa MegaPascal
MSDS Material Safety Data Sheet
N Newton
N/A Not Applicable
NHA Next Higher Assembly
N⋅m newton-meter
No. or NO. Number
NP Not Procurable
NTPD Normal Temperature and Pressure Dry
[760 mm Hg, 70°F (21.1°C)]
OD Outside Diameter
OPT Optional
PARA Paragraph
PAX Passenger
PCA Portable Cylinder Assembly
P/N Part Number
psia pounds per square inch absolute
psig pounds per square inch gauge
INTRODUCTION
Revision 2 35-32-18 20131227
5. Abbreviations (Continued)

PTFE polytetrafluoroethylene
REG Regulator
REPLD Replaced
REPLS Replaces
SB Service Bulletin
SUPSD Superseded
SUPSDS Supersedes
TC Transport Canada
THD Thread
THK Thick
thru through
TOT Total
TYP or Typ Typical
UNF United National Fine (Thread)
U.S. or US United States
USA United States of America
VAC Vacuum
W/ or w/ With
WC Water Column
W/O or w/o Without
Wt or wt Weight
6. Verification
Section Date
Testing and Fault Isolation December 27, 2013
Disassembly December 27, 2013
Assembly December 27, 2013
INTRODUCTION
Revision 2 35-32-18 20131227
INTRODUCTION
Revision 2 35-32-18 20131227
DESCRIPTION AND OPERATION
TASK 35-32-18-870-801
1. General
This section describes the components and operation of the 5500 Series and 5600 Series Portable
Cylinder Assemblies (PCA). Information about part numbers, and how to order Portable Cylinder
Assemblies is also presented in this section. Refer to Figure 1 for an illustration of a typical PCA.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants
and dashed variants (i.e., items not shown) of that number. For example, item (500) includes
500, -500, -500A thru -500D, unless otherwise noted.
5500 & 5600 Series Portable Cylinder Assembly

(5600 Series PCA Pictured)
Figure 1
TASK 35-32-18-870-802
2. Leading Particulars
Subtask 35-32-18-870-001
A. 5500 Series PCA
The leading particulars for the 5500 Series PCA are shown in Tables 1 and 2. Leading particulars and
weight data are subject to change without notice.
EFFECTIVITY: ALL Page 1

Revision 2 35-32-18 20131227
2. Leading Particulars (Continued)

A. 5500 Series PCA (Continued)
Table 1
5500 Series PCA Leading Particulars
PCA Envelope Dimensions
CYLINDER & REGULATOR ASSEMBLY OUTLET ASSEMBLY
Dimensions Dimensions
in. (cm) in. (cm)
Callout Code A B C D E Callout Code F
(Refer to Fig. 2) (Typ) (Max) (Max) (Typ) (Typ) (Refer to Fig. 2) (Typ)
A, J 3.6 (9.1) 9.3 (23.6) 13.0 (33.0) 2.5 (6.4) 2.3 (5.8) A 2.50 (6.35)
B, L 3.6 (9.1) 13.4 (34.0) 17.3 (43.9) 2.5 (6.4) 2.3 (5.8) B 2.69 (6.81)
C, M 3.6 (9.1) 18.9 (48.0) 22.6 (57.4) 2.5 (6.4) 2.3 (5.8) C 3.10 (7.90)
D, N, P 5.3 (13.5) 18.3 (46.5) 22.6 (57.4) 2.6 (6.6) 3.1 (7.9) D 2.56 (6.50)
F, Q 6.8 (17.3) 19.3 (49.0) 23.4 (59.4) See Note See Note E 2.03 (5.16)
G 6.8 (17.3) 23.5 (59.7) 27.6 (70.1) See Note See Note K 0.81 (2.06)
R 3.6 (9.1) 18.8 (47.8) 22.6 (57.4) 2.5 (6.4) 2.3 (5.8) L 2.50 (6.35)
S 9.0 (22.9) 29.8 (75.7) 33.7 (85.6) 4.0 (10.2) 5.0 (12.7) M 2.00 (5.08)
T 3.6 (9.1) 18.8 (47.8) 22.8 (57.9) 2.5 (6.4) 2.3 (5.8) N 2.25 (5.72)
V 6.7 (17.0) 20.2 (51.3) 24.4 (62.0) 3.5 (8.9) 3.9 (9.9) P 2.25 (5.72)
W 3.6 (9.1) 18.8 (47.8) 22.8 (57.9) 2.5 (6.4) 2.3 (5.8) R 2.81 (7.14)
NOTE: For this dimension, contact AVOX Systems Customer Service. S 2.22 (5.64)
T 1.75 (4.45)
PCA Weight...................................................... Refer to Table 2
High Pressure Relief

US DOT-3AA-1800 Steel Cylinder.................... 2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165°F (71.1 - 73.9°C)
US DOT-3HT-1850 Steel Cylinder.................... 2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165°F (71.1 - 73.9°C)
US DOT-E-8162-1850 Composite Cylinder...... 2500 - 2775 psig (17.24 - 19.13 MPa)
Operating Pressure Range................................. 150 - 1850 psig (1.03 - 12.76 MPa)
Operating Temperature Range........................... -60 to +160°F (-51 to 71°C)
Clamp Weight
WWD-120 (APN 13160-00).............................. 0.069 lbs (31.2 gm) each (used w/ 4.25, 7.15 and 11 cu ft cylinders)
WWD-176 (APN 13161-00).............................. 0.087 lbs (39.6 gm) each (used w/ 22 cu ft cylinders)
WWD-224 (APN 13162-00).............................. 0.114 lbs (51.6 gm) each (used w/ 29, 39, 49 cu ft cylinders)

Revision 2 35-32-18 20131227

Table 1 (Continued)
Regulator Assembly
Available Configurations
2 Outlet Ports ............................................................ APN's 5510-00, -03, -04, -07, -10, -13, -14,-17, -20 and 803199-04
3 Outlet Ports ............................................................ APN's 5510-05, -09, -15, -19
Material of Construction
Aluminum .................................................................. APN's 5510-00, -03, -04, -05, -07, -09
(After Apr 1/82, aluminum regulators were not procurable and are not repairable.
Refer to Figure 2, Sheet 1.)
Brass ......................................................................... APN's 5510-10, -13, -14, -15, -17, -19, -20, -22 and 803199-04, -05
Weight ......................................................................... Refer to Table 2
Output Pressure .......................................................... 55 ±2 psig (0.38 ±0.01 MPa)
Lock-up Pressure ........................................................ 75 psig (0.52 MPa) maximum
(Outlet Pressure At Zero Flow)
Low Pressure Relief
Free Flow Rate (nominal) ......................................... 300 lpm NTPD at 135 psig (0.93 MPa)
Opening Pressure ..................................................... More than 90 psig (0.62 MPa)
Reseating Pressure .................................................. Less than or equal to 90 psig (0.62 MPa)
Cylinder
US DOT-3AA-1800 .................................................... Steel
US DOT-3HT-1850 .................................................... Steel
US DOT-E-8162-1850 ............................................... Fiber-Wrapped Aluminum
Thread Size
APN 6084-01, -02, -03, -20 Steel Cylinders .............. 0.500 - 14 ANPT
APN 6084-04, -05, -06, -07, -34 Steel Cylinders ....... 1.00 - 11.5 ANPT
APN 21507-06 Composite Cylinder ........................... 0.750 - 16UNF-2B
US DOT Approval Type
Steel ........................................................................... DOT-3AA-1800 or DOT-3HT-1850
Composite .................................................................. DOT-E-8162-1850
Maximum Gas Storage Pressure
US DOT-3AA-1800 Steel Cylinder ............................. 1800 psig (12.41 MPa) at 70°F (21°C)
US DOT-3HT-1850 Steel Cylinder ............................. 1850 psig (12.76 MPa) at 70°F (21°C)
US DOT-E-8162-1850 Composite Cylinder ............... 1850 psig (12.76 MPa) at 70°F (21°C)
Service Life ................................................................. Refer to the CHECK section
Weight ......................................................................... Refer to Table 2
Accessories
Masks (Typical)
Constant Flow Type
DUO-SEAL Mask ................................................ APN 28312 Series
DUO-SEAL Mask w/
flow indicator and microphone ...............................
APN 28316 Series
SKY MASK w/ indicator ....................................... APN 28314 Series
Disposable Mask .................................................... APN 28301 Series
PAX Mask ............................................................... APN 289-601 Series (Refer to CMM 35-22-26)
APN 289-701 Series (Refer to CMM 35-22-27)
PCA Mounting Bracket Set ......................................... APN's 36758-11, 36758-12 and 36758-22 (Refer to Paragraph 8.)

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Table 2
5500 Series PCA Weight Data
CYLINDER AND REGULATOR ASSY HARNESS ASSY OUTLET ASSY

Cyl P/N Cyl Weight Regulator P/N Charged Weight
(Capacity in Empty (Material) (Cyl & Reg Only) Weight Weight
cu ft / liters) lbs. (gm) (Note 1) lbs (gm) Part No. lbs (gm) Part No. lbs (gm)
6084-01 5510-00 (Aluminum) 4.88 (2214) 801660-00 0.09 (40.8) 5009 Series 0.05 (22.7)
3.00 (1361)
(4.25 / 120) 5510-10 (Brass) 5.76 (2613) 801658-00 0.46 (208.7) 5041 Series 0.09 (40.8)
6084-02 5510-00 (Aluminum) 6.31 (2862) 801662-00 0.34 (154.2) 5052-00 0.20 (90.7)
4.19 (1901)
(7.15 / 202) 5510-10 (Brass) 7.19 (3261) 801660-01 0.10 (45.4) 5507 Series 0.08 (36.2)
6084-20 (Note 2) 5510-00 (Aluminum) 8.62 (3910) 801660-03 0.14 (63.5) 8572-02 0.07 (31.8)
6.18 (2803)
(11 / 311) 5510-10 (Brass) 9.50 (4309) 801660-05 0.12 (54.4) 6818-01 0.01 (4.5)
6084-04 5510-03 (Aluminum) 14.44 (6550) 801663-00 0.03 (13.6) 800503-00 0.05 (22.7)
10.90 (4944)
(22 / 623) 5510-13 (Brass) 15.32 (6949) 803177-03 0.50 (226.8) 802856-01 0.06 (27.2)
6084-06 5510-03 (Aluminum) 21.04 (9544) 805436-01 0.69 (313.0) 36728-01
17.80 (8074) 0.06 (27.2)
(38.4 / 1.087) 5510-13 (Brass) 21.92 (9943) 801808-05 0.90 (408.2) (Note 3)
6084-07 5510-03 (Aluminum) 28.84 (13 082) 801807-01 0.91 (412.8) 802863-02 0.10 (45.4)
23.37 (10 601)
(48.3 / 1.368) 5510-13 (Brass) 29.72 (13 481) 801808-01 0.66 (299.4) 10006017 0.06 (27.2)
6084-01 5510-05 (Aluminum) 4.88 (2214) 801807-02 0.94 (426.4) 10008298 0.07 (31.8)
3.00 (1361)
(4.25 / 120) 5510-15 (Brass) 5.76 (2613) 801807-03 0.91 (412.8)
6084-02 5510-05 (Aluminum) 6.31 (2862) 801808-02 0.69 (313.0)
4.19 (1901)
(7.15 / 202) 5510-15 (Brass) 7.19 (3261) 801808-03 0.67 (304.0)
6084-20 (Note 2) 5510-05 (Aluminum) 8.62 (3910) 803177-01 0.50 (226.8)
6.18 (2803)
(11 / 311) 5510-15 (Brass) 9.50 (4309) 803177-02 0.50 (226.8)
6084-04 5510-07 (Aluminum) 14.44 (6550) 801808-07 0.60 (272.2)
10.90 (4944)
(22 / 623) 5510-17 (Brass) 15.32 (6949)
6084-04 5510-09 (Aluminum) 14.44 (6550)
10.90 (4944)
(22 / 623) 5510-19 (Brass) 15.32 (6949)
6084-06
17.80 (8074) 5510-17 (Brass) 21.92 (9943)
(38.4 / 1.087)
6084-20 (Note 2)
6.18 (2803) 5510-20 (Brass) 9.50 (4309)
(11 / 311)
6084-34
34.00 (15 422) 5510-19 (Brass) 45.90 (20 820)
(115 / 3.256)
21507-06
2.40 (1089) 803199-04 (Brass) 5.42 (2459)
(11 / 311)
21507-05
6.7 (3039) 803199-04 (Brass) 12.1 (5489)
(40 / 1.133)
21507-06
2.40 (1089) 803199-05 (Brass) 5.42 (2459)
(11 / 311)
Note 1: After Apr 1/82 aluminum regulator assemblies listed in this column were not procurable. Refer to Figure 2, Sheet 1
Note 2: Cylinder P/N 6084-20 replaces cylinder P/N 6084-03.
Note 3: Outlet APN 36728-01 replaces outlet APN DPB153. After Jan 01/01 APN DPB153 was not procurable.

Revision 2 35-32-18 20131227

Subtask 35-32-18-870-002
B. 5600 Series PCA
The leading particulars for the 5600 Series PCA are shown in Tables 3 and 4. Leading particulars and
weight data are subject to change without notice.
Table 3
CYLINDER AND REGULATOR ASSEMBLY ENVELOPE DIMENSIONS OUTLET ASSEMBLY
DIMENSIONS
Callout DIMENSIONS (See Below) Callout (See Below)
Code in. (cm) Code in. (cm)
(Refer to A B C D E G H (Refer to F
Fig. 3) (Typ) (Max) (Max) (Typ) (Typ) (Max) (Max) Fig. 3) (Typ)
3.6 9.3 13.0 1.8 2.3 4.7 3.4 2.50
A, J A
(9.1) (23.6) (33.0) (4.6) (5.8) (11.9) (8.6) (6.35)
3.6 13.4 17.1 2.5 2.3 4.7 3.4 2.69
B B
(9.1) (34.0) (43.4) (6.4) (5.8) (11.9) (8.6) (6.83)
3.6 18.9 22.6 2.5 2.3 4.7 3.4 3.10
C, M C
(9.1) (48.0) (57.4) (6.4) (5.8) (11.9) (8.6) (7.90)
5.3 18.3 22.6 2.6 3.1 5.5 3.4 2.56
D, P D
(13.5) (46.5) (57.4) (6.6) (7.9) (14.0) (8.6) (6.50)
6.8 19.3 23.4 3.4 3.9 6.3 3.4 2.03
F E
(17.3) (49.0) (59.4) (8.6) (9.9) (16.0) (8.6) (5.16)
6.8 23.5 27.6 See 3.9 6.3 3.4 0.81
G K
(17.3) (59.7) (70.1) Note (9.9) (16.0) (8.6) (2.06)
3.6 13.4 17.1 2.5 2.3 4.7 3.4 2.00
L M
(9.1) (34.0) (43.4) (6.4) (5.8) (11.9) (8.6) (5.08)
5.3 18.3 22.6 2.6 3.1 5.5 3.4 2.25
N N
(13.5) (46.5) (57.4) (6.6) (7.9) (14.0) (8.6) (5.72)
3.6 18.8 22.8 2.5 2.3 4.7 3.4 2.25
T P
(9.1) (47.8) (57.9) (6.4) (5.8) (11.9) (8.6) (5.7)
3.6 18.8 22.8 2.5 2.3 4.7 3.4
X
(9.1) (47.8) (57.9) (6.4) (5.8) (11.9) (8.6)
NOTE: For this dimension, contact AVOX Systems Customer Service.
PCA Weight .......................................... Refer to Table 4

High Pressure Relief ............................. 2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165°F (71.1 - 73.9°C)
Operating Pressure Range ................... 150 - 1800 psig (1.03 - 12.41 MPa)
Operating Temperature Range ............. -60 to +160°F (-51 to 71°C)
Clamp Weight
WWD-120 (APN 13160-00) ................ 0.069 lbs (31.2 gm) each (used w/ 4.25, 7.15 and 11 cu ft cylinders)
WWD-176 (APN 13161-00) ................ 0.087 lbs (39.6 gm) each (used w/ 22 cu ft cylinders)
WWD-224 (APN 13162-00) ................ 0.114 lbs (51.6 gm) each (used w/ 39, 49 cu ft cylinders)

Revision 2 35-32-18 20131227

B. 5600 Series PCA (Continued)
Table 3 (Continued)
Regulator Assembly
Available Configurations
2 Outlet Ports ............................................................. APN's 5510-00, -03, -08, -10, -13, -18
3 Outlet Ports ............................................................. APN's 5510-05, -15, -19
Aluminum ................................................................... APN's 5510-00, -03, -05, -08
(After Apr 1/82, aluminum regulators were not procurable and are not repairable. Refer
to Figure 3, Sheet 1.)
Brass .......................................................................... APN's 5510-10, -13, -15, -18, -19, and 803199-04, -05
Weight .......................................................................... Refer to Table 4
Output Pressure ........................................................... 55 ±2 psig (0.38 ±0.01 MPa)
Lock-up Pressure ......................................................... 75 psig (0.52 MPa) maximum
(Outlet Pressure at Zero Flow)
Low Pressure Relief
Free Flowrate (nominal) ............................................ 300 lpm NTPD at 135 psig (0.93 MPa)
Opening Pressure ...................................................... More than 90 psig (0.62 MPa)
Reseating Pressure ................................................... Less than or equal to 90 psig (0.62 MPa)
Cylinder
Material of Construction ............................................... Steel
Thread Size
APN 6084-01, -02, -20 Cylinders ................................ 0.500 - 14 ANPT
APN 6084-04, -06, -07 Cylinders ................................ 1.00 - 11.5 ANPT
US DOT Approval Type ............................................... DOT 3AA-1800
Maximum Gas Storage Pressure ................................. 1800 psig (12.41 MPa) at 70°F (21°C)
Service Life .................................................................. Refer to the CHECK section
Weight .......................................................................... Refer to Table 4
Respirator Regulator Assembly
Configurations
Demand Type ............................................................ APN's 6379-2C and 6379-2D
Demand/Pressure-Demand Type .............................. APN's 800649-00 and 800649-01
Inlet Pressure Range ................................................... 35 - 60 psig (0.24 - 0.41 MPa)
Outlet Flow
Demand Type ............................................................ 20 - 100 lpm NTPD at 35 - 60 psig (0.24 - 0.41 MPa)
Demand, Pressure-Demand Type ............................. 20 - 100 lpm NTPD at 35 - 60 psig (0.24 - 0.41 MPa)
Accessories
Mask (Typical)
Demand, Demand/Pressure-Demand Mask .............. APN's 10100 and 10800 Series (Refer to CMM 35-10-71)
Constant Flow Mask
DUO-SEAL Mask .................................................. APN 28312 Series
DUO-SEAL Mask w/
flow indicator and microphone ................................ APN 28316 Series
SKY MASK Mask w/ indicator ............................... APN 28314 Series
Disposable Mask ...................................................... APN 28301 Series
PAX Mask ............................................................... APN 289-601 Series (Refer to CMM 35-22-26)
Bracket Assembly ....................................................... APN's 36758-11, 36758-12 and 36758-22 (Refer to paragraph 8.)

Revision 2 35-32-18 20131227

B. 5600 Series PCA (Continued)
Table 4
5600 Series PCA Weight Data
RESPIRATOR
REGULATOR ASSY CYLINDER AND REGULATOR ASSY HARNESS ASSY OUTLET ASSY
Charged
Weight Weight
Cyl P/N Empty Reg P/N (Cyl & Reg
Weight (Capacity in Cylinder (Material) Only) Weight Weight
Part No. lbs (gm) cu ft / liters) lbs (gm) (Note 1) lbs (gm) Part No. lbs (gm) Part No. lbs (gm)
6379-2C 0.64 (290) 6084-01 3.00 5510-00 (Al) 4.89 (2218) 801660-00 0.09 (40.8) 5009 Series 0.05 (22.7)
(4.25 / 120) (1361)
6379-2D 0.55 (249) 5510-10 (Br) 5.77 (2617) 801658-00 0.46 (208.7) 5041 Series 0.09 (40.8)
800649-00 0.70 (318) 6084-02 4.19 5510-00 (Al) 6.32 (2867) 801662-00 0.34 (154.2) 5052-00 0.20 (90.7)
800649-01 0.67 (304) (7.15 / 202) (1901) 5510-10 (Br) 7.20 (3266) 801660-01 0.10 (45.3) 5507 Series 0.08 (36.3)
5510-03 (Al) 8.64 (3919) 801660-03 0.14 (63.5) 8572-02 0.07 (31.8)
6084-20 5.25
(11 / 311) (2381)
5510-10 (Br) 9.52 (4318) 801660-05 0.12 (54.4) 6818-01 0.01 (4.5)
5510-03 (Al) 14.61 (6627) 802856-01 0.06 (27.2)

6084-04 10.90
(22 / 623) (4944) 36728-01 0.06 (27.2)
5510-13 (Br) 15.49 (7026)
(Note 2)
5510-03 (Al) 28.99 (13,150) 802863-02 0.1 (45.4)
6084-07 23.37
(48.3 / 1,368) (10,601)
5510-13 (Br) 29.87 (13,549)
6084-01 3.00 5510-05 (Al) 4.67 (2120)

(4.25 / 120) (1361)
5510-15 (Br) 5.57 (2528)
6084-20 5.25 5510-05 (Al) 8.64 (3919)

(11 / 311) (2381) 5510-15 (Br) 9.52 (4318)
6084-04 10.90
(22 / 623) (4944) 5510-19 (Br) 15.49 (7026)
21507-06 2.4
803199-04 (Br) 3.3 (1497)
(11 / 311) (1088)
805984-11 2.2
803199-05 (Br) 3.1 (1406)
(11 / 311) (998)
Note 1: After Apr 1/82 aluminum regulator assemblies listed in this column were not procurable. Refer to Figure 3, Sheet 1
Note 2: After Jan 01/01, outlet APN 36728-01 replaced outlet APN DPB153.

Revision 2 35-32-18 20131227
TASK 35-32-18-870-803
3. Part Number Identification
Refer to Figure 2 or Figure 3 to identify part numbers of 5500 Series or 5600 Series PCA’s.
CYLINDER AND REGULATOR ASSY CYLINDER FINISH HARNESS ASSY

Regulator Assy P/N
Callout Cylinder P/N Aluminum Body Callout Finish Callout
Code (Note 1) (Note 2) Brass Body Code (Note 3) Code Harness P/N
Gray-Green
A 6084-01 5510-00 5510-10 1 A 801660-00
(24159)
B 6084-02 5510-00 5510-10 2 Green (14187) B 801658-00
6084-20
C 5510-00 5510-10 3 Blue (15102) C 801662-00
(Note 6)
Green (14187) &
D 6084-04 5510-03 5510-13 5 D 801660-01
Yellow (13538)
F 6084-06 5510-03 5510-13 6 Green (24062) E 801660-03
G 6084-07 5510-03 5510-13 9 Green (24062) F 801660-05
5510-15
J 6084-01 5510-05 G 801663-00
(Note 4)
5510-15
L 6084-02 5510-05 M 803177-03
(Note 4)
6084-20 5510-15
M 5510-05 N 805436-01
(Note 6) (Note 4)
N 6084-04 5510-07 5510-17 P 801808-05
5510-19
P 6084-04 5510-09 Q 801807-01
(Note 4)
Q 6084-06 5510-17 R 801808-01
6084-20
R 5510-20 S 801807-02
(Note 6)
5510-22
S 6084-34 T 801807-03
(Notes 4 & 5)
T 21507-06 803199-04 U 801808-02
V 21507-05 803199-04 V 801808-03
W 21507-06 803199-05 W 803177-01
X No Harness
Y 803177-02
Note 1: Cylinder P/N's 6084-01 -02, and -20 have 0.500 - 14 ANPT threads.
Cylinder P/N's 6084-04, -06, -07, -34 have 1.00 - 11.5 ANPT threads.
Cylinder P/N 21507-05, -06 has 0.750 - 16UNF-2A threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be repaired. They
have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators listed in this column having
aluminum bodies, replace it with the corresponding regulator that has a brass body (same Callout Code listed in this table).
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595.
Note 4: These regulators are used when 3 outlet assembly ports are required.
Note 5: PCA SN 134269 and subsequent use regulator P/N 5510-19 (three outlet assembly ports).
PCA SN's before 134269 for Callout Code “S” used regulator P/N 5510-17 (two outlet assembly ports).
Note 6: Cylinder P/N 6084-20 replaces cylinder P/N 6084-03.
5500 Series PCA Matrix
Figure 2 (Sheet 1 of 2)

Revision 2 35-32-18 20131227
3. Part Number Identification (Continued)
OUTLET FLOW RATE SETTING OUTLET STYLE

(Note 8) CABIN ALTITUDE SETTING (Notes 10 and 12)
Flow
Callout lpm at NTPD Callout Altitude Callout Outlet Outlet
Code (Note 9) Code feet (meters) Code P/N Type
0 (0)
A 0.5 0 A 5009 Series Constant Flow (Metered)
(Note 11)
B 2.0 5 5,000 (1524) B 5041 Series Constant Flow (Metered)
5052-00
C 2.5 10 10,000 (3048) C Constant Flow (Metered)
(Note 13)
E 3.0 15 15,000 (4572) D 5507 Series Constant Flow (Metered)
F 4.0 20 20,000 (6096) E 8572-02 Full Flow (Non-Metered)
G 7.0 23 23,000 (7010) K 6818-01 Plug
H 8.0 25 25,000 (7620) L 800503-00 Full Flow (Non-Metered)

(Note 14)
L 4.5 30 30,000 (9144) M 802856-01 Full Flow (Non-Metered)
N 36728-01 Full Flow (Non-Metered)

X 0
(Replaces DPB153)
Y FULL P 802863-02 Full Flow (Non-Metered)

(Cessna Type)
R 10006017 Full Flow (Non-Metered)

(Lockheed Type)
S 10008298 Full Flow (Non-Metered)
T 805760-01 Full Flow (Non-Metered)
Note 8: There may be 1, 2 or 3 Outlet Flow Rate Setting Callout Codes in the P/N.
Note 9: Flow at 14.7 psia (760 mm Hg) at 32°F (0°C).
Note 10: Outlet Style Callout Codes E, L, M, N, P, R, S and T identify full flow (non-metered) outlets.
Note 11: Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, L, M, N, P, R, S or T).
Note 12: There may be 1 or 2 Outlet Style Callout Codes in the P/N, however only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, or D) is allowed on a PCA.
Note 13: After Oct 01/81 this outlet was not procurable.
Note 14: After Jun 22/95 this outlet was not procurable.


Revision 2 35-32-18 20131227
RESPIRATOR
REGULATOR ASSY CYLINDER AND REGULATOR ASSY CYLINDER FINISH HARNESS ASSY
Regulator Assy P/N
Callout Reg P/N Callout Cylinder P/N Aluminum Body Callout Finish Callout Harness
Code (Type) Code (Note1) (Note 2) Brass Body Code (Note 3) Code P/N
6379-2C
1 A 6084-01 5510-00 5510-10 1 Gray-Green (24159) A 801660-00
(Demand)
Green (14187)
6379-2D
2 B 6084-02 5510-00 5510-10 2 and B 801658-00
(Demand)
White (17875)
800649-00
8 (Demand/ C 6084-20 5510-03 5510-10 3 Blue (15102) C 801662-00
Press-Demand)
800649-01 Green (14187)
9 (Demand/ D 6084-04 5510-03 5510-13 5 and D 801660-01
Press-Demand) Yellow (13538)
F 6084-06 5510-03 5510-13 6 Green (24062) E 801660-03
G 6084-07 5510-03 5510-13 9 Green (24062) F 801660-05
J 6084-01 5510-05 5510-15 (Note 4)
L 6084-02 5510-05 5510-15 (Note 4)
M 6084-20 5510-05 5510-15 (Note 4)
N 6084-04 5510-08 5510-18
P 6084-04 5510-19 (Note 4)

T 21507-06 803199-04
X 805984-11 803199-05
Note 1: Cylinder P/N's 6084-01, -02 and -20 have 0.500 - 14 ANPT threads.
Cylinder P/N's 6084-04, and -07 have 1.00 - 11.5 ANPT threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be repaired. They
have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators listed in this column having
aluminum bodies, replace it with the corresponding regulator that has a brass body (same Callout Code listed in this table).
Note 4: These regulators are used when two outlet assembly ports (in addition to the respirator regulator port) are required.


Revision 2 35-32-18 20131227

(Note 5) CABIN ALTITUDE SETTING (Note 8)
Flow
lpm at NTPD Altitude Outlet
Callout Code (Note 6) Callout Code feet (meters) Callout Code Outlet P/N Type
A 0.5 0 0 (0) A 5009 Series Constant Flow (Metered)
(Note 2)
B 2.0 5 5,000 (1,524) B 5041 Series Constant Flow (Metered)
C 2.5 6 6,000 (1,829) C 5052-00 Constant Flow (Metered)
(Note 4)
D 2.7 7 7,000 (2,134) D 5507 Series Constant Flow (Metered)
E 3.0 8 8,000 (2,438) E 8572-02 Full Flow (Non-Metered)
F 4.0 9 9,000 (2,743) K 6818-01 Plug
G 7.0 10 10,000 (3,048) M 802856-01 Full Flow (Non-Metered)
H 8.0 11 11,000 (3,353) N 36728-01 Full Flow (Non-Metered)
(Note 5) (Replaces DPB153)
K 0.7 12 12,000 (3,658) P 802863-02 Full Flow
L 4.5 13 13,000 (3,962)
X 0 14 14,000 (4,267)
Y Full 15 15,000 (4,572)
16 16,000 (4,877)
17 17,000 (5,182)
18 18,000 (5,486)
19 19,000 (5,791)
20 20,000 (6,096)
21 21,000 (6,401)
22 22,000 (6,706)
23 23,000 (7,010)
24 24,000 (7,315)
25 25,000 (7,620)
26 26,000 (7,925)
27 27,000 (8,230)
28 28,000 (8,534)
29 29,000 (8,839)
30 30,000 (9,144)
Note 5: There may be 1 or 2 Outlet Flow Rate Setting Callout Codes in the P/N.
Note 7: Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, M or N).
Note 8: There may be 1 or 2 Outlet Style Callout Codes in the P/N; however, only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, or D) is allowed on a PCA.


Revision 2 35-32-18 20131227

Part numbers for the 5500 and 5600 Series PCA are made up of a basic series number and callout codes
for respirator regulator assembly (5600 Series only), cylinder and regulator assembly, cylinder finish,
harness assembly, outlet flow rate setting, outlet altitude setting and outlet style.
- The basic series number identifies a specific PCA (either 5500 or 5600).
- The respirator regulator assembly callout code (5600 Series PCA only) identifies a respirator regulator
assembly part number.
- The cylinder and regulator assembly callout code identifies a cylinder part number and regulator
assembly (aluminum or brass construction) part number.
- The cylinder finish callout code identifies cylinder paint color.
- The harness assembly callout code identifies the part number of the harness assembly that attaches to
the PCA. Some harness assemblies may include one or more passenger mask assemblies and mask
stowage bags.
- The outlet flow rate setting callout code identifies the designated flow of oxygen from a constant flow
(metered) or full flow (non-metered) outlet type.
- The outlet altitude setting callout code identifies the designated cabin altitude of the outlet assembly.
- The outlet style callout code identifies the outlet assembly part number and outlet type.
Where an ATA compliant P/N is required, the procedure is to remove all dashes form the AVOX Systems
P/N thus creating an identical P/N with no dashes that is complaint with the ATA standard.
NOTE: This type of identicality applies to all P/N’s (that contain dashes) in the PCA Series.
Table 5
Examples of ATA Compliant P/N’s Identical to AVOX Systems P/N
ATA Compliant P/N AVOX Systems P/N
5500A1AAE20B 5500-A1A-AE20B
56002M1ABG23A 5600-2M1A-BG23A
TASK 35-32-18-870-804
4. Part Number Guidelines
Provided below are important guidelines to identify part numbers for 5500 Series or 5600 Series PCA's and
some examples of PCA configurations.
A. Outlet flow rate settings may be represented by one, two, or three callout codes. The 5500 Series PCA
may have as many as three outlet flow rate setting callout codes; however, the 5600 Series PCA may
only have a maximum of two outlet flow rate setting callout codes. When more than one constant flow
(metered) type outlet is specified, all outlets must be of the same style (outlet flow callout). An outlet flow
callout other than “Full” are for constant flow (metered) type outlet assemblies. An outlet flow callout of
“Full” is specified if the PCA is configured with only full flow (non-metered) type outlet assemblies or a
flow callout of “0” for a PCA configured with a plug.
B. Outlet altitude setting is represented by only one callout code. A PCA configured with either a full flow
(non-metered) type outlet assembly or a plug must have an altitude setting callout code of “0”. All other
outlet types have an altitude setting callout code greater than “0”.
C. Outlet styles may have one or two callout codes. Three outlet types, a constant flow (metered), full flow
(non-metered) or plug can be used on a 5500 Series or 5600 Series PCA. Outlet assemblies attached
to the PCA can only have one outlet part number for a constant flow (metered) outlet type (e.g., 5009
Series) or a full flow (non-metered) outlet type (e.g., 36728-01).

Revision 2 35-32-18 20131227
4. Part Number Guidelines (Continued)

D. Provided below are examples of some PCA configurations.
 P/N 5500-Q1X-BB25A is a 5500 Series PCA with a P/N 6084-06 cylinder, P/N 5510-17 regulator
assembly, number 24159 gray-green cylinder finish, no harness assembly, and two P/N 5009-2-25
constant flow (metered) type outlet assemblies designated for a cabin altitude of 25,000 ft (7620 m).
 P/N 5500-P1A-YYY0N is a 5500 Series PCA with a P/N 6084-04 cylinder, either a P/N 5510-09
aluminum regulator assembly or P/N 5510-19 brass regulator assembly, number 24159 gray-green
cylinder finish, P/N 801660-00 harness assembly, and three P/N 36728-01 full flow (non-metered) type
outlet assemblies.
 P/N 5500-J6C-BF23BN is a 5500 Series PCA with a P/N 6084-01 cylinder, either a P/N 5510-05
aluminum regulator assembly or a P/N 5510-15 brass regulator assembly, number 24062 green
cylinder finish, P/N 801662-00 harness assembly, one P/N 5041-2-23 constant flow (metered) type
outlet assembly, one P/N 5041-4-23 constant flow (metered) type outlet assembly and one
P/N 36728-01 full flow (non-metered) type outlet assembly. The constant flow (metered) outlet
assemblies are designated for a cabin altitude of 23,000 ft (7010 m).
 P/N 5600-1M3A-F20BM is a 5600 Series PCA with a P/N 6379-2C demand type respirator regulator
assembly, P/N 6084-20 cylinder, either a P/N 5510-05 aluminum regulator assembly or a
P/N 5510-15 brass regulator assembly, number 15102 blue cylinder finish, P/N 801660-00 harness
assembly, one P/N 5041-4-20 constant flow (metered) type outlet assembly, and one P/N 802856-01
full flow (non-metered) type outlet assembly. The constant flow (metered) outlet assembly is
designated for a cabin altitude of 20,000 ft (6100 m).
 P/N 5600-9L1B-E23A is a 5600 Series PCA with a P/N 800649-01 demand/pressure-demand type
respirator regulator assembly, P/N 6084-02 cylinder, either a P/N 5510-05 aluminum regulator
assembly or a P/N 5510-15 brass regulator assembly, number 21459 gray-green cylinder finish,
P/N 801658-00 harness assembly, and one P/N 5009-3-23 constant flow (metered) type outlet
assembly designated for a cabin altitude of 23,000 ft (7010 m).
TASK 35-32-18-870-805
5. Purpose of Equipment
The 5500 Series PCA is a portable oxygen source that contains high-pressure aviation grade oxygen
(per Military Specification MIL-PRF-27210, Type I or SAE AS8010, Type I) for high altitude breathing or
therapeutic use.
The 5600 Series PCA is a dual purpose portable oxygen source that contains high-pressure aviation grade
oxygen (per Military Specification MIL-PRF-27210, Type I or SAE AS8010, Type I) for high altitude
breathing or therapeutic use. In addition to providing a constant flow of supplemental oxygen, like the 5500
Series PCA, the 5600 Series PCA also provides demand or pressure-demand flow capabilities. The 5600
Series PCA, when used with a demand or demand/pressure-demand type mask, will provide protection
from hazardous smoke or fumes.
TASK 35-32-18-870-806
6. Typical Installation
All 5500 and 5600 Series PCA's may be configured with a sling-type carrying strap (harness) that attaches
to the PCA. PCA's may be stored in convenient and accessible locations on the aircraft. When the PCA
must be secured in an aircraft, optional lower (APN 36758-11) and upper (APN 36758-12, -22) Portable
Cylinder Bracket Assemblies are available. Refer to Paragraph 8 for more information on optional Portable
Cylinder Bracket Assemblies.
The number of PCA's required on an aircraft is determined by applicable FAR's, number of passengers,
and the general flight profile of the aircraft.

Revision 2 35-32-18 20131227
TASK 35-32-18-870-807
7. Operation
The 5500 Series and 5600 Series PCA's are made up of a respirator regulator assembly (5600 Series
only), high-pressure cylinder, regulator assembly, harness assembly, outlet assemblies and, on some
configurations, mask assemblies stored in harness-mounted storage bags.
Subtask 35-32-18-870-003
A. Respirator Regulator
The 5600 Series PCA is configured with either a demand or demand/pressure-demand type respirator
regulator. The respirator regulator (Figure 4) is attached to the PCA regulator assembly (-1, IPL Figure
9) outlet port as shown.
Respirator Regulator Assembly (Demand Type Shown)

Figure 4
WARNING: DO NOT USE THE P/N 5600-8 OR P/N 5600-9 SERIES PCA WITH THE AVOX P/N
10100 SERIES MASK ASSEMBLY. IF THE P/N 5600-8 OR P/N 5600-9 SERIES PCA IS
USED WITH THE AVOX P/N 10100 SERIES MASK ASSEMBLY, THE PCA MAY NOT
PROVIDE OXYGEN FOR THE FULL RATED DURATION CAUSING SERIOUS
The demand type respirator regulator assembly allows oxygen to flow, on demand, to a demand style
mask assembly (e.g., 10100 Series). Inhalation of oxygen from the demand style mask assembly
removes oxygen from the body (11) of the respirator regulator through outlet port (6).
Removing oxygen from the body (11) causes a pressure drop allowing atmospheric pressure, acting on
the outside of the diaphragm (1), to move the diaphragm inward against the stem of demand valve
assembly (2). The action of the diaphragm opens the demand valve assembly and oxygen flows from
the cylinder (5) through the regulator assembly (4) porting and enters the respirator regulator assembly
body, again raising the pressure in the body. Increased pressure within the body moves the diaphragm
away from the demand valve assembly and stops the flow of oxygen.

Revision 2 35-32-18 20131227
7. Operation (Continued)
A. Respirator Regulator (Continued)
The demand/pressure-demand style respirator regulator assembly is similar to the demand style
respirator regulator assembly except that a slide button (7) on case cover (9) allows the user to select
demand for donning the mask and pressure-demand mode when using the unit. In the pressure-
demand mode the diaphragm is moved inward slightly by the action of a spring loaded plate and lever
assembly (10). The action of the plate and lever assembly creates a slight positive pressure within the
pressure-demand mask assembly (e.g., 10800 Series) before the demand valve assembly stops the
oxygen flow.
The 10800 Series Mask Assembly, equipped with compensated exhalation valve, is designed to be
used with the pressure-demand respirator regulator assembly only. The 10100 Series Mask Assembly is
designed for use only with the demand respirator regulator assembly.
Subtask 35-32-18-870-004
B. Cylinder
The cylinder is a US Department of Transportation (DOT) & Transport Canada (TC) rated pressure
vessel that holds oxygen gas at a nominal working pressure of 1800 to 1850 psig (12.4 - 12.8
MPa). The cylinder is made of steel or of seamless aluminum that is wrapped with Kevlar* fiber.
Information on the cylinder service life and the hydrostatic test frequency requirements can be found in
the CHECK section Table 5003, Cylinder Inspection Frequency.
Subtask 35-32-18-870-005
C. Regulator Assembly
The single inlet regulator assembly is a multiple outlet device that lowers inlet pressure from the cylinder
to the outlet assemblies and to a respirator regulator assembly (5600 Series PCA only). The regulator
assembly has an on/off valve, high-pressure gauge, relief valve assembly, safety outlet assembly,
charging valve assembly and various styles of outlet assemblies attached. A regulator assembly may
have a plug installed as an alternative to an outlet assembly.
Refer to Figure 5 for a cross-sectional view of a regulator assembly shown in the open (“ON”) position.
With the regulator assembly installed in the cylinder, and the handle (15) of the on/off valve in the open
position (fully counterclockwise), the head assembly (14) is not seated on the high-pressure oxygen
inlet orifice (13), allowing oxygen to be supplied to the respirator regulator assembly (5600 Series PCA
only) or the outlet assemblies attached to the regulator assembly. Also, with the on/off valve in the open
position the cylinder can be recharged.
When the handle (15) is in the open position, high-pressure oxygen stored in the cylinder passes into
the inlet orifice (13). High-pressure oxygen and the spring (4) push the thrust pin (7) upward against the
seat assembly (6) preventing flow through the regulator assembly while the opposite end of the thrust
pin (7) acts against a thrust plate (8) and diaphragm (9). One side of the diaphragm is acted upon by an
adjusting spring (10) and the other side by the regulator assembly outlet pressure. The adjusting spring
pushes the diaphragm and thrust plate downward moving the thrust pin away from the seat assembly.
Increasing regulator assembly outlet pressure then moves the diaphragm upward, pushing against the
adjusting spring downward force. Oxygen will flow through the regulator assembly when the force of the
adjusting spring exceeds the regulator assembly outlet pressure acting on the diaphragm and other
forces tending to move the thrust pin against the seat assembly.
When the regulator assembly outlet pressure balances the adjusting spring (10) force, the thrust pin is
moved toward the seat assembly (6) by high-pressure oxygen and spring (4) until a condition of
equilibrium is established and the regulator assembly outlet pressure is maintained. The adjusting
spring (10) is preset to maintain a regulator assembly outlet pressure of approximately 55 psi (0.37
MPa).
* Kevlar is a Registered Trademark of E. I. du Pont de Nemours & Co.

Revision 2 35-32-18 20131227
C. Regulator Assembly (Continued)
Regulator Assembly
(Cross Sectional View, 5510 Series Regulator Shown)
Figure 5

Revision 2 35-32-18 20131227
Subtask 35-32-18-870-006
D. Harness Assemblies and Mask Assemblies in Fastener-Mounted Storage Bags.
Most 5500 and 5600 Series PCA's use a harness assembly that is attached to the cylinder with a clamp
near the bottom and a loop around the regulator assembly, allowing the unit to be carried by the
user. Other harness configurations are available and are typically attached to the cylinder using clamps
at the top and bottom of the cylinder.
Typically, PAX mask assemblies are used with fastener-mounted storage bags attached to the cylinder.
Subtask 35-32-18-870-007
E. Outlet Assembly
Ten different outlet style assemblies (300-370, IPL Figures 1A-1J, as applicable) and one outlet port
plug (-395, 396, 397, IPL Figures 1A-1E, 1H, 1J, as applicable) are available for use on the 5500 and
5600 Series PCA. Some outlet assemblies control the flow rate of oxygen from the regulator
assembly. Each outlet has an internal check valve that permits oxygen flow from the regulator only
when a mating connector is attached to the outlet. Refer to Figure 6 for an illustration of available outlet
assemblies and their mating connectors. Other mating connectors (not illustrated in Figure 6) are
available for use with the outlet assemblies shown.
The outlet assembly and mating connector configurations allow a variety of constant flow mask
assemblies to be attached to the 5500 and 5600 Series PCA outlet assemblies. Refer to Table 1 for
accessory mask assemblies for a 5500 Series PCA and Table 3 for accessory mask assemblies for a
5600 Series PCA.
5500 and 5600 Series PCA's use two different types of outlet assemblies, a full flow (non-metered) type
and constant flow (metered) type.
(1) The full flow type outlet assembly contains only a check valve and does not restrict oxygen flow
from the regulator assembly when the check valve is unseated. The full flow outlet assembly is used
to provide an unrestricted flow of oxygen at regulated pressure to a downstream component,
typically a mask-mounted regulator.
(2) The constant flow type outlet assembly, like the full flow type, also contains a check valve which
only allows oxygen flow when unseated. Prior to November 1994, glass wool contained in the outlet
assembly was used to adjust oxygen flow at regulated pressure. Constant flow type outlet
assemblies containing glass wool media are referred to as “adjustable” outlets and are no longer
procurable.
Beginning in November 1994 the 5009-00, 5041-00, and 5507-00 constant flow type “adjustable”
outlet assemblies had product improvements which incorporated fewer parts and eliminated the
task of adjusting the flow rate during testing. Constant flow type outlet assemblies manufactured
after November 1994, having a precision-drilled orifice that controls oxygen flow rate, are referred to
as “precision” outlets. The precision outlet has replaced the adjustable outlet and has not changed
in either fit or function.
Constant flow (metered) “precision” outlet assemblies have flow rate and cabin altitude settings
stamped into the exterior of the outlet body. In addition to the flow rate and altitude settings stamps,
the precision outlets (manufactured after November 1994) have special markings on the outlet body
to help identify the outlet. Refer to Figure 7 for details of the special markings stamped into the
”precision” outlet body.

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E. Outlet Assembly (Continued)
Outlet Assembly and Mating Connector Combinations

Figure 6

Revision 2 35-32-18 20131227
5009, 5041, and 5507 Series “Precision” Outlet Assembly Markings

Figure 7
Subtask 35-32-18-870-008
F. Regulator Subassemblies
The following subassemblies attach to the regulator assembly.
(1) Charging valve assembly
Refer to Figure 8.
The charging valve assembly is used to fill the cylinder with high-pressure oxygen. Because the
charging valve assembly is located in the low-pressure section of the regulator assembly, the
on/off valve (-10, 11, IPL Fig. 9) must be open to allow oxygen to flow into the cylinder. High-
pressure oxygen applied to the charging valve assembly inlet (1) forces valve core (2) away from
the seat in the charging valve assembly body, and flows through porting into the oxygen cylinder.
When high-pressure oxygen is removed from the charging valve assembly, the valve core moves
toward the seat in the charging valve assembly body and stops the flow of oxygen.
A filler cap (160, IPL Fig. 9) prevents contamination of the valve inlet and also provides a secondary
seal.

Revision 2 35-32-18 20131227
F. Regulator Subassemblies (Continued)
Charging Valve Assembly

Figure 8
(2) Relief Valve Assembly
Refer to Figure 9.
The relief valve assembly, installed in the low-pressure section of the regulator assembly, protects
the outlets from over-pressure. The relief valve assembly will open and close as needed and is
continuously available for over-pressure conditions.
Pressure greater than 90 psig (0.62 MPa), at regulator assembly outlet, will force the poppet
assembly (1) away from the seat (6) in the body (2) of the relief valve assembly allowing oxygen to
be vented through an opening in the relief valve assembly body. When pressure at the regulator
assembly outlet is equal to or less than 90 psig (0.62 MPa) a spring (3) forces the poppet against
the seat and stops the flow of oxygen.
Relief Valve Assembly

Figure 9

Revision 2 35-32-18 20131227
TASK 35-32-18-870-808
8. Optional PCA Mounting Bracket Set
Bracket assemblies, sold and shipped separately as optional accessories, may be used to secure certain
PCA configurations within an aircraft.
A bracket set is made up of one lower bracket and one upper bracket. The lower bracket (APN 36758-11)
supports the base of the cylinder. Slots in the lower bracket permit adjustability for mounting purposes. The
upper bracket (APN 36758-12 or APN 36758-22), equipped with a quick release clamp or strap, secures the
cylinder.
For additional information including availability and nominal dimensions of optional Mounting Bracket
Assemblies APN 36758-11, -12, -22, refer to AVOX Systems ACMM 35-37-38.

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
TESTING AND FAULT ISOLATION
TASK 35-32-18-700-801
1. General
This section contains the testing and fault isolation procedures used to evaluate performance of the 5500
and 5600 Series Portable Cylinder Assembly (PCA). Should the PCA need repair or replacement parts
installed, the PCA must pass the appropriate test requirements before the unit is available for use. All tests
in this section must be performed on a PCA that has been overhauled.
Should a failure occur during test procedures, refer to the Troubleshooting Chart (Table 1008) for fault
isolation techniques.
Unless noted otherwise, the tests contained in this section apply to all 5500 and 5600 Series PCA. Tests
should be accomplished in a shop proper for repair of high pressure aviation oxygen equipment with an
environment maintained within the limits specified below.
Temperature: 59 - 95°F (15 - 35°C)
Relative Humidity: 5 - 95 Percent
Also, unless noted otherwise, Flowmeters (Table 1002) are open to the atmosphere at the outlet side
(exhaust), and a Draft Gauge (Table 1002) specified in a test setup must be connected as follows.
- For suction pressure (negative pressure) measurements the test setup connection must be placed on
the port of the Draft Gauge labeled “low” or “suction.” The other port (labeled “hi” or “pressure”) will be
open to the atmosphere.
- For pressure (positive pressure) measurements the test setup connection must be placed on the port
of the Draft Gauge labeled “hi” or “pressure.” The other port (labeled “low” or “suction”) will be open to
the atmosphere.
Refer to the CHECK section for cylinder hydrostatic test requirements.
Refer to the ILLUSTRATED PARTS LISTS section of this manual for the item numbers given in
parentheses.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -500A thru -500D, unless otherwise noted.
WARNING: FAILURE TO USE ONLY PURE, TEST GAS (NOT OIL PUMPED) MAY CAUSE AN
EXPLOSION OR FIRE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH.
Oxygen contaminated with oil can ignite with explosive force. Do not, under any circumstances use oil
pumped test gas. Even a minute quantity of oil will cause contamination of the PCA and test equipment.
WARNING: FAILURE TO FULLY DISCHARGE THE OXYGEN FROM THE PCA, COMPONENT PARTS,
OR TEST SETUP PRIOR TO DISASSEMBLY OF ANY PART MAY CAUSE SERIOUS
High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally or due
to equipment failure, the released energy can be highly destructive if not properly controlled. Fully
discharge the oxygen from the PCA, component parts, and test setup prior to disassembly of any part.
SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CONSUMABLE
TEST MATERIALS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL
INJURY, ILLNESS, OR DEATH.

Revision 2 35-32-18 20131227
1. General (Continued)
Some consumable test materials used in this manual may be hazardous under certain conditions. Material
Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling
potentially hazardous substances which may affect health risks, storage, disposal, and other workplace
safety factors.
TASK 35-32-18-99E-801
2. Reference Documents
A list of applicable reference documents is given in Table 1001.
Table 1001
Reference Documents
DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
AS8010 Aviators Breathing Oxygen Purity Standard SAE International
Warrendale, PA 15096-0001
USA
MIL-PRF-25567, Military Specification Standardization Documents Order Desk
Leak Detection Compound, Oxygen Systems Building 4D, 700 Robbins Avenue
Philadelphia, PA
MIL-PRF-27210 Military Specification 19111-5094 USA
Oxygen, Aviator’s Breathing, Liquid and Gas
A-A-59503 Federal Specification General Services Administration

Nitrogen, Technical 1800 F Street
Washington, DC 20405 USA
A-A-58092 Commercial Item Description
Tape Antiseize, Polytetrafluoroethylene
ASTM E 515-05 Standard Test Method for Leaks Using Bubble ASTM International
Emission Techniques 100 Barr Harbor
PO Box C700
West Conshohocken, PA 19428-2959
USA (V1Y2S6)
www.astm.org
TASK 35-32-18-94B-801
3. Special Tools, Fixtures, and Test Equipment
Special tools, fixtures, and test equipment recommended are given in Table 1002. Special tools, fixtures,
and test equipment must be cleaned for oxygen service before use. Unless otherwise noted, one of each
item listed is required. Tools, Fixtures and equipment not shown in Table 1002 are standard shop tools,
fixtures and equipment. Equivalents may be substituted.
Table 1002
Special Tools, Fixtures, and Test Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Pressure Gauge 1404 Series Ametek (US Gauge)
(minimum accuracy ±0.25% full scale) Sellersville, PA 18960-2625
0 - 100 psig (0 - 0.69 MPa) USA (V61349)
0 - 200 psig (0 - 1.38 MPa)
0 - 2000 psig (0 - 13.8 MPa)

Revision 2 35-32-18 20131227
3. Special Tools, Fixtures, and Test Equipment (Continued)

Table 1002
Vent Valve P4T Series Whitey Co.
0.250 in. - 18 ANPT Threads B-4P4T4 Highland Heights, OH 44134-1533
USA (V12623)
Test Regulator Tescom Corp.
0 - 2500 psig (0 - 17.2 MPa) 44-1110 Series Elk River, MN 55330-2445
Outlet Pressure 44-1114-24 USA (V5H642)
0 - 250 psig (0 - 1.72 MPa) 26-1600 Series

Outlet Pressure 26-1612-24
Flowmeter (minimum accuracy ±2% full scale) 1110 Series Emerson Electric Co.
5.0 - 50 ccm 1110CC21ABGAA Brooks Instruments Division
13.6 - 136 ccm 1110CC11BBGAA Hatfield, PA 19440-3052
0.62 - 6.20 lpm 1110CC71DBGAA USA (V4ZW64)
12.6 - 126 lpm 1110CJ42CBGAA
Mating Connector for AVOX Systems
800503-00, 5009-00, 5009 Series Outlet Assy 5065-10 Lancaster, NY 14086-9502
5041-00, 5041 Series Outlet Assy 29559-00 USA (V53655)
5507-00, 5077 Series Outlet Assy 14807-00
5052-00 Outlet Assy 5067-08
10003566, 802856-01 Outlet Assy 802857-01
36728-01, DPB153 Outlet Assy 36857-01
10008298 Outlet Assy 10007498
10006017 Outlet Assy LAC672163-103 (Lockheed)
802863-02 Outlet Assy 802627-01
8572-02 Outlet Assy 8570 Series
Shut Off Valve (2 required) 1 Series P/N B-1VF4 Whitey Co.
Highland Heights, OH 44134-1533
Flow Control Valve 18 Series P/N B-18RF8
USA (V12623)
Needle Valve 1 Series P/N B-1RF4
Regulator Test Adapter AVOX Systems
0.500 - 14 ANPT x 0.250 - 18 ANPT Threads 803213-S58-12 Lancaster, NY 14086-9502
1.00 - 11.5 ANPT x 0.250 - 18 ANPT Threads 803213-S58-10 USA (V53655)
0.750 - 16UNF2A x 0.250 - 18 ANPT Threads 803213-S58-1
Graduated Cylinder --- Local Vendor
5 cc Capacity
Low Pressure Regulator 16 Series Fairchild Industrial Products Co.
Vac to 2 psig (Vac to 14 kPa) 16112J Winston-Salem, NC 27103-6708
(Vac to 55 in. WC) Note: REG requires both VAC USA (V07282)
and PRESS to operate.
Maximum inlet pressure is 250
psig (1.72 MPa).

Revision 2 35-32-18 20131227

Table 1002 (Continued)
Respirator Regulator Mating Connector AVOX Systems
Screw Type - Used with respirator regulator assy 6210-00 Lancaster, NY 14086-9502
P/N 6379-2C (on 5600-1 Series PCA) or USA (V53655)
P/N 800649-00 (on 5600-8 Series PCA)
AN Type - Used with respirator regulator assy 13822-00 Lancaster, NY 14086-9502
P/N 6379-2D (on 5600-2 Series PCA) or USA (V53655)
P/N 800649-01 (on 5600-9 Series PCA)
Draft Gauge 2000 Series Magnehelic* Dwyer Instruments Inc.
(minimum accuracy ±2% full scale) Michigan City, IN 46360-0373
-5.0 to +5.0 in. WC (-12.7 to +12.7 cm WC) 2310-A-321 USA (V85274)
Differential Pressure
0 to 15 in. WC (0 - 38 cm WC) 2015-A-321
* Magnehelic is a Registered Trademark of Dwyer Instruments Inc.
TASK 35-32-18-94A-801
4. Consumable Test Materials
A list of consumable test materials is given in Table 1003. Equivalent materials may be substituted. All flow
rates specified are for oxygen test gas at NTPD.
Table 1003
Consumable Test Materials
MATERIAL DESCRIPTION MANUFACTURER (VENDOR CODE)
Test Gas Oxygen Local Vendor
1850 psig (12.76 MPa) min press MIL-PRF-27210, Type I or AS8010 Type I
(Refer to NOTE 1 and NOTE 2)
Thread Sealing Tape PTFE Ribbon Tape Local Vendor
0.250 in. (0.635 cm) wide CID A-A-58092, size 1
Leak Detection Compound, Oxygen MIL-PRF-25567, Type 1 ASSIST Online Database
Systems Document Automation and Production
Service
Building 4/D, 700 Robbins Avenue
Philadelphia, PA 19111-5094
NOTE 1: Oxygen (MIL-PRF-27210, Type I) is the test gas specified in the test procedures in this section of the manual. If water
pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test parameters must
have the appropriate density correction factors calculated and used, and the test equipment must be calibrated for the
test gas. (A copy of specification MIL-PRF-27210 is available from: Standardization Documents Order Desk, Building 4D,
700 Robbins Avenue, Philadelphia, PA 19111-5094 USA. A copy of AS8010 is available from SAE International,
Warrendale, PA 15096-0001, USA.)
NOTE 2: Water pumped nitrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Federal Specification
A-A-59503 is available from: General Services Administration, 1800F Street, Washington, DC 20405 USA)
Water pumped air, equivalent in purity to: MIL-PRF-27210, Type I. A copy of AS8010 is available from SAE
International, Warrendale, PA 15096-0001, USA

Revision 2 35-32-18 20131227
TASK 35-32-18-700-802
5. Relief Valve Assembly (320 thru 340, IPL Fig. 9) Test
Refer to Figure 1001, Table 1002 and Table 1003.
A relief valve which does not pass the following test must be replaced.
Subtask 35-32-18-790-001
A. Leakage
Close the Vent Valve and slowly apply a pressure of 90 psig (0.62 MPa) to the relief valve
assembly. There must be zero leakage from the relief valve assembly. No bubbles in the Leak Detection
Compound at the relief valve assembly outlet is an indication of zero leakage.
Subtask 35-32-18-720-001
B. Flow
Remove the relief valve assembly from the Leak Detection Compound and apply 135 psig
(0.93 MPa) to the relief valve assembly. The relief valve assembly must allow oxygen to flow through
the outlet opening.
Subtask 35-32-18-790-002
C. Pressure to Close
Lower the inlet pressure to 89 psig (0.61 MPa); the relief valve assembly must reseat. Immerse the relief
valve assembly in Leak Detection Compound. There must be zero leakage from the relief valve
assembly.
Reduce oxygen supply pressure to 0 psig (0 MPa) and remove the relief valve assembly from the test
setup. Dry relief valve assembly in clean, dry air.
Relief Valve Assembly Test Setup

Figure 1001
TASK 35-32-18-700-803
6. Outlet Assembly Test (300-370, as applicable, IPL Figures 1A thru 1J)
Test applies to all outlet assemblies unless noted otherwise.
Refer to paragraph 7.E.(2) in the DESCRIPTION AND OPERATION section to determine if a constant flow
(metered) outlet assembly is an “adjustable” type (300, 310, 320, 370, IPL Figures 1A thru 1J, as
applicable) or “precision” type (305, 315, 325, IPL Figures 1A thru 1J, as applicable).

Revision 2 35-32-18 20131227
6. Outlet Assembly Test (Continued)
Subtask 35-32-18-790-003
A. Full Flow (non-metered) Outlet Assemblies (330 thru 355, as applicable, IPL Figures 1A thru 1J)
CAUTION: FAILURE TO DISCONNECT THE FLOWMETER WHILE TESTING A FULL-FLOW
OUTLET ASSEMBLY MAY DAMAGE THE FLOWMETER BECAUSE OF THE HIGH
FLOW RATE OR PRESSURE POSSIBLE.
(1) Disconnect the Flowmeter from the test setup.
(2) Plug the outlet side of the applicable Mating Connector.
(3) Apply Leak Detection Compound to the connection between the outlet assembly (330 thru 355, as
applicable, IPL Figures 1A thru 1J) and the Mating Connector. Adjust the Test Regulator to a
pressure of 125 psig (0.862 MPa), as indicated on the Pressure Gauge.
(4) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from
the Leak Detection Compound are an indication of leakage.
(5) Reduce pressure to 55 ±2 psig (0.38 ±0.014 MPa).
(6) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a
total of five times. The outlet assembly must not bind, stick, or malfunction.
(7) Reduce pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry using
clean, dry, oil-free air.
(8) Repeat paragraphs 6.A.(1) thru 6.A.(7) for each full-flow outlet assembly (330 thru 355, as
applicable, IPL Figures 1A thru 1J).
(9) Connect the Flowmeter (previously removed) to the test setup.
Outlet Assembly Test Setup

Figure 1002

Revision 2 35-32-18 20131227

Subtask 35-32-18-790-004
B. Leak Test of Test Setup
Prior to testing constant flow (metered) outlet assemblies (300-325, 370, IPL Figures 1A thru 1J, as
applicable), the test setup must be checked for leaks.
NOTE: Leaks in the test setup may cause errors in the measured flow rates.
(1) Apply Leak Detection Compound to all connections in the test setup between the Mating Connector
and the Flowmeter.
(2) Apply 55 psig (0.38 MPa) pressure to the outlet assembly.
(3) There must be no leakage between the Mating Connector and the Flowmeter. Bubbles from the
Leak Detection Compound are an indication of leakage.
(4) Tighten any connections that leak.
(5) Reduce inlet pressure to 0 psig (0 MPa).
Subtask 35-32-18-720-002
C. Constant Flow (metered) “Precision” Type Outlet Assemblies (305, 315, 325, IPL Figures 1A thru 1J, as
applicable).
(1) Apply Leak Detection Compound to the connection between the outlet assembly and the Mating
Connector.
(2) Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly.
(4) Read the flow rate on the Flowmeter. The flow rate must be within the required flow rate range
shown in Table 1004.
NOTE: Specifications given in Table 1004 correspond to flow rate and altitude settings marked on
the outlet assembly being tested.
(6) Reduce inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry
using clean, dry, oil-free air.
(7) Repeat paragraphs 6.C.(1) thru 6.C.(6) for each “precision” type constant flow outlet assembly (305,
315, 325, IPL Figures 1A thru 1J).

Revision 2 35-32-18 20131227
Table 1004
Flow Rate Requirements for Precision Outlet Assembly
Outlet Flow Rate Altitude Setting (shown on outlet body)

Setting ft x 1000 (m x 1000)
(shown on outlet 5 (1.52) 10 (3.05) 15 (4.57) 20 (6.10) 23 (7.01) 25 (7.62) 30 (9.14)
body) Required Ground Level Flow Rate
lpm at STPD (Min – Max) lpm at NTPD
0.5 N/A 0.95 - 1.05 0.95 - 1.05 0.95 - 1.05 0.95 - 1.05
2 2.47 - 2.73 2.47 - 2.73 2.66 - 2.94 2.66 - 2.94 2.66 - 2.94 2.66 - 2.94 2.66 - 2.94
2.5 N/A 3.23 - 3.57 3.23 - 3.57 3.23 - 3.57 3.23 - 3.57
3 N/A 3.90 - 4.30 3.90 - 4.30 3.90 - 4.30 3.90 - 4.30
4 4.75 - 5.25 4.75 - 5.25 4.94 - 5.46 4.94 - 5.46 4.94 - 5.46 4.94 - 5.46 4.94 - 5.46
4.5 N/A 5.60 - 6.20 5.60 - 6.20 5.60 - 6.20 5.60 - 6.20
7 N/A 8.46 - 9.34 8.46 - 9.34 8.46 - 9.34 8.46 - 9.34
8 N/A 9.50 - 10.50 9.50 - 10.50 9.50 - 10.50 9.50 - 10.50
How To Use This Table:
1. Find the outlet flow rate setting in the left column (e.g., 2 lpm).
2. Follow the row across to the altitude setting (e.g., 23,000 feet or 7,010 meters).
3. Make sure that the measured flow rate of the outlet assembly under test is within the Min – Max
range for the Required Ground Level Flow Rate (e.g., 2.66 - 2.94 lpm).
Subtask 35-32-18-720-003
D. Constant Flow (metered) “Adjustable” Type Outlet Assemblies (300, 310, 320, 370, IPL Figures 1A
thru 1J, as applicable)
(1) Apply Leak Detection Compound to the connection between the outlet assembly and the Mating
Connector.
(2) Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly.
(4) Read the flow rate on the Flowmeter. The flow rate must be within the required flow rate range
shown in Table 1005.
(a) If the flow rate is within the required flow range in Table 1005, proceed to Step 5.
(b) If the flow rate is not within specifications given in Table 1005, discard the “Adjustable” Type
Outlet Assembly (300, 310, 320, 370, IPL Figures 1A thru 1J, as applicable), and replace with a
Precision Outlet Assembly. Refer to IPL Table 1, Sheets 1 thru 5 to select the proper precision
outlet assembly.
(6) Reduce the inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and
dry using clean, dry, oil-free air.

Revision 2 35-32-18 20131227

D.Constant Flow (metered) “Adjustable” Type Outlet Assemblies (Continued)
(7) Repeat paragraphs 6.D.(1) thru 6.D.(6) for each “adjustable” type constant flow outlet assembly
(300, 310, 320, 370, IPL Figures 1A thru 1J, as applicable).
Table 1005
Flow Rate Requirements for Adjustable Outlet Assembly
Outlet Flow Rate Altitude Setting (shown on outlet body)

Setting ft x 1000 (m x 1000)
(shown on outlet 5 (1.52) 10 (3.05) 15 (4.57) 20 (6.10) 23 (7.01) 25 (7.62) 30 (9.14)
body) Required Ground Level Flow Rate
lpm at STPD (Min – Max) lpm at NTPD
0.5 0.67 - 0.74 0.86 - 0.95 0.90 - 1.00 0.92 - 1.02 0.94 - 1.04 0.95 - 1.05 1.03 - 1.13
2 2.33 - 2.57 2.50 - 2.76 2.58 - 2.86 2.64 - 2.92 2.68 - 2.96 2.70 - 2.98 2.76 - 3.06
2.5 2.91 - 3.21 3.04 - 3.36 3.09 - 3.41 3.23 - 3.57 3.26 - 3.60 3.28 - 3.62 3.30 - 3.64
2.7 3.16 - 3.50 3.33 - 3.69 3.39 - 3.75 3.46 - 3.82 3.50 - 3.86 3.52 - 3.90 3.58 - 3.96
3 3.44 - 3.80 3.66 - 4.04 3.77 - 4.17 3.85 - 4.25 3.91 - 4.33 3.94 - 4.36 3.99 - 4.41
4 4.59 - 5.07 4.72 - 5.22 4.85 - 5.37 4.94 - 5.46 5.00 - 5.52 5.04 - 5.58 5.11 - 5.65
7 7.98 - 8.82 8.12 - 8.98 8.27 - 9.15 8.36 - 9.24 8.43 - 9.31 8.46 - 9.36 8.55 - 9.45
8 9.12 - 10.08 9.26 - 10.24 9.41 - 10.40 9.50 - 10.50 9.57 - 10.57 9.60 - 10.62 9.74 - 10.76
How To Use This Table:
4. Find the outlet flow rate setting in the left column (e.g., 2 lpm).
5. Follow the row across to the altitude setting column (e.g., 23,000 feet or 7,010 meters).
6. Make sure that the measured flow rate of the outlet assembly under test is within the Min – Max
range for the Required Ground Level Flow Rate (e.g., 2.68 - 2.96 lpm).
TASK 35-32-18-700-804
7. Respirator Regulator (110, IPL Fig. 1H; 115, IPL Figure 1J) Tests
Refer to IPL Fig. 3 unless noted otherwise.
These tests apply to all respirator regulators (-1 thru -2A) unless noted otherwise.
For demand/pressure-demand respirator regulator (-2, -2A), put the slide button (170) on the case cover
(190) in the demand mode unless noted otherwise.
Subtask 35-32-18-790-005
A. Demand Valve Assembly (240) Leakage
(1) Observe the Pressure Gauge and apply 35 psig (0.24 MPa) pressure to the respirator regulator
inlet.
(2) Measure the demand valve assembly leakage (if present) with Flowmeter. Leakage must not be
more than 10 ccm NTPD.
(3) Increase the inlet pressure to 75 psig (0.52 MPa). The demand valve assembly leakage
(if present) must not be more than 10 ccm NTPD.
(4) Reduce the inlet pressure to 0 psig (0 MPa) and remove the respirator regulator from the test setup.

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7. Respirator Regulator (Continued)
Demand Valve Assembly Leakage Test Setup

Figure 1003
Subtask 35-32-18-790-006
B. Inward Leakage Test
(1) Seal the respirator regulator inlet port.
(2) Apply a negative pressure of 1 in. WC, as indicated on Draft Gauge, to the outlet of the respirator
regulator.
(3) Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD.
Subtask 35-32-18-790-007
C. Outward Leakage Test
(1) Seal the respirator regulator inlet port.
(2) Apply a positive pressure of 12 in. WC, as indicated on the Draft Gauge, to the outlet of the
respirator regulator.
(3) Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD.

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Inward/Outward Leakage Test Setup

Figure 1004
Subtask 35-32-18-720-004
D. Flow Test
(1) Demand type respirator regulators, (-1 thru -2A, IPL Figure 3)
This test applies to all demand type regulators, (-1 thru -2A, IPL Figure 3)
(a) Close the Shut Off Valve, Flow Control Valve and Needle Valve.
(b) Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure to the inlet of the
(c) Apply vacuum to the test setup.
(d) Slowly adjust the Flow Control Valve until Flowmeter No. 2 indicates a flow of 20 lpm NTPD.
(e) Carefully open the Shut Off Valve. Compare the respirator regulator outlet suction pressure
indicated on the Draft Gauge with requirements in Table 1006.
(f) Repeat paragraph 7.D.(1) for all flow rates (at inlet pressures) given in Table 1006.
(g) Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa).

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D. Flow Test (Continued)
Flow Test Setup

Figure 1005
Table 1006
Flow Test Requirements for Demand Mode Respirator Regulators
REGULATOR OUTLET MAX OUTLET SUCTION
REG INLET PRESSURE FLOW RATE PRESSURE
psig (MPa) lpm at NTPD in. WC
40 (0.28) 20 -0.75
70 -1.55
100 -2.00
60 (0.41) 20 -0.75
70 -1.55
100 -2.00
(2) Demand/Pressure-Demand type respirator regulator (-2, -2A, IPL Figure 3)

This test applies only to demand/pressure-demand type respirator regulators (-2, -2A, IPL Fig. 3).
(a) Put the slide button (170) on the case cover (190) in the pressure-demand mode.
(b) Close Shut Off Valve, Flow Control Valve and Needle Valve.
(c) Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure to the inlet of the
(d) Apply vacuum to the test setup.
(e) Open the Shut Off Valve. Slowly adjust the Flow Control Valve until Flowmeter No. 2 indicates a
flow of 20 lpm NTPD.

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D. Flow Test (Continued)
(f) Compare the respirator regulator outlet pressure indicated on the Draft Gauge with the
requirements in Table 1007.
WARNING: FAILURE TO WEAR GLOVES WHEN BENDING COMPRESSION SPRING MAY

RESULT IN INJURY TO THE HANDS.
(g) If the outlet pressure indicated on the Draft Gauge is not in agreement with the requirements
found in Table 1007, adjust the compression spring (140).
NOTE: Carefully and in small increments, bend the ends of the compression spring (140)
closer together (inward) to reduce the outlet pressure or farther apart (outward) to
increase the outlet pressure.
(h) Repeat paragraph 7.D.(2)(a) thru 7.D.(2)(f) for a flow rate of 100 lpm NTPD (at inlet pressures)
given in Table 1007.
(j) Close the Flow Control Valve.
(k) Slowly adjust the Needle Valve until Flowmeter No. 1 indicates a flow of 0.01 lpm NTPD.
(l) Compare the respirator regulator outlet pressure indicated on the Draft Gauge with the
requirements found in Table 1007 for the respirator regulator inlet pressures of 40 and 60 psig
(0.28 and 0.41 MPa).
(m) Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa).
Table 1007
Flow Test Requirements for Pressure-Demand Mode Respirator Regulators
REGULATOR OUTLET ALLOWABLE
REG INLET PRESSURE FLOW RATE OUTLET PRESSURE
psig (MPa) lpm at NTPD in. WC
20 +0.5 to +2.0
40 (0.28) 100 +0.5 to +2.0
0.01 +0.5 to +2.5
20 +0.5 to +2.0
60 (0.41) 100 +0.5 to +2.0
0.01 +0.5 to +2.5
TASK 35-32-18-780-801
8. Regulator Assembly (-1 thru -1E, IPL Fig. 9) Output Pressure Test
The regulator assembly must have the output pressure set correctly and checked for repeatability so that
the outlet assemblies will provide the required flows.
A. Make sure that the on/off valve (-10, 11) is in the closed position (fully clockwise). Insert the appropriate
Mating Connector into any outlet assembly and discharge any pressure remaining in the regulator
assembly. Remove the Mating Connector.
B. Remove the relief valve assembly (320 thru 340) and install the Pressure Gauge.

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8. Regulator Assembly (Continued)

C. Remove one outlet assembly (300 thru 370, IPL Figures 1A thru 1J, as applicable) or plug (-395, -396,
-397, as applicable, IPL Figures 1A thru 1E, 1H, 1J) from the body (510 thru -550, IPL Figure 9).
Connect the Needle Valve and Flowmeter where the outlet assembly or plug was removed. Close the
Needle Valve.
D. Apply 1800 psig (12.41 MPa) pressure to the inlet of the regulator assembly.
E. Rotate the handle (30) counterclockwise to open the on/off valve.
F. Carefully open and adjust the Needle Valve until the Flowmeter indicates 4.0 lpm NTPD.
G. The regulator assembly output pressure, as indicated on the Pressure Gauge, must be 55 ±2 psig
(0.38 ±0.014 MPa). If necessary, adjust the regulator output pressure as follows.
NOTE: After the initial regulator output pressure adjustment is made at 55 ±2 psig (0.38 ±0.014 MPa),
further adjustments are to be made only if noted.
(1) If necessary, refer to the DISASSEMBLY section to remove the screws (360) and identification plate
(350) from the case (380).
(2) Turn the setscrew (370) until the Pressure Gauge indicates 55 ±2 psig (0.38 ±0.014 MPa).
NOTE: Turn the setscrew in (clockwise) to increase the output pressure. AVOX Systems
recommends that the pressure be set near 57 psig (0.39 MPa) initially.
H. Put the on/off valve in the closed position, then in the open position.
J. Observe the flow indicated on the Flowmeter and adjust, if necessary, to 4.0 lpm using the Needle
Valve. With a flow rate set at 4.0 lpm the regulator assembly output pressure, as indicated on the
Pressure Gauge, must be 55 ±2 psig (0.38 ±0.014 MPa).
K. Repeat paragraph 8.H. and 8.J. ten times. With a flow rate set at 4.0 lpm the regulator assembly output
pressure, as indicated on the Pressure Gauge, must be 55 ±2 psig (0.38 ±0.014 MPa).
L. Close the Needle Valve and make sure that the flow indicated on the Flowmeter is 0 lpm.
M. The pressure indicated on the Pressure Gauge must be less than or equal to 75 psig (0.52 MPa).
N. Allow the regulator assembly to remain pressurized for 24 hours. Repeat paragraph 8.J.
P. If necessary, refer to paragraph 8.G. and adjust the regulator outlet pressure to 55 ±2 psig
(0.38 ±0.014 MPa).
Q. Repeat paragraph 8.H. thru 8.M.
R. Reduce the regulator assembly inlet pressure to 0 psig (0 MPa). Open the Needle Valve and discharge
any pressure remaining in the regulator assembly.

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S. Remove the Needle Valve and Pressure Gauge from the regulator assembly. Refer to the ASSEMBLY
section and reinstall the outlet assembly (300 thru 370, as applicable, IPL Figures 1A thru 1J), plug
(-395, -396, -397, as applicable, IPL Figures 1A thru 1E, 1H, 1J), screws (360, IPL Figure 9) and
identification plate (350) previously removed.
Output Pressure Test Setup

Figure 1006
TASK 35-32-18-780-802
9. Gauge (290 thru -310, IPL Fig. 9) Accuracy Test
A. Close the Vent Valve.
B. Apply 1800 psig (12.41 MPa) pressure to the test setup, as indicated on the Pressure Gauge. The
pressure indicated on the gauge (290 thru -310) must be within +-75 psig (+-0.52 MPa) of pressure
indicated on the test setup Pressure Gauge.
C. Repeat paragraph 9.B. at test setup pressure of 1000 psig (6.89 MPa). The pressure indicated on the
gauge (290 thru -310) must be within +-75 psig (+-0.52 MPa) of the pressure indicated on the test setup
Pressure Gauge.
D. Reduce the inlet pressure of the test setup to 0 psig (0 MPa). The pressure indicated on the gauge
(290 thru -310) must be within +-75 psig (+-0.52 MPa) of the pressure indicated on the test setup
Pressure Gauge.
E. Open the Vent Valve and remove the gauge (290 thru -310).

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9. Gauge Accuracy Test (Continued)
Gauge Accuracy Test Setup

Figure 1007
TASK 35-32-18-700-805
10. Valve (-10, 11, IPL Fig. 9) Torque Test
A. Refer to the DISASSEMBLY section and remove the identification plate (20), nut (40A), handle (30),
spring washer (60) and flat washer (70) from the on/off valve (-10, 11).
B. Apply 1800 psig (12.41 MPa) to the inlet of the regulator assembly (-1 thru -1E).
C. Using the torque wrench rotate the stem (100) counterclockwise one full turn. The torque required to
rotate the stem one full turn must not be more than 16 in⋅lbs (1.8 N⋅m).
D. Using the torque wrench, and applying a torque of not more than 16 in⋅lbs (1.8 N⋅m), rotate the stem
(100) clockwise until the on/off valve (-10, 11) is closed.
E. Attach the appropriate Mating Connector to any outlet assembly and discharge any pressure remaining
in the regulator assembly.
F. Attach the hose connecting the Graduated Cylinder and the Mating Connector. Leakage, if present,
must not be more than 5 cc in one hour.
G. Remove the hose connecting the Graduated Cylinder and the Mating Connector. Remove the Mating
Connector from the outlet assembly.
H. Refer to the ASSEMBLY section and install the identification plate (20), nut (40A), handle (30), spring
washer (60), and flat washer (70) previously removed.

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10. Valve Torque Test (Continued)
Valve Torque Test Setup

Figure 1008
TASK 35-32-18-700-806
11. PCA (-1, -2, -3, -4 (as applicable), IPL Figures 1A thru 1J) Final Test
Make sure the PCA is fully charged [1800 psig (12.41 MPa) minimum] before testing for external
leakage. Refer to the ASSEMBLY section for PCA charging procedure.
Subtask 35-32-18-790-008
A. External Leakage
(1) Apply Leak Test Solution to all PCA external surfaces.
(2) Rotate the handle (30) counterclockwise to open the on/off valve (-10, 11).
(3) External leakage from all PCA external surfaces must be zero. Bubbles from the Leak Test Solution
are an indication that the PCA is leaking.
(4) Perform a latent leakage test. (Keep the on/off valve in the open position for 24 hours and recheck
the PCA for external leakage.)
(a) Why do a Latent Leak Test? (Incorporating SIL-35-125)
1 The purpose of the latent test is to determine if the unit will leak in the future.
2 This is done by doing a leak test two times.
3 The first leak test is done right after re-filling the cylinder (Steps 11.A.(1) thru 11.A.(3)).
4 The second test is done after a waiting period of 24 hours (Step 11.A.(4)).
5 The waiting period allows the cylinder assembly to completely reach a stable temperature
and is an indication of the integrity of the repair of overhaul actions.
(b) When To Do a Latent Leak Test
1 The latent leak test is only done after a cylinder assembly has been repaired, overhauled or
been hydrostatically tested.

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11. PCA (-1, -2, -3, -4 (as applicable), IPL Figures 1A thru 1J) Final Test (Continued)
A. External Leakage (Continued)
(4) Perform a latent leakage test. (Continued)
(b) When To Do a Latent Leak Test (Continued)
2 If a cylinder assembly has been trans-filled but not repaired, overhauled or disassembled,
then a latent leak test is not required.
(5) Put the on/off valve in the closed position. Insert the applicable Mating Connector into any outlet
assembly and discharge any remaining pressure in the regulator assembly. Remove the Mating
Connector.
Subtask 35-32-18-720-005
B. Functional Test
Perform a functional test of the PCA by connecting an appropriate mask to each outlet assembly to
assure the flow of oxygen.
Additionally, if the PCA is a 5600 Series (equipped with a respirator regulator assembly), also connect
a demand type or demand/pressure-demand type mask assembly (as appropriate) to the respirator
regulator assembly. Put on the face mask assembly and breathe to assure the flow of oxygen.
12. Fault Isolation
Refer to Table 1008 for troubleshooting problems, causes, and solutions.
Table 1008
Troubleshooting Chart
TROUBLE PROBABLE CAUSE SOLUTION
RELIEF VALVE ASSEMBLY TEST (PARA 5.)
Relief valve assembly (320 thru 340, IPL Figure Malfunctioning or damaged relief valve Replace relief valve assembly.
9) operation pressure is out of limits. assembly.
OUTLET ASSEMBLY TEST (PARA 6.)
Outlet assy (300 thru 370, IPL Figures 1A thru Outlet assy and mating connector not Disconnect and reconnect outlet assy
1J, as applicable) leaks at connection to mating connected properly. and mating connector.
connector.
Mating connector worn or damaged. Replace mating connector.
Outlet assy worn or damaged. Replace worn parts or replace outlet

assy.
Outlet assy (300 thru 370, IPL Figures 1A thru Contaminated, worn, or damaged outlet If a “precision” type outlet assembly,
1J, as applicable) flow rate is out of limits. assy. clean or replace outlet assy.
If an “adjustable” type outlet assembly,

discard and replace with a “precision”
type outlet assembly.
Connection between outlet assy (300 thru 370, Outlet assy and mating connector Clean or replace outlet assy or mating
IPL Figures 1A thru 1J, as applicable) and contaminated, worn, or damaged. connector.
mating connector is binding, sticking or
malfunctioning.

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12. Fault Isolation (Continued)

DEMAND VALVE ASSEMBLY LEAKAGE TEST (PARA 7.A.)
Demand valve assy (240, IPL Fig. 3) leakage Demand valve assy worn, binding, or Replace demand valve assy.
exceeds maximum allowable. damaged.
Demand valve assy not tight in regulator Tighten demand valve assy.
case (350, IPL Fig. 3).
Worn or damaged valve seat gasket Replace valve seat gasket.

(280, IPL Fig. 3).
INWARD (PARA. 7.B.) AND OUTWARD (PARA. 7.C.) LEAKAGE TESTS
Respirator regulator assy (-1 thru -2A, Respirator regulator assy inlet not Seal inlet to respirator regulator assy.
IPL Fig. 3) leakage exceeds maximum sealed during testing.
allowable.
Diaphragm assy (200, IPL Fig. 3) Replace diaphragm assy.
punctured or torn.
Diaphragm assy loose or improperly Reinstall diaphragm assy.

installed.
Diaphragm cord (205, IPL Fig. 3) or Replace diaphragm cord or clamp.

clamp (210) is loose or damaged.
FLOW TEST - DEMAND MODE (PARA 7.D.(1))
Pressure of the demand/pressure -demand Demand/pressure-demand respirator Set slide button to demand mode.
respirator regulator assy (-2, -2A, IPL Fig. 3) regulator (-2, -2A, IPL Fig. 3) slide
is out of limits. button (170, IPL Fig. 3) not set to
demand mode.
Worn, binding, or damaged demand Replace demand valve assy.

valve assy (240, IPL Fig. 3).
Diaphragm assy (200, IPL Fig. 3) torn or Replace diaphragm assy.

punctured.
Diaphragm assy (200, IPL Fig. 3) loose Reinstall diaphragm assy.

or improperly installed.


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FLOW TEST - PRESSURE-DEMAND MODE (PARA 7.D.(2))
Pressure of demand/pressure-demand Demand/Pressure-Demand respirator Set slide button to pressure-demand
respirator regulator assy (-2, -2A, IPL Fig. 3) is regulator (-2, -2A, IPL Fig. 3) slide mode.
out of limits. button (170, IPL Fig. 3) not set to
pressure-demand mode.
Worn, binding, or damaged demand Replace demand valve assy.

valve assy (240, IPL Fig. 3).
Diaphragm assy (200, IPL Fig. 3) torn or Replace diaphragm assy.

punctured.
Diaphragm assy (200, IPL Fig. 3) loose Reinstall diaphragm assy.

or improperly installed.

Compression spring (140, IPL Fig. 3) Adjust or replace compression spring.

out of adjustment or damaged.
REGULATOR ASSEMBLY OUTPUT PRESSURE TEST (PARA. 8.)
Regulator assy (-1 thru -1E, IPL Figure 9) outlet Regulator assy requires adjustment. Adjust regulator assy outlet pressure.
pressure is out of limits.
Damaged valve seat area in body Replace body.
(510 thru -550), IPL Fig. 9).
Thrust pin (470, IPL Fig. 9) worn or Replace thrust pin.

damaged.
Seat assy (460, IPL Fig. 9) worn or Replace seat assy.

damaged.
Diaphragm (430, IPL Fig. 9) worn or Replace diaphragm.

damaged.
Diaphragm (430, IPL Fig. 9) not sealed Reposition diaphragm in body.

in body (510 thru -550, IPL Fig. 9).
Spring (490, IPL Fig. 9) or adjusting Replace spring or adjusting spring.

spring (400, IPL Fig. 9) damaged.
GAUGE ACCURACY TEST (PARA. 9.)
Gauge (290 thru -310, IPL Fig. 9) indicated Damaged, obstructed, or malfunctioning Replace gauge.
pressure is out of limits. gauge.

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VALVE TORQUE TEST (PARA. 10.)
Torque required to open and close on/off Threads on head assy (120, IPL Fig. 9) Lubricate threads.
valve (-10, 11, IPL Fig. 9) is out of limits. binding or not lubricated.
Damaged threads on head assembly Replace head assembly or bushing.

(120, IPL Fig. 9) or bushing (140, IPL
Fig. 9).
Stem assy (100, IPL Fig. 9) is bent. Replace stem assy.

Regulator assy (-1 thru -1E, IPL Figure 9) Head assy (120, IPL Fig. 9) worn or Replace head assy.
leaks when on/off valve (-10, 11, IPL Fig. 9) is damaged.
set to the closed position.
Damaged on/off valve seat area in body Replace body.
(510 thru -550, IPL Fig. 9).
PCA FINAL TEST (PARA. 11.)
Connection between elbow (105, IPL Fig. 1H, Parts do not have correct seal with Disassemble and assemble parts that
1J), outlet assy (300 thru 370, IPL Figures 1A thread sealing tape. leak to the regulator body.
thru 1J, as applicable), relief valve assy (320
thru 340, IPL Fig. 9), gauge (290 thru -310, Threads damaged. Replace damaged part.
IPL Fig. 9), charging valve assy (170) and
body (510 thru -550, IPL Fig. 9) leaks. Part not tight in body. Retighten or retorque part as required.
Connection between on/off valve (-10, 11, IPL Bushing (140, IPL Fig. 9) threads Replace bushing.
Fig. 9) and body (510 thru -550, IPL Fig. 9) damaged.
leaks.
Worn, damaged, or non-lubricated Replace preformed packing.
preformed packing (130, IPL Fig. 9).
Bushing (140, IPL Fig. 9) not tight in Retorque bushing.

body.
Connection between safety outlet assy (-220, Safety plug washer (280, IPL Fig. 9) Replace safety plug washer.
IPL Fig. 9) and body (510 thru -550, IPL Fig. damaged.
9) leaks.
Safety plug (250, IPL Fig. 9) not tight in Retorque safety plug.
body.
Leakage at relief valve assy (320 thru 340, IPL Relief valve assy malfunctioning or Replace relief valve assy.
Fig. 9). damaged.
Leakage past valve core (-190, IPL Fig. 9) of Worn or damaged valve core (-190, IPL Replace charging valve.
charging valve (170, IPL Fig. 9). Fig. 9) or body (-180, IPL Fig. 9).
Valve core (-190, IPL Fig. 9) not tight in Replace charging valve.
body (-180, IPL Fig. 9).

Revision 2 35-32-18 20131227

PCA FINAL TEST (PARA. 11.) (Continued)
Leakage past safety outlet assy Safety disc (270, IPL Fig. 9) or gasket Replace safety disc or gasket.
(-220, IPL Fig. 9). (240, IPL Fig. 9) damaged.
Safety cap (230, IPL Fig. 9) not tight on Retorque safety cap.
safety plug (250, IPL Fig. 9).
Leakage past safety plug (210, IPL Fig. 9) Safety disc (260, IPL Fig. 9) or safety Replace safety disc or safety plug.
plug washer (280, IPL Fig. 9) damaged.
Safety plug (210, IPL Fig. 9) not tight in Retorque safety plug.
regulator body (510 thru -550, IPL
Fig. 9).
Connection between packing nut (80, IPL Packing nut (80, IPL Fig. 9) does not Replace preformed packing.
Fig. 9) and bushing (140, IPL Fig. 9) leaks. have correct seal using preformed
packing (90, IPL Fig. 9) and PTFE seat
(110, IPL Fig. 9).
Packing nut (80, IPL Fig. 9) not tight in Retorque packing nut.
bushing (140, IPL Fig. 9).
Connection between elbow assy (105, IPL Fig. Nut (part of connector assy) not tight on Tighten nut on tube.
1H, 1J), connector assy (100, IPL Fig. 1H, 1J), tube (part of elbow assy).
and respirator regulator assy (110, IPL Fig. 1H;
115, IPL Figure 1J) leaks. Worn or damaged ferrule (part of Replace connector assy.
connector assy).
Connector assy (100, IPL Fig. 1H, 1J) Disassemble and assemble connector
does not have correct seal with thread assy to respirator regulator assy.
sealing tape.
Connector assy (100, IPL Fig. 1H, 1J) Replace connector assy.
threads damaged.
Connector assy (100, IPL Fig. 1H, 1J) not Tighten connector assy.
tight in respirator regulator assy
(105, IPL Fig. 1H; 115, IPL Fig. 1J).
Connection between plug (210, Fig. 9) and Plug (210, IPL Fig. 9) not tight in body Retorque plug.
body (510 thru -550, IPL Fig. 9) leaks. (510 thru -550).

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SCHEMATICS AND WIRING DIAGRAMS
TASK 35-32-18-99C-801
1. Schematics and Wiring Diagrams
Not applicable

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DISASSEMBLY
TASK 35-32-18-000-801
1. General
This section describes the equipment and procedures necessary to disassemble the 5500 and 5600 Series
Portable Cylinder Assemblies (PCA). Most repair procedures do not need complete disassembly of the
PCA. Disassemble units only to the level necessary, as determined in TESTING AND FAULT ISOLATION
section, to repair or replace components. Disassembly is organized as follows:
Paragraph Description IPL Figure No.
3 General PCA Disassembly 2, 9
4 Respirator Regulator Disassembly 3
5 Regulator Port Device Removal and Disassembly 2, 4 thru 12
6 General Regulator Assy Disassembly 2, 9
The instructions in this section apply to all 5500 and 5600 Series PCA unless noted otherwise. Refer to the
ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses.
Unless otherwise noted, all disassembly procedures requiring turning, twisting, or unthreading will be in the
counterclockwise direction.
TASK 35-32-18-94B-802
2. Special Tools, Fixtures, and Equipment
A list of special tools, fixtures, and equipment necessary for disassembly of the 5500 and 5600 Series PCA
is shown in Table 3001. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. Figure number information provided in the “NOMENCLATURE” column corresponds to the tool listing
in Table 9001 of the SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES section. Unless
noted otherwise, one of each item listed is required. Tools, Fixtures and equipment not shown in Table
3001 are standard shop tools, fixtures and equipment. Equivalents may be substituted.
Table 3001
Pneumatic Bench Vise Model BV-101-P Getz Fire Equipment Co.
P/N 58634 Peoria, IL 61602-1711
USA (V58013)
TASK 35-32-18-060-801
3. General PCA Disassembly
WARNING: FAILURE TO FULLY DISCHARGE THE PCA OF OXYGEN PRIOR TO DISASSEMBLY OF
ANY PART MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH OR FAILURE TO
SECURE THE CYLINDER, REGULATOR ASSEMBLY AND ATTACHED HOSE DURING
OXYGEN DISCHARGE MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.
High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally or
due to equipment failure, the released energy can be highly destructive if not properly controlled. Fully
discharge the oxygen from the PCA and component parts, prior to disassembly of any part. Secure the
cylinder, regulator assembly, and discharge hose during oxygen discharge

Revision 2 35-32-18 20131227
TASK 35-32-18-060-801
3. General PCA Disassembly (Continued)
WARNING: FAILURE TO USE SUITABLE EYE PROTECTION DURING DISASSEMBLY PROCEDURES
MAY CAUSE INJURY TO THE EYES.
Use eye protection at all times during all disassembly procedures.
Attach a hose equipped with a mating connector (Refer to Figure 6 in the DESCRIPTION AND
OPERATION section) to the outlet port equipped with a constant flow or full flow outlet assembly. Slowly
rotate the handle (30A, IPL Figure 9) of the on/off valve (-10, 11, IPL Figure 9) to the open (fully
counterclockwise) position. Release all the oxygen from the PCA through the attached hose into a well
ventilated area. Rotate the handle of the on/off valve to the closed (fully clockwise) position and remove
the hose from the outlet assembly.
Subtask 35-32-18-070-001
A. 5600 Series Only
(1) Unthread the nut on the connector (100A, IPL Figure 1H and 1J) to allow the connector to be
separated from the elbow assembly (105).
NOTE: The nut and compression ferrule (both part of the connector) will be retained on the elbow
assembly after the connector and elbow assembly are separated. Do not attempt to remove
the nut or compression ferrule from the elbow assembly. If the elbow assembly must be
replaced, the elbow assembly and connector must be replaced as a set.
(2) On the 5600 Series PCA (2, IPL Figure 1), loosen and remove the upper clamp (75, IPL Figures 1H
and 1J) with the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure 1J) attached.
Remove the clamp from the bracket (125). Unthread and discard the self-locking screws (120) and
remove the bracket from the respirator regulator.
(3) On the 5600 Series PCA (2, IPL Figure 1), remove the harness (200, IPL Figures 1H and 1J) from
PCA. Separate the strap assemblies (201, 202) to disassemble the harness (200).
Subtask 35-32-18-070-002
B. 5500 & 5600 Series
(1) Loosen and remove lower clamp (70, IPL Figures 1A thru 1E and 1G thru 1J) from cylinder (500-
570, IPL Figures 1A thru 1E and 1G thru 1J, as applicable).
(2) On the 5500 Series (1, IPL Figure 1) or 5600 Series (2, IPL Figure 1) PCA remove the harness (200
thru 225, 250 thru 285, IPL Figures 1A thru 1E and 1G thru 1J, as applicable) from the neck of the
cylinder.
NOTE: Although a close fit, the loop-end of the harness is large enough to go over the regulator
assembly (-1 IPL Figure 9).
(3) Remove the ID plate (55A, 60, IPL Figure 1A thru 1F; 80A, IPL Figure 1G; -60 IPL Figure 1H and
1J) from the cylinder only if damaged.
(4) Remove instruction decal (20A, IPL Figures 1A thru 1G, 25A; IPL Figures 1H and 1J) from cylinder
only if damaged.
(5) Remove oxygen ID decal (30A, IPL Figures 1A thru 1J), if equipped, from cylinder only if damaged.

Revision 2 35-32-18 20131227
3. General PCA Disassembly (Continued)
NOTE: The painted text, “BREATHING OXYGEN ONLY - USE NO OIL”, was used in place of the
oxygen ID decal (30A, IPL Figures 1A thru 1J) on some 5500 Series and 5600 Series
PCA's.
(6) Remove the aviators oxygen placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J) and instruction
placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J) from the cylinder. Remove label (45, IPL Figures
1A, 1C, 1E, 1H, and 1J) from the pressure gauge (290 thru -310, IPL Figure 9).
Subtask 35-32-18-070-003
C. 5500 Series Only
(1) Unfasten the hook and loop type fastener strap (45, -50, IPL Figure 2) and remove the mask
storage bag assembly (-55, 60) from the cylinder (500 thru 565, IPL Figure 1A thru 1E, as
applicable). Remove the PAX mask assembly (35 thru 41, IPL Figure 2) from the mask storage bag
assembly. If the PAX mask assembly is in a clear protective bag, cut open the clear plastic bag and
remove the connector (15, 20), coupling (-25), or nipple (-30) from the mask assembly (35 thru 41)
only if damaged.
NOTE: Refer to AVOX Systems CMM 35-22-26 for more information on the PAX mask assembly
(35 thru 41, IPL Figure 2).
(2) On the 5500 Series PCA (1, IPL Figure 1) loosen and remove the upper clamp (75, IPL Figures 1A
thru 1C) from the cylinder. Remove the harness (200) from PCA. Separate the strap assemblies
(201 and 202) to disassemble the harness (200).
(3) On the 5500 Series PCA (1, IPL Figure 1) loosen and remove the upper clamp (75, IPL Figures 1B
and 1E) from the cylinder. Remove the harness (225) from the PCA.
TASK 35-32-18-060-802
4. Respirator Regulator Assembly (110, IPL Figure 1H, 115, IPL Figure 1J) Disassembly
Refer to IPL Figure 3, unless noted otherwise.
Disassemble the respirator regulator as follows.
Subtask 35-32-18-070-004
A. Cover Assembly (-50, -60) Removal, and Disassembly.
(1) Unthread the pan head screws (70) and remove the cover assembly (-50, -60) from the regulator
case (350).
(2) Remove the rivets (100, 130) and the identification plate (80, 90, 110, 120) from the case cover
(180, 190) only if the identification plate is damaged. Discard the rivets if removed.
(3) Carefully remove the slide button (170), spring (160), compression spring (140) and plate with lever
assembly (150) from the case cover (190).
NOTE: The plate with lever assembly is not procurable. If a replacement part is required, a complete
cover assembly (-60) must be ordered.
Subtask 35-32-18-070-005
B. Diaphragm (200) Removal
(1) Carefully remove the diaphragm clamp (210) from the diaphragm (200).

Revision 2 35-32-18 20131227
4. Respirator Regulator Assembly Disassembly (Continued)

NOTE: If diaphragm (200) is secured by diaphragm cord (205), the diaphragm cord should not be
removed unless necessary. Diaphragm cord is no longer procurable. If the diaphragm cord
is removed, it must be replaced with a diaphragm clamp (210).
(2) Carefully remove the diaphragm (200) from the regulator case (350).
Subtask 35-32-18-070-006
C. Deflector (220) and Demand Valve Assembly (240) Removal and Disassembly
(1) Unthread the pan head screws (230A) and remove the deflector (220) from the regulator case
(350).
(2) Unthread the pan head screws (250) and remove the lock washer (260), flat washer (270A), and
demand valve assembly (240) from the regulator case (350).
(3) Remove and discard the valve seat gasket (280A) from the regulator case (350).
Subtask 35-32-18-070-007
D. General Disassembly
Remove the remaining components of the respirator regulator assembly (110, IPL Figure 1H; 115,
IPL Figure 1J) components from regulator case (350) as follows.
(1) Unthread the connector (100A, IPL Figures 1H and 1J) from the regulator case (350, IPL
Figure 3). Remove the screen (340) from the regulator case.
(2) Remove the adapter (290, 300) from the regulator case (350).
(3) Remove the external retaining ring (-330) and cover assembly (-310) from the adapter body (-320).
TASK 35-32-18-060-803
5. Regulator Port Device Removal and Disassembly
Unless specified, all removal and disassembly procedures for regulator port devices apply equally to the
5500 and 5600 Series PCA. Place the PCA in a Pneumatic Bench Vise (Table 3001) for removal of items
attached to the regulator ports.
Refer to IPL Figure 9 unless noted otherwise.
Subtask 35-32-18-070-008
A. Gauge (290 thru -310, IPL Figure 9)
Remove the gauge and disassemble as follows.
CAUTION: ONLY THE LENS, BEZEL, BEZEL WITH LENS, GASKET OR RELIEF LABEL MAY BE
REMOVED FROM THE GAUGE OR DAMAGE MAY OCCUR.
(1) If damaged, remove and discard the lens (30, 40), bezel (10, 20), and bezel with lens (50, 60) from
the gauge (1 thru 1F, as applicable).
(2) If damaged, remove and discard the relief label (80) or gasket (70) from the gauge (1D, 1F).
Subtask 35-32-18-070-009
B. Relief Valve Assembly (320 thru 340, IPL Figure 9)
Remove relief valve assembly from the body (510 thru -550).

Revision 2 35-32-18 20131227
5. Regulator Port Device Removal and Disassembly (Continued)
Subtask 35-32-18-070-010
C. Charging Valve (170, IPL Figure 9)
Remove the charging valve and disassemble as follows.
(1) Remove the charging valve (170) from the body (510 thru -550).
(2) Remove the filler cap (160) from the charging valve (170).
NOTE: Older style filler caps (-158) had removable filler cap seats (-159). The older filler cap and
filler cap seat are non-procurable parts. Do not disassemble the filler cap seat (-159) from
filler cap (-158). If replacement parts for the old filler cap (-158) or filler cap seat (-159) are
required, the filler cap (160) must be ordered as a replacement part.
Subtask 35-32-18-070-011
D. Safety Plug Assembly (210, IPL Figure 9) or Safety Outlet Assembly (-220, IPL Figure 9)
Remove the safety plug assembly or safety outlet assembly and disassemble as follows.
(1) Remove the safety plug assembly (210) or safety outlet assembly (-220) from the body
(510 thru -550, as applicable).
(2) Remove and discard the safety disc (260) from the body (510 thru -540).
(3) Remove and discard the safety plug washer (280) from the body (510 thru -550).
(4) Remove the safety cap (230), safety disc (270), and gasket (240) from the safety plug (250).
Discard the safety disc and gasket.
Subtask 35-32-18-070-012
E. On/Off Valve (-10, 11, IPL Figure 9)
Remove and disassemble the on/off valve kit as follows.
(1) Remove on/off valve (-10, 11) from the body (510 thru -550).
(2) Remove the filter (150) from the body (510 thru -550).
(3) Disassemble the on/off valve as follows.
(a) Remove and discard the identification plate (20) from the handle (-30, 30A).
(b) Unthread the nut (40A) and remove washer (-50), handle (-30, 30A), spring washer (60), and flat
washer (70) from the stem assembly (100).
(c) Unthread the packing nut (80) from the bushing (140). Remove the preformed packing (90) and
seat (110) from the stem assembly (100). Discard the preformed packing.
(d) Remove the stem assembly (100) and unthread the head assembly (120) from the bushing
(140).
(e) Remove and discard the preformed packing (130) from the bushing (140).

Revision 2 35-32-18 20131227
Subtask 35-32-18-070-013
F. APN 800503-00 (-4, IPL Figure 5), 5009-00 (-1, IPL Figure 5), or 5009 Series (-2 thru -3J, IPL Figure 5)
Outlet Assembly
Remove and discard the 800503-00 (-4) or 5009-00 (-1) outlet assembly. Replace with a precision type
outlet assembly (-2 thru -3J).
NOTE: Replacement parts are not available for the outlet assembly (-50, -60), flow port (120, 130), filter
(150), retaining ring (140), gasket (160), stud (70, 80), glass cord (40), screen (30), screw (20),
or orifice (180). Do not disassemble these parts.
(1) Remove the dust cover (10) from the receptacle (170) only if damaged.
(2) For precision type outlets (-2 thru -3J), unthread the receptacle (170) from the stud (70, 80).
(3) For precision type outlets (-2 thru -3J), remove the spring (110), valve (100) and gasket (90) from
the receptacle (170). Discard the gasket.
Subtask 35-32-18-070-014
G. APN 5041-00 (-1, IPL Figure 4) and 5041 Series (-2 thru -2P, IPL Figure 4) Outlet Assembly
Refer to IPL Figure 4 unless noted otherwise
Remove and discard the 5041-00 outlet assembly (-1). Replace with a precision outlet assembly (-2 thru
-2P).
NOTE: Replacement parts are not available for the screw (50), screen (60, 80), glass cord (70),
coupling assembly (-90), outlet subassembly (-100), body (120, 130), or orifice (200). Do not
disassemble these parts.
(1) For precision outlets (-2 thru -2P), unthread the nut (20) and remove the cover assembly (10), cap
(30), and washer (40) from the case (190).
(2) For precision outlets (-2 thru -2P), remove the springs (170) from the pins (180) and remove the
pins from the case (190).
(3) For precision outlets (-2 thru -2P), unthread the setscrew (110) from the case (190).
(4) For precision outlets (-2 thru -2P), unthread the case (190) from the body (120, 130).
(5) For precision outlets (-2 thru -2P), remove the spring (140), valve (150), and valve seat (160) from
the case (190). Discard the valve seat.
Subtask 35-32-18-070-015
H. APN 5507-00 (-1, IPL Figure 7) and 5507 Series (-2 thru -2F, IPL Figure 7) Outlet Assembly
Remove and discard the 5507-00 outlet assy. Replace with a precision outlet assy (-2 thru -2F).
NOTE: Replacement parts are not available for the screw (10), screen (30), glass cord (20), outlet
subassembly (-40), body (140, 150), or orifice (160). Do not disassemble these parts.
(1) For precision outlets (-2 thru -2F), unthread the fillister head screw (80) and remove the dust cover
(70) and torsion spring (60) from the threaded adapter (50). Discard the fillister head screw.
(2) For precision outlets (-2 thru -2F), remove the threaded adapter (50) from the body (140, 150) and
remove the lockwasher (90), outlet washer (100), outlet gasket (110), outlet poppet (120), and flow-
stop spring (130). Discard the gasket (110).

Revision 2 35-32-18 20131227

Subtask 35-32-18-070-016
J. APN 10003566 Oxygen Coupling (340, IPL Figure 1A, 1C, 1E, 1H, 1J) or APN 802856-01 Outlet
Assembly (340A, IPL Figure 1A, 1C, 1E, 1H, 1J; 340, IPL Figure 1F; -1, IPL Figure 11)
Remove and disassemble the 10003566 oxygen coupling or 802856-01 outlet as follows.
NOTE: Oxygen coupling (APN 10003566) is replaced by outlet assembly (APN 802856-01). Do not
disassemble oxygen coupling, APN 10003566.
(1) Remove the warning label (50) and dust cover retainer (10) from the dust cover (40) only if
damaged.
(2) Twist and unlock the dust cover (40) from the groove pin (30) on the disconnect fitting (20). Remove
the dust cover (40).
(3) Remove the preformed packing (110, 120), disconnect body (100), quad ring (90), disconnect
poppet (80), poppet spring (70), and gasket (60) from the disconnect fitting (20). Discard the quad
ring and preformed packing or gasket.
Subtask 35-32-18-070-017
K. APN 5052-00 Outlet Assembly (370, IPL Figure 1H, -1, IPL Figure 8)
Remove and disassemble the 5052-00 outlet as follows.
Replacement parts are not procurable for this outlet assembly. Do not disassemble the 5052-00 outlet
assembly. If replacement is required, the outlet assembly must be replaced by a different outlet
assembly. Refer to IPL Table 1, Sheet 5 to choose an outlet assembly that is procurable.
Subtask 35-32-18-070-018
L. APN 36728-01 (-1, IPL Figure 13) Outlet Assembly
Remove the 36728-01 outlet.
Do not disassemble a 36728-01 outlet assembly.
Subtask 35-32-18-070-020
M. APN 10006017 (355, IPL Figure 1C) Outlet Assembly
Remove the 10006017 outlet assembly.
Replacement parts are not procurable for this outlet assembly. Do not disassemble this outlet assembly.
Subtask 35-32-18-070-021
N. APN 8572-02 (-1, IPL Figure 6) Outlet Assembly
Refer to Figure 6 unless noted otherwise.
(1) Unthread the body assembly (10) from the adapter (90) and disassemble as follows.
(a) Remove the grooved pin (-20) from the body (-40).
(b) Remove the washer (-30) from the body (-40).
(2) Remove the gasket (50), poppet (60), spring (70), and inlet filter (80) from the adapter (90). Discard
the inlet filter.

Revision 2 35-32-18 20131227
Subtask 35-32-18-070-022
P. APN 802863-02 (-1, IPL Figure 10) Outlet Assembly
Refer to Figure 10 unless noted otherwise.
(1) Unthread the nipple (10) from the outlet body (140).
(2) Remove the dust plug assembly (-20) from the outlet body (140) and disassemble as follows.
(a) Remove the dust plug (50) from the insert sleeve (80).
(b) Remove the preformed packing (40) from the dust plug (50). Discard the preformed packing.
(c) Remove the dust cover (30) from the outlet body (140).
(3) Unthread the insert sleeve (80) from the outlet body (140). If damaged, remove the pins (70) from
the insert sleeve.
(4) Remove the preformed packing (110), retainer (100), seal (90), poppet (120) and spring (130) from
the outlet body (140). Discard the preformed packing and seal.
TASK 35-32-18-060-804
6. General Regulator Disassembly (-1 thru -1G, IPL Figure 9)
Place the PCA in a Pneumatic Bench Vise (Table 3001) to remove the regulator body from the cylinder.
Subtask 35-32-18-070-023
A. 5500 & 5600 Series
(1) Remove the screws (360), identification plate (350), and setscrew (370A) from the case (380).
Discard screws.
(2) Carefully unthread the case (380) from the body (510 thru -550). Remove the guide (390A),
adjusting spring (400), slip ring (420), diaphragm plate (410), diaphragm (430), and thrust plate
(440) from the case (380).
(3) Unthread the holder (450) and remove the seat assembly (460), thrust pin (470), thrust pin guide
(480), and spring (490) from the body (510 thru -550).
(4) Remove the tube (500) from the body (510 thru -550) only if damaged.
(5) Remove the drive screws (580) securing the identification plate (560, 570A) from the regulator body
(510 thru -550). Discard the drive screws.
(6) Unthread the regulator body (510 thru -550) from the cylinder (500 thru 570, IPL Figures 1A
thru 1J, as applicable).
Subtask 35-32-18-070-024
B. 5500 Series Only
On 5500 Series PCA (-1, IPL Figure 1G), remove the following items.
(1) Remove the metal boss seal (475, IPL Figure 1G) from the regulator body (-550, IPL Figure 9).
Discard the metal boss seal.

Revision 2 35-32-18 20131227
CLEANING
TASK 35-32-18-100-801
1. General
This section contains information about the recommended equipment and procedures for cleaning the
AVOX Systems 5500 and 5600 Series PCA. Before cleaning, the units shall be disassembled using
procedures in the DISASSEMBLY section.
WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING CLEANING

PROCEDURES MAY CAUSE INJURY TO THE EYES.
A. Use eye protection at all times during all cleaning procedures.
SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CLEANING
MATERIALS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL
INJURY, ILLNESS, OR DEATH.
B. Some cleaning materials used in this manual may be hazardous under certain conditions. Material
Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling
potentially hazardous substances which may affect health risks, storage, disposal, and other workplace
safety factors.
C. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible
materials, fire and explosion may occur. Also, many substances and materials that do not normally burn
in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen
equipment only in a clean area and with clean hands, gloves, tools, or other means.
TASK 35-32-18-99E-802
2. Reference Documents (Incorporating SIL-35-127)
Table 4001
Reference Documents
DOCUMENT DOCUMENT NAME ORDERING INFORMATION
NUMBER
ARP 1176 Oxygen System and Component Society of Automotive Engineers Intl.
Cleaning and Packaging Warrendale, PA 19428-2959 USA
MIL-D-16791 Military Specification US Government Printing Office
Detergents, General Purpose Washington, DC 20402 USA
(Liquid, Non-Ionic)

Revision 2 35-32-18 20131227
2. Reference Documents (Continued)

Reference Documents
NUMBER
C-6 Standards for Visual Inspection of Compressed Gas Association, Inc.
Steel Compressed Gas Cylinders 4221 Walney Road, 5th Floor
C-6.2 Guidelines for Visual and Chantilly, VA 20151-2923
Requalification of Fiber Reinforced Phone: 703-788-2700
High Pressure Cylinders Fax: 703-961-1831
C-8 Standard for Requalification of DOT Email: cga@cganet.com
Website: www.cganet.com
3HT, CTC 3HT, and TC 3HTM
Seamless Steel Cylinders
G-4.1 Cleaning Equipment for Oxygen
Service
RR-C-901 Cylinders, Compressed Gas; US Government Printing Office
High Pressure, Steel DOT 3AA and Washington, DC 20402 USA
Aluminum Applications, General
Specifications for:
TASK 35-32-18-94B-803
3. Special Tools, Fixtures and Equipment
A list of special tools, fixtures and equipment recommended for cleaning of the 5500 and 5600 Series PCA
is shown in Table 4002. Special tools, fixtures and equipment must be cleaned for oxygen service before
use. Tools, fixtures, and equipment not shown in Table 4002 are standard shop tools, fixtures, and
equipment. Equivalents may be substituted.
Table 4002
Special Tools, Fixtures and Equipment
NOMENCLATURE MANUFACTURER
(VENDOR CODE)
Protective Cap or Plug Local Vendor
CAUTION: DO NOT CLEAN THE FOLLOWING PARTS. THESE PARTS ARE TO BE DISCARDED
AND REPLACED IF REMOVED DURING SERVICE.
4. Discard the following if removed during service. Do not clean these parts.
A. Metallic Parts
Parts to discard are identified in Table 4003.
B. Non-metallic parts
Parts to discard are identified in Table 4004.

Revision 2 35-32-18 20131227
4. Discard the following if removed during service. Do not clean these parts. (Continued)
Table 4003
Metallic Parts to Be Replaced, Not Cleaned
IPL Figure Item No. Nomenclature

1G 475 Metal Boss Seal
1H, 1J 120 Self-locking Screw
1H, 1J 25A Instruction Decal
3 100A Rivet
3 130A Rivet
3 210 Diaphragm Clamp
6 80 Filter, Inlet
7 80 Fillister Head Screw
9 20 Identification Plate
9 110 Seat
9 120 Head Assembly
9 150 Filter
9 240 Gasket
9 260 Safety Disc
9 270 Safety Disc
9 360 Screw
9 460 Seat
9 580 Drive Screw
11 50 Warning Label
12 80 Relief Label
Table 4004
Non-Metallic Parts to be Replaced, Not Cleaned
IPL Figure Item No. Nomenclature

1A thru 1G 20A Instruction Decal
1A thru 1J 30A Oxygen Identification Decal
1A, 1C, 1E, 1H, 1J -40 Instruction Placard
1A, 1C, 1E, 1H, 1J 45 Label
1A, 1C, 1E, 1H, 1J -50 Aviator’s Oxygen Placard
1G 80A Identification Plate
3 205 Diaphragm Cord
3 280 & 280A Valve Seat Gasket
4 160 Valve Seat
5 90 Gasket
6 50 Gasket
7 110 Gasket
9 90 Preformed Packing
9 280 Safety Plug Washer
9 430 Diaphragm
10 90 Seal
11 60 Gasket
11 90 Quad Ring
12 70 Gasket

Revision 2 35-32-18 20131227
TASK 35-32-18-100-802
5. Cylinder Cleaning
Subtask 35-32-18-140-001
A. External Cleaning (See reference CGA G-4.1 (Table 4001))
(1) Seal the opening at the neck of the cylinder using the protective cap (Table 4002).
(2) Clean the cylinder.
(3) Rinse the outside of the cylinder with clean water.
(4) Dry the cylinder.
(5) Remove the protective cap from the cylinder opening.
Subtask 35-32-18-160-001
B. Internal Cleaning
CAUTION: THE NECK AND THREADED AREA OF COMPOSITE CYLINDERS MUST NOT BE
CLEANED USING ANY ABRASIVE ACTION OR ABRASIVE MATERIALS, INCLUDING
WIRE BRUSHES OR ABRASIVE PRODUCTS, OR DAMAGE TO SEALING
SURFACES OR THREADS MAY OCCUR.
(1) Refer to CGA pamphlet G-4.1 (Table 4001) for procedures to clean the inside of steel and
composite cylinders.
TASK 35-31-55-160-801
6. Passenger Mask Assemblies
Refer to the CLEANING section of AVOX Systems CMM 35-22-26 for procedures on cleaning a Passenger
mask assembly.
TASK 35-32-18-110-801
7. Metallic Parts
A. Refer to ARP 1176 (Table 4001) for the cleaning standard for metallic parts.
B. Make sure that all metallic parts in direct contact with oxygen are cleaned to a cleanliness level of
category 1C per ARP 1176 (see Table 4001).
TASK 35-32-18-130-801
8. Non-Metallic Parts
A. Refer to ARP 1176 (Table 4001) for the cleaning standard for non-metallic parts.
B. Make sure that all non-metallic parts in direct contact with oxygen are cleaned to a cleanliness level of
category 1C per ARP 1176 (see Table 4001).
TASK 35-32-18-140-801
9. Optional Cylinder Mounting Bracket Assemblies
For information on the cleaning of optional Mounting Bracket Assemblies APN 36758-11, -12, -22 refer
to AVOX Systems ACMM 35-37-58.

Revision 2 35-32-18 20131227
CHECK
TASK 35-32-18-210-801
1. General
After disassembly and cleaning of any component, assembly, or unit, examine each part before
assembly. If you are not sure that a part is serviceable, replace it per instructions in ASSEMBLY.
Subtask 35-32-18-210-001
A. Overhaul
Table 5003 gives overhaul intervals for regulators that are subject to US DOT Regulations. Other
requirements may apply in your country (for example Transport Canada (TC) permits may affect
cylinders when offered for transport or import in or to Canada).
NOTE: Regulator assemblies P/N 5510-00, -03, -05, -07 and -09 have aluminum bodies. They are
obsolete and can not be repaired or overhauled. If you have one of these regulator assemblies
replace it with the corresponding regulators that has a brass body (same Callout Code shown in
IPL Table 1, Sheet and IPL Table 1, Sheet 3)
During an overhaul of the PCA, the following items must be replaced per instructions in ASSEMBLY.
Identification Plate (20, 350, IPL Figure 9)
Filter (150, IPL Figure 9)
Preformed Packings (90, 130, IPL Figure 9)
Seat (110, 460, IPL Figure 9)
Head Assembly (120, IPL Figure 9)
Safety Disc (260, 270, IPL Figure 9)
Gasket (240, IPL Figure 9)
Safety Plug Washer (280, IPL Figure 9)
Diaphragm (430, IPL Figure 9)
Screws (360, IPL Figure 9)
During an overhaul of a PCA, the following items may require replacement due to damage during disas-
sembly or from rough handling. Replace per instructions in the ASSEMBLY section of this manual.
Identification Plate (55, 60, IPL Figures 1A thru 1F; 60, IPL Figures 1H and 1J; 80, IPL Figure 1G;
80, 90, 110, 120, IPL Figure 3; 20, IPL Figure 9)
Instruction Decal (20, IPL Figures 1A thru 1G; 25, IPL Figures 1H and 1J)
Oxygen Identification Decal (30, IPL Figures 1A thru 1J)
Aviators Oxygen Placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Instruction Placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Warning Label (65, IPL Figure 1G)
When removed or disassembled, the following items must be discarded and replaced with new parts.
Safety Disc (260, 270, IPL Figure 9)
Gasket (90, IPL Figure 5; 50, IPL Figure 6; 110, IPL Figure 7; 240, IPL Figure 9; 60, IPL Figure 11)
Identification Plate (20, IPL Figure 9)
Preformed Packing (90, 130, IPL Figure 9; 40, 110, IPL Figure 10; 110, 120, IPL Figure 11)
Valve Seat Gasket (280, 280A, IPL Figure 3)
Safety Plug Washer (280, IPL Figure 9)
Quad Ring (90, IPL Figure 11)
Self-Locking Screw (120, IPL Figures 1H and 1J; 360, IPL Figure 9)
Valve Seat (160, IPL Figure 4)
Rivet (100A, 130A, IPL Figure 3)
Diaphragm Cord (205, IPL Figure 3) [Replace with Diaphragm Clamp (210, IPL Figure 3)]
Fillister Head Screw (80, IPL Figure 7)

Revision 2 35-32-18 20131227
1. General (Continued)
Drive Screw (580, IPL Figure 9)

Metal Boss Seal (475, IPL Figure 1G)
Filter (80, IPL Figure 6; 150, IPL Figure 9)
Seal (90, IPL Figure 10)
When removed or disassembled, the following items should be discarded and replaced with new parts per
instructions in the ASSEMBLY section of this CMM. These items are attached by adhesive, and should not
be reused. Reuse of these items may cause them to detach from the PCA, creating potential for “foreign
object damage”.
Identification Plate (55A, 60, IPL Figures 1A thru 1F; 80A, IPL Figure 1G; 80, IPL Figure 3; 20, IPL
Figure 9)
Instruction Decal (20A, IPL Figures 1A thru 1G; 25A, IPL Figures 1H and 1J)
Oxygen Identification Decal (30A, IPL Figures 1A thru 1J)
Aviators Oxygen Placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Instruction Placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Placard (45, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Warning Label (50, IPL Figure 11)
Relief Label (80, IPL Figure 12)
TASK 35-32-18-99E-803
Table 5001
Reference Documents
DOCUMENT
NUMBER DOCUMENT NAME ORDERING INFORMATION
CGA C-1 Methods of Hydrostatic Testing of Compressed Gas Cylinders Compressed Gas Association Inc.
CGA C-5 Cylinder Service Life for Seamless High Pressure Cylinders Arlington, VA 22202-4102 USA
CGA C-6 Standards for Visual Inspection of Steel Compressed Gas
Cylinders
CGA C-6.1 Standard for Visual Inspection of High Pressure Aluminum
Compressed Gas Cylinders
CGA C-6.2 Guidelines for Visual Inspection and Requalification of Fiber
Reinforced High Pressure Cylinders
CGA C-8 Standard for Requalification of DOT-3HT Seamless Steel
Cylinders
DOT-E-8162-1850 Exemption Certificate for Composite Cylinder US Government Printing Office
49 CFR 180.209 Code of Federal Regulations - Part 49 Para 180.209 US Government Printing Office
(Requirements for DOT-3AA-1800 and Washington, DC 20402 USA
DOT-3HT-1850 Steel Cylinders)

Revision 2 35-32-18 20131227
TASK 35-32-18-94B-804
A list of special tools, fixtures, and equipment recommended to check the 5500 and 5600 Series PCA is
presented in Table 5002. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. Unless noted otherwise, one of each item is required. Tools, fixtures and equipment not shown in
Table 5002 are standard shop tools, fixtures, and equipment. Equivalents may be substituted.
Table 5002
Special Tools, Fixtures, and Equipment
Bright Inspection Light IL-24 Titan Tool Supply Co. Inc.
Buffalo, NY 14216-1784
USA (V51679)
TASK 35-32-18-210-802
4. PCA and PCA Components
Do a check of the PCA (1, 2, IPL Figure 1) as follows.
A. General
(1) Do a check of the surfaces and thread areas for signs of damage, contamination, galling, burrs,
corrosion or too much wear.
CAUTION: PCA MAY BE DAMAGED OR LEAK IF A PART THAT EITHER HAS, OR HAS CAUSED,
TOO MUCH WEAR OR DAMAGE TO ADJACENT SEALING SURFACES IS NOT
REPLACED.
(2) Do a check of the mating parts and sealing surfaces for scratches and other damage that will cause
leakage.
B. Gauge
Do a check of the gauge (290 thru -310, IPL Figure 9) for damage to the gauge case, lens (30, 40, IPL
Figure 12), bezel (10, 20, IPL Figure 12), lens w/bezel (50, 60, IPL Figure 12), or pressure indicating
pointer.
C. Plates, Decals, Placards, and Labels
Make sure that all identification plates (55A, 60, IPL Figures 1A thru 1F; 60, IPL Figures 1H and 1J;
80A, IPL Figure 1G; 20, 350, 560, 570A, IPL Figure 9), instruction decals (20A, IPL Figures 1A thru 1G;
25A, IPL Figures 1H and 1J), oxygen identification decals (30A, IPL Figures 1A thru 1J), instruction
placard (-40, IPL Figures 1A, 1C, 1E, 1H and 1J), aviators oxygen placard (-50, IPL Figures 1A, 1C, 1E,
1H, and 1J), gauge label (45, IPL Figures 1A, 1C, 1E, 1H and 1J), warning label (50, IPL Figure 11),
relief label (80, IPL Figure 12), and warning label (65, IPL Figure 1G) can be read and are not damaged.
D. Harness Assemblies
Make sure that all harness assemblies (200 thru 225, IPL Figures 1A thru 1E, 1H and 1J, as applicable),
strap assemblies (201, 202, IPL Figures 1A thru 1C, 1H and 1J), and fasteners (45, 50, IPL Figure 2)
are not cut, worn or damaged.
E. Passenger Oxygen Mask Assemblies
Make sure that all Passenger Oxygen Mask Assemblies (35 thru 41, IPL Figure 2), Harness Assemblies
with mask and storage bag (-1 thru -1K, IPL Figure 2), and Storage mask bag assemblies (55, 60, IPL
Figure 2) are not damaged or past service life. See passenger mask service life recommendations in
CMM 35-22-26.

Revision 2 35-32-18 20131227
TASK 35-32-18-210-803
5. Cylinder Assembly
Table 5003 contains information about cylinder hydrostatic testing and cylinder service-life requirements.
Cylinder inspection frequency or service life information given in Table 5003 is valid for the date of issue for
the 5500, 5600 Series PCA Component Maintenance Manual.
Determine actual cylinder condition (e.g., serviceable, rejected, repairable or condemned) by using the
applicable references from Table 5001. All cylinder repairs must be made before a hydrostatic test of the
cylinder is performed. Any cylinder that has been repaired (as required in the references in Table 5001)
needs a hydrostatic test before it is available for use.
Check composite cylinder or steel cylinder as shown in Table 5003. Any cylinder that fails the hydrostatic
test must not be used (i.e., condemned).
Table 5003
Cylinder Inspection Frequency and Service Life and Regulator Overhaul Frequency
For PCA's when Offered for Transport or Import in or to the United States
HYDROSTATIC TESTING
CYLINDER SERVICE LIFE PERIOD
CYLINDER (NOTE 1 and NOTE 2) (NOTE 1)
TYPE ITEM No. years years
15
Composite 570, IPL Figure 1G Refer to Note 3.
(Note 3)
500 thru 555A,
Unlimited Lifetime
IPL Figures 1A thru 1F, 5
(Note 4)
Steel 1H and 1J
560, 565, 24
3
IPL Figure 1E (Note 5)
NOTE 1: Specific information contained in these columns is taken directly from documents listed in
Table 5001. Hydrostatic Test Interval (when offered for transport or import in or to the
United States.
NOTE 2: Cylinder service-life begins at the initial hydrostatic test date of the cylinder.
NOTE 3: US DOT Exemption E 8162 has been superseded by US DOT Special Permit SP 8162 dated
May 11, 2007. US DOT SP 8162 changes the hydrostatic test interval of composite cylinders
(570, IPL Fig. 1G) used on P/N 5500 Series PCA's when offered for transport or import in or to
the United States as follows:
When subject to United States Department of Transportation Regulations:
Composite Cylinders (570, IPL Fig. 1G) retested prior to July 1, 2006 must be inspected and
hydrostatically tested within three (3) years of the retest date marked on the cylinder. AVOX
Systems recommends that the mating regulator be overhauled every six (6) years.
Composite Cylinders (570, IPL Fig. 1G) retested after July 1, 2006 must be inspected and
hydrostatically tested within five (5) years of the retest date marked on the cylinder. AVOX
Systems recommends that the mating regulator be overhauled every five (5) years.
NOTE 4: Unlimited lifetime on condition that the cylinder does not fail any remaining inspection or
hydrostatic test requirements. AVOX Systems recommends that the mating regulator be
overhauled at the time of hydrostatic testing.
NOTE 5: 24 years or 4,380 pressurizations (that which occurs first). AVOX Systems recommends
that the mating regulator be functionally tested at 3 years and overhauled at every second
cylinder hydrostatic test.

Revision 2 35-32-18 20131227
5. Cylinder Assembly (Continued)
Subtask 35-32-18-210-002
A. Composite Cylinder (570, IPL Figure 1G)
(1) Look at the date of the last hydrostatic test of the cylinder. Hydrostatic test dates will be shown on
the cylinder neck or on a hydrostatic retest label. The cylinder may have more than one hydrostatic
retest label. The initial cylinder test date and US DOT exemption certificate number are shown on
the manufacturer's identification plate found on the cylinder sidewall.
(2) Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
locations having up-to-date United States Department of Transportation approval. Additional
hydrostatic tests may be required in your country.
(3) The composite cylinder service-life is given in Table 5003.
(4) Do a check of the exterior of cylinders for twists or bends, cuts in the fiber over-wrap, either heat or
fire damage, contamination, or other damage.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Do a check of the cylinder neck for cracks and distortion. Also check the cylinder threads for
damage and contamination.
NOTE: Make sure that the sealing surface between the regulator assembly and the cylinder does
not have nicks, cuts, or distortion. Leakage will occur between the regulator assembly and
cylinder if this surface is distorted or damaged.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and
corroded surfaces.
(8) Make sure the inside of the cylinder does not have an odor.
Subtask 35-32-18-210-003
B. DOT-3HT-1850 Steel Cylinder (560, 565, IPL Figure 1E)
(1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the
cylinder neck.
Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
(2) DOT-3HT-1850 steel cylinder service-life is as noted in Table 5003.
(3) Do a check of the cylinder surfaces for either heat or fire damage.
(4) Do a check of the cylinder for dents, gouges, digs, or bulges.
NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface of the
cylinder to correctly check for dents, gouges, digs, or bulges.
(6) Do a check of the cylinder neck for cracks, distortion, contamination, or thread damage.
corroded surfaces.

Revision 2 35-32-18 20131227
5. Cylinder Assembly (Continued)
Subtask 35-32-18-210-004
C. DOT-3AA-1800 Steel Cylinder (500 thru 555A, IPL Figures 1A thru 1F, 1H and 1J, as applicable).
(1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the
cylinder neck.
Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
(2) DOT-3AA-1800 steel cylinder service-life is given in Table 5003.
(3) Do a check of the cylinder surfaces for either heat or fire damage.
(4) Do a check of the cylinder for dents, gouges, digs, or bulges.
NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface of the
cylinder to correctly check for dents, gouges, digs, or bulges.
(6) Do a check of the cylinder neck for cracks, distortion, contamination, or thread damage.
corroded surfaces.
TASK 35-32-18-210-804
A. For check information for optional Mounting Bracket Assemblies APN 36758-11, -12, -22 refer to AVOX
Systems ACMM 35-37-58.

Revision 2 35-32-18 20131227
REPAIR
TASK 35-32-18-300-801
1. General
This section gives the repair procedures that can be performed on the 5500 and 5600 Series PCA. Before
repair, components must be examined using procedures in the CHECK section of this manual.
Do not repair filters, safety discs, gaskets, preformed packings, diaphragm cords, safety plug washers, seat
washers, quad rings, seats, drive screws, metal boss seals, or rivets. These items must be replaced each
time they are removed during disassembly.
Self-locking screws (120, IPL Figures 1H and 1J; 360, IPL Figure 9) and fillister head screws (80, IPL
Figure 7) contain a one-time use (non-replaceable) plastic insert. These items must be replaced each time
they are removed during disassembly.
TASK 35-32-18-99E-804
Table 6001
Reference Documents
TT-C-490 Cleaning Methods and Pretreatment of Ferrous US Government Printing Office
Surfaces for Organic Coatings Washington DC 20402
USA
FED STD-595 Colors Used in Government Procurement US Government Printing Office
Washington DC 20402
USA
TASK 35-32-18-94B-805
A list of special tools, fixtures, and equipment necessary for repair is shown in Table 6002. Special tools,
fixtures, and equipment must be cleaned for oxygen service before use. Unless noted otherwise, one of
each item is required. Tools, fixtures, and equipment not shown in Table 6002 are standard shop tools,
fixtures, and equipment. Equivalents may be substituted.
Table 6002
Bright Inspection Light IL-24 Titan Tool Supply Co. Inc.
USA (V51679)

Revision 2 35-32-18 20131227
3. Special Tools, Fixtures, and Equipment (Continued)

Spray Gun Model 19 Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Cylinder Hanger (Steel Cylinders) Local Vendor
0.500 in. - 14 ANPT Threads
1.00 in. - 11.5 ANPT Threads
Cylinder Hanger (Composite Cylinders) Bolero Industries Inc.
0.750 - 16UNF-2A Threads SK87-117-08 Santa Fe Springs, CA 90670
USA (V0TRZ6)
TASK 35-32-18-94A-803
4. Consumable Repair Materials
A list of applicable consumable repair materials is given in Table 6003. Equivalent materials may be
substituted.
Table 6003
Consumable Repair Materials
MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODES)
Abrasive Blasting Media No. 16 Aluminum Oxide Treibacher - Schleifmittel Co.
P/N 1700164 Niagara Falls, NY 14303 (USA)
Fax: 716-286-1224
Plastic Abrasive Pad Scotch Brite Pad 3M Abrasive Systems Division
No. 2 Size St. Paul, MN 55144-1000
P/N 10116NA USA (V28124)
Catalyst A3110 A.P. Nonweiler Co.
Oshkosh, WI 54903-1007 USA
Fax: 920-231-8085
Primer (2 part catalyzed urethane)
Light Gray (No. 36628 per FED-STD-595) 4285A093
Paint (2 part catalyzed urethane)
Green (No. 24062 per FED-STD-595) 4285A073
Green (No. 14187 per FED-STD-595) 4285K123
Gray-Green (No. 24159 per FED-STD-595) 4285A083
Blue (No. 15102 per FED-STD-595) 4624J010
Yellow (No. 13538 per FED-STD-595) 4624J030
White (No. 17875 per FED-STD-595) 4624J020

Revision 2 35-32-18 20131227
TASK 35-32-18-300-802
5. Repair
Limit repairs to the procedures given below.
- Cleaning (refer to the CLEANING section).
- Removal of sharp edges.
- Thread repair.
- Replacement of cracked, bent, broken, scratched, or otherwise damaged components.
- Steel cylinder paint application (refer to paragraph 6 in this section).
- Composite cylinder paint application (refer to paragraph 7 in this section).
- If there are signs of internal corrosion or contamination in the cylinder, do not attempt to repair. Have
the cylinder properly inspected/hydrostatically tested by a DOT-Authorized Repair Facility.
- Repair of optional PCA mounting bracket assemblies (refer to paragraph 8 in this section).
TASK 35-32-18-380-801
6. Steel Cylinder Paint Application
Paint must only be applied to the exterior surface of the steel cylinder (500 thru 565, IPL Figures 1A thru
1F, 1H and 1J, as applicable) and may consist of either small spot repairs or full repainting.
Hydrostatic test marks must remain visible and readable after the paint application.
WARNING: FAILURE TO REFER TO AND FOLLOW THE MANUFACTURER'S OR SUPPLIER'S

MATERIAL SAFETY DATA SHEETS (MSDS) FOR PRIMER, PAINT, OR CATALYSTS
FOR MORE PRECAUTIONARY DATA, APPROVED SAFETY EQUIPMENT AND
EMERGENCY MEDICAL AID MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.
Subtask 35-32-18-350-001
A. Surface Preparation
(1) Steel cylinders requiring a spot repainting process should be lightly sanded around the spot repair
areas.
(2) Refer to paragraph 6.A in the CLEANING section and clean the exterior surface of the cylinder to
remove any contamination.
(3) Remove the instruction decals (20A, IPL Figures 1A thru 1F; 25A, IPL Figures 1H and 1J), oxygen
decals (30A, IPL Figures 1A thru 1F; 1H, 1J), placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, and
1J) and gauge label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J), or install masking tape over these
items to protect them from the primer and paint over spray.
Subtask 35-32-18-380-002
B. Primer Application
(1) Thread the Cylinder Hanger (Table 6002) into the cylinder.
(2) Mix the Light Gray Primer (Table 6003) and Catalyst (Table 6003) using the instructions supplied by
the manufacturer.
(3) Filter and spray the catalyzed primer on the cylinder surface with a Spray Gun using the instructions
supplied by the manufacturer.
(4) Allow the cylinder to air dry 15 to 20 minutes before the application of the paint.

Revision 2 35-32-18 20131227
TASK 35-32-18-380-801
6. Steel Cylinder Paint Application (Continued)
Subtask 35-32-18-380-003
C. Paint Application
(1) Thread the Cylinder Hanger (Table 6002) into the cylinder.
(2) Mix the Paint (Table 6003) and Catalyst (Table 6003) using the instructions supplied by the
manufacturer.
(3) Filter and spray the catalyzed paint onto the cylinder surface with a Spray Gun using instructions
(4) Air-dry cylinder for 60 to 90 minutes at approximately 70°F (21°C) or 25 - 30 minutes
at 100 - 150°F (38 - 66°C).
(5) Allow the paint to cool and stabilize for 24 hours before placing the cylinder into service.
(6) Instruction Decals (20A, IPL Figures 1A thru 1F; 25A, IPL Figures 1H and 1J; Oxygen decals (30A,
IPL Figures 1A thru 1F, 1H and 1J), placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, and 1J), and
gauge label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J) removed from cylinder before the paint
application process must be replaced. Refer to the ASSEMBLY section for the proper location and
application of these items.
TASK 35-32-18-380-802
7. Composite Cylinder Paint Application
Paint must be applied only to the exterior surface of the composite cylinder (570, IPL Figure 1G) and may
consist of either small spot repairs or full repainting.
The hydrostatic retest labels and permanently affixed cylinder manufacturer's identification label must
remain visible and readable after the paint application.
Subtask 35-32-18-350-002
A. Surface Preparation
CAUTION: THE COMPOSITE CYLINDER OVER-WRAP OR REINFORCING FIBERS, MUST NOT BE

ABRADED DURING THE PRE-PAINTING PREPARATION OR PERMANENT CYLINDER
DAMAGE MAY RESULT.
(1) Composite cylinders (570, IPL Figure 1G) that require spot repair or full repainting should be lightly
sanded with a Plastic Abrasive Pad (Table 6003) only enough to roughen the surface without
abrading through the existing paint layer.
(2) Refer to paragraph 6.A in the CLEANING section and clean the exterior surface of the cylinder to
remove contamination.
(3) Remove the identification plate (80, IPL Figure 1G), instruction decal (20, IPL Figure 1G), oxygen
decal (30, IPL Figure 1G), and warning decal (65, IPL Figure 1G) from the cylinder, or install
masking tape over them to protect from paint over spray. Do not remove any hydrostatic retest
labels from the cylinder. The hydrostatic retest labels and the cylinder manufacturer’s identification
label on composite cylinders must be covered with masking tape before painting.
Subtask 35-32-18-380-004
B. Paint Application
(1) Thread the Cylinder Hanger (0.750 - 16 UNF-2A Threads, Table 6002) into the cylinder.
(2) Mix the Green Paint (No. 14187, Table 6003) and Catalyst (Table 6003) using the instructions

Revision 2 35-32-18 20131227
TASK 35-32-18-380-802
7. Composite Cylinder Paint Application (Continued)
Subtask 35-32-18-380-004
B. Paint Application (Continued)
(3) Filter and spray the catalyzed paint on the cylinder surface with a Spray Gun (Table 6002) using
the instructions supplied by the manufacturer.
(4) Dry the cylinder for 60 to 90 minutes at approximately 70°F (21°C) or 25 to 30 minutes
at 100 - 125°F (38 - 52°C) in air.
(5) Allow the paint to cool and stabilize for 24 hours before placing the cylinder into service.
(6) The identification plate (80, IPL Figure 1G), instruction decal (20, IPL Figure 1G), oxygen decal
(30, IPL Figure 1G), and warning decal (65, IPL Figure 1G) that were removed from the cylinder
before the paint application process must be replaced. Refer to the ASSEMBLY section for the
proper location and application of these items
TASK 35-32-18-300-803
A. For repair information for optional Mounting Bracket Assemblies APN 36758-11, -12, -22 refer to
AVOX Systems ACMM 35-37-58.

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
ASSEMBLY
TASK 35-32-18-400-801
1. General
This section describes the equipment and procedures recommended for assembly of the 5500 and 5600
Series Portable Cylinder Assembly (PCA). All components of the PCA must be cleaned and checked in
accordance with the previous sections of this manual. Assembly is organized as follows.
Paragraph Description IPL Figure No.

6 Outlet Assemblies 4, 5, 6, 7, 8, 10, 11, 13
7 Respirator Regulator Assembly 3
8 Regulator Assembly 9, 12
9 PCA Assembly 1A thru 1J, 9
10 PCA Charging Procedure 1A thru 1J, 9
11 Final PCA Assembly 1A thru 1J

A. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other
combustible materials, fire and explosion may occur. Also, many substances and materials that do not
normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen.
Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools.
WARNING: FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIPMENT, AND

MATERIALS CAN BRING ABOUT A VIOLENT REACTION RESULTING IN FIRE OR
EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.
B. Many commonly used materials may react violently in the presence of high pressure oxygen. Only
equipment and materials known to be compatible with oxygen should be used. Do not substitute other
equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if
they look the same.
WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING ASSEMBLY
PROCEDURES MAY CAUSE INJURY TO THE EYES.
C. Use eye protection at all times during all assembly procedures.
The instructions in this section apply to all 5500 and 5600 PCA's unless noted otherwise. Refer to the
ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses.

Revision 2 35-32-18 20131227
TASK 35-32-18-99E-805
Table 7001
Reference Documents
A-A-58092 Commercial Item Description Tape Antiseize, General Services Administration
Polytetrafluoroethylene 1800 F Street
NASM33540 National Aeronautical Standard Aerospace Industries Association
Safety Wiring and Cotter Pinning, General Practices for of America
Washington, DC 20005
USA (V80205)
MIL-PRF-25567 Military Specification ASSIST Online Database
Leak Detection Compound, Oxygen Systems Document Automation and Production
Service
MIL-PRF-27210 Building 4/D, 700 Robbins Avenue
Military Specification
Oxygen, Aviator's Breathing, Liquid and Gas Philadelphia, PA 19111-5094
http://assist.daps.dla.mil
CGA P-15 Filling of Industrial and Medical Nonflammable Compressed Gas Association Inc.
Compressed Gas Cylinders Arlington, VA 22202-4102
USA (V01701)
AIR1059 Transfilling and Maintenance of Oxygen Cylinders SAE International
USA
ASTM E 515-05 Standard Test Method for Leaks Using Bubble Emission ASTM International
Techniques 100 Barr Harbor, PO Box C700
West Conshohocken, PA 19428-2959
USA (V1Y2S6)
www.astm.org
TASK 35-32-18-94B-806
A list of special tools, fixtures, and equipment recommended for assembly of the 5500 and 5600 Series
PCA's is shown in Table 7002. Special tools, fixtures, and equipment must be cleaned for oxygen service
before use. The Figure number information provided in the “NOMENCLATURE” column corresponds to the
tool listed in Table 9001 of the SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES
section. Unless noted otherwise, one of each item is required. Tools, fixtures, and equipment not shown in
Table 7002 are standard shop tools, fixtures and equipment. Equivalents may be substituted.

Revision 2 35-32-18 20131227
3. Special Tools, Fixtures, and Equipment (Continued)
Table 7002
P/N 58634 Peoria, IL 61602-1711
USA (V58013)
Test Regulator 44-1110 Series Tescom Corp.
0 - 2500 psig (0 - 17.2 MPa) Outlet Pressure 44-1114-24 Elk River, MN 55330-2445
USA (V5H642)
Pressure Gauge 1404 Series Ametek Inc. (US Gauge Division)
0 - 2000 psig (0 - 13.8 MPa) USA (V61349)
Refill Coupling 5020-01 AVOX Systems
CGA 540 x 0.563-18UNF-2B Threads Lancaster, NY 14086-9502
USA (V53655)
TASK 35-32-18-94A-804
4. Consumable Assembly Materials
A list of consumable assembly materials, recommended for assembly of the 5500 and 5600 Series PCA, is
given in Table 7003. Equivalent materials may be substituted except for the Oxygen and Oxygen
Compatible Lubricant.
Table 7003
Consumable Assembly Materials
MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODE)
Leak Detection Compound, Oxygen MIL-PRF-25567, Type 1 ASSIST Online Database
Systems Document Automation and Production Service
Sealant P/N RTV732 Dow Corning Corp.
Clear Midland, MI 48686-0097
USA (V71984)
Red Etching Ink P/N S-1141 Marking Device Manufacturing Co.
USA (V26040)
Green Etching Ink P/N AX GREEN Speciality Ink Co. Inc.
Deer Park, NY 11729-4702
USA (V18029)
Lockwire MS20995C20 Local Vendor
(V96906)
4.
Revision 2 35-32-18 20131227
Consumable Assembly Materials (Continued)

Consumable Assembly Materials
MANUFACTURER
Oxygen MIL-PRF-27210, Type I Local Vendor
1850 psig (12.76 MPa) minimum
pressure
Primer Grade T Loctite Corp.
Rocky Hill, CT 06067-3582
USA (V05972)
Adhesive Grade 222 Loctite Corp.
Grade 271 Rocky Hill, CT 06067-3582
USA (V05972)
Grease, Aircraft and Instrument, MIL-PRF-27617, Type 1 ASSIST Online Database
Fuel and Oxidizer Resistant Document Automation and Production Service
Philadelphia, PA 19111-5094 USA
AMS-M-7866A Molybdenum Disulfide, Technical, SAE International
Lubrication Grade 400 Commonweath Drive
Warrendale, PA 15096-0001 USA
www.sae.org
TASK 35-32-18-400-802
5. Pre-Assembly Information
WARNING: FAILURE TO USE TOOLS THAT ARE FREE FROM DUST, LINT, FINE METAL FILINGS,
OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE MATERIALS ON
PARTS THAT ARE EXPOSED TO PRESSURIZED OXYGEN MAY RESULT IN FIRE OR
EXPLOSION CAUSING SERIOUS PERSONAL INJURY OR DEATH.
- All components that are to be used in the assembly of the 5500 and 5600 Series PCA must be
cleaned and checked in accordance with the preceding sections of this manual. All components must
pass the required tests in the TESTING AND FAULT ISOLATION section.
- Refer to Table 7002 (Special Tools, Fixtures, and Equipment) and Table 7003 (Consumable Assembly
Material) as required.
- Unless noted otherwise, all preformed packings shall be lubricated with a thin film of Oxygen
Compatible Lubricant prior to installation.
- Unless noted otherwise, all parts which require threading, twisting, or turning operations for assembly
will be threaded, twisted, or turned in a clockwise direction.
- When indicated, apply Thread Sealing Tape (Table 7003) according to Commercial Item Description
Specification A-A-58092 (Table 7001).
- When indicated, apply Lockwire (Table 7003) according to National Aeronautical Standard
NASM33540 (Table 7001).
- When indicated, apply Primer (Table 7003) and Adhesive (Table 7003) in small amounts and wipe off
excess with a clean cloth.

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TASK 35-32-18-400-802
5. Pre-Assembly Information (Continued)
- A “text arrow”, when used, shows the correct alignment of labels, decals, and placards put on the 5500
and 5600 Series PCA.
TASK 35-32-18-430-801
6. Outlet Assemblies (300 thru 370, IPL Figures 1A thru 1J).
A. Constant Flow (metered) Type Outlet Assemblies
Refer -1 thru -2P, IPL Figure 4; -1 thru -3J, IPL Figure 5; -1 thru -2F, IPL Figure 7; -1, IPL Figure 8.
Refer to paragraph 7.E.(2) in the DESCRIPTION AND OPERATION section to determine if a constant
flow (metered) outlet assembly is an “adjustable” type (-1, IPL Figures 4, 5, 7 and 8) or “precision” type
(-2 thru -2P, IPL Figure 4; -2 thru -3J, IPL Figure 5; -2 thru -2F, IPL Figure 7).
After assembly, refer to paragraph 6 in the TESTING AND FAULT ISOLATION section and test all
constant flow outlet assemblies. Make sure that all constant flow assemblies pass all testing
requirements before use.
Subtask 35-32-18-440-001
(1) APN 5009-00 (-1, IPL Figure 5) and APN 5009 Series (-2 thru -3J, IPL Figure 5) outlet assemblies.
(a) APN 5009-00 adjustable type outlet assembly (-1).
NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not procurable for the outlet
assembly (-50), flow port (120), screen (30), filter (150), ring (140), gasket (160), glass cord
(40), or screw (20). If a replacement part is required, a complete precision type outlet assembly
must be ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA
Configuration Matrix) for information on how to order a replacement outlet assembly.
(b) APN 5009 Series precision type outlet assemblies (-2 thru -3J).
NOTE: The orifice (180), stud (80), and outlet assembly (-60) are not procurable. If a
replacement part is required, a complete outlet assembly must be ordered. Refer to IPL
Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a
replacement outlet assembly.
1 Install the gasket (90), valve (100), and spring (110) in the receptacle (170).
2 Apply a thin coat of the Oxygen Compatible Lubricant to the threads of the stud (70, 80).
3 Install and tighten the receptacle (170) on the stud (70, 80). Install the dust cover (10) on
the receptacle.
Subtask 35-32-18-440-002
(2) APN 5041-00 (-1, IPL Figure 4) and APN 5041 Series (-2 thru -2P, IPL Figure 4) outlet assemblies.
NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not available for the
coupling assembly (-90), screen (60, 80), glass cord (70), screw (50), and body (120). If
a replacement part is required, a complete precision type outlet assembly must be
ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA

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6. Outlet Assemblies (300 thru 370, IPL Figures 1A thru 1J) (Continued)
(b) APN 5041 Series precision type outlet assemblies (-2 thru -2P).
NOTE: The orifice (200), body (130), and outlet subassembly (-100) are not procurable. If a
replacement part is required, a complete outlet assembly must be ordered. Refer to IPL
Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a
replacement outlet assembly.
1 Position pins (180) on case (190) and hook springs (170) over the grooved end of the pins.
2 Install the valve seat (160), valve (150), and spring (140) in the case (190).
3 Apply a thin coat of the Oxygen Compatible Lubricant to the threads of the body (120, 130).
Screw the case (190) onto the body (120, 130) hand tight then tighten one fourth to one
third of a turn more.
4 Thread setscrew (110) into case (190). Hand tighten setscrew (110).
5 If adjustment is required, loosen setscrew (110) and tighten or loosen case (190) as
required. After adjustment, retighten setscrew (110) and torque setscrew (110) to 5-7 inch-
lbs.
6 Install the washer (40) and cap (30) over the threads on the case (190).
7 Assemble the nut (20) and cover assembly (10). Thread the nut (20) onto the case (190).
Subtask 35-32-18-440-003
(3) APN 5507-00 (-1, IPL Figure 7) and APN 5507 Series (-2 thru -2F, IPL Figure 7) outlet assemblies.
NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not procurable for the
outlet subassembly (-40), screen (30), glass cord (20), screw (10), and body (140). If a
replacement part is required, a complete precision type outlet assembly must be
ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA
(b) APN 5507 Series precision type outlet assemblies (-2 thru -2F).
NOTE: The orifice (160), and body (140, 150) are not procurable. If a replacement part is
required, a complete outlet assembly must be ordered. Refer to IPL Table 1 Sheet 5
(PCA Configuration Matrix) for information on how to order a replacement outlet
assembly.
1 Install the spring (130), outlet poppet (120), outlet gasket (110), and outlet washer (100) in
the body (140, 150).
2 Install the washer (90) on the threaded adapter (50).
3 Screw the threaded adapter (50) into the body (140, 150).
4 Install the fillister head screw (80) through the dust cover (70) and torsion spring (60) into
the body (140, 150).

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Subtask 35-32-18-440-004
(4) APN 5052-00 outlet assembly (-1, IPL Figure 8)
NOTE: A replacement outlet assembly (-1) or parts (10 thru 120) are not procurable. If a complete
assembly or a replacement part is required, a different precision type outlet assembly must
be ordered. Refer to IPL Table 1 Sheet 5 (PCA Configuration Matrix) for information on how
to order a replacement outlet assembly.
(a) Install the washer (40), screen (30), glass cord (20), and screen (30) into the base (60). Slowly
thread the orifice adjusting screw (10) into the base (60) only enough to retain the washer, glass
cord, and screens.
(b) Assemble the coupling (-50) as follows.
1 Install the spring (80) and retainer (110) into the body (120).
2 Apply a thin coat of Oxygen Compatible Lubricant to the valve seat gasket (100) and install
the valve seat gasket on the valve seat (90).
3 Thread the valve seat (90) into the body (120) and tighten.
4 Apply a thin coat of Oxygen Compatible Lubricant to the body gasket (70) and install the
body gasket on the body (120).
5 Thread the base (60) on the body (120) and tighten.
B. Full Flow (Non-metered) Type Outlet Assemblies (refer to IPL Figures 6, 10, 11, 13; -4, IPL Figure 5;
and 355, IPL Figure 1C)
After assembly, refer to paragraph 6 in the TESTING AND FAULT ISOLATION section and test all full
flow outlet assemblies. Make sure that all full flow assemblies pass all testing requirements before use.
Subtask 35-32-18-440-005
Replacement parts are not procurable for APN 36728-01. If replacement parts are required, a
complete outlet assembly must be ordered.
Subtask 35-32-18-440-006
(2) APN DPB153 outlet assembly
A replacement outlet assembly or replacement parts are not procurable for APN DPB153.
Outlet APN DPB153 is replaced by outlet APN 36728-01 (-1, IPL Figure 13). If a replacement
APN DPB153 outlet is required, order APN 36728-01.
Subtask 35-32-18-440-007
(3) APN 10008298 outlet assembly
Replacement parts are not procurable for APN 10008298. If replacement parts are required, a
Subtask 35-32-18-440-008
A replacement outlet assembly is not procurable. If a replacement outlet assembly is required, a
different outlet assembly must be ordered.
(a) Apply a thin coat of Oxygen Compatible Lubricant to the gasket (160).

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(4) APN 800503-00 outlet assembly (-4, IPL Figure 5) (Continued)

(b) Install the gasket (160) and the flow port (130) into the stud (70).
NOTE: Replacement parts for stud (70) and flow port (130) are not procurable. If replacement
parts are required, a different outlet assembly must be ordered.
(c) Apply a thin coat of Oxygen Compatible Lubricant to the gasket (90).
(d) Install the gasket (90), valve (100), and spring (110) in the receptacle (170).
(e) Install and tighten the receptacle (170) on the stud (70). Install the dust cover (10) on the
receptacle.
Subtask 35-32-18-440-009
(5) APN 10006017 outlet assembly (355, IPL Figure 1C)
Replacement parts are not procurable for this outlet assembly. If replacement parts are required, a
Subtask 35-32-18-440-010
(6) APN 10003566 oxygen coupling (-340, IPL Figures 1A, 1C, 1E, 1H)
A replacement oxygen coupling or replacement parts are not procurable. Oxygen coupling, APN
10003566, is replaced by outlet APN 802856-01 (-1, IPL Figure 11). If a replacement oxygen
coupling or replacement parts are required, a complete outlet assembly, order APN 802856-01.
Subtask 35-32-18-440-011
(a) If removed during disassembly, install the warning label (50) on the dust cover (40).
(b) Apply a thin coat of Oxygen Compatible Lubricant to the quad ring (90), gasket (60) and
preformed packings (110, 120).
(c) Install the preformed packing (110) on the disconnect body (100).
(b) Install the quad ring (90), preformed packing (120), disconnect poppet (80), and poppet spring
(70) in the disconnect body (100).
(c) Press the groove pins (30) into the disconnect fitting (20) if removed during disassembly.
(d) Install the gasket (60) on the mating thread of the disconnect fitting (20).
(e) Using the directions provided by the manufacturer, apply a thin coat of Adhesive (Grade 222,
Table 7003) on the first few exposed threads at the end of the disconnect fitting (20). Thread the
disconnect fitting into the disconnect body (100). Tighten the disconnect fitting and wipe excess
Adhesive (if present) from the disconnect fitting and disconnect body.
(f) Install the dust cover retainer (10) on the disconnect fitting (20) and dust cover (40). Twist and
lock the dust cover (40) on the groove pins (30) of the disconnect fitting (20).
Subtask 35-32-18-440-012
(a) Apply the Thread Sealing Tape to the nipple (10). Thread the nipple into the outlet body (140).
Tighten the nipple wrench tight.
(b) Install the dust cover (30) onto the outlet body (140).
(c) Install the pins (70), preformed packing (110), and retainer (100) into the insert sleeve (80).

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(8) APN 802863-02 outlet assembly (-1, IPL Figure 10) (Continued)
(d) Install the spring (130), poppet (120), and seal (90) into the outlet body (140).
(e) Apply a small amount of Adhesive (Grade 271, Table 7003) to the threads of the insert sleeve
(80). Thread the sleeve with pin assembly (-60) into the outlet body (140). Tighten the sleeve
with pin assembly.
(f) Install the preformed packing (40) on the dust plug (50). Insert the dust plug assembly (-20) into
the sleeve with pin assembly (-60).
Subtask 35-32-18-440-013
(a) Install the inlet filter (80), spring (70), poppet (60), and gasket (50) into the adapter (90).
(b) Assemble the body with pin (10) by installing washer (-30) and grooved pin (-20) in body (-40).
(c) Carefully thread the body with pin (10) into the adapter (90). Tighten the body with pin wrench
tight.
TASK 35-32-18-430-802
7. Respirator Regulator (110, IPL Figure 1H; 115, IPL Figure 1J)

Unless noted otherwise, assembly procedures apply to both the demand (-1, -1A) and demand/pressure-
demand (-2, -2A) type respirator regulators.
After assembly, perform the Respirator Regulator Tests (paragraph 7) in the TESTING AND FAULT
ISOLATION section. Make sure that the respirator regulator passes all the tests before use.
Subtask 35-32-18-440-014
A. General Assembly
Assemble the following parts to the regulator case (350A).
(1) Attach the bracket (125, IPL Figures 1H, 1J) to the case (350A, IPL Figure 3) with self-locking
screws (120, IPL Figures 1H, 1J). Tighten the self-locking screws.
(2) Apply Thread Sealing Tape to the mating threads of the connector (100, IPL Figures 1H, 1J).
(3) Install the screen (340, IPL Figure 3) in the case (350A). Thread the connector (100, IPL Figure 1H,
1J) into the case (350A, IPL Figure 3) and tighten.
Subtask 35-32-18-440-015
B. Demand Valve (240) Assembly
(1) Install the valve seat gasket (280A) on the demand valve assembly (240).
(2) Install and secure the demand valve assembly in the case (350A) with pan head screws (250), flat
washers (270A), and lock washers (260). Tighten the pan head screws.

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Subtask 35-32-18-790-009
C. Demand Valve Assembly (240) Leak Test
(1) Use a high pressure connector having 0.125 - 27 ANPT threads and connect a regulated source of
clean, dry air to the inlet of case (350A).
(2) Apply 55 psig (0.38 MPa) pressure to the inlet of the case (350A).
(3) Apply the Leak Test Solution around the demand valve assembly (240), valve seat gasket (280A),
pan head screws (250), flat washers (270A) and lock washers (260). There must be zero
leakage. No bubbles in the Leak Test Solution is an indication of zero leakage.
(4) Reduce the inlet pressure to 0 psig (0 MPa). Discharge the remaining pressure by pushing the
demand valve assembly downward.
(5) Remove case (350A) from the regulated air source. Remove the connector from inlet of case.
(6) Dry all parts using clean, dry air.
(7) Remove the case (350A) from the test setup.
Subtask 35-32-18-440-016
D. Deflector (220)
CAUTION: A DEMAND VALVE ASSEMBLY HELD IN THE OPEN POSITION BY CONTACT
BETWEEN THE DEFLECTOR AND DEMAND VALVE ASSEMBLY STEM MAY CAUSE
THE RESPIRATOR REGULATOR ASSEMBLY TO FAIL TO OPERATE PROPERLY.
(1) Carefully align the deflector (220) over the demand valve assembly (240) and attach the deflector to
the case (350A) with pan head screws (230A). Tighten the pan head screws.
(2) Make sure there is no contact between the deflector and the demand valve assembly. Carefully
bend the deflector if necessary.
Subtask 35-32-18-440-017
E. Diaphragm (200)
(1) Carefully install the diaphragm assembly (200) on the case (350A) so that the diaphragm extends to
the lower edge of the grooved surface of the case. Make sure that the diaphragm is seated evenly
and not distorted (wrinkled).
(2) Secure diaphragm on case with a diaphragm clamp (210) as follows.
NOTE: Diaphragm cord (205) is no longer procurable. If the diaphragm cord was removed, it must
be replaced with a diaphragm clamp (210).
(a) Diaphragm clamp (210).
Put the wide edge of the beveled surface of the diaphragm clamp (210) toward the diaphragm
assembly (200). Carefully push the diaphragm clamp (210) over the diaphragm assembly (200)
until the clamp is seated in the grooved area of the case (350A).
Subtask 35-32-18-440-018
F. Cover Assembly (-50, -60).
Refer to Figure 7001, Figure 7002 and Figure 7003.
(1) Demand type cover assembly (-50).
(a) If necessary, put the respirator regulator S/N and DASH No. on the new identification plate (90)
with a metal stamp having 0.064 in. (1.63 mm) high characters.
(b) Align and install the identification plates (90, 110) on the case cover (180) using the rivets
(100, 130).

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Subtask 35-32-18-440-018
F. Cover Assembly (-50, -60) (Continued).
(2) Demand/Pressure-Demand type cover assembly (-60).
(a) If necessary, put the respirator regulator S/N and DASH No. on the new identification plate (80)
with a permanent black ink marker using 0.064 in. (1.63 mm) high characters.
(b) Align and install the identification plate (80) on the case cover (190).
(c) Align and install the identification plate (120) on the case cover (190) using the rivets (130).
(d) Position the case cover (190) so that the identification plate (120) is visible and the “†”-shaped
slot is facing up. Also, the 0.75 in. (1.9 cm) long raised lug on the side of the case cover will be
facing down.
(e) Refer to Figure 7002 to align and insert the “C”-shaped end of the slide button (170) through the
lower slot (closest to the raised lug) of the case cover (190). Align and insert the “T”-shaped end
of the slide button through the upper slot of the case cover.
(f) Hold the slide button (170) in the case cover (190) and put the inside of the case cover facing
up. The raised lug will be facing down and both the slide button and the identification plate (120)
will be out of view.
(g) Carefully secure the slide button (170) to the case cover (190) using the spring (160).
NOTE: Make sure the ends of the spring are secure and aligned under the “C”-shaped and “T”-
shaped ends of the slide button. Also, make sure the long loop end of the spring faces
away from the raised lug and that the open side of the loop faces the center of the case
cover.
CAUTION: A PLATE WITH LEVER ASSEMBLY AND COMPRESSION SPRING THAT ARE
NOT PROPERLY POSITIONED MAY CAUSE THE RESPIRATOR REGULATOR
ASSEMBLY TO FAIL TO OPERATE PROPERLY.
(h) Refer to Figure 7003 to locate and install the plate with lever assembly (150) in the “C”-shaped
end of the slide button (170). Also, the end of the plate with lever assembly (150) must be in the
raised lug area of the case cover (190).
WARNING: FAILURE TO WEAR GLOVES WHEN BENDING COMPRESSION SPRING MAY
RESULT IN INJURY TO THE HANDS.
(j) Insert one end of the compression spring (140) into the hole of the plate with lever assembly
(150). Insert the remaining end of the compression spring in the lower (bottom) hole of the case
cover (190).
(k) Hold finger pressure on the plate with lever assembly (150) and push the slide button (170)
between the demand and pressure-demand mode settings. The slide button must operate
freely. Put the slide button in the demand mode position.
(l) Carefully locate and install the cover assembly (-50, -60) on the case (350A). Secure the cover
assembly to the case using the pan head screws (70).

Revision 2 35-32-18 20131227
Subtask 35-32-18-440-018
F. Cover Assembly (-50, -60) (Continued).
(2) Demand/Pressure-Demand type cover assembly (-60) (Continued).
Cover Assembly Identification Plate Placement

Figure 7001
Slide Button and Spring Installation

Figure 7002

Revision 2 35-32-18 20131227
F. Cover Assembly (Continued)

(2) Demand/Pressure-Demand type cover assembly (-60) (Continued).
Plate with Lever Assembly and Compression Spring Installation

Figure 7003

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TASK 35-32-18-430-803
8. Regulator Assembly (400 thru 435, IPL Figures 1A thru 1J, as applicable).
Subtask 35-32-18-440-019
A. General Assembly
Install the following components in the regulator body (510 thru -550).
(1) Apply Oxygen Compatible Lubricant to the tube (500) and push into the body (510 thru -550), if
removed during disassembly. Remove the excess Oxygen Compatible Lubricant using Cleaning
Agent and the procedures specified in the CLEANING section for metal parts.
(2) If necessary, put the PCA or regulator P/N and S/N on a new identification plate (560, 570A) with a
metal stamp having 0.064 in (0.163 cm) characters. Install the identification plate on the body (510
thru -550) using the drive screws (580).
(3) Install the spring (490), thrust pin guide (480), thrust pin (470), and seat assembly (460) in the body
(510 thru -550).
(4) Carefully align the holder (450) over the thrust pin (470) and thread the holder into the body
(510 thru -550). Torque the holder to 50 in⋅lbs (5.6 N⋅m).
CAUTION: THE DIAPHRAGM PLATE MUST BE INSTALLED WITH THE RAISED CORNERS AWAY
FROM THE DIAPHRAGM OR DAMAGE MAY OCCUR TO THE DIAPHRAGM CAUSING
THE REGULATOR TO MALFUNCTION.
(5) Install the thrust plate (440), diaphragm (430), diaphragm plate (410), slip ring (420), adjusting
spring (400), and guide (390A) in the case (380).
(6) Put the body (510 thru -550) with drain tube (500) pointing up and carefully thread the case (380)
onto the body (510 thru -550). Torque the case to 200 in⋅lbs (22.6 N⋅m).
(7) Thread the setscrew (370) into the case (380) until it is level with the top of the case.
NOTE: Setscrew (370) must be used only with spring guide (390).
Setscrew (370A) must be used only with spring guide (390A).
Subtask 35-32-18-440-020
B. Safety Plug (210)
Install the safety plug in the body (510 thru -540) as follows.
(1) Lightly lubricate the safety plug washer (280) with Powdered Lubricant and install in the body
(510 thru -540).
(2) Install the safety disc (260) in the body (510 thru -540).
(3) Thread the safety plug (210) into the body (510 thru -540). Torque the safety plug to 135 - 150 in⋅lbs
(15.2 - 16.9 N⋅m).
Subtask 35-32-18-440-021
C. Safety Outlet Assembly (-220)
Assemble and install the safety outlet assembly in the body (-550) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the gasket (240) and install the gasket in the
safety plug (250).

Revision 2 35-32-18 20131227

C. Safety Outlet Assembly (Continued)
(2) Install the safety disc (270) in the safety plug (250).
NOTE: One of two different safety discs (270) may be used with the safety outlet assembly (-220). APN
10003742 is silver-colored and alternate APN 10006001 is bronze-colored.
(3) Thread the safety cap (230) onto the safety plug (250). Torque the safety cap to 350 in⋅lbs
(39.5 N⋅m) when APN 10003742 (silver-colored) safety disc is used. Torque the safety cap to 375
in⋅lbs (42.4 N⋅m) when alternate APN 10006001 (bronze-colored) safety disc is used.
(4) Lightly lubricate the safety plug washer (280) with Powdered Lubricant and install in the body (-550).
(5) Thread the safety outlet assembly (-220) into the body (-550). Torque the safety outlet assembly to
150 in⋅lbs (16.9 N⋅m).
(6) Install Lockwire between the safety cap (230) and the safety plug (250).
Subtask 35-32-18-440-022
D. Charging Valve (170)
Install the charging valve in the body (510 thru -550) as follows.
(1) Apply Thread Sealing Tape to the charging valve (170).
(2) Thread the charging valve into the body (510 thru -550).
(3) Torque the charging valve to 175 - 200 in⋅lbs (19.8 - 22.6 N⋅m).
Subtask 35-32-18-440-023
E. On/Off Valve (-10, 11)
Assemble and install the on/off valve in the regulator assembly (-1 thru -1F) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the stem assembly (100), preformed packings
(90, 130), and the threads of the head assembly (120).
(2) Thread the head assembly (120) into the bushing (140).
(3) Install the PTFE seat (110) on the stem assembly (100). Align the stem assembly with the head
assembly and install in the bushing (140).
(4) Install the preformed packing (90) on the packing nut (80).
NOTE: Leave handle (30) unassembled until Valve Torque Test is performed [paragraph 8.G.(2)].
Then go to Final Assembly (paragraph 8.H).
(5) Align the packing nut (80) on the stem assembly (100) and thread the packing nut into the bushing
(140). Torque the packing nut to 150 in⋅lbs (16.9 N⋅m).
(6) Install the filter (150) in the body (510 thru -550).
(7) Install the preformed packing (130) on the bushing (140).
(8) Thread the bushing (140) into the body (510 thru -550). Torque the bushing to 200 in⋅lbs (22.6 N⋅m).
(9) Refer to Figure 7004 and install Lockwire between the packing nut (80) and the body (510 thru
-550).

Revision 2 35-32-18 20131227
On/Off Valve Kit Installation

Figure 7004
Subtask 35-32-18-440-025
F. Gauge (290 thru -310)
Assemble and install the gauge as follows.
(1) If removed during disassembly, install the lens (30, 40), bezel (10, 20), and bezel with lens (50, 60)
on the gauge (1 thru 1F, as applicable).
(2) If removed during disassembly, install the relief label (80) and gasket (70) on the gauge (1D, 1F).
(3) Perform the Gauge Accuracy Test (paragraph 9) described in the TESTING AND FAULT
ISOLATION section of this manual before the gauge is installed on the regulator assembly. Make
sure the gauge passes the test before use.
(4) Apply Thread Sealing Tape to the gauge (290 thru -310, IPL Figure 9) and thread the gauge into the
body (510 thru -550, IPL Figure 9). Align the gauge with a torque of 40 - 150 in⋅lbs (4.5 - 16.9 N⋅m).
G. Testing
(1) Perform the Regulator Assembly Output Pressure Test (paragraph 8) described in the TESTING
AND FAULT ISOLATION section of this manual. Make sure the regulator assembly passes the test
before use.
(2) Perform the Valve Torque Test (paragraph 10) described in the TESTING AND FAULT ISOLATION
section of this manual. Make sure the regulator assembly passes the test before use.
Subtask 35-32-18-440-026
H. Final Assembly
Install the following components after performing the tests specified in paragraph 8.G.
(1) Attach the identification plate (350) on the case (380) with the screws (360).
(2) Refer to Figure 7004 to align and install the flat washer (70), spring washer (60), and handle (30) on
the stem assembly (100). Secure the handle on the stem assembly using nut (40A). Torque the nut
to 16 - 23 in⋅lbs (1.8 - 2.6 N⋅m).
(3) Install the identification plate (20) on the handle (30).

Revision 2 35-32-18 20131227
TASK 35-32-18-420-801
9. PCA Assembly (-1, -2, -3, and -4 (as applicable), IPL Figures 1A thru 1J)
Refer to IPL Figures 1A thru 1J unless noted otherwise.
Subtask 35-32-18-420-001
A. Regulator Assembly (400 thru 435)
Install the regulator assembly in a steel cylinder (500 thru 565, as applicable) as follows.
(1) Hold the cylinder (500 thru 565, as applicable) in the Pneumatic Bench Vise.
(2) Apply Thread Sealing Tape to the cylinder-mating threads on regulator assembly (400 thru 435).
Thread the regulator assembly into the steel cylinder (500 thru 565, as applicable) hand tight.
WARNING: AFTER THE CORRECT TORQUE HAS BEEN APPLIED, THE REGULATOR BODY
MUST HAVE A MINIMUM OF FOUR THREADS ENGAGED WITH THE STEEL
CYLINDER OR SERIOUS PERSONAL INJURY OR DEATH MAY OCCUR WHEN THE
PCA IS FILLED WITH OXYGEN.
(3) Torque the regulator assembly (400, 410) in the steel cylinder (500 thru 515, 550 thru 555A) to
480 - 840 in⋅lbs (54.2 - 94.9 N⋅m).
(4) Torque the regulator assembly (405, 415 thru 435) in the steel cylinder (520 thru 545, 560, 565) to
1320 - 1560 in⋅lbs (149.1 – 176.3 N⋅m).
NOTE: The regulator body outlet port where the gauge (290, 300, IPL Figure 9) is installed must be
aligned with the oxygen identification decal (30) on the cylinder (500 thru 565, as
applicable).
Subtask 35-32-18-420-002
B. Regulator Assembly (435, 436, IPL Figure 1G)
Refer to IPL Figure 1G unless otherwise noted. Install the regulator assembly in a composite cylinder
(570) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the metal boss seal (475).
(2) Install the metal boss seal (475) on the cylinder mating threads of the regulator assembly (435, 436)
with the sealing flange pointing away from the regulator.
CAUTION: FAILURE TO HOLD A COMPOSITE CYLINDER IN A PNEUMATIC BENCH VISE MAY
CAUSE DAMAGE TO THE FIBER OVER-WRAP ON THE CYLINDER.
(3) Hold the cylinder (570) in the Pneumatic Bench Vise.
(4) Thread the regulator assembly (435, 436) into the composite cylinder (570) and torque to
540 - 660 in⋅lbs (61.0 - 74.5 N⋅m).
NOTE: The regulator body outlet port where the gauge (-310, IPL Figure 9) is installed must be
aligned with the oxygen identification decal (20A) on the cylinder (570).
Subtask 35-32-18-430-001
C. Relief Valve Assembly (320 thru 340, IPL Figure 9)
(1) Testing
Perform the Relief Valve Assembly Test (paragraph 5) described in the TESTING AND FAULT
ISOLATION section before the relief valve assembly is installed on the regulator assembly. Make
sure the relief valve assembly passes all the tests before use.
(2) Apply Thread Sealing Tape on the relief valve assembly (320 thru 340, IPL Figure 9) and thread into
the regulator assembly (400 thru 436, IPL Figures 1A thru 1J, as applicable). Torque the relief valve
assembly to 75 - 150 in⋅lbs (8.5 - 16.9 N⋅m).

Revision 2 35-32-18 20131227
9. PCA Assembly (Continued)
Subtask 35-32-18-430-002
D. Harness (205, IPL Figures 1A thru 1E, 1G thru 1J; 10, IPL Figure 2)
Install the upper end of the harness over the regulator assembly (400 thru 410, 425, 435, 436) and let it
rest on the upper end (crown) of the applicable cylinder (500 thru 570).
Subtask 35-32-18-420-003
E. Respirator Regulator Assembly (110, IPL Figure 1H; 115, IPL Figure 1J)
Refer to IPL Figures 1H and 1J unless otherwise noted. Install the respirator regulator as follows.
(1) Apply Thread Sealing Tape to the elbow assembly (105).
(2) Thread the elbow assembly (105) into the regulator assembly (400, 405, 410, 425, 435, 436). Align
and tighten the elbow assembly wrench tight.
(3) Install the clamp (75) through the bracket (125) onto the respirator regulator assembly (110, IPL
Figure 1H; 115, IPL Figure 1J).
(4) Using the clamp (75), loosely attach the respirator regulator assembly (110, IPL Figure 1H; 115, IPL
Figure 1J) around the upper end of the applicable cylinder (500 thru 570).
(5) Remove the nut and ferrule (parts of the connector) from the connector (100A) and install them on
the end of the elbow assembly (105).
(6) Align the connector (100A) of the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure
1J) over the elbow assembly (105). Push the respirator regulator assembly onto the elbow
assembly until connector is fully engaged. Thread nut onto the connector and tighten wrench tight.
(7) Tighten the clamp (75) around the applicable cylinder (500 thru 570).
Subtask 35-32-18-430-003
F. Outlet Assemblies (300 thru 370, IPL Figures 1A thru 1J, as applicable)
Refer to Figures 1A thru 1J unless otherwise noted. Locate, install, and mark the outlet assemblies as
follows.
(1) Outlet assembly location and marking instructions.
The outlet assemblies used on 5500 Series and 5600 Series PCA's are installed on the regulator
assembly (400 thru 436) in specific places and are identified by special marks.
Refer to Figure 7005 and Figure 7006 for information about the location and marks of outlet assem-
blies installed on the 5500 Series or 5600 Series PCA's.
(a) On the 5500 Series PCA configured with more than one constant flow (metered) type outlet
assembly (300 thru 325, 370, as applicable), the outlet assembly with the highest flow rate is
connected to the first regulator assembly outlet port counterclockwise from pressure gauge. On
a 5600 Series PCA configured with more than one constant flow (metered) type outlet
assembly, the outlet assembly with the highest flow rate is connected to the first regulator
assembly outlet port counterclockwise from the respirator regulator (110, IPL Figure 1H; 115,
IPL Figure 1J).
(b) The full flow (non-metered) type outlet assembly (330 thru 355, as applicable) is connected to
the regulator assembly outlet port clockwise from the on/off valve (-10, 11, IPL Figure 9).
(c) When two constant flow (metered) outlets with different flow rates are installed, there must be a
mark on both outlets made with a rubber stamp and Etching Ink. A “HI” mark, with Red Etching
Ink, must be put on the outlet assembly with the highest flow rate. A “LO” mark, with Green
Etching Ink, must be put on the outlet assembly with the lowest flow rate.

Revision 2 35-32-18 20131227

F. Outlet Assemblies (Continued)
5500 Series PCA Outlet Assembly Position and Marks

Figure 7005
5600 Series PCA Outlet Assembly Position and Marks

Figure 7006
(d) All constant flow (metered) outlet assemblies must have the flow rate and the altitude setting
callout codes metal-stamped on the outside of the outlet assembly. Refer to Figure 7 in the
DESCRIPTION AND OPERATION section if necessary.
(2) Apply Thread Sealing Tape to the outlet assembly (300 thru 370, as applicable) or the plug (-395,
-396, -397, IPL Figures 1A thru 1E, 1H, 1J, as applicable) to be installed on the regulator assembly
(400 thru 436, as applicable).
(3) Identify the correct location of each outlet assembly or plug on the regulator assembly.
(4) Thread the outlet assembly or plug into the regulator assembly. Align the “HI” or “LO” marks on the
outlet assembly while torquing the outlet assembly or plug to 40 - 80 in⋅lbs (4.5 - 9.0 N⋅m).
Make sure the “HI” or “LO” mark can be seen from the top (regulator end) of the PCA.
(5) If applicable, mark the constant flow (metered) outlet assembly (300 thru 325, 370, as applicable)
with Etching Ink. Refer to paragraph 9.F.(1)(c) if necessary.

Revision 2 35-32-18 20131227
Subtask 35-32-18-430-004
G. Instruction Decal (20A, IPL Figures 1A thru 1G; 25A, IPL Figures 1H. 1J), Oxygen Decal (30A IPL
Figures 1A thru 1J), Placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, and 1J), Gauge Label (45, IPL
Figures 1A, 1C, 1E, 1H, and 1J), Identification Plate (55A, 60, IPL Figures 1A thru 1F; 80A, IPL Figure
1G), and Warning Decal (65, IPL Figure 1G).
Refer to Figure 7007 and 7008 and, align and install decals, plates, placards and labels as follows.
AVOX Systems uses some non-procurable decals, identification plates and instruction plates in the
manufacture of the Portable Cylinder Assembly. Replacement (procurable) decals, identification plates
and instruction plates noted in both the ILLUSTRATED PARTS LIST and this section may look different,
however must contain the same information as the non-procurable items used in the manufacture of the
PCA.
All decals and plates requiring replacement have important information (i.e., part number, serial number,
dash number, date of manufacture, etc.) that must be put on the replacement item before it is put on the
applicable cylinder (500 thru 570). A permanent ink marker pen may be used to mark information on the
replacement items with characters approximately the same height and spacing as those contained on
the original item.
(1) Apply the oxygen identification decal (30A, IPL Figures 1A thru 1J) on the applicable cylinder
(500 thru 570, IPL Figures 1A thru 1J) of the 5500 Series and 5600 Series PCA.
NOTE: A cylinder (500 thru 570, as applicable) manufactured before 5/81 may have text painted on
the cylinder identical to that found on the oxygen identification decal (30A). Painted text, if
present, will be placed on the cylinder the same as the oxygen identification decal. Do not
apply an oxygen identification decal to a cylinder with painted text.
(2) Apply Instruction decal (20A, IPL Figures 1A thru 1G; 25A, IPL Figures 1H, 1J) as follows.
(a) Apply the instruction decal (20A, IPL Figure 1A thru 1G) to the applicable cylinder (500 thru 570,
IPL Figures 1A thru 1G) of the 5500 Series PCA (-1 thru -4K, as applicable, IPL Figures 1A thru
1G). Instruction decal (20A) must only be used on a PCA with a green handle (30, IPL Figure
9).
(b) Apply the instruction decal (25A, IPL Figures 1H, 1J) to the applicable cylinder (500 thru 525;
540 thru 555, IPL Figures 1H, 1J) of the 5600 Series PCA (-1 thru -3M, as applicable, IPL
Figures 1H, 1J). Instruction decal (25A) must only be used on a PCA with a green handle (30,
IPL Figure 9).
5600 Series PCA Labeling

Figure 7007

Revision 2 35-32-18 20131227

G. Decal, Plate, Placard, and Label (Continued)
5500 Series PCA Labeling

Figure 7008

Revision 2 35-32-18 20131227
G. Decal, Plate, Placard, and Label (Continued)

(3) Apply identification plate (55A, 60, IPL Figures 1A thru 1F; 80A, IPL Figure 1G) and warning label
(65, IPL Figure 1G) to the applicable 5500 Series PCA.
(4) Apply the aviators oxygen placard (-50), and instruction placard (-40) to the 5500 Series and 5600
Series PCA (-3T thru -3Y, IPL Figure 1A; -4L thru -4U, -5E, IPL Figure 1C; -2F, -2G, IPL Figure 1E;
-3F, -3R, and -3S, IPL Figure 1H; -1A, -1U, -2C, -2L, and -2V, IPL Figure 1J).
Apply the label (45) to the 5500 Series and 5600 Series PCA (-3T thru -3Y, IPL Figure 1A; -4L thru
-4U, -5E, IPL Figure 1C; -2F, -2G, IPL Figure 1E; -3F, -3R, and -3S, IPL Figure 1H; -1A, -1U, -2C,
-2L, and -2V, IPL Figure 1J). Label (45) must be applied to the face of the gauge (290, 300, IPL
Figure 9) but must not cover the gauge needle or range markings. Label to indicate next required
hydrostatic test date: 5 years from cylinder date stamp.
TASK 35-32-18-610-801
10. PCA Charging Procedure
Refer to IPL Figure 9 (unless noted otherwise), and Table 7004.
Subtask 35-32-18-610-001
A. PCA Charging Setup
(1) Remove the filler cap (160) from the charging valve (170).
(2) Attach the Refill Coupling (Table 7002) to the charging valve (170).
Subtask 35-32-18-610-002
B. Charge the PCA
(1) Rotate handle (30) counterclockwise to the fully open on/off valve (-10, 11).
(2) For correct charging procedure refer to Reference Documents (Table 7001)
- CGA P-15 (Transfilling of Industrial and Medical Nonflammable Compressed Gas Cylinders)
- SAE AIR1059 (Transfilling and Maintenance of Oxygen Cylinders)
(3) Refer to SAE AIR1059 or CGA P-15 for correct stabilized cylinder pressures at ambient
temperatures.
Subtask 35-32-18-610-003
C. Disconnect the PCA
WARNING: FAILURE TO FULLY DISCHARGE THE PCA CHARGING SETUP OF OXYGEN

BEFORE DISASSEMBLY OF ANY PART MAY RESULT IN SERIOUS PERSONAL
INJURY OR DEATH.
(1) Rotate handle (30) clockwise to fully close on/off valve (-10, 11). Discharge all oxygen from the PCA
charging setup.
(2) Remove the PCA from the PCA charging setup.
D. Testing
Perform the applicable PCA Final Tests (paragraph 11) described in the TESTING AND FAULT
ISOLATION section of this manual. Make sure PCA passes all tests before use.

Revision 2 35-32-18 20131227
TASK 35-32-18-400-803
11. Final PCA Assembly
Refer to IPL Figures 1A thru 1J unless noted otherwise.
NOTE: The replacement PAX mask assembly (35 thru 41, IPL Figure 2) may contain either a cord and
pin on the mask tubing or a loose-packed spring clip and tube which must be removed and
discarded. Carefully cut off the corner of the protective bag containing the replacement (new) PAX
mask assembly and remove either the cord and pin from the mask tubing or the loose-packed
spring clip and tube. Reseal the protective bag with adhesive tape.
NOTE: The US FAA requires that at least one mask be connected at all times to each PCA that is
onboard an aircraft for potential use (for operators covered under 14 CFR Parts 25 and 121).
Refer to REWORK Section (1.A.1 and 3.A.1) for detailed AVOX recommendations for compliance.
Subtask 35-32-18-430-005
A. APN 801660-00 Harness Assembly (205, IPL Figures 1A thru 1E and 1G thru 1J)
Refer to Figure 7009 and install the harness (205) as follows.
NOTE: The upper (loop) end of the harness was previously installed.
(1) Align the remaining end of the harness (205) on the lower end of the cylinder (500 thru 570).
(2) Align and install the clamp (70) over the remaining end of harness. Depending on the cylinder size,
align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the
bottom end of the cylinder.
Subtask 35-32-18-430-006
B. APN 801658-00 Harness Assembly (200, IPL Figures 1A thru 1C, 1H, and 1J)
Refer to Figure 7009 and install the harness assembly (200) as follows.
(1) Align and install the strap assembly (201) on the cylinder (500 thru 525, 540 thru 555A).
(2) Align and install clamp (70) over strap assembly (201). Depending on the cylinder size, align and
tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the bottom end of
cylinder.
(3) Align and install strap assembly (202) over the strap assembly (201) on the cylinder (500 thru 525,
540 thru 555A).
(4) Align and install the clamp (75) over the strap assemblies (201, 202). Align and tighten the clamp on
the cylinder approximately 3.5 in. (8.9 cm) from the neck of cylinder.
Subtask 35-32-18-430-007
C. APN 801662-00 Harness Assembly (225, IPL Figures 1B, 1E and 1J).
Refer to Figure 7009 and install the harness assembly (225) as follows.
(1) Align and install the harness assembly (225) on the cylinder (510, 515).
(2) Align and install the clamp (75) over the harness assembly (225). Align and tighten the clamp
approximately 3.5 in. (8.9 cm) from the neck of cylinder.

Revision 2 35-32-18 20131227
11. Final PCA Assembly (Continued)
PCA Harness Configurations

Figure 7009

Revision 2 35-32-18 20131227
Subtask 35-32-18-430-008
D. APN 801660-03, -05 Harness Assemblies (215, IPL Figure 1C; 220, IPL Figures 1H and 1J).
Refer to Figure 7010 and install the harness assembly (215, 220) as follows.
(1) Loop the harness (215, 220) around the neck of the cylinder (550, 550A, 550B, 555, 555A). Snap
the socket onto the stud (both are part of the harness assembly) to secure the harness to the neck
of the cylinder.
(2) Align the remaining end of the harness on the cylinder.
(3) Align and install the clamp (70) over the remaining end of the harness. Depending on the cylinder
size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the
bottom end of cylinder.
(4) Snap the remaining sockets onto the studs.
PCA Harness Configurations

Figure 7010

Revision 2 35-32-18 20131227
Subtask 35-32-18-430-009
E. APN 801807-01, -02, -03 Mask Storage Bag and Harness Assembly (-1 thru -1B, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7011.
(1) Install the fastener (45) through the mask storage bag assembly (55).
(2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA
(IPL Figures 1A thru 1C and 1F).
(3) Align and install the harness assembly (-1 thru -1B, IPL Figure 2) on the PCA as follows.
(a) Install the harness assembly (-1 thru -1B) on the cylinder.
(b) Align and install the clamp (75, IPL Figures 1A thru 1C and 1F) over the harness assembly.
Align and tighten the clamp approximately 3.5 in. (8.9 cm) from the neck of the cylinder.
(4) As necessary, repackage and install the PAX mask assembly (35, IPL Figure 2) in the mask storage
bag assembly (55) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
(e) Carefully put the folded reservoir bag into the face piece.
(f) Make sure that the correct outlet assembly mating connector (15), coupling (-25), or nipple (-30)
is attached to the tube.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag.
(j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55).
Subtask 35-32-18-430-010
F. APN 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (-1C thru -1F, IPL Figure 2).
(1) Install the fastener (45, 50) through the mask storage bag assembly (55, 60).
(IPL Figures 1A thru 1E). If the PCA is equipped with a second mask storage bag assembly (60), it
is fastened to the opposite side of the cylinder.
(3) Align and install the harness (10) as follows.
NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA
(IPL Figures 1A thru 1E). Refer to paragraph 9.D.
(a) Align the loose end of the harness (10) on the lower end of the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A thru 1E) over the harness assembly. Depending
on the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in.
(6.4 - 10.2 cm) from the bottom end of the cylinder.

Revision 2 35-32-18 20131227
P/N's 801807-01, -02, -03 (-1 thru -1B, IPL Figure 2) Mask Storage Bag and Harness Assembly
Figure 7011

Revision 2 35-32-18 20131227

F. APN 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (Continued)
P/N's 801808-01, -02, -03, -05 (-1C thru -1F, IPL Figure 2)
Mask Storage Bag and Harness Assembly
Figure 7012

Revision 2 35-32-18 20131227

F. APN 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (Continued)
(4) As necessary, repackage and install the PAX mask assembly (35, 40) in the mask storage bag
assembly (55, 60) as follows.
(f) Make sure that the correct outlet assembly mating connector (15, 20), coupling (-25), or nipple
(-30) is attached to the tube.
(j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55, 60).
(k) If the PCA is equipped with PAX mask assembly No. 2, repeat paragraphs 11.F.(4)(a) thru
11.F.(4)(h).
(l) Carefully put the sealed PAX mask assembly No. 2 into the remaining mask storage bag
assembly (60).
Subtask 35-32-18-430-011
G. APN 803177-01, -02, -03 Mask Storage Bag and Harness Assembly (-1G thru -1J, IPL Figure 2).
(IPL Figures 1A thru 1E).
NOTE: Item 1H, IPL Figure 2 does not include a harness (10, IPL Figure 2) or harness clamp.
(IPL Figures 1A thru 1E). Refer to paragraph 9.D.
(a) Align the remaining end of the harness assembly (10) on the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A thru 1E) over the harness. Depending on the
cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in.
(6.4 - 10.2 cm) from the bottom end of cylinder.
(4) As necessary, repackage and install the PAX mask assembly (36 thru 41) in the mask storage bag
assembly (55) as follows.

Revision 2 35-32-18 20131227

G. APN 803177-01, -02, -03, Mask Storage Bag and Harness Assembly (Continued)
P/N's 803177-01, -02, -03 (-1G thru -1J, IPL Figure 2)

Figure 7013

Revision 2 35-32-18 20131227

G. APN 803177-01, -02, -03 Mask Storage Bag and Harness Assembly (Continued)
(f) As necessary, make sure that the correct outlet assembly mating connector (20) or nipple (-30)
is attached to the tube.
(h) As necessary, repeat paragraphs 11.G.(4)(a) thru 11.G.(4)(d) for PAX mask assembly No. 2.
(j) Put the repackaged PAX mask assembly No. 1 in the face piece of PAX mask assembly No. 2.
(k) Carefully put the folded reservoir bag (PAX mask assembly No. 2) into the face piece of PAX
mask assembly No. 1.
(l) As necessary, make sure that the correct outlet assembly mating connector (20) is attached to
the tube.
(m) Coil the tube of PAX mask assembly No. 2 around the outside of PAX mask assemblies No. 1
and No. 2.
(n) As necessary, put the PAX mask assemblies in the protective plastic bag. Close and seal the
protective bag.
(p) Carefully put the sealed PAX mask assemblies into the mask storage bag assembly (55).
Subtask 35-32-18-430-012
H. APN 805436-01 Mask Storage Bag and Harness Assembly (-1K, IPL Figure 2).
(2) Align and install the fastener with the attached storage bag assembly on the applicable PCA (IPL
Figures 1A and 1C).
(IPL Figures 1A and 1C). Refer to paragraph 9.D.
(a) Align the remaining end of the harness (10) on the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A and 1C) over the harness. Depending on the
cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in.
(6.4 - 10.2 cm) from the bottom end of cylinder.
(4) As necessary, repackage and install the PAX mask assembly (35) in the mask storage bag
assembly (55) as follows.
(f) Make sure that the plug-in connector (15) is attached to the tube.
(j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55).

Revision 2 35-32-18 20131227

H. APN 805436-01 Mask Storage Bag and Harness Assembly (Continued)
P/N 805436-01 (-1K, IPL Figure 2)

Figure 7014

Revision 2 35-32-18 20131227
FITS AND CLEARANCES
TASK 35-32-18-99C-802
Torque values, critical to the assembly and operation of the 5500 and 5600 Series PCA, are listed in
Table 8001.
Table 8001
Torque Values
IPL REFERENCE TORQUE VALUES
FIG. NO. ITEM NO. NOMENCLATURE in⋅lbs (N⋅m)
1A thru 1J 300 thru 370 Outlet Assembly 40 - 80 (4.5 - 9.0)
1A thru 1E,
-395, -396, -397 Plug 40 - 80 (4.5 - 9.0)
1H, 1J
1A thru 1C, Regulator Assembly
400, 410, 430 480 - 840 (54.2 - 94.9)
1E, 1H, 1J (0.500 - 14 ANPT Threads)
1D thru 1F, Regulator Assembly
405, 415, 425, 435 1320 - 1560 (149.1 - 176.2)
1H, 1J (1.00 - 11.5 ANPT Threads)
Regulator Assembly
1G, 1J 435, 436 540 - 660 (61.0 -74.5)
(0.750 - 16UNF-2A Threads)
4 110 Setscrew 5 - 7 (0.56 - 0.79)
9 40A Nut, Alternate APN 804670-03 Only 16 - 23 (1.8 - 2.6)
9 80 Packing Nut 150 (16.9)
9 140 Bushing 200 (22.6)
9 170 Charging Valve 175 - 200 (19.8 - 22.6)
9 210 Safety Plug 135 - 150 (15.2 - 16.9)
9 -220 Safety Outlet Assembly 150 (16.9)
9 230 Safety Cap Note 1
9 290 thru -310 Gauge 40 -150 (4.5 - 16.9)
9 320 thru 340 Relief Valve Assembly 75 - 150 (8.5 - 16.9)
9 380 Case 200 (22.6)
9 450 Holder 50 (5.6)
Note 1: Safety discs, APN 10003742 or APN 10006001, may be used in the safety outlet assembly (-220, IPL Figure 9).
Torque the safety cap to 350 in⋅lbs (39.5 N⋅m) when safety disc APN 10003742 (Item 270, IPL Figure 9) is used.
Torque the safety cap to 375 in⋅lbs (42.4 N⋅m) when safety disc APN 10006001 (Item 270, IPL Figure 9) is used.

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

TASK 35-32-18-94B-807
This section contains a complete listing of all Special Tools, Fixtures, Equipment (Table 9001), and
Consumable Materials (Table 9002) used throughout this CMM.
Subtask 35-32-18-94B-001
Special tools, Fixtures, and Equipment recommended for disassembly, assembly, testing, cleaning,
checking or repair of the PCA are presented in Table 9001. Special tools (Figure number in
“NOMENCLATURE” column) are shown in Illustrations, Special Tools, and Fixtures (paragraph 3). Tools
and equipment used in this manual, not listed in Table 9001, are standard oxygen shop tools or
equipment. Special tools, fixtures, and test equipment must be cleaned for oxygen service before use.
Unless noted otherwise, one of each item is required. Equivalents may be substituted.
Table 9001
Pressure Gauge 1404 Series Ametek (US Gauge)
0 - 100 psig (0 - 0.69 MPa) USA (V61349)
0 - 200 psig (0 - 1.38 MPa)
0 - 2000 psig (0 - 13.8 MPa)
Vent Valve P4T Series Whitey Co.
0.250 in. - 18 ANPT Threads B-4P4T4 Highland Heights, OH 44134-
1533 USA (V12623)
Test Regulator Tescom Corp.
0 - 2500 psig (0 - 17.2 MPa) 44-1110 Series Elk River, MN 55330-2445
Outlet Pressure 44-1114-24 USA (V5H642)
0 - 250 psig (0 - 1.72 MPa) 26-1600 Series

Outlet Pressure 26-1612-24
Flowmeter 1110 Series Emerson Electric Co.
(minimum accuracy ±2% full scale) Brooks Instruments Division
5.0 - 50 ccm 1110CC21ABGAA Hatfield, PA 19440-3052
13.6 - 136 ccm 1110CC11BBGAA USA (V4ZW64)
0.62 - 6.20 lpm 1110CC71DBGAA
12.6 - 126 lpm 1110CJ42CBGAA
Mating Connector for AVOX Systems
800503-00, 5009-00, 5009 Series Outlet Assy 5065-10 Lancaster, NY 14086-9502
5041-00, 5041 Series Outlet Assy 29559-00 USA (V53655)
5507-00, 5077 Series Outlet Assy 14807-00
5052-00 Outlet Assy 5067-08
10003566, 802856-01 Outlet Assy 802857-01
36728-01, DPB153 Outlet Assy 36857-01
10008298 Outlet Assy 10007498
10006017 Outlet Assy LAC672163-103 (Lockheed)
802863-02 Outlet Assy 802627-01
8572-02 Outlet Assy 8570 Series

Revision 2 35-32-18 20131227

Shut Off Valve (2 required) 1 Series Whitey Co.
B-1VF4 Highland Heights, OH 44134-1533
Flow Control Valve 18 Series USA (V12623)
B-18RF8
Needle Valve 1 Series
B-1RF4
Regulator Test Adapter AVOX Systems
0.500 - 14 ANPT x 0.250 - 18 ANPT Threads 803213-S58-12 Lancaster, NY 14086-9502
1.00 - 11.5 ANPT x 0.250 - 18 ANPT Threads 803213-S58-10 USA (V53655)
0.750 - 16UNF2A x 0.250 - 18 ANPT Threads 803213-S58-1
Graduated Cylinder --- Local Vendor
5 cc Capacity
Low Pressure Regulator 16 Series Fairchild Industrial Products Co.
Vac to 2 psig (Vac to 14 KPa) 16112J Winston-Salem, NC 27103-6708
(Vac to 55 in. WC) USA (V07282)
Note: REG requires both VAC
and PRESS to operate.
Maximum inlet pressure is
250 psig (1,72 MPa)
Draft Gauge 2000 Series Magnehelic* Dwyer Instruments Inc.
(minimum accuracy ±2% full scale) Michigan City, IN 46360-0373
-5.0 to +5.0 in. WC (-12.7 to +12.7 cm WC) 2310-A-321 USA (V85274)
Differential Pressure
0 to 15 in. WC (0 - 38 cm WC) 2015-A-321
Screw Type - Used with respirator regulator assy 6210-00 Lancaster, NY 14086-9502
P/N 6379-2C (on 5600-1 Series PCA) or USA (V53655)
P/N 800649-00 (on 5600-8 Series PCA)
AN Type - Used on respirator regulator assy 13822-00
P/N 6379-2D (on 5600-2 Series PCA) or
P/N 800649-01 (on 5600-9 Series PCA)
P/N 58634 Peoria, IL 61602-1711
USA (V58013)
Bright Inspection Light IL-24 Titan Tool and Supply Co.
USA (V51679)
* Magnehelic is a Registered Trademark of Dwyer Instruments Inc.

Revision 2 35-32-18 20131227

Protective Cap or Plug ----- Local Vendor
Spray Gun Model 19 Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Cylinder Hanger (Steel Cylinders) Square Drive Plug Fitting, Local Vendor
0.500 in. - 14 ANPT Threads Cross-Drilled for Hanger
1.00 in. - 11.5 ANPT Threads
Cylinder Hanger (Composite Cylinders)
0.750 - 16UNF-2A Threads
Refill Coupling 5020-01 AVOX Systems
CGA 540 x 0.563 - 18UNF-2B Threads Lancaster, NY 14086-9502
USA (V53655)
Subtask 35-32-18-94A-001
2. Consumable Materials
A list of consumable materials recommended for testing and fault isolation, cleaning, repair and assembly
of PCA are shown in Table 9002. Equivalent materials may be substituted, except for Fuel and Oxidizer
Resistant Aircraft and Instrument Grease and Oxygen (when used in Cylinder Charging Procedures in the
ASSEMBLY section of this manual).
Also, Oxygen (MIL-PRF-27210, Type I or AS8010, Type I) is the Test Gas specified in the TESTING AND
FAULT ISOLATION section of this manual. Water pumped Nitrogen (A-A-59503) or Air (equivalent in purity
to MIL-PRF-27210, Type I or AS8010, Type I) may be substituted for Oxygen only when used as the Test
Gas.
Table 9002
Consumable Materials
MANUFACTURER
Leak Detection Compound, Oxygen MIL-PRF-25567, Type 1 Local Vendor
Systems
Plastic Abrasive Pad Scotch Brite Pad 3M Abrasive Systems Division

No. 2 Size St. Paul, MN 55144-1000
USA (V28124)
Catalyst A3110 A.P. Nonweiler Co.
Oshkosh, WI 54903-1007 USA
Primer (2 part catalyzed urethane) Fax: 920-231-8085
Light Gray (No. 36628 per FED-STD-595) 4285A093
Paint (2 part catalyzed urethane)
Green (No. 24062 per FED-STD-595) 4285A073

Revision 2 35-32-18 20131227
2. Consumable Materials (Continued)

Consumable Materials
MANUFACTURER
Green (No. 14187 per FED-STD-595) 4285K123 A.P. Nonweiler Co.
Gray-Green (No. 24159 per FED-STD-595) 4285A083 Oshkosh, WI 54903-1007 USA
Blue (No. 15102 per FED-STD-595) 4624J010 Fax: 920-231-8085
Yellow (No. 13538 per FED-STD-595) 4624J030
White (No. 17875 per FED-STD-595) 4624J020
Lockwire MS20995C20 Local Vendor
(V96906)
Test Gas Oxygen MIL-PRF-27210, Type I or Local Vendor
1850 psig (12.76 MPa) min press AS8010 Type I
(Refer to NOTE 1 and NOTE 2.)
Sealant P/N RTV732 Dow Corning Corp.
Clear Midland, MI 48686-0097
USA (V71984)
Red Etching Ink P/N S-1141 Marking Device Manufacturing Co.
USA (V26040)
Green Etching Ink P/N AX GREEN Speciality Ink Co. Inc.
Deer Park, NY 11729-4702
USA (V18029)
Oxygen MIL-PRF-27210, Type I Local Vendor
1850 psig (12.76 MPa) minimum pressure
Primer Grade T Loctite Corp.
Rocky Hill, CT 06067-3582
USA (V05972)
Adhesive Grade 290
Grade 222
Grade 271
Grease, Aircraft and Instrument, Fuel and MIL-PRF-27617, Type 1 Local Vendor
Oxidizer Resistant
Molybdenum Disulfide, Technical, AMS-M-7866A Local Vendor
Lubrication Grade
NOTE 1: Oxygen (MIL-PRF-27210, Type I or AS8010, Type I) is specified in the TESTING AND FAULT ISOLATION section of
the CMM.
If water pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test
parameters must have the appropriate density correction factors calculated and used, and the test equipment must be
calibrated for the test gas. A copy of specification MIL-PRF-27210 is available from: Standardization Documents Order
Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094 USA. A copy of AS8010 is available from SAE
International, Warrendale, PA 15096-0001, USA.
NOTE 2: Water pumped nitrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Federal Specification
A-A-59503 is available from: General Services Administration, 1800 F Street, Washington, DC 20405 USA.)
Water pumped air, equivalent in purity to: MIL-PRF-27210, Type I or AS8010, Type I

Revision 2 35-32-18 20131227
ILLUSTRATED PARTS LIST
TASK 35-32-18-99C-803
1. Introduction
This Illustrated Parts List section shows the illustrations and the authorized replacement parts for the
5500 Series and 5600 Series Portable Cylinder Assemblies (PCA).
A. How To Use This Section
(1) If you do not know the part number you need:
(a) Find the part in the applicable figure.
(b) Note the ITEM number used for the part.
(c) Use the ITEM number to find the authorized replacement part number.
(2) If you know the part number, refer to the figure to be sure that the part illustration is the same as
the part that you need.
B. Numerical Index
The Numerical Index is used to locate parts in the unit when only the part number is known. The
Numerical Index is a cross-reference of numbers that include:
Airline Stock number, Figure No., Item No., and the number of parts required.
The character-sort-order for part numbers is: dashes first, letters A thru Z second, and then numbers
0 thru 9.
C. Description of the Illustrated Parts List Entries
The section describes the information found in the Illustrated Parts List (IPL).
(1) FIG. ITEM
(a) Items not Illustrated
Items that are not shown in the figure have a dash in front of the item number.
(b) Alpha Variant Item Numbers
Alpha variants that are A-Z (except I and O) added after the item number show configuration
differences in items, optional parts, parts that have had product improvement, or added
items.
(2) PART NUMBER
The numbers in this column are the ATA compliant part numbers that AVOX Systems gives to an
item, the original part number for an item that is from a vendor, or a common specification
number (e.g., MIL specification number) that is used for reference of an item. If a part number
that AVOX Systems gives an item is different from the vendor part number or the common
specification number, the vendor part number or the common specification number is shown in
the PART NUMBER column and the AVOX part number (APN) is shown in the
NOMENCLATURE column for user convenience.
Some AVOX Systems P/N’s for certain Portable Cylinder Assemblies (PCA’s) contain dashes
within the P/N format that causes the P/N format to differ from the ATA (See Table 10002)
recommended format for the use of dashes in P/N’s. This defines the identicality of AVOX
Systems P/N’s to the same P/N’s without dashes that do conform to the ATA format.
The ATA Common Support Data Dictionary (CSDD), Chapter 2, Part Number, defines format
restriction on the use of dashes for vendor P/N’s. (Continued on Page 10007)

Revision 2 35-32-18 20131227
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 10001, Sheet 1
PCA Configuration Matrix
CYLINDER AND REGULATOR ASSY CYLINDER FINISH HARNESS ASSY

Regulator Assy P/N
Cylinder Aluminum
Callout P/N Body Callout Finish Callout Harness
Code (Note 1) (Note 2) Brass Body Code (Note 3) Code P/N
A 1 Gray-Green A 801660-00
6084-01 5510-00 5510-10
(24159)
B 6084-02 5510-00 5510-10 2 Green (14187) B 801658-00
C 6084-20 3 Blue (15102) C 801662-00
5510-00 5510-10
(Note 6)
D 5 Green (14187) D 801660-01
6084-04 5510-03 5510-13 and
Yellow (13538)
F 6084-06 5510-03 5510-13 6 Green (24062) E 801660-03
G 6084-07 5510-03 5510-13 9 Green (24062) F 801660-05
J 5510-15 G 801663-00
6084-01 5510-05
(Note 4)
L 5510-15 M 803177-03
6084-02 5510-05
(Note 4)
M 6084-20 5510-15 N 805436-01
5510-05
(Note 6) (Note 4)
N 6084-04 5510-07 5510-17 P 801808-05
P 5510-19 Q 801807-01
6084-04 5510-09
(Note 4)
Q 6084-06 5510-17 R 801808-01
R 6084-20 S 801807-02
5510-20
(Note 6)
S 5510-22 T 801807-03
6084-34
(Notes 4 & 5)
T 21507-06 803199-04 U 801808-02
V 21507-05 803199-04 V 801808-03
W 21507-06 803199-05 W 803177-01
X No Harness
Y 803177-02
Cylinder P/N's 6084-04 -06, -07, -34 have 1.00 - 11.5 ANPT threads.
Cylinder P/N's 21507-06 has 0.750 - 16UNF-2B threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be
repaired. They have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators
listed in this column having aluminum bodies, replace it with the corresponding regulator that has a brass body (same
Callout Code listed in this table).
Note 4: These regulators are used when 3 outlet assembly ports are required.
Note 5: PCA SN 134269 and subsequent use regulator P/N 5510-19 (three outlet assembly ports).
PCA SN's before 134269 for Callout Code “S” used regulator P/N 5510-17 (two outlet assembly ports).
Note 6: Cylinder P/N 6084-03 is replaced by cylinder P/N 6084-20.

Revision 2 35-32-18 20131227

(Note 1) ALTITUDE SETTING (Notes 3 and 5)
Flow
Callout lpm at STPD Callout Altitude Callout Outlet Outlet
Code (Note 2) Code feet (meters) Code P/N Type
(Note 4)

(Note 6)
E 3.0 15 15,000 (4,572) D 5507 Series Constant Flow (Metered)
F 4.0 20 20,000 (6,096) E 8572-02 Full Flow (Non-Metered)
G 7.0 23 23,000 (7,010) K 6818-01 Plug
H 8.0 25 25,000 (7,620) L 800503-00 Full Flow (Non-Metered)

(Note 7)
L 4.5 30 30,000 (9,144) M 802856-01 Full Flow (Non-Metered)
X 0 N 36728-01 Full Flow (Non-Metered)

(Note 8) (Supsds DPB153)
Y FULL P 802863-02 Full Flow (Non-metered)
(Cessna Type)
R 10006017 Full Flow (Non-Metered)
(Lockheed Type)
S 10008298 Full Flow (Non-Metered)
T 805760-01
Note 1: There may be 1, 2, or 3 Outlet Flow Rate Setting Callout Codes in the P/N.
Note 3: Outlet Style Callout Codes E, L, M, N, P, R, and S are full flow (non-metered) outlets.
Note 4: Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, L, M, N, P,
R or S).
Note 5: There may be 1 or 2 Outlet Style Callout Codes in the P/N, however only one configuration of constant flow (metered)
Outlet Style (Callout Code A, B, C or D) is allowed on a PCA.
Note 7: After Jun 22/95 this outlet was not procurable.
Note 8: After Jan 01/01 outlet APN 36728-01 replaced outlet APN DPB153.

Revision 2 35-32-18 20131227
RESPIRATOR
REGULATOR ASSY CYLINDER AND REGULATOR ASSY CYLINDER FINISH HARNESS ASSY
Cylinder Regulator Assy P/N
Callout Reg P/N Callout P/N Aluminum Callout Finish Callout
Code (Type) Code (Note1) Body (Note 2) Brass Body Code (Note 3) Code Harness P/N
1 6379-2C A 1 Gray-Green A 801660-00
6084-01 5510-00 5510-10
(Demand) (24159)
2 6379-2D B 2 Green (14187) B 801658-00
(Demand) 6084-02 5510-00 5510-10 and
White (17875)
8 800649-00 C 3 Blue (15102) C 801662-00
(Demand/ 6084-20 5510-03 5510-10
Press-Demand)
9 800649-01 D 5 Green (14187) D 801660-01
(Demand/ 6084-04 5510-03 5510-13 and Yellow
Press-Demand) (13538)
F 6084-06 5510-03 5510-13 6 Green (24062) E 801660-03
G 6084-07 5510-03 5510-13 9 Green (24062) F 801660-05
J 5510-15
6084-01 5510-05
(Note 4)
L 6084-02 5510-05 5510-15
M 5510-15
6084-20 5510-05
(Note 4)
N 6084-04 5510-8 5510-18
P 5510-19
6084-04 (Note 4)
T 21507-06 803199-04
X 805984-11 803199-05
Cylinder P/N's 6084-04, and -07 have 1.00 - 11.5 ANPT threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be
repaired. They have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators
listed in this column having aluminum bodies, replace it with the corresponding regulator that has a brass body (same
Callout code listed in this table).
Note 4: These regulators are used when two outlet assembly ports (in addition to the respirator regulator port) are required.

Revision 2 35-32-18 20131227

(Note 1) ALTITUDE SETTING (Note 3)
Flow Altitude Outlet
Callout Code lpm at STPD Callout Code feet (meters) Callout Code Outlet P/N Type
(Note 2)

(Note 4)
D 2.7 7 7,000 (2,134) D 5507 Series Constant Flow (Metered)
E 3.0 8 8,000 (2,438) E 8572-02 Full Flow (Non-Metered)
F 4.0 9 9,000 (2,743) K 6818-01 Plug
G 7.0 10 10,000 (3,048) M 802856-01 Full Flow (Non-Metered)
H 8.0 11 11,000 (3,353) N 36728-01 Full Flow (Non-Metered)

(Note 5) (Replaces DPB153)
K 0.7 12 12,000 (3,658) P 802863-02 Full Flow
L 4.5 13 13,000 (3,962)
X 0 14 14,000 (4,267)
Y Full 15 15,000 (4,572)
16 16,000 (4,877)
17 17,000 (5,182)
18 18,000 (5,486)
19 19,000 (5,791)
20 20,000 (6,096)
21 21,000 (6,401)
22 22,000 (6,706)
23 23,000 (7,010)
24 24,000 (7,315)
25 25,000 (7,620)
26 26,000 (7,925)
27 27,000 (8,230)
28 28,000 (8,534)
29 29,000 (8,839)
30 30,000 (9,144)
Note 1: There may be 1or 2 Outlet Flow Rate Setting Callout Codes in the P/N.
Note 2: Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, M, or N).
Note 3: There may be 1 or 2 Outlet Style Callout Codes in the P/N, however only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, C, or D) is allowed on a PCA.
Note 5: After Jan 01/01 this APN DPB153 was not procurable. Outlet APN 36728-01 replaces outlet APN DPB153.

Revision 2 35-32-18 20131227
5009
or
5041 - o- o
or
5507
Basic Series
FLOW RATE SETTING ALTITUDE SETTING

Flow Altitude
Callout Code lpm at NTPD Callout Code feet (meters)
.5 0.5 5 5,000 (1,524)
.7 0.7 10 10,000 (3,048)
2 2.0 15 15,000 (4,572)
2.5 2.5 20 20,000 (6,096)
2.7 2.7 23 23,000 (7,010)
3 3.0 25 25,000 (7,620)
4 4.0 30 30,000 (9,144)
4.5 4.5
7 7.0
8 8.0

Revision 2 35-32-18 20131227
(2) PART NUMBER (Continued from Page 10001)
Where an ATA compliant P/N is required, the procedure is to remove all dashes from the AVOX
Systems P/N thus creating an identical P/N with no dashes that is compliant with the ATA
standard.
NOTE: This type of identicality applies to all P/N’s (that contain dashes) in the PCA Series.
Table 10002
Examples of ATA Compliant P/N’s Identical to AVOX Systems P/N
ATA Compliant P/N AVOX Systems P/N

Given in Part Number Column Given in Nomenclature Column
5500A1AAE20B 5500-A1A-AE20B
56002M1ABG23A 5600-2M1A-BG23A
(3) AIRLINE STOCK NUMBER

This column has space available for a number, up to eleven characters in length, given by the
airline.
(4) NOMENCLATURE
This column has the description of the part and may contain the following:
(a) Abbreviations
The abbreviations in this column in the table are shown in the List of Abbreviations in the
INTRODUCTION section of this manual.
(b) Level of Indenture
This information shows the relationship of one part to another. An example is shown:
123 (Assembly Number)
 Subassembly Top No.
Attaching Parts for the Subassembly Top No. or Assembly Item
***
 Assembly Item
 Sub-Subassembly Top Number
Attaching Parts for the Sub-Subassembly Top No. or Subassembly Item
***
 Subassembly Item
NOTE: The three asterisks are used to separate the attaching parts of one Item from
another Item.
(5) EFFECTIVITY CODE
When the IPL applies to more than one top assembly, each top assembly is identified with an
alpha code (A, B, C, etc.). If a part number, subassembly, or item is identified with an alpha
code, that part can only be used with the top assembly that has that (EFF) CODE.
Any item or subassembly that does not have an (EFF) CODE may be used on any top assembly.

Revision 2 35-32-18 20131227
(6) UNITS PER ASSEMBLY
This column shows the number of parts that are used in the assembly.
D. Vendor Codes
The following is a list of the vendors that supply items in this section of the manual. Items that do not
specify a vendor code are available from AVOX Systems. All items, including standard parts, are
available from AVOX Systems.
CODE NAME AND ADDRESS

V05AY8 Aerospace Standards (AS)
USA
V21343 Owens-Corning Fiberglas Corp.
Huntingdon, PA 16652-0382
USA
V49315 Puritan Bennett Corp.
Shawnee Mission, KS 66225
USA
V53655 AVOX Systems
Lancaster, NY 14086-9502
USA
V64528 Sierra Precision
Rancho Cucamonga, CA 91730-3007
USA
V66295 Wittek Manufacturing Company
Galesburg, IL 61401
USA
V80205 National Aeronautical Standards (NAS)
Aeronautical Industries Association of America
USA
V88044 Aeronautical Standards (AN)
Department of Navy and Air Force
USA
V95138 Perfecting Corp.
Charlotte, NC 28206
USA
V96906 Military Standards (MS)
USA

Revision 2 35-32-18 20131227
TASK 35-32-18-99C-804
2. Overhaul Kits
Overhaul kits are available for the 5500 and 5600 Series PCAs.
A. Obtaining Overhaul Kits
To buy Overhaul Kits or other parts for the 5500 and 5600 Series PCAs, contact any ZODIAC
Services Authorized Distributor. Refer to the AVOX web site (http://www.avoxsystems.com) for a list
of ZODIAC Services Authorized Distributors.
B. 5500 Series PCA Overhaul Kit
Table 10003 lists the parts included in Overhaul Kit P/N 28022-00. This kit includes all parts
necessary to overhaul one 5500 Series PCA with the exception of the safety disc (P/N 6364-00 or
P/N 10003742) and gasket (P/N 6555-00). The safety disc and gasket must be replaced during an
overhaul. Refer to IPL Figures 1A thru 1G for the part number of the safety disc used with your PCA.
Other parts must also be replaced if they are defective.
Table 10003
Overhaul Kit P/N 28022-00
5500 Series PCA
Kit Item Number Part Number Nomenclature Quantity Per Kit

1 22427-01 PLATE, IDENTIFICATION 1
2 37008-02 SCREW, SET, LOCKING, OVAL POINT 1
(1/4-20 THD UNC3A x 0.375 LNG)
3 5032-01 DIAPHRAGM 1
5 5517-00 SEAT, PTFE 1
6 5522-00 FILTER 1
7 55620-01 PACKING, PREFORMED 1
9 59553-00 SCREW (CRES W/ PLASTIC INSERT)
2
(#2-64 THD x 0.188 in. LNG)
10 6370-00 WASHER, SAFETY PLUG 1
11 802883-01 HEAD ASSEMBLY 1
12 803129-01 SEAT ASSEMBLY 1

Revision 2 35-32-18 20131227
2. Overhaul Kits (Continued)

C. 5600 Series PCA Overhaul Kit
Table 10004 lists the parts included in Overhaul Kit P/N 28021-00. This kit includes all parts
necessary to overhaul one 5600 Series PCA with the exception of the safety disc (P/N 6364-00) and
gasket (P/N 6555-00). The safety disc and gasket must be replaced during an overhaul. Other parts
must also be replaced if they are defective.
Table 10004
Overhaul Kit P/N 28021-00
5600 Series PCA
Kit Item Number Part Number Nomenclature Quantity Per Kit

1 MS35207-201 SCREW, PAN HEAD (V96906) (CAD STEEL PLATED) 2
(#2-64 THD x 0.125 in. LNG) (APN 33326-201)
2 MS35333-30 WASHER, LOCK (V96906) (CAD STEEL PLATED) 2
(#4 DIA x 0.017 in. THK) (APN 33460-036)
3 13362-00 GASKET, VALVE SEAT 1
4 13374-00 DIAPHRAGM ASSEMBLY 1
6 33321-213 SCREW, PAN HD 2
(#4-40 THD x 0.250 LNG)
7 33529-009 CONNECTOR, TUBE (ALUMINUM) 1
8 37008-02 SCREW, SET, LOCKING, OVAL POINT 1
(1/4-20 THD x 0.375 LNG)
9 5032-01 DIAPHRAGM 1
11 5517-00 SEAT, PTFE 1
12 5522-00 FILTER 1
15 5601-00 ELBOW ASSEMBLY (Refer to Note 1) 1
16 59553-00 SCREW (CRES W/PLASTIC INSERT) 2
(#2-64 THD x 0.188 in. LNG)
17 6055E VALVE ASSEMBLY, DEMAND 1
18 6066-01 WASHER, FLAT (CRES) 2
(0.281 in. OD x 0.125 in. ID x 0.031 in. THK)
19 6370-00 WASHER, SAFETY PLUG 1
20 6812-00 SCREEN (BRASS) 1
21 802833-01 HEAD ASSEMBLY 1
22 803129-01 SEAT ASSEMBLY 1
NOTE 1: Elbow Assembly P/N 5601-00 is used only on PCA’s with 4, 7, and 11 cu. ft. cylinders. Refer to IPL Figures 1H or 1J for the Elbow
Assembly to use on your PCA if your PCA has a cylinder larger than 11 cu. ft.

Revision 2 35-32-18 20131227
TASK 35-32-18-99C-805
3. Numerical Index
The following is a Numerical Index for this section.
Numerical Index
PART NUMBER AIRLINE STOCK NO. FIGURE ITEM NO. TTL REQ'D
A-1119 6 80 1
A-1120B 3 -280 1
A-1126 3 220 1
AD-1983 3 -310 1
AD1983 3 -310 1
AS3582-008 10 110 1
AS4860D01 10 10 1
A1215-1 3 205 1
A1119 6 80 1
A1120B 3 -280 1
A1126 3 220 1
EC9-5U 4 70 AR
5 40 AR
7 20 AR
8 20 AR
MS20470A2-2 3 100 2
3 130 2
MS21318-7 1A 65 2
1B 65 2
1C 65 2
1D 65 2
1E 65 2
1F 65 2
1H 65 2
1J 65 2
9 580 2
MS27769S2 1A -395 1
1A -396 1
1B -395 1
1C -395 1
1C -396 1
1D -395 1
1E -395 1
1E -396 1
1E -397 1
1H -395 1
1J -395 1
MS35206-212 3 70 3
MS35206-213 3 250 2
MS35207-201 3 230A 2
MS35333-36 3 260 2
MS35650-304 9 -40 1
NAS1149C0332R 9 -50 1
WWD-120 1A 70 1
1A 75 1
1B 70 1
1B 75 1
1C 70 1
1C 75 1
1E 70 1

Revision 2 35-32-18 20131227
Numerical Index
WWD-120 (Continued) 1E 75 1
1G 70 1
1H 70 1
1H 75 1
1J 70 1
1J 75 1
WWD-176 1D 70 1
1E 70A 1
1F 75 1
1H 70A 1
1H 75A 1
1J 70A 1
1J 75A 1
WWD-224 1E 70B 1
1H 70B 1
1H 75B 1
1J 70B 1
1J 75B 1
10001018 1A -40 1
1C -40 1
1E -40 1
1H -40 1
1J -40 1
10001019 1A 45 1
1C 45 1
1E 45 1
1H 45 1
1J -45 1
10001020 1A -50 1
1C -50 1
1E -50 1
1H -50 1
1J -50 1
10001112 5 130 1
10001296 1H 125 1
1J 125 1
10001297 3 80 1
10001493 5 120 1
10001494 5 70 1
10002684 9 -200 1
10003305 9 500 1
10003566 1A 340 1
1C 340 1
1E 340 1
1H 340 1
1J 340 1
10003742 9 270 1
10004838 10 130 1
10004839 10 120 1
10004840 10 90 1
10004841 10 100 1
10004844 10 70 2
10004845 10 80 1
10005272 6 -40 1

Revision 2 35-32-18 20131227
Numerical Index
10005326 6 -30 1
10005511 1G -80 1
10005614 11 20 1
10005615 11 100 1
10005616 11 80 1
10005617 11 40 1
10005750 10 140 1
10005922 1A -30 1
1B -30 1
1C -30 1
1D -30 1
1E -30 1
1F -30 1
1G -30 1
1H -30 1
1J -30 1
10006017 1C 355 1
10006442 1G 65 1
10006936 1A -20 1
1B -20 1
1C -20 1
1D -20 1
1E -20 1
1F -20 1
1G -20 1
10007887 9 100 1
10008435 9 265 1
10008594 7 130 1
10008595 7 70 1
10008596 7 60 1
10008601 7 100 1
10008602 7 110 1
10008603 7 120 1
10008611 13 20 1
10008612 13 70 1
10008613 13 50 1
10008614 13 40 1
10008615 13 30 1
10008616 13 60 1
10008644 11 10 1
10008660 7 80 1
10008774 7 90 1
10008915 5 80 1
10008934 4 130 1
10008947 7 150 1
10009071 1H 25A 1
1J 25A 1
10009072 1A 20A 1
1B 20A 1
1C 20A 1
1D 20A 1
1E 20A 1
1F 20A 1
1G 20A 1

Revision 2 35-32-18 20131227
Numerical Index
10009255 1A 30A 1
1B 30A 1
1C 30A 1
1D 30A 1
1E 30A 1
1F 30A 1
1G 30A 1
1H 30A 1
1J 30A 1
10009328 11 60 1
10009359 3 210 1
10013825 1A 60 1
1B 60 1
1C 60 1
1D 60 1
1E 60 1
1F 60 1
1G 80A 1
10013829 1H 25 1
1J 35 1
10015704 9 -285 1
13160-00 1A 70 1
1A 75 1
1B 70 1
1B 75 1
1C 70 1
1C 75 1
1E 70 1
1E 75 1
1G 70 1
1H 70 1
1H 75 1
1J 70 1
1J 75 1
13161-00 1D 70 1
1E 70A 1
1F 75 1
1H 70A 1
1H 75A 1
1J 70A 1
1J 75A 1
13162-00 1E 70B 1
1H 70B 1
1H 75B 1
1J 70B 1
1J 75B 1
13164-00 3 -330 1
13362-00 3 280A 1
13374-00 3 200 1
13753-00 12 30 1
14807-00 2 -25 1
18012-00 11 110 1
18415-00 3 100 2
3 130 2
18463-00 9 -40 1

Revision 2 35-32-18 20131227
Numerical Index
21217-11 12 20 1
21217-12 12 40 1
21217-13 12 70 1
21217-14 12 80 1
21507-05 1G 569 1
21507-06 1G 570 1
1J 570 1
22427-01 9 20 1
22445-01 9 60 1
23274-03 9 -30 1
23274-05 9 30A 1
23393-01 9 140 1
23394-01 9 80 1
24823-00 5 100 1
24825-00 5 170 1
26565-00 9 230 1
26567-00 9 250 1
2661-03 12 1 RF
12 1A RF
12 1B RF
12 1C RF
12 1D RF
9 290 1
2661-04 12 1F RF
9 -310 1
27170-01 9 510 1
27170-02 9 -530 1
27170-03 9 -520 1
27170-04 9 -540 1
27170-05 9 -550 1
27170-06 9 -551 1
27434-01 6 -20 1
27511-01 11 50 1
2800C10A 11 120 1
2800C14A 11 110 1
289-601-211 2 35 1
2 40 2
289-601-213 2 36 1
2 41 2
29550-00 4 120 1
29551-00 4 140 1
29552-00 4 150 1
29553-01 4 160 1
29554-00 4 190 1
29555-00 4 170 2
29556-00 4 180 2
29557-00 4 20 1
29558-01 4 10 1
29559-00 2 -30 1
29567-00 4 110 1
33321-212 3 70 3
33321-213 3 250 2
33326-201 3 230A 1
33343-007 1A 65 2
1B 65 2

Revision 2 35-32-18 20131227
Numerical Index
33343-007 (Continued) 1C 65 2
1D 65 2
1E 65 2
1F 65 2
1H 65 2
1J 65 2
9 580 2
33460-036 3 260 2
33529-009 1H 100A 1
1J 100A 1
36588-04 11 70 1
36636-01 11 90 1
36728-01 13 -1 RF
1A 345 1
1B 345 1
1C 345 1
1C 346 1
1D 345 1
1D 346 1
1E 345 1
1E 346 1
1G 345 1
1G 346 1
1H 345 1
1J 345 1
36862-05 10 40 1
36874-01 11 30 2
36879-01 2 45 1
2 50 2
37008-01 9 -370 1
37008-02 9 370A 1
5002-00 9 480 1
5003-00 9 400 1
5005-03 9 380 1
5009-.5-15 1A 305 1
5 -2 RF
5009-.5-23 1A 305A 1
5 -2A RF
5009-.5-25 1A 305B 1
5 -2B RF
5009-00 1A 300 1
1B 300 1
1C 300 1
1D 300 1
1E 300 1
1F 300 1
1G 310 1
1G 315 1
1H 300 1
1J 300 1
5 -1 RF
5009-01 5 -50 1
5009-2.5-20 1B 305N 1
1D 305D 1

Revision 2 35-32-18 20131227
Numerical Index
5009-2.5-20 (Continued) 1D 305E 1
1H 305B 1
5 -2K RF
5009-2.5-23 1B 305E 1
5 -2L RF
5009-2.5-25 1A 305M 1
1B 305F 1
5 -2M RF
5009-2.5-30 1A 305N 1
1A 305P 1
5 -2N RF
5009-2-10 1A 305C 1
1B 305 1
1E 305 1
1E 305A 1
1F 305 1
5 -2D RF
5009-2-15 1A 305D 1
1A 305E 1
1C 305 1
1D 305 1
1D 305A 1
5 -2E RF
5009-2-20 1A 305F 1
1A 306A 1
1B 305A 1
1C 305A 1
1C 305B 1
1E 305B 1
1E 305C 1
1H 305 1
5 -2F RF
5009-2-23 1A 305G 1
1A 305H 1
1B 305B 1
1C 305C 1
1D 305B 1
1E 305D 1
1E 305E 1
1F 305A 1
1H 305A 1
1J 305K 1
5 -2G RF
5009-2-25 1A 305J 1
1A 305K 1
1B 305C 1
1C 305D 1
1D 305C 1
1E 305F 1
1E 305G 1
1J 305L 1
5 -2H RF
5009-2-30 1A 305L 1
1B 305D 1

Revision 2 35-32-18 20131227
Numerical Index
5009-2-30 (Continued) 1C 305E 1
1E 305H 1
1E 305J 1
1J 305 1
5 -2J RF
5009-2-5 1J 305M 1
5 -3G RF
5009-3-20 1A 305Q 1
1B 305P 1
1C 305F 1
1D 305F 1
1E 305K 1
1E 305L 1
1E 305M 1
1H 305C 1
5 -2P RF
5009-3-23 1A 306B 1
1A 306C 1
1C 305G 1
1E 305N 1
1H 305D 1
5 -2Q RF
5009-3-25 1A 305R 1
1A 305S 1
1C 305H 1
1D 305G 1
1J 305P 1
5 -2R RF
5009-3-30 1A 305T 1
1C 305X 1
1E 305P 1
1E 305Q 1
1J 305A 1
5 -2S RF
5009-4.5-23 1E 305Y 1
5 -2Z RF
5009-4.5-30 1E 305Z 1
1E 306 1
1E 306A 1
5 -3 RF
5009-4-10 1A 305U 1
1B 305G 1
1C 305J 1
1C 305K 1
1E 305R 1
1F 305B 1
1J 305B 1
5 -2T RF
5009-4-15 1A 306D 1
1A 306E 1
1C 305L 1
5 -2U RF
5009-4-20 1A 305V 1
1B 305H 1

Revision 2 35-32-18 20131227
Numerical Index
1B 305J 1
1C 305M 1
1C 305N 1
1E 305S 1
1H 305E 1
1J 305C 1
5 -2V RF
5009-4-23 1A 305W 1
1A 305X 1
1B 305K 1
1C 305P 1
1C 305Q 1
1D 305H 1
1E 305T 1
1E 305U 1
1F 305C 1
1H 305F 1
1J 305D 1
5 -2W RF
5009-4-25 1A 305Y 1
1B 305L 1
1C 305R 1
1D 305J 1
1E 305V 1
1E 305W 1
1E 305X 1
1H 305G 1
1J 305N 1
5 -2X RF
5009-4-30 1A 305Z 1
1B 305M 1
1C 305S 1
1C 305Y 1
1H 305H 1
1J 305E 1
1J 305F 1
5 -2Y RF
5009-4-5 1F 305D 1
5 -3H RF
5009-7-23 1C 305T 1
1H 305J 1
5 -3A RF
5009-7-25 1H 305K 1
5 -3B RF
5009-7-30 1A 306 1
1C 305U 1
1J 305G 1
5 -3C RF
5009-8-10 1F 305E 1
5 -3J RF
5009-8-20 1C 305V 1
1E 306B 1
1J 305H 1
1J 305J 1

Revision 2 35-32-18 20131227
Numerical Index
5009-8-20 (Continued) 5 -3D RF
5009-8-23 1C 305W 1
1E 306C 1
5 -3E RF
5009-8-30 1D 305K 1
1D 305L 1
5 -3F RF
5013-00 5 30 1
8 30 2
5013-01 4 60 1
4 80 1
7 30 2
5014-00 5 20 1
8 10 1
5014-01 4 50 1
7 10 1
5016-00 9 -158 1
5023-00 9 -159 1
5027-00 9 490 1
5028-00 9 470 1
5030-01 9 450 1
5031-00 9 440 1
5032-01 9 430 1
5033-00 9 420 3
5033-02 9 -425 1
5034-00 9 410 1
5041-.5-15 1A 315 1
1A 315A 1
4 -2 RF
5041-.5-20 1A 315N 1
1E 315 1
4 -2A RF
5041-00 1A 310 1
1B 310 1
1C 310 1
1E 310 1
1G 300 1
1H 310 1
1J 310 1
4 -1 RF
5041-01 4 -90 1
5041-2.5-30 1A 315G 1
1G 300 1
1G 305 1
4 -2F RF
5041-2-20 1A 315C 1
1B 315 1
1C 315 1
1C 315A 1
1E 315A 1
1E 315B 1
1E 315C 1
1H 315 1
4 -2B RF
5041-2-23 1A 315E 1

Revision 2 35-32-18 20131227
Numerical Index
5041-2-23 (Continued) 1B 315A 1
1C 315B 1
1H 315A 1
4 -2C RF
5041-2-25 1A 315F 1
4 -2D RF
5041-2-30 1A 315P 1
1C 315C 1
4 -2E RF
5041-3-20 1A 315H 1
1B 315B 1
1C 315D 1
1E 315D 1
1H 315B 1
1J 315 1
4 -2G RF
5041-3-23 1H 315C 1
4 -2H RF
5041-4-20 1A 315J 1
1B 315C 1
1C 315E 1
1E 315E 1
1H 315D 1
1J 315A 1
4 -2J RF
5041-4-23 1A 315K 1
1B 315D 1
1C 315F 1
1H 315E 1
4 -2K RF
5041-4-25 1A 315L 1
4 -2L RF
5041-4-30 1A 315Q 1
1C 315G 1
4 -2M RF
5041-7-20 1A 315M 1
1C 315H 1
1E 315F 1
1J 315B 1
4 -2N RF
5041-7-30 1C 315J 1
4 -2P RF
5042-01 4 30 1
5042-02 4 40 1
5043-14 9 320 1
9 330 1
9 340 1
5052-00 1H 370 1
8 -1 RF
5052-02 8 -50 1
5056-00 9 350 1
5057-00 1A -55 1
1B -55 1
1C -55 1

Revision 2 35-32-18 20131227
Numerical Index
5057-00 (Continued) 1D -55 1
1E -55 1
1F -55 1
9 570 1
5057-01 1H -60 1
1J -60 1
5057-09 1A 55A 1
1B 55A 1
1C 55A 1
1D 55A 1
1E 55A 1
1F 55A 1
9 570A 1
5057-14 9 560 1
5058-00 8 40 1
5065-02 5 140 1
5065-03 5 160 1
5065-04 5 150 1
5065-06 5 110 1
5065-08 5 90 1
5065-10 2 15 1
2 20 2
5067-01 8 60 1
5067-02 8 70 1
5067-03 8 120 1
5067-04 8 80 1
5067-05 8 110 1
5067-06 8 100 1
5067-07 8 90 1
50775 SERIES 4 200 1
5 180 1
7 160 1
5092-00 9 -180 1
5093-01 9 170 1
5500 SERIES 1 1 RF
5500-A1A-AB23A 1A -1 RF
5500-A1A-AE20B 1A -3Z RF
5500-A1A-A15A 1A -1B RF
5500-A1A-A15D 1A -4 RF
5500-A1A-A23A 1A -4A RF
5500-A1A-BB20A 1A -4B RF
5500-A1A-BB23A 1A -1D RF
5500-A1A-BB25A 1A -1E RF
5500-A1A-BC30A 1A -1F RF
5500-A1A-BE20A 1A -1G RF
5500-A1A-BE20B 1A -1H RF
5500-A1A-BF10A 1A -1J RF
5500-A1A-BF20A 1A -4C RF
5500-A1A-BF20B 1A -1K RF
5500-A1A-BF23A 1A -1L RF
5500-A1A-BF23B 1A -1M RF
5500-A1A-BF23D 1A -1N RF
5500-A1A-BF25A 1A -1P RF
5500-A1A-BF25B 1A -1Q RF

Revision 2 35-32-18 20131227
Numerical Index
5500-A1A-BF30A 1A -1R RF
5500-A1A-BF30B 1A -4D RF
5500-A1A-B15A 1A -1S RF
5500-A1A-B20A 1A -1T RF
5500-A1A-C30B 1A -1U RF
5500-A1A-EE23A 1A -4E RF
5500-A1A-E20A 1A -1V RF
5500-A1A-E20B 1A -1W RF
5500-A1A-E20BK 1A -4F RF
5500-A1A-F20A 1A -1X RF
5500-A1A-F20B 1A -1Y RF
5500-A1A-F20D 1A -1Z RF
5500-A1A-F23A 1A -2 RF
5500-A1A-F25A 1A -2A RF
5500-A1A-F25AN 1A -2B RF
5500-A1A-G20B 1A -4G RF
5500-A1A-X0K 1A -2C RF
5500-A1A-YY0E 1A -2D RF
5500-A1A-Y0N 1A -4H RF
5500-A1B-F23A 1A -2E RF
5500-A1M-AA15B 1A -2F RF
5500-A1N-BF23A 1A -2G RF
5500-A1P-BF23A 1A -4J RF
5500-A1Q-B30AD 1A -2H RF
5500-A1Q-B30D 1A -2J RF
5500-A1Q-B30DA 1A -2K RF
5500-A1R-EE25A 1A -2L RF
5500-A1S-B15A 1A -4K RF
5500-A1S-B20A 1A -2M RF
5500-A1S-CC30A 1A -2N RF
5500-A1T-BF20B 1A -2P RF
5500-A1U-BF23A 1A -2Q RF
5500-A1U-BF25A 1A -2R RF
5500-A1U-EE25A 1A -2S RF
5500-A1U-F25A 1A -4L RF
5500-A1U-F30AN 1A -2T RF
5500-A1V-BF20B 1A -2U RF
5500-A1V-BF23B 1A -2V RF
5500-A1V-BF25B 1A -2W RF
5500-A1V-F20BM 1A -2X RF
5500-A1W-BF15A 1A -4M RF
5500-A1W-BF23A 1A -2Y RF
5500-A1W-BF25A 1A -2Z RF
5500-A1W-BF30A 1A -3 RF
5500-A1X-BF20B 1A -3A RF
5500-A1X-FF23A 1A -3B RF
5500-A1Y-BF20B 1A -3C RF
5500-A3A-BF23A 1A -3D RF
5500-A5A-BG20B 1A -3E RF
5500-A6A-BF23A 1A -3F RF
5500-A6A-BF23B 1A -3G RF
5500-A6A-BG20B 1A -3H RF
5500-A6A-F20B 1A -3J RF
5500-A6P-FF23A 1A -3K RF

Revision 2 35-32-18 20131227
Numerical Index
5500-A6S-B30A 1A -3L RF
5500-A6U-E30A 1A -3M RF
5500-A6W-BB15A 1A -3N RF
5500-A6W-BB23A 1A -3P RF
5500-A6W-BB25A 1A -3Q RF
5500-A6W-FF15A 1A -4N RF
5500-A6W-FF23A 1A -3R RF
5500-A6W-F30AP 1A -3S RF
5500-A9A-B30A 1A -3T RF
5500-A9S-AC25A 1A -3U RF
5500-A9S-BF30A 1A -3V RF
5500-A9S-G30A 1A -3W RF
5500-A9W-EE25A 1A -3X RF
5500-A9X-F23A 1A -3Y RF
5500-B1A-BE20B 1B -1 RF
5500-B1A-BF20A 1B -1A RF
5500-B1A-BF20B 1B -1B RF
5500-B1A-BF20D 1B -1C RF
5500-B1A-BF23A 1B -1D RF
5500-B1A-BF23B 1B -1E RF
5500-B1A-BF25A 1B -1F RF
5500-B1A-BF30A 1B -2J RF
5500-B1A-B30A 1B -1G RF
5500-B1A-CF23A 1B -1H RF
5500-B1A-CF25A 1B -1J RF
5500-B1A-C20A 1B -2D RF
5500-B1A-E20A 1B -2E RF
5500-B1A-FF20A 1B -1K RF
5500-B1A-F20D 1B -1L RF
5500-B1A-F23A 1B -1M RF
5500-B1A-F30A 1B -1N RF
5500-B1A-YY0E 1B -1P RF
5500-B1A-Y0P 1B -1Q RF
5500-B1S-B20A 1B -1R RF
5500-B1S-B20AP 1B -1S RF
5500-B1U-BF23A 1B -1T RF
5500-B1V-BE20B 1B -1U RF
5500-B1V-BF20B 1B -1V RF
5500-B1W-BF10A 1B -1W RF
5500-B1W-BF20A 1B -1X RF
5500-B1X-YY0E 1B -1Y RF
5500-B1X-Y0E 1B -1Z RF
5500-B3B-F25A 1B -2 RF
5500-B6A-BF23B 1B -2F RF
5500-B6A-F23B 1B -2G RF
5500-B6C-BF25A 1B -2A RF
5500-B6U-BF25A 1B -2B RF
5500-B6U-F30AN 1B -2C RF
5500-B6X-X0K 1B -2H RF
5500-C1A-BB20B 1C -1 RF
5500-C1A-BF20A 1C -1A RF
5500-C1A-BF20B 1C -1B RF
5500-C1A-BF20D 1C -1C RF
5500-C1A-BF23A 1C -1D RF

Revision 2 35-32-18 20131227
Numerical Index
5500-C1A-BF23B 1C -1E RF
5500-C1A-BF23D 1C -1F RF
5500-C1A-BF30A 1C -1G RF
5500-C1A-BG23A 1C -1H RF
5500-C1A-B23A 1C -1J RF
5500-C1A-EG23A 1C -1K RF
5500-C1A-EY20BM 1C -1L RF
5500-C1A-E20BN 1C -1M RF
5500-C1A-E23AN 1C -1N RF
5500-C1A-FF20A 1C -1P RF
5500-C1A-FF23A 1C -1Q RF
5500-C1A-FG23A 1C -1R RF
5500-C1A-FH23A 1C -1S RF
5500-C1A-FY30BN 1C -1T RF
5500-C1A-F20B 1C -1U RF
5500-C1A-F20BN 1C -4V RF
5500-C1A-F23A 1C -1V RF
5500-C1A-F23AK 1C -4W RF
5500-C1A-F23AP 1C -1W RF
5500-C1A-F25A 1C -1X RF
5500-C1A-X0K 1C -1Y RF
5500-C1A-YY0E 1C -1Z RF
5500-C1A-YY0EE 1C -2 RF
5500-C1A-YY0N 1C -2A RF
5500-C1A-Y0E 1C -2B RF
5500-C1A-Y0EE 1C -2C RF
5500-C1A-Y0EN 1C -4X RF
5500-C1A-Y0N 1C -2D RF
5500-C1A-Y0P 1C -4Y RF
5500-C1B-BF23D 1C -2E RF
5500-C1B-E25A 1C -2F RF
5500-C1N-BF23A 1C -2G RF
5500-C1S-BF20A 1C -2H RF
5500-C1S-BY20AE 1C -2J RF
5500-C1S-B20AE 1C -2K RF
5500-C1S-B20AP 1C -2L RF
5500-C1S-B23A 1C -4Z RF
5500-C1S-F23A 1C -2M RF
5500-C1T-BF20B 1C -2N RF
5500-C1T-F20BM 1C -2P RF
5500-C1U-BF23A 1C -2Q RF
5500-C1U-BF25A 1C -2R RF
5500-C1U-BF30A 1C -2S RF
5500-C1U-B23AN 1C -2T RF
5500-C1U-B25A 1C -2U RF
5500-C1U-FF23A 1C -2V RF
5500-C1U-F20AN 1C -2W RF
5500-C1U-F23A 1C -2X RF
5500-C1U-F30AN 1C -2Y RF
5500-C1V-FG20B 1C -2Z RF
5500-C1V-FY30AN 1C -3 RF
5500-C1V-FY30BN 1C -3A RF
5500-C1V-F20BM 1C -3B RF
5500-C1V-F30AN 1C -3C RF

Revision 2 35-32-18 20131227
Numerical Index
5500-C1V-F30BN 1C -3D RF
5500-C1V-G30BN 1C -5 RF
5500-C1W-BF15A 1C -3E RF
5500-C1W-BF23A 1C -3F RF
5500-C1W-BF30A 1C -3G RF
5500-C1W-FF20A 1C -5A RF
5500-C1W-FF30A 1C -5B RF
5500-C1X-BF20B 1C -3H RF
5500-C1X-Y0N 1C -3J RF
5500-C1Y-BF20B 1C -3K RF
5500-C6A 1C -5C RF
5500-C6A-BF15A 1C -3L RF
5500-C6A-BF20A 1C -5D RF
5500-C6A-BF20B 1C -3M RF
5500-C6A-BF23A 1C -3N RF
5500-C6A-BF23B 1C -3P RF
5500-C6A-BF23D 1C -3Q RF
5500-C6A-BF25A 1C -3R RF
5500-C6A-BG30B 1C -3S RF
5500-C6A-EF20A 1C -3T RF
5500-C6A-F20A 1C -3U RF
5500-C6A-F20AR 1C -3V RF
5500-C6A-F23AE 1C -3W RF
5500-C6A-F30A 1C -3X RF
5500-C6A-F30AE 1C -3Y RF
5500-C6A-F30AN 1C -3Z RF
5500-C6A-G30AN 1C -4 RF
5500-C6A-YY0N 1C -4A RF
5500-C6A-Y0N 1C -4B RF
5500-C6E-BF23D 1C -4C RF
5500-C6R-BF23D 1C -4D RF
5500-C6T-G20B 1C -4E RF
5500-C6U-BF30A 1C -4F RF
5500-C6U-F23AP 1C -4G RF
5500-C6U-F30AN 1C -4H RF
5500-C6W-FF23A 1C -4J RF
5500-C6X-BF23D 1C -4K RF
5500-C9A-BF20A 1C -4L RF
5500-C9A-BF20B 1C -4M RF
5500-C9A-E30A 1C -5E RF
5500-C9A-FF10A 1C -4N RF
5500-C9S-F30A 1C -4P RF
5500-C9U-F30AN 1C -4Q RF
5500-C9U-H20A 1C -4R RF
5500-C9W-FF10A 1C -4S RF
5500-C9W-Y0E 1C -4T RF
5500-C9X-BB20A 1C -4U RF
5500-D1A-BF23A 1D -1 RF
5500-D1A-E20A 1D -1A RF
5500-D1A-E25A 1D -1B RF
5500-D1A-F23A 1D -1C RF
5500-D1A-YY0E 1D -1D RF
5500-D1A-YY0P 1D -1E RF
5500-D1A-Y0E 1D -1F RF

Revision 2 35-32-18 20131227
Numerical Index
5500-D1A-Y0N 1D -1G RF
5500-D1A-Y0P 1D -1S RF
5500-D1P-CC20A 1D -1H RF
5500-D1W-BB15A 1D -1J RF
5500-D1W-BF23A 1D -1T RF
5500-D1X-Y0E 1D -1K RF
5500-D1X-Y0N 1D -1L RF
5500-D6A 1D -1U RF
5500-D6A-YY0E 1D -1M RF
5500-D6A-YY0N 1D -1N RF
5500-D6A-Y0E 1D -1P RF
5500-D6A-Y0N 1D -1V RF
5500-D6P-BF25A 1D -1Q RF
5500-D6X-HH30A 1D -1R RF
5500-F1X-FH20A 1E -1 RF
5500-F6A-BB30A 1E -1A RF
5500-F6A-Y0N 1E -2H RF
5500-G1A-BB20A 1E -2J RF
5500-G1A-B23A 1E -1B RF
5500-G1A-F20A 1E -1C RF
5500-G1A-Y0N IE -2K RF
5500-G1A-Y0P 1E -2L RF
5500-G1W-EE30A 1E -1D RF
5500-J1A-ABE20B 1E -1E RF
5500-J1A-BBF20A 1E -1F RF
5500-J1A-BBF20B 1E -1G RF
5500-J1A-BBF23A 1E -1H RF
5500-J1A-BEG20B 1E -1J RF
5500-J1A-BFL23A 1E -1K RF
5500-L1W-BBF23A 1E -1L RF
5500-L6C-BBF23A 1E -1M RF
5500-L6C-BBF25A 1E -1N RF
5500-L6U-BBF25A 1E -1P RF
5500-L6W-BBF25A 1E -1Q RF
5500-L6W-BEF23A 1E -1R RF
5500-L6W-FF23AP 1E -1S RF
5500-M1A-BBB20B 1E -1T RF
5500-M1A-BH23A 1E -1U RF
5500-M1A-BH23AN 1E -1V RF
5500-M1A-FFF25A 1E -1W RF
5500-M1A-LLL30A 1E -1X RF
5500-M1A-X0K 1E -1Y RF
5500-M1W-BF23AM 1E -1Z RF
5500-M6W-BBF10A 1E -2 RF
5500-M6W-FF23AN 1E -2A RF
5500-M6W-FF23AP 1E -2B RF
5500-N6S-BF10A 1F -1 RF
5500-P6U-EEE20A 1E -2C RF
5500-Q6X-BF10A 1F -1A RF
5500-Q6X-BF23A 1F -1B RF
5500-Q6X-F5AM 1F -1D RF
5500-Q6X-H10AM 1F -1E RF
5500-Q6X-YY0E 1F -1C RF
5500-R6A 1E -2M RF

Revision 2 35-32-18 20131227
Numerical Index
5500-S1X-BBF10A 1E -2N RF
5500-S6X-BBF10A 1E -2P RF
5500-S6X-YY0E 1E -2D RF
5500-S6X-YY0N 1E -2E RF
5500-S9X-YYY0E 1E -2F RF
5500-S9X-YY0E 1E -2G RF
5500-T2A-CC30B 1G -1 RF
5500-T2A-YY0N 1G -1A RF
5500-T2A-Y0E 1G -1B RF
5500-T2A-Y0N 1G -1C RF
5500-T2A-Y0T 1G -1D RF
5500-T2W-BF25AN 1G -1E RF
5500-T2W-FF30A 1G -1F RF
5500-V2X 1G -1G RF
5500-W2A-BF25AN 1G -1H RF
5500-W2W-BF25AN 1G -1J RF
5500A SUB SERIES 1 -1A RF
5500A1AAB23A 1A -1 RF
5500A1AAE20B 1A -3Z RF
5500A1AA15A 1A -1B RF
5500A1AA15D 1A -4 RF
5500A1AA23A 1A -4A RF
5500A1ABB20A 1A -4B RF
5500A1ABB23A 1A -1D RF
5500A1ABB25A 1A -1E RF
5500A1ABC30A 1A -1F RF
5500A1ABE20A 1A -1G RF
5500A1ABE20B 1A -1H RF
5500A1ABF10A 1A -1J RF
5500A1ABF20A 1A -4C RF
5500A1ABF20B 1A -1K RF
5500A1ABF23A 1A -1L RF
5500A1ABF23B 1A -1M RF
5500A1ABF23D 1A -1N RF
5500A1ABF25A 1A -1P RF
5500A1ABF25B 1A -1Q RF
5500A1ABF30A 1A -1R RF
5500A1ABF30B 1A -4D RF
5500A1AB15A 1A -1S RF
5500A1AB20A 1A -1T RF
5500A1AC30B 1A -1U RF
5500A1AEE23A 1A -4E RF
5500A1AE20A 1A -1V RF
5500A1AE20B 1A -1W RF
5500A1AE20BK 1A -4F RF
5500A1AF20A 1A -1X RF
5500A1AF20B 1A -1Y RF
5500A1AF20D 1A -1Z RF
5500A1AF23A 1A -2 RF
5500A1AF25A 1A -2A RF
5500A1AF25AN 1A -2B RF
5500A1AG20B 1A -4G RF
5500A1AX0K 1A -2C RF
5500A1AYY0E 1A -2D RF

Revision 2 35-32-18 20131227
Numerical Index
5500A1AY0N 1A -4H RF
5500A1BF23A 1A -2E RF
5500A1MAA15B 1A -2F RF
5500A1NBF23A 1A -2G RF
5500A1PBF23A 1A -4J RF
5500A1QB30AD 1A -2H RF
5500A1QB30D 1A -2J RF
5500A1QB30DA 1A -2K RF
5500A1REE25A 1A -2L RF
5500A1SB15A 1A -4K RF
5500A1SB20A 1A -2M RF
5500A1SCC30A 1A -2N RF
5500A1TBF20B 1A -2P RF
5500A1UBF23A 1A -2Q RF
5500A1UBF25A 1A -2R RF
5500A1UEE25A 1A -2S RF
5500A1UF25A 1A -4L RF
5500A1UF30AN 1A -2T RF
5500A1VBF20B 1A -2U RF
5500A1VBF23B 1A -2V RF
5500A1VBF25B 1A -2W RF
5500A1VF20BM 1A -2X RF
5500A1WBF15A 1A -4M RF
5500A1WBF23A 1A -2Y RF
5500A1WBF25A 1A -2Z RF
5500A1WBF30A 1A -3 RF
5500A1XBF20B 1A -3A RF
5500A1XFF23A 1A -3B RF
5500A1YBF20B 1A -3C RF
5500A3ABF23A 1A -3D RF
5500A5ABG20B 1A -3E RF
5500A6ABF23A 1A -3F RF
5500A6ABF23B 1A -3G RF
5500A6ABG20B 1A -3H RF
5500A6AF20B 1A -3J RF
5500A6PFF23A 1A -3K RF
5500A6SB30A 1A -3L RF
5500A6UE30A 1A -3M RF
5500A6WBB15A 1A -3N RF
5500A6WBB23A 1A -3P RF
5500A6WBB25A 1A -3Q RF
5500A6WFF15A 1A -4N RF
5500A6WFF23A 1A -3R RF
5500A6WF30AP 1A -3S RF
5500A9AB30A 1A -3T RF
5500A9SAC25A 1A -3U RF
5500A9SBF30A 1A -3V RF
5500A9SG30A 1A -3W RF
5500A9WEE25A 1A -3X RF
5500A9XF23A 1A -3Y RF
5500B SUB SERIES 1 -1B RF
5500B1ABE20B 1B -1 RF
5500B1ABF20A 1B -1A RF
5500B1ABF20B 1B -1B RF

Revision 2 35-32-18 20131227
Numerical Index
5500B1ABF20D 1B -1C RF
5500B1ABF23A 1B -1D RF
5500B1ABF23B 1B -1E RF
5500B1ABF25A 1B -1F RF
5500B1ABF30A 1B -2J RF
5500B1AB30A 1B -1G RF
5500B1ACF23A 1B -1H RF
5500B1ACF25A 1B -1J RF
5500B1AC20A 1B -2D RF
5500B1AE20A 1B -2E RF
5500B1AFF20A 1B -1K RF
5500B1AF20D 1B -1L RF
5500B1AF23A 1B -1M RF
5500B1AF30A 1B -1N RF
5500B1AYY0E 1B -1P RF
5500B1AY0P 1B -1Q RF
5500B1SB20A 1B -1R RF
5500B1SB20AP 1B -1S RF
5500B1UBF23A 1B -1T RF
5500B1VBE20B 1B -1U RF
5500B1VBF20B 1B -1V RF
5500B1WBF10A 1B -1W RF
5500B1WBF20A 1B -1X RF
5500B1XYY0E 1B -1Y RF
5500B1XY0E 1B -1Z RF
5500B3BF25A 1B -2 RF
5500B6ABF23B 1B -2F RF
5500B6AF23B 1B -2G RF
5500B6CBF25A 1B -2A RF
5500B6UBF25A 1B -2B RF
5500B6UF30AN 1B -2C RF
5500B6XX0K 1B -2H RF
5500C SUB SERIES 1 -1C RF
5500C1ABB20B 1C -1 RF
5500C1ABF20A 1C -1A RF
5500C1ABF20B 1C -1B RF
5500C1ABF20D 1C -1C RF
5500C1ABF23A 1C -1D RF
5500C1ABF23B 1C -1E RF
5500C1ABF23D 1C -1F RF
5500C1ABF30A 1C -1G RF
5500C1ABG23A 1C -1H RF
5500C1AB23A 1C -1J RF
5500C1AEG23A 1C -1K RF
5500C1AEY20BM 1C -1L RF
5500C1AE20BN 1C -1M RF
5500C1AE23AN 1C -1N RF
5500C1AFF20A 1C -1P RF
5500C1AFF23A 1C -1Q RF
5500C1AFG23A 1C -1R RF
5500C1AFH23A 1C -1S RF
5500C1AFY30BN 1C -1T RF
5500C1AF20B 1C -1U RF
5500C1AF20BN 1C -4V RF

Revision 2 35-32-18 20131227
Numerical Index
5500C1AF23A 1C -1V RF
5500C1AF23AK 1C -4W RF
5500C1AF23AP 1C -1W RF
5500C1AF25A 1C -1X RF
5500C1AX0K 1C -1Y RF
5500C1AYY0E 1C -1Z RF
5500C1AYY0EE 1C -2 RF
5500C1AYY0N 1C -2A RF
5500C1AY0E 1C -2B RF
5500C1AY0EE 1C -2C RF
5500C1AY0EN 1C -4X RF
5500C1AY0N 1C -2D RF
5500C1AY0P 1C -4Y RF
5500C1BBF23D 1C -2E RF
5500C1BE25A 1C -2F RF
5500C1NBF23A 1C -2G RF
5500C1SBF20A 1C -2H RF
5500C1SBY20AE 1C -2J RF
5500C1SB20AE 1C -2K RF
5500C1SB20AP 1C -2L RF
5500C1SB23A 1C -4Z RF
5500C1SF23A 1C -2M RF
5500C1TBF20B 1C -2N RF
5500C1TF20BM 1C -2P RF
5500C1UBF23A 1C -2Q RF
5500C1UBF25A 1C -2R RF
5500C1UBF30A 1C -2S RF
5500C1UB23AN 1C -2T RF
5500C1UB25A 1C -2U RF
5500C1UFF23A 1C -2V RF
5500C1UF20AN 1C -2W RF
5500C1UF23A 1C -2X RF
5500C1UF30AN 1C -2Y RF
5500C1VFG20B 1C -2Z RF
5500C1VFY30AN 1C -3 RF
5500C1VFY30BN 1C -3A RF
5500C1VF20BM 1C -3B RF
5500C1VF30AN 1C -3C RF
5500C1VF30BN 1C -3D RF
5500C1VG30BN 1C -5 RF
5500C1WBF15A 1C -3E RF
5500C1WBF23A 1C -3F RF
5500C1WBF30A 1C -3G RF
5500C1WFF20A 1C -5A RF
5500C1WFF30A 1C -5B RF
5500C1XBF20B 1C -3H RF
5500C1XY0N 1C -3J RF
5500C1YBF20B 1C -3K RF
5500C6A 1C -5C RF
5500C6ABF15A 1C -3L RF
5500C6ABF20A 1C -5D RF
5500C6ABF20B 1C -3M RF
5500C6ABF23A 1C -3N RF
5500C6ABF23B 1C -3P RF

Revision 2 35-32-18 20131227
Numerical Index
5500C6ABF23D 1C -3Q RF
5500C6ABF25A 1C -3R RF
5500C6ABG30B 1C -3S RF
5500C6AEF20A 1C -3T RF
5500C6AF20A 1C -3U RF
5500C6AF20AR 1C -3V RF
5500C6AF23AE 1C -3W RF
5500C6AF30A 1C -3X RF
5500C6AF30AE 1C -3Y RF
5500C6AF30AN 1C -3Z RF
5500C6AG30AN 1C -4 RF
5500C6AYY0N 1C -4A RF
5500C6AY0N 1C -4B RF
5500C6EBF23D 1C -4C RF
5500C6RBF23D 1C -4D RF
5500C6TG20B 1C -4E RF
5500C6UBF30A 1C -4F RF
5500C6UF23AP 1C -4G RF
5500C6UF30AN 1C -4H RF
5500C6WFF23A 1C -4J RF
5500C6XBF23D 1C -4K RF
5500C9ABF20A 1C -4L RF
5500C9ABF20B 1C -4M RF
5500C9AE30A 1C -5E RF
5500C9AFF10A 1C -4N RF
5500C9SF30A 1C -4P RF
5500C9UF30AN 1C -4Q RF
5500C9UH20A 1C -4R RF
5500C9WFF10A 1C -4S RF
5500C9WY0E 1C -4T RF
5500C9XBB20A 1C -4U RF
5500D SUB SERIES 1 -1D RF
5500D1ABF23A 1D -1 RF
5500D1AE20A 1D -1A RF
5500D1AE25A 1D -1B RF
5500D1AF23A 1D -1C RF
5500D1AYY0E 1D -1D RF
5500D1AYY0P 1D -1E RF
5500D1AY0E 1D -1F RF
5500D1AY0N 1D -1G RF
5500D1AY0P 1D -1S RF
5500D1PCC20A 1D -1H RF
5500D1WBB15A 1D -1J RF
5500D1WBF23A 1D -1T RF
5500D1XY0E 1D -1K RF
5500D1XY0N 1D -1L RF
5500D6A 1D -1U RF
5500D6AYY0E 1D -1M RF
5500D6AYY0N 1D -1N RF
5500D6AY0E 1D -1P RF
5500D6AY0N 1D -1V RF
5500D6PBF25A 1D -1Q RF
5500D6XHH30A 1D -1R RF
5500F SUB SERIES 1 -1E RF

Revision 2 35-32-18 20131227
Numerical Index
5500F1XFH20A 1E -1 RF
5500F6ABB30A 1E -1A RF
5500F6AY0N 1E -2H RF
5500G SUB SERIES 1 -1F RF
5500G1ABB20A 1E -2J RF
5500G1AB23A 1E -1B RF
5500G1AF20A 1E -1C RF
5500G1AY0N IE -2K RF
5500G1AY0P 1E -2L RF
5500G1WEE30A 1E -1D RF
5500J SUB SERIES 1 -1G RF
5500J1AABE20B 1E -1E RF
5500J1ABBF20A 1E -1F RF
5500J1ABBF20B 1E -1G RF
5500J1ABBF23A 1E -1H RF
5500J1ABEG20B 1E -1J RF
5500J1ABFL23A 1E -1K RF
5500L SUB SERIES 1 -1H RF
5500L1WBBF23A 1E -1L RF
5500L6CBBF23A 1E -1M RF
5500L6CBBF25A 1E -1N RF
5500L6UBBF25A 1E -1P RF
5500L6WBBF25A 1E -1Q RF
5500L6WBEF23A 1E -1R RF
5500L6WFF23AP 1E -1S RF
5500M SUB SERIES 1 -1J RF
5500M1ABBB20B 1E -1T RF
5500M1ABH23A 1E -1U RF
5500M1ABH23AN 1E -1V RF
5500M1AFFF25A 1E -1W RF
5500M1ALLL30A 1E -1X RF
5500M1AX0K 1E -1Y RF
5500M1WBF23AM 1E -1Z RF
5500M6WBBF10A 1E -2 RF
5500M6WFF23AN 1E -2A RF
5500M6WFF23AP 1E -2B RF
5500N SUB SERIES 1 -1K RF
5500N6SBF10A 1F -1 RF
5500P SUB SERIES 1 -1L RF
5500P6UEEE20A 1E -2C RF
5500Q SUB SERIES 1 -1M RF
5500Q6XBF10A 1F -1A RF
5500Q6XBF23A 1F -1B RF
5500Q6XF5AM 1F -1D RF
5500Q6XH10AM 1F -1E RF
5500Q6XYY0E 1F -1C RF
5500R SUB SERIES 1 -1Q RF
5500R6A 1E -2M RF
5500S SUB SERIES 1 -1N RF
5500S1XBBF10A 1E -2N RF
5500S6XBBF10A 1E -2P RF
5500S6XYY0E 1E -2D RF
5500S6XYY0N 1E -2E RF
5500S9XYYY0E 1E -2F RF

Revision 2 35-32-18 20131227
Numerical Index
5500S9XYY0E 1E -2G RF
5500T SUB SERIES 1 -1P RF
5500T2ACC30B 1G -1 RF
5500T2AYY0N 1G -1A RF
5500T2AY0E 1G -1B RF
5500T2AY0N 1G -1C RF
5500T2AY0T 1G -1D RF
5500T2WBF25AN 1G -1E RF
5500T2WFF30A 1G -1F RF
5500V SUB SERIES 1 -1R RF
5500V2X 1G -1G RF
5500W SUB SERIES 1 -1S RF
5500W2ABF25AN 1G -1H RF
5500W2WBF25AN 1G -1J RF
5507-00 1A 320 1
1B 320 1
1C 320 1
1H 320 1
7 -1 RF
5507-.5-15 1A 325D 1
7 -2F RF
5507-2-20 1B 325 1
1C 325 1
7 -2 RF
5507-2-23 1A 325 1
1C 325A 1
7 -2A RF
5507-2-30 1A 325A 1
7 -2B RF
5507-3-20 1H 325 1
7 -2C RF
5507-4-20 1A 325B 1
1B 325A 1
1C 325B 1
7 -2D RF
5507-4-23 1A 325C 1
1C 325C 1
1H 325A 1
7 -2E RF
5510-10 1A 400 1
1B 400 1
1C 400 1
1H 400 1
1J 400 1
9 -1 RF
5510-13 1D 405 1
1E 405 1
1H 405 1
1J 405 1
9 -1A RF
5510-15 1E 410 1
1H 410 1
1J 410 1
9 -1B RF

Revision 2 35-32-18 20131227
Numerical Index
5510-17 1F 415 1
9 -1C RF
5510-19 1E 425 1
1J 425 1
9 -1D RF
5510-20 1E 430 1
9 -1G RF
5510-22 1E 435 1
9 -1F RF
5511-00 9 70 2
5517-00 9 110 1
5520-16 9 11 1
5520-17 9 -10 1
5522-00 9 150 1
5533-00 7 -40 1
5533-01 7 140 1
55620-01 9 90 1
55620-02 9 130 1
55622-00 11 120 1
5600 SERIES 1 2 RF
5600-1 SUB SERIES 1 -2A RF
5600-1A1A-X0K 1H -3N RF
5600-1B1A-E20B 1H -1 RF
5600-1B1A-F23A 1H -1A RF
5600-1B1A-X0K 1H -3P RF
5600-1C1A-B20A 1H -1B RF
5600-1C1A-B20B 1H -1C RF
5600-1C1A-BF23A 1H -3Q RF
5600-1C1A-B23A 1H -1D RF
5600-1C1A-E20A 1H -1E RF
5600-1C1A-E20B 1H -1F RF
5600-1C1A-E20D 1H -1G RF
5600-1C1A-E23A 1H -1H RF
5600-1C1A-E23B 1H -1J RF
5600-1C1A-F20A 1H -1K RF
5600-1C1A-F20B 1H -1L RF
5600-1C1A-F23A 1H -1M RF
5600-1C1A-F23B 1H -1N RF
5600-1C1A-F25A 1H -1P RF
5600-1C1A-X0K 1H -1Q RF
5600-1C1A-X0M 1H -1R RF
5600-1C1A-Y0M 1H -1S RF
5600-1C1B-X0K 1H -1T RF
5600-1C1B-X0M 1H -1U RF
5600-1C1B-Y0M 1H -1V RF
5600-1C6A-E20A 1H -1W RF
5600-1C6A-F23A 1H -1X RF
5600-1C6A-F23B 1H -1Y RF
5600-1C6A-X0K 1H -1Z RF
5600-1C9A-F30A 1H -3R RF
5600-1C9F-F30A 1H -3S RF
5600-1D1A-F23A 1H -2 RF
5600-1D1A-F30A 1H -2A RF
5600-1D6A-E20A 1H -2B RF
5600-1G1A-F20A 1H -2C RF

Revision 2 35-32-18 20131227
Numerical Index
5600-1M1A-BF23A 1H -3T RF
5600-1M1A-F20BM 1H -2D RF
5600-2 SUB SERIES 1 -2B RF
5600-2A1A-B23B 1H -2E RF
5600-2A1A-F23A 1H -2F RF
5600-2B1A-E20A 1H -2G RF
5600-2B1A-F20A 1H -2H RF
5600-2B1A-Y0E 1H -2J RF
5600-2C1A-B20B 1H -2K RF
5600-2C1A-B23A 1H -3U RF
5600-2C1A-C20A 1H -2L RF
5600-2C1A-E20A 1H -2M RF
5600-2C1A-E20B 1H -2N RF
5600-2C1A-E20C 1H -2P RF
5600-2C1A-E20D 1H -2Q RF
5600-2C1A-E23A 1H -2R RF
5600-2C1A-E23B 1H -2S RF
5600-2C1A-F20A 1H -2T RF
5600-2C1A-F23A 1H -3V RF
5600-2C1A-F23D 1H -3W RF
5600-2C1A-F30A 1H -2U RF
5600-2C1A-G25A 1H -2V RF
5600-2C1A-X0K 1H -2W RF
5600-2C1A-X0M 1H -2X RF
5600-2C1A-Y0M 1H -2Y RF
5600-2C1A-Y0N 1H -2Z RF
5600-2C1B-X0K 1H -3 RF
5600-2C5A-E20B 1H -3A RF
5600-2C5A-X0K 1H -3X RF
5600-2C6A-B23A 1H -3C RF
5600-2C6A-F23A 1H -3D RF
5600-2C6A-X0K 1H -3E RF
5600-2C9F-X0K 1H -3F RF
5600-2D1A-X0K 1H -3G RF
5600-2D1B-X0K 1H -3H RF
5600-2G1A-B20B 1H -3J RF
5600-2J1A-BF23A 1H -3K RF
5600-2M1A-BF23A 1H -3L RF
5600-2M1A-BG23A 1H -3M RF
5600-8 SUB SERIES 1 -2C RF
5600-8B6A-X0K 1J -1 RF
5600-8B9A-X0K 1J -1A RF
5600-8C1A-F23A 1J -1B RF
5600-8C1A-X0K 1J -1C RF
5600-8C1B-F23A 1J -1D RF
5600-8C6A-F23A 1J -1E RF
5600-8C6A-X0K 1J -1F RF
5600-8D1A-X0K 1J -1G RF
5600-8D1A-Y0N 1J -1H RF
5600-8G2A-X0K 1J -1J RF
5600-8G6A-X0K 1J -1K RF
5600-9 SUB SERIES 1 -2D RF
5600-9A1A-B25A 1J -2P RF
5600-9A1A-X0K 1J -2Q RF

Revision 2 35-32-18 20131227
Numerical Index
5600-9B2A-X0K 1J -2R RF
5600-9B6A-X0K 1J -2S RF
5600-9C1A-E25A 1J -3C RF
5600-9C1A-F20A 1J -1L RF
5600-9C1A-F20B 1J -1M RF
5600-9C1A-F23A 1J -1N RF
5600-9C1A-X0K 1J -1P RF
5600-9C1A-Y0E 1J -1Q RF
5600-9C1A-Y0N 1J -1R RF
5600-9C1B-X0K 1J -2T RF
5600-9C1C-BF23A 1J -2U RF
5600-9C6A-X0K 1J -1S RF
5600-9C6A-Y0K 1J -1T RF
5600-9C9A-F10A 1J -1U RF
5600-9C9A-F30A 1J -2V RF
5600-9D1A-E20B 1J -1V RF
5600-9D1A-E30A 1J -1W RF
5600-9D1A-F23A 1J -1X RF
5600-9D1A-G30A 1J -1Y RF
5600-9D1A-X0K 1J -1Z RF
5600-9D1A-Y0N 1J -2 RF
5600-9D1B-X0K 1J -2A RF
5600-9D6A-B5A 1J -2W RF
5600-9D6A-X0K 1J -2X RF
5600-9D6A-Y0E 1J -2Y RF
5600-9D9A-X0K 1J -2C RF
5600-9G1A-X0K 1J -2D RF
5600-9J6A-F30AN 1J -2E RF
5600-9L6C-BF25A 1J -2Z RF
5600-9M1A-F23AM 1J -3 RF
5600-9M1A-G20BN 1J -3A RF
5600-9M1A-HH20A 1J -2F RF
5600-9M6A-BF30A 1J -2G RF
5600-9M6A-FF30A 1J -2H RF
5600-9M6A-F30AE 1J -2J RF
5600-9M6A-F30AN 1J -2K RF
5600-9M9F-F30AN 1J -2L RF
5600-9P1A-Y0EN 1J -2M RF
5600-9P6A-F30AN 1J -2N RF
5600-9T1A-F25A 1J -3B RF
56001A1AX0K 1H -3N RF
56001B1AE20B 1H -1 RF
56001B1AF23A 1H -1A RF
56001B1AX0K 1H -3P RF
56001C1ABF23A 1H -3Q RF
56001C1AB20A 1H -1B RF
56001C1AB20B 1H -1C RF
56001C1AB23A 1H -1D RF
56001C1AE20A 1H -1E RF
56001C1AE20B 1H -1F RF
56001C1AE20D 1H -1G RF
56001C1AE23A 1H -1H RF
56001C1AE23B 1H -1J RF
56001C1AF20A 1H -1K RF

Revision 2 35-32-18 20131227
Numerical Index
56001C1AF20B 1H -1L RF
56001C1AF23A 1H -1M RF
56001C1AF23B 1H -1N RF
56001C1AF25A 1H -1P RF
56001C1AX0K 1H -1Q RF
56001C1AX0M 1H -1R RF
56001C1AY0M 1H -1S RF
56001C1BX0K 1H -1T RF
56001C1BX0M 1H -1U RF
56001C1BY0M 1H -1V RF
56001C6AE20A 1H -1W RF
56001C6AF23A 1H -1X RF
56001C6AF23B 1H -1Y RF
56001C6AX0K 1H -1Z RF
56001C9AF30A 1H -3R RF
56001C9FF30A 1H -3S RF
56001D1AF23A 1H -2 RF
56001D1AF30A 1H -2A RF
56001D6AE20A 1H -2B RF
56001G1AF20A 1H -2C RF
56001M1ABF23A 1H -3T RF
56001M1AF20BM 1H -2D RF
56002A1AB23B 1H -2E RF
56002A1AF23A 1H -2F RF
56002B1AE20A 1H -2G RF
56002B1AF20A 1H -2H RF
56002B1AY0E 1H -2J RF
56002C1AB20B 1H -2K RF
56002C1AB23A 1H -3U RF
56002C1AC20A 1H -2L RF
56002C1AE20A 1H -2M RF
56002C1AE20B 1H -2N RF
56002C1AE20C 1H -2P RF
56002C1AE20D 1H -2Q RF
56002C1AE23A 1H -2R RF
56002C1AE23B 1H -2S RF
56002C1AF20A 1H -2T RF
56002C1AF23A 1H -3V RF
56002C1AF23D 1H -3W RF
56002C1AF30A 1H -2U RF
56002C1AG25A 1H -2V RF
56002C1AX0K 1H -2W RF
56002C1AX0M 1H -2X RF
56002C1AY0M 1H -2Y RF
56002C1AY0N 1H -2Z RF
56002C1BX0K 1H -3 RF
56002C5AE20B 1H -3A RF
56002C5AX0K 1H -3X RF
56002C6AB23A 1H -3C RF
56002C6AF23A 1H -3D RF
56002C6AX0K 1H -3E RF
56002C9FX0K 1H -3F RF
56002D1AX0K 1H -3G RF
56002D1BX0K 1H -3H RF

Revision 2 35-32-18 20131227
Numerical Index
56002G1AB20B 1H -3J RF
56002J1ABF23A 1H -3K RF
56002M1ABF23A 1H -3L RF
56002M1ABG23A 1H -3M RF
56008B6AX0K 1J -1 RF
56008B9AX0K 1J -1A RF
56008C1AF23A 1J -1B RF
56008C1AX0K 1J -1C RF
56008C1BF23A 1J -1D RF
56008C6AF23A 1J -1E RF
56008C6AX0K 1J -1F RF
56008D1AX0K 1J -1G RF
56008D1AY0N 1J -1H RF
56008G2AX0K 1J -1J RF
56008G6AX0K 1J -1K RF
56009A1AB25A 1J -2P RF
56009A1AX0K 1J -2Q RF
56009B2AX0K 1J -2R RF
56009B6AX0K 1J -2S RF
56009C1AE25A 1J -3C RF
56009C1AF20A 1J -1L RF
56009C1AF20B 1J -1M RF
56009C1AF23A 1J -1N RF
56009C1AX0K 1J -1P RF
56009C1AY0E 1J -1Q RF
56009C1AY0N 1J -1R RF
56009C1BX0K 1J -2T RF
56009C1CBF23A 1J -2U RF
56009C6AX0K 1J -1S RF
56009C6AY0K 1J -1T RF
56009C9AF10A 1J -1U RF
56009C9AF30A 1J -2V RF
56009D1AE20B 1J -1V RF
56009D1AE30A 1J -1W RF
56009D1AF23A 1J -1X RF
56009D1AG30A 1J -1Y RF
56009D1AX0K 1J -1Z RF
56009D1AY0N 1J -2 RF
56009D1BX0K 1J -2A RF
56009D6AB5A 1J -2W RF
56009D6AX0K 1J -2X RF
56009D6AY0E 1J -2Y RF
56009D9AX0K 1J -2C RF
56009G1AX0K 1J -2D RF
56009J6AF30AN 1J -2E RF
56009L6CBF25A 1J -2Z RF
56009M1AF23AM 1J -3 RF
56009M1AG20BN 1J -3A RF
56009M1AHH20A 1J -2F RF
56009M6ABF30A 1J -2G RF
56009M6AFF30A 1J -2H RF
56009M6AF30AE 1J -2J RF
56009M6AF30AN 1J -2K RF
56009M9FF30AN 1J -2L RF

Revision 2 35-32-18 20131227
Numerical Index
56009P1AY0EN 1J -2M RF
56009P6AF30AN 1J -2N RF
56009T1AF25A 1J -3B RF
5601 1H 105 1
1J 105 1
5601B 1H 105A 1
1J 105A 1
5601C 1H 105B 1
1J 105B 1
5602-00 1H -100 1
1J -100 1
5603-00 3 290 1
5606-00 3 300 1
5606-01 3 -320 1
5607-00 3 350A 1
5607-01 3 -350 1
5608-00 1H -25 1
1J -25 1
56750-00 12 10 1
56750-01 12 50 1
56750-02 12 60 1
57524-00 9 -190 1
59447-00 13 10 1
5 10 1
59447-01 10 30 1
59553-00 9 360 2
59602-00 1H 120 4
1J 120 4
59776-01 1G 475 1
6050-01 3 180 1
6050C 3 -50 1
6055E 3 240 1
6066-00 3 -270 2
6066-01 3 270A 2
6084-01 1A 505 1
1E 505 1
1H 505 1
1J 505 1
6084-02 1B 515 1
1E 515 1
1H 515 1
1J 515 1
6084-03 1C 555 1
1E 555 1
1H 555 1
1J 555 1
6084-04 1D 525 1
1E 525 1
1F 525 1
1H 525 1
1J 525 1
6084-06 1E 535 1
1F 535 1
6084-07 1E 545 1

Revision 2 35-32-18 20131227
Numerical Index
1H 545 1
1J 545 1
6084-20 1C 555A 1
1E 555A 1
1H 555A 1
1J 555A 1
6084-34 1E 565 1
6350A13-X-A 1A 500C 1
1J 500 1
6350A13-X-AH 1A 500A 1
6350A13-X-E 1A 500B 1
6350A13-X-G 1A 500 1
1E 500 1
1H 500 1
1J 500A 1
6350A14-X-A 1B 510B 1
1E 510A 1
1J 510 1
6350A14-X-AH 1B 510A 1
6350A14-X-AN 1J 510A 1
6350A14-X-G 1B 510 1
1E 510 1
1H 510 1
6350A2-X-A 1E 530A 1
1F 530 1
6350A2-X-G 1E 530 1
6350A20-X-A 1C 550A 1
1E 550A 1
1H 550B 1
1J 550A 1
6350A20-X-E 1H 550A 1
6350A20-X-G 1C 550 1
1E 550 1
1H 550 1
1J 550 1
6350A34-X-A 1E 560 1
1D 520A 1
1E 520 1
1F 520 1
1H 520A 1
6350A34-X-G 1E 560A 1
6350A4-X-A 1D 520A 1
1E 520 1
1F 520 1
1H 520A 1
1J 520A 1
6350A4-X-G 1D 520 1
1H 520 1
1J 520 1
6350A5-X-A 1J 540B 1
6350A5-X-AN 1J 540A 1
6350A5-X-G 1E 540 1
1H 540 1
1J 540 1

Revision 2 35-32-18 20131227
Numerical Index
6350A13XA 1A 500C 1
1J 500 1
6350A13XAH 1A 500A 1
6350A13XE 1A 500B 1
6350A13XG 1A 500 1
1E 500 1
1H 500 1
1J 500A 1
6350A14XA 1B 510B 1
1E 510A 1
1J 510 1
6350A14XAH 1B 510A 1
6350A14XAN 1J 510A 1
6350A14XG 1B 510 1
1E 510 1
1H 510 1
6350A2XA 1E 530A 1
1F 530 1
6350A2XG 1E 530 1
6350A20XA 1C 550A 1
1E 550A 1
1H 550B 1
1J 550A 1
6350A20XE 1H 550A 1
6350A20XG 1C 550 1
1E 550 1
1H 550 1
1J 550 1
6350A34XA 1E 560 1
1D 520A 1
1E 520 1
1F 520 1
1H 520A 1
6350A34XG 1E 560A 1
6350A4XA 1D 520A 1
1E 520 1
1F 520 1
1H 520A 1
1J 520A 1
6350A4XG 1D 520 1
1H 520 1
1J 520 1
6350A5XA 1J 540B 1
6350A5XAN 1J 540A 1
6350A5XG 1E 540 1
1H 540 1
1J 540 1
6363-01 9 210 1
6364-00 9 260 1
6370-00 9 280 1
6375-04 3 90 1
6378-00 3 110 1
6379-2C 1H 110 1
3 -1 RF

Revision 2 35-32-18 20131227
Numerical Index
6379-2D 1H 110A 1
3 -1A RF
6555-00 9 240 1
6582-00 3 190 1
6583-00 3 160 1
6584-00 3 170 1
6586-00 3 140 1
6588-00 3 150 1
6597-00 3 120 1
6812-00 3 340 1
6818-01 1A -395 1
1A -396 1
1B -395 1
1C -395 1
1C -396 1
1D -395 1
1E -395 1
1E -396 1
1E -397 1
1H -395 1
1J -395 1
800503-00 5 -4 RF
800649-00 1J 115 1
3 -2 RF
800649-01 1J 115A 1
3 -2A RF
800651-00 3 -60 1
801421-01 9 -220 1
801658-00 1A 200 1
1B 200 1
1C 200 1
1H 200 1
1J 200 1
801659-00 1A 201 1
1B 201 1
1C 201 1
1H 201 1
1J 201 1
801660-00 1A 205 1
1B 205 1
1C 205 1
1D 205 1
1E 205 1
1G 205 1
1H 205 1
1J 205 1
2 10 1
801660-03 1C 215 1
801660-05 1H 220 1
1J 220 1
801661-00 1A 202 1
1B 202 1
1C 202 1
1H 202 1

Revision 2 35-32-18 20131227
Numerical Index
801661-00 (Continued) 1J 202 1
801662-00 1B 225 1
1E 225 1
1J 225 1
2 5 1
801807-01 1A 235 1
2 -1 RF
801807-02 1A 240 1
1B 240 1
1C 240 1
1F 240 1
2 -1A RF
801807-03 1A 245 1
1C 245 1
2 -1B RF
801808-01 1A 250 1
1C 250 1
2 -1C RF
801808-02 1A 255 1
1B 255 1
1C 255 1
1E 255 1
2 -1D RF
801808-03 1A 260 1
1B 260 1
1C 260 1
2 -1E RF
801808-05 1A 265 1
1D 265 1
2 -1F RF
801809-01 2 55 1
2 60 2
802061-00 10 -60 1
802233-01 6 10 1
802821-01 12 1E RF
9 300 1
802856-01 11 -1 RF
1A 340A 1
1C 340A 1
1E 340A 1
1F 340 1
1H 340A 1
1J 340A 1
802863-02 10 -1 RF
1A 350 1
1B 350 1
1C 350 1
1D 350 1
1D 351 1
1E 350 1
802874-01 10 -20 1
802877-01 10 50 1
802883-01 9 120 1
803129-01 9 460 1

Revision 2 35-32-18 20131227
Numerical Index
803145-01 3 200 1
803177-01 1A 270 1
1B 270 1
1C 270 1
1D 270 1
1E 270 1
1G 206 1
2 -1G RF
803177-02 1A 275 1
1C 275 1
2 -1H RF
803177-03 1A 280 1
2 -1J RF
803199-04 1G 435 1
1J 435 1
9 -1E RF
803199-05 1G 436 1
9 -1H RF
804201-01 7 50 1
804202-01 9 160 1
804329-01 4 -100 1
804376-01 5 -60 1
804670-03 9 40A 1
805436-01 1A 285 1
1C 285 1
2 -1K RF
805760-01 1G 360 1
8561-00 9 -390 1
8561-02 9 390A 1
8569-01 6 70 1
8572-02 1A 330 1
1A 331 1
1B 330 1
1B 331 1
1C 330 1
1C 331 1
1D 330 1
1D 331 1
1E 330 1
1E 331 1
1E 332 1
1F 330 1
1F 331 1
1G 330 1
1H 330 1
1J 330 1
6 -1 RF
8579-00 6 50 1
8587-01 6 60 1
6 90 1
9036-00 3 -230 1

Revision 2 35-32-18 20131227
TASK 35-32-18-950-801
4. Detailed Parts List
5500 Series Portable Cylinder Assy

Figure 1
(Sheet 1 of 2)

Revision 2 35-32-18 20131227
5600 Series Portable Cylinder Assy

Figure 1
(Sheet 2 of 2)

Revision 2 35-32-18 20131227
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1-
1 5500 SERIES CYLINDER ASSY, PORTABLE SERIES RF
(APN 5500 SERIES)
-1A 5500A SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1A FOR DET BKDN)
-1B 5500B SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1B FOR DET BKDN)
-1C 5500C SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1C FOR DET BKDN)
-1D 5500D SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1D FOR DET BKDN)
-1E 5500F SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1F 5500G SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
-1G 5500J SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
-1H 5500L SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
-1J 5500M SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
-1K 5500N SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1F FOR DET BKDN)
-1L 5500P SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
-1M 5500Q SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1F FOR DET BKDN)
-1N 5500S SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
-1P 5500T SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1G FOR DET BKDN)
-1Q 5500R SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
-1R 5500V SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
-1S 5500W SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
2 5600 SERIES CYLINDER ASSY, PORTABLE SERIES RF
(APN 5600 SERIES)
-2A 5600-1 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1H FOR DET BKDN)
-2B 5600-2 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1H FOR DET BKDN)
-ITEM NOT ILLUSTRATED

Revision 2 35-32-18 20131227
UNITS
1-
-2C 5600-8 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1J FOR DET BKDN)
-2D 5600-9 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1J FOR DET BKDN)

Revision 2 35-32-18 20131227
5500A Sub Series PCA

Figure 1A
(Sheet 1 of 3)
EFFECTIVITY: 5500 SERIES Page 10050

Revision 2 35-32-18 20131227

Figure 1A
(Sheet 2 of 3)

Revision 2 35-32-18 20131227

Figure 1A
(Sheet 3 of 3)

Revision 2 35-32-18 20131227
UNITS
1A
-1 5500A1AAB23A CYLINDER ASSY, PORTABLE A RF
(ACTUAL APN IS 5500-A1A-AB23A)
-1A DELETED
-1B 5500A1AA15A CYLINDER ASSY, PORTABLE C RF
(ACTUAL APN IS 5500-A1A-A15A)
-1C DELETED
-1D 5500A1ABB23A CYLINDER ASSY, PORTABLE E RF
(ACTUAL APN IS 5500-A1A-BB23A)
-1E 5500A1ABB25A CYLINDER ASSY, PORTABLE F RF
-1F 5500A1ABC30A CYLINDER ASSY, PORTABLE G RF
(ACTUAL APN IS 5500-A1A-BC30A)
-1G 5500A1ABE20A CYLINDER ASSY, PORTABLE H RF
(ACTUAL APN IS 5500-A1A-BE20A)
-1H 5500A1ABE20B CYLINDER ASSY, PORTABLE J RF
(ACTUAL APN IS 5500-A1A-BE20B)
-1J 5500A1ABF10A CYLINDER ASSY, PORTABLE K RF
(ACTUAL APN IS 5500-A1A-BF10A)
-1K 5500A1ABF20B CYLINDER ASSY, PORTABLE L RF
(ACTUAL APN IS 5500-A1A-BF20B)
-1L 5500A1ABF23A CYLINDER ASSY, PORTABLE M RF
-1M 5500A1ABF23B CYLINDER ASSY, PORTABLE N RF
-1N 5500A1ABF23D CYLINDER ASSY, PORTABLE P RF
(ACTUAL APN IS 5500-A1A-BF23D)
-1P 5500A1ABF25A CYLINDER ASSY, PORTABLE Q RF
-1Q 5500A1ABF25B CYLINDER ASSY, PORTABLE R RF
-1R 5500A1ABF30A CYLINDER ASSY, PORTABLE S RF
-1S 5500A1AB15A CYLINDER ASSY, PORTABLE T RF
(ACTUAL APN IS 5500-A1A-B15A)
-1T 5500A1AB20A CYLINDER ASSY, PORTABLE U RF
-1U 5500A1AC30B CYLINDER ASSY, PORTABLE V RF
(ACTUAL APN IS 5500-A1A-C30B)
-1V 5500A1AE20A CYLINDER ASSY, PORTABLE W RF
(ACTUAL APN IS 5500-A1A-E20A)
-1W 5500A1AE20B CYLINDER ASSY, PORTABLE X RF
(ACTUAL APN IS 5500-A1A-E20B)
-1X 5500A1AF20A CYLINDER ASSY, PORTABLE Y RF
(ACTUAL APN IS 5500-A1A-F20A)

Revision 2 35-32-18 20131227
UNITS
1A
-1Y 5500A1AF20B CYLINDER ASSY, PORTABLE Z RF
(ACTUAL APN IS 5500-A1A-F20B)
-1Z 5500A1AF20D CYLINDER ASSY, PORTABLE AA RF
(ACTUAL APN IS 5500-A1A-F20D)
-2 5500A1AF23A CYLINDER ASSY, PORTABLE AB RF
-2A 5500A1AF25A CYLINDER ASSY, PORTABLE AC RF
-2B 5500A1AF25AN CYLINDER ASSY, PORTABLE AD RF
(ACTUAL APN IS 5500-A1A-F25AN)
-2C 5500A1AX0K CYLINDER ASSY, PORTABLE AE RF
(ACTUAL APN IS 5500-A1A-X0K)
-2D 5500A1AYY0E CYLINDER ASSY, PORTABLE AF RF
(ACTUAL APN IS 5500-A1A-YY0E)
-2E 5500A1BF23A CYLINDER ASSY, PORTABLE AG RF
(ACTUAL APN IS 5500-A1B-F23A)
-2F 5500A1MAA15B CYLINDER ASSY, PORTABLE AH RF
(ACTUAL APN IS 5500-A1M-AA15B)
-2G 5500A1NBF23A CYLINDER ASSY, PORTABLE AJ RF
(ACTUAL APN IS 5500-A1N-BF23A)
-2H 5500A1QB30AD CYLINDER ASSY, PORTABLE AK RF
(ACTUAL APN IS 5500-A1Q-B30AD)
(SUPSDS ITEM -2K)
-2J 5500A1QB30D CYLINDER ASSY, PORTABLE AL RF
(ACTUAL APN IS 5500-A1Q-B30D)
-2K 5500A1QB30DA CYLINDER ASSY, PORTABLE AM RF
(ACTUAL APN IS 5500-A1Q-B30DA)
(SUPSD BY ITEM -2H)
-2L 5500A1REE25A CYLINDER ASSY, PORTABLE AN RF
(ACTUAL APN IS 5500-A1R-EE25A)
-2M 5500A1SB20A CYLINDER ASSY, PORTABLE AP RF
(ACTUAL APN IS 5500-A1S-B20A)
-2N 5500A1SCC30A CYLINDER ASSY, PORTABLE AQ RF
(ACTUAL APN IS 5500-A1S-CC30A)
-2P 5500A1TBF20B CYLINDER ASSY, PORTABLE AR RF
(ACTUAL APN IS 5500-A1T-BF20B)
-2Q 5500A1UBF23A CYLINDER ASSY, PORTABLE AS RF
(ACTUAL APN IS 5500-A1U-BF23A)
-2R 5500A1UBF25A CYLINDER ASSY, PORTABLE AT RF
(ACTUAL APN IS 5500-A1U-BF25A)
-2S 5500A1UEE25A CYLINDER ASSY, PORTABLE AU RF
(ACTUAL APN IS 5500-A1U-EE25A)
-2T 5500A1UF30AN CYLINDER ASSY, PORTABLE AV RF
(ACTUAL APN IS 5500-A1U-F30AN)

Revision 2 35-32-18 20131227
UNITS
1A
-2U 5500A1VBF20B CYLINDER ASSY, PORTABLE AW RF
(ACTUAL APN IS 5500-A1V-BF20B)
-2V 5500A1VBF23B CYLINDER ASSY, PORTABLE AX RF
-2W 5500A1VBF25B CYLINDER ASSY, PORTABLE AY RF
-2X 5500A1VF20BM CYLINDER ASSY, PORTABLE AZ RF
(ACTUAL APN IS 5500-A1V-F20BM)
-2Y 5500A1WBF23A CYLINDER ASSY, PORTABLE BA RF
(ACTUAL APN IS 5500-A1W-BF23A)
-2Z 5500A1WBF25A CYLINDER ASSY, PORTABLE BB RF
-3 5500A1WBF30A CYLINDER ASSY, PORTABLE BC RF
-3A 5500A1XBF20B CYLINDER ASSY, PORTABLE BD RF
(ACTUAL APN IS 5500-A1X-BF20B)
-3B 5500A1XFF23A CYLINDER ASSY, PORTABLE BE RF
(ACTUAL APN IS 5500-A1X-FF23A)
-3C 5500A1YBF20B CYLINDER ASSY, PORTABLE BF RF
(ACTUAL APN IS 5500-A1Y-BF20B)
-3D 5500A3ABF23A CYLINDER ASSY, PORTABLE BG RF
-3E 5500A5ABG20B CYLINDER ASSY, PORTABLE BH RF
(ACTUAL APN IS 5500-A5A-BG20B)
-3F 5500A6ABF23A CYLINDER ASSY, PORTABLE BJ RF
-3G 5500A6ABF23B CYLINDER ASSY, PORTABLE BK RF
-3H 5500A6ABG20B CYLINDER ASSY, PORTABLE BL RF
(ACTUAL APN IS 5500-A6A-BG20B)
-3J 5500A6AF20B CYLINDER ASSY, PORTABLE BM RF
(ACTUAL APN IS 5500-A6A-F20B)
-3K 5500A6PFF23A CYLINDER ASSY, PORTABLE BN RF
(ACTUAL APN IS 5500-A6P-FF23A)
-3L 5500A6SB30A CYLINDER ASSY, PORTABLE BP RF
-3M 5500A6UE30A CYLINDER ASSY, PORTABLE BQ RF
(ACTUAL APN IS 5500-A6U-E30A)
-3N 5500A6WBB15A CYLINDER ASSY, PORTABLE BR RF
(ACTUAL APN IS 5500-A6W-BB15A)
-3P 5500A6WBB23A CYLINDER ASSY, PORTABLE BS RF
-3Q 5500A6WBB25A CYLINDER ASSY, PORTABLE BT RF

Revision 2 35-32-18 20131227
UNITS
1A
-3R 5500A6WFF23A CYLINDER ASSY, PORTABLE BU RF
(ACTUAL APN IS 5500-A6W-FF23A)
-3S 5500A6WF30AP CYLINDER ASSY, PORTABLE BV RF
(ACTUAL APN IS 5500-A6W-F30AP)
-3T 5500A9AB30A CYLINDER ASSY, PORTABLE BW RF
-3U 5500A9SAC25A CYLINDER ASSY, PORTABLE BX RF
(ACTUAL APN IS 5500-A9S-AC25A)
-3V 5500A9SBF30A CYLINDER ASSY, PORTABLE BY RF
(ACTUAL APN IS 5500-A9S-BF30A)
-3W 5500A9SG30A CYLINDER ASSY, PORTABLE BZ RF
(ACTUAL APN IS 5500-A9S-G30A)
-3X 5500A9WEE25A CYLINDER ASSY, PORTABLE CA RF
(ACTUAL APN IS 5500-A9W-EE25A)
-3Y 5500A9XF23A CYLINDER ASSY, PORTABLE CB RF
(ACTUAL APN IS 5500-A9X-F23A)
-3Z 5500A1AAE20B CYLINDER ASSY, PORTABLE CC RF
(ACTUAL APN IS 5500-A1A-AE20B)
-4 5500A1AA15D CYLINDER ASSY, PORTABLE CD RF
(ACTUAL APN IS 5500-A1A-A15D)
-4A 5500A1AA23A CYLINDER ASSY, PORTABLE CE RF
(ACTUAL APN IS 5500-A1A-A23A)
-4B 5500A1ABB20A CYLINDER ASSY, PORTABLE CF RF
-4C 5500A1ABF20A CYLINDER ASSY, PORTABLE CG RF
-4D 5500A1ABF30B CYLINDER ASSY, PORTABLE CH RF
-4E 5500A1AEE23A CYLINDER ASSY, PORTABLE CJ RF
(ACTUAL APN IS 5500-A1A-EE23A)
-4F 5500A1AE20BK CYLINDER ASSY, PORTABLE CK RF
(ACTUAL APN IS 5500-A1A-E20BK)
-4G 5500A1AG20B CYLINDER ASSY, PORTABLE CL RF
(ACTUAL APN IS 5500-A1A-G20B)
-4H 5500A1AY0N CYLINDER ASSY, PORTABLE CM RF
(ACTUAL APN IS 5500-A1A-Y0N)
-4J 5500A1PBF23A CYLINDER ASSY, PORTABLE CN RF
(ACTUAL APN IS 5500-A1P-BF23A)
-4K 5500A1SB15A CYLINDER ASSY, PORTABLE CP RF
-4L 5500A1UF25A CYLINDER ASSY, PORTABLE CQ RF
(ACTUAL APN IS 5500-A1U-F25A)
-4M 5500A1WBF15A CYLINDER ASSY, PORTABLE CR RF

Revision 2 35-32-18 20131227
UNITS
1A
-4N 5500A6WFF15A CYLINDER ASSY, PORTABLE CS RF
(ACTUAL APN IS 5500-A6W-FF15A)
-20 10006936  PLATE, INSTRUCTION (REPLD BY 20A) A-BV, CC-CS 1
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A.)
20A 10009072  DECAL, INSTRUCTION (REPLS -20) A-BV, CC-CS 1
-30 10005922  DECAL, OXYGEN ID (REPLD BY 30A) A-BV, CC-CS 1
30A 10009255  DECAL, OXYGEN ID (REPLS -30) A-BV, CC-CS 1
USED ONLY WHERE PAINTED TEXT
“BREATHING OXYGEN ONLY – USE NO OIL”
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 500, 505)
35 DELETED
-40 10001018  PLACARD, INSTRUCTION BW-CB 1
(USED ONLY ON 5500A 9 SERIES)
45 10001019  LABEL (USED ONLY ON 5500A 9 SERIES) BW-CB 1
-50 10001020  PLACARD, AVIATOR’S OXYGEN BW-CB 1
(USED ONLY ON 5500A 9 SERIES)
-55 5057-00  PLATE, IDENTIFICATION 1
(SUPSD BY ITEM 55A)
55A 5057-09  PLATE, IDENTIFICATION 1
(SUSPDS ITEM -55)
60 10013825  PLATE, IDENTIFICATION 1
ATTACHING PARTS
65 MS21318-7  SCREW, DRIVE (CRES) (V88044) 2
(#0 x 0.125 in. LNG) (APN 33343-007)
***
70 13160-00  CLAMP (ALT APN WWD-120) A-AJ, AN, 1
AS-BC, BG-BN,
BQ-BW, CA,
CC-CN, CQ-CS
75 13160-00  CLAMP (ALT APN WWD-120) AG, AK-AM, AP- 1
AR, BP, BX-BZ,
CP
200 801658-00  HARNESS AG 1
201 801659-00   STRAP ASSY AG 1
202 801661-00   STRAP ASSY AG 1
205 801660-00  HARNESS A-AF, BG-BM, 1
BW, CC-CM
235 801807-01  HARNESS ASSY W/ MASK & STORAGE BAG AK-AM 1
(REFER TO FIG 2 FOR DET BKDN)

Revision 2 35-32-18 20131227
UNITS
1A
240 801807-02  HARNESS ASSY W/ MASK & STORAGE BAG AP, AQ, BP, 1
(REFER TO FIG 2 FOR DET BKDN) BX-BZ, CP
245 801807-03  HARNESS ASSY W/ MASK & STORAGE BAG AR 1
250 801808-01  HARNESS ASSY W/ MASK & STORAGE BAG AN 1
255 801808-02  HARNESS ASSY W/ MASK & STORAGE BAG AS-AV, BQ, CQ 1
260 801808-03  HARNESS ASSY W/ MASK & STORAGE BAG AW-AZ 1
265 801808-05  HARNESS ASSY W/ MASK & STORAGE BAG BN, CM 1
270 803177-01  HARNESS ASSY W/ MASK & STORAGE BAG BA-BC, BR-BV, 1
(REFER TO FIG 2 FOR DET BKDN) CA, CR, CS
275 803177-02  HARNESS ASSY W/ MASK & STORAGE BAG BF 1
280 803177-03  HARNESS ASSY W/ MASK & STORAGE BAG AH 1
285 805436-01  HARNESS ASSY W/ MASK & STORAGE BAG AJ 1
300 5009-00  OUTLET ASSY NP A-H, K, M, Q, S-U, 1
(SUPSD BY ITEM 305) W, Y, AB-AD, AG
(REFER TO FIG 5 FOR DET BKDN) AJ, AK, AM-AQ,
AS-AV, BA-BC,
BE, BG, BJ,
BN-CB
305 5009-5-15  OUTLET ASSY (SUPSDS ITEM 300) C 1
(ACTUAL APN IS 5009-.5-15)
305A 5009-5-23  OUTLET ASSY (SUPSDS ITEM 300) A 1
305B 5009-5-25  OUTLET ASSY (SUPSDS ITEM 300) BX 1
305C 5009-2-10  OUTLET ASSY (SUPSDS ITEM 300) K 1
305D 5009-2-15  OUTLET ASSY (SUPSDS ITEM 300) T, BR, CP, CR 1
305E 5009-2-15  OUTLET ASSY (SUPSDS ITEM 300) BR 1
305F 5009-2-20  OUTLET ASSY (SUPSDS ITEM 300) H, U, AP, CF, CG 1
305G 5009-2-23  OUTLET ASSY (SUPSDS ITEM 300) A, E, M, AJ, AS, 1
(REFER TO FIG 5 FOR DET BKDN) BA, BG, BJ, BS,
CN

Revision 2 35-32-18 20131227
UNITS
1A
305H 5009-2-23  OUTLET ASSY (SUPSDS ITEM 300) E, BS 1
305J 5009-2-25  OUTLET ASSY (SUPSDS ITEM 300) F, Q, AT, BB, BT 1

305K 5009-2-25  OUTLET ASSY (SUPSDS ITEM 300) F, BT 1
305L 5009-2-30  OUTLET ASSY (SUPSDS ITEM 300) G, S, AK, AM, BC, 1
(REFER TO FIG 5 FOR DET BKDN) BP, BW, BY
305M 5009-25-25  OUTLET ASSY (SUPSDS ITEM 300) BX 1
(ACTUAL APN IS 5009-2.5-25)
305N 5009-25-30  OUTLET ASSY (SUPSDS ITEM 300) G, AQ 1
305P 5009-25-30  OUTLET ASSY (SUPSDS ITEM 300) AQ 1
305Q 5009-3-20  OUTLET ASSY (SUPSDS ITEM 300) H, W 1
305R 5009-3-25  OUTLET ASSY (SUPSDS ITEM 300) AN, AU, CA 1
305S 5009-3-25  OUTLET ASSY (SUPSDS ITEM 300) AN, AU, CA 1
305T 5009-3-30  OUTLET ASSY (SUPSDS ITEM 300) BQ 1
305U 5009-4-10  OUTLET ASSY (SUPSDS ITEM 300) K 1
305V 5009-4-20  OUTLET ASSY (SUPSDS ITEM 300) Y, CG 1
305W 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) M, AB, AG, AJ, 1
(REFER TO FIG 5 FOR DET BKDN) AS, BA, BE, BG,
BJ, BN, BU, CB,
CN
305X 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) BE, BN, BU 1
305Y 5009-4-25  OUTLET ASSY (SUPSDS ITEM 300) Q, AC, AD, AT, 1
(REFER TO FIG 5 FOR DET BKDN) BB, CQ
305Z 5009-4-30  OUTLET ASSY (SUPSDS ITEM 300) S, AV, BC, BV, BY 1
306 5009-7-30  OUTLET ASSY (SUPSDS ITEM 300) BZ 1
306A 5009-2-20  OUTLET ASSY (SUPSDS ITEM 300) CF 1
306B 5009-3-23  OUTLET ASSY (SUPSDS ITEM 300) CJ 1

Revision 2 35-32-18 20131227
UNITS
1A
306C 5009-3-23  OUTLET ASSY (SUPSDS ITEM 300) CJ 1
306D 5009-4-15  OUTLET ASSY (SUPSDS ITEM 300) CR, CS 1
306E 5009-4-15  OUTLET ASSY (SUPSDS ITEM 300) CS 1
310 5041-00  OUTLET ASSY NP J, L, N, R, V, X, Z, 1
(SUPSD BY ITEM 315) AH, AR,
(REFER TO FIG 4 FOR DET BKDN) AW-AZ, BD, BF,
BH, BK-BM
315 5041-5-15  OUTLET ASSY (SUPSDS ITEM 310) AH 1
315A 5041-5-15  OUTLET ASSY (SUPSDS ITEM 310) AH 1
315B DELETED
315C 5041-2-20  OUTLET ASSY (SUPSDS ITEM 310) J, L, AR, AW, BD, 1
(REFER TO FIG 4 FOR DET BKDN) BF, BH, BL
315D DELETED
315E 5041-2-23  OUTLET ASSY (SUPSDS ITEM 310) N, AX, BK 1
315F 5041-2-25  OUTLET ASSY (SUPSDS ITEM 310) R, AY 1
315G 5041-2.5-30  OUTLET ASSY (SUPSDS ITEM 310) V 1
315H 5041-3-20  OUTLET ASSY (SUPSDS ITEM 310) A, J, X, CC, CK 1
315J 5041-4-20  OUTLET ASSY (SUPSDS ITEM 310) L, Z, AR, AW, AZ, 1
(REFER TO FIG 4 FOR DET BKDN) BD, BF, BM
315K 5041-4-23  OUTLET ASSY (SUPSDS ITEM 310) N, AX, BK 1
315L 5041-4-25  OUTLET ASSY (SUPSDS ITEM 310) R, AY 1
315M 5041-7-20  OUTLET ASSY (SUPSDS ITEM 310) BH, BL, CL 1
315N 5041-5-20  OUTLET ASSY (SUPSDS ITEM 310) CC 1
315P 5041-2-30  OUTLET ASSY (SUPSDS ITEM 310) CH 1
315Q 5041-4-30  OUTLET ASSY (SUPSDS ITEM 310) CH 1
320 5507-00  OUTLET ASSY (SUPSD BY ITEM 325) NP P, AA, AK-AM, CD 1

Revision 2 35-32-18 20131227
UNITS
1A
325 5507-2-23  OUTLET ASSY (SUPSDS ITEM 320) P 1
325A 5507-2-30  OUTLET ASSY (SUPSDS ITEM 320) AK-AM 1
325B 5507-4-20  OUTLET ASSY (SUPSDS ITEM 320) AA 1
325C 5507-4-23  OUTLET ASSY (SUPSDS ITEM 320) P 1
325D 5507-5-15  OUTLET ASSY (SUPSDS ITEM 320) CD 1
330 8572-02  OUTLET ASSY AF 1
331 8572-02  OUTLET ASSY AF 1
340 10003566  OXYGEN COUPLING (SUPSD BY 340A) AZ 1
340A 802856-01  OUTLET ASSY AZ 1
[SIMILAR TO PURITAN BENNETT (V49315)
P/N 110111-09] (SUPSDS 340)
345 36728-01  OUTLET ASSY (ALT APN DPB 153) AD, AV, CM 1
350 802863-02  OUTLET ASSY BV 1
-395 MS27769S2  PLUG, PIPE (CRES) (V96906) C, T-AC, AE, AG, 1
(APN 6818-01) (0.125 – 27 ANPT THD) AL, AP, BM, BP,
BQ, BW, BZ, CB,
CK
-396 MS27769S2  PLUG, PIPE (CRES) (V96906) AE 1
(APN 6818-01) (0.125 – 27 ANPT THD)
400 5510-10  REGULATOR ASSY 1
500 6350A13XG  CYLINDER, STEEL (APN 6350A13-X-G) A-BF, CC-CR 1
(4.25 CU FT, PAINTED, GRAY-GREEN)
500A 6350A13XAH  CYLINDER, STEEL (APN 6350A13-X-AH) BG 1
(4.25 CU FT, PAINTED, BLUE)
500B 6350A13XE  CYLINDER, STEEL (APN 6350A13-X-E) BH 1
(4.25 CU FT, PAINTED, GREEN AND YELLOW)
500C 6350A13XA  CYLINDER, STEEL (APN 6350A13-X-A) BJ-CB, CS 1
(4.25 CU FT, PAINTED, WAKEFIELD GREEN)
505 6084-01   CYLINDER, STEEL (DOT-3AA-1800) 1
(4.25 CU FT, UNPAINTED)

Revision 2 35-32-18 20131227
5500B Sub Series PCA

Figure 1B
(Sheet 1 of 3)

Revision 2 35-32-18 20131227

Figure 1B
(Sheet 2 of 3)

Revision 2 35-32-18 20131227

Figure 1B
(Sheet 3 of 3)

Revision 2 35-32-18 20131227
UNITS
1B
-1 5500B1ABE20B CYLINDER ASSY, PORTABLE A RF
(ACTUAL APN IS 5500-B1A-BE20B)
-1A 5500B1ABF20A CYLINDER ASSY, PORTABLE B RF
(ACTUAL APN IS 5500-B1A-BF20A)
-1B 5500B1ABF20B CYLINDER ASSY, PORTABLE C RF
(ACTUAL APN IS 5500-B1A-BF20B)
-1C 5500B1ABF20D CYLINDER ASSY, PORTABLE D RF
(ACTUAL APN IS 5500-B1A-BF20D)
-1D 5500B1ABF23A CYLINDER ASSY, PORTABLE E RF
-1E 5500B1ABF23B CYLINDER ASSY, PORTABLE F RF
-1F 5500B1ABF25A CYLINDER ASSY, PORTABLE G RF
-1G 5500B1AB30A CYLINDER ASSY, PORTABLE H RF
(ACTUAL APN IS 5500-B1A-B30A)
-1H 5500B1ACF23A CYLINDER ASSY, PORTABLE J RF
(ACTUAL APN IS 5500-B1A-CF23A)
-1J 5500B1ACF25A CYLINDER ASSY, PORTABLE K RF
(ACTUAL APN IS 5500-B1A-CF25A)
-1K 5500B1AFF20A CYLINDER ASSY, PORTABLE L RF
(ACTUAL APN IS 5500-B1A-FF20A)
-1L 5500B1AF20D CYLINDER ASSY, PORTABLE M RF
(ACTUAL APN IS 5500-B1A-F20D)
-1M 5500B1AF23A CYLINDER ASSY, PORTABLE N RF
(ACTUAL APN IS 5500-B1A-F23A)
-1N 5500B1AF30A CYLINDER ASSY, PORTABLE P RF
(ACTUAL APN IS 5500-B1A-F30A)
-1P 5500B1AYY0E CYLINDER ASSY, PORTABLE Q RF
(ACTUAL APN IS 5500-B1A-YY0E)
-1Q 5500B1AY0P CYLINDER ASSY, PORTABLE R RF
(ACTUAL APN IS 5500-B1A-Y0P)
-1R 5500B1SB20A CYLINDER ASSY, PORTABLE S RF
(ACTUAL APN IS 5500-B1S-B20A)
-1S 5500B1SB20AP CYLINDER ASSY, PORTABLE T RF
(ACTUAL APN IS 5500-B1S-B20AP)
-1T 5500B1UBF23A CYLINDER ASSY, PORTABLE U RF
(ACTUAL APN IS 5500-B1U-BF23A)
-1U 5500B1VBE20B CYLINDER ASSY, PORTABLE V RF
(ACTUAL APN IS 5500-B1V-BE20B)
-1V 5500B1VBF20B CYLINDER ASSY, PORTABLE W RF
(ACTUAL APN IS 5500-B1V-BF20B)

Revision 2 35-32-18 20131227
UNITS
1B
-1W 5500B1WBF10A CYLINDER ASSY, PORTABLE X RF
(ACTUAL APN IS 5500-B1W-BF10A)
-1X 5500B1WBF20A CYLINDER ASSY, PORTABLE Y RF
(ACTUAL APN IS 5500-B1W-BF20A)
-1Y 5500B1XYY0E CYLINDER ASSY, PORTABLE Z RF
(ACTUAL APN IS 5500-B1X-YY0E)
-1Z 5500B1XY0E CYLINDER ASSY, PORTABLE AA RF
(ACTUAL APN IS 5500-B1X-Y0E)
-2 5500B3BF25A CYLINDER ASSY, PORTABLE AB RF
(ACTUAL APN IS 5500-B3B-F25A)
-2A 5500B6CBF25A CYLINDER ASSY, PORTABLE AC RF
(ACTUAL APN IS 5500-B6C-BF25A)
-2B 5500B6UBF25A CYLINDER ASSY, PORTABLE AD RF
(ACTUAL APN IS 5500-B6U-BF25A)
-2C 5500B6UF30AN CYLINDER ASSY, PORTABLE AE RF
(ACTUAL APN IS 5500-B6U-F30AN)
-2D 5500B1AC20A CYLINDER ASSY, PORTABLE AF RF
(ACTUAL APN IS 5500-B1A-C20A)
-2E 5500B1AE20A CYLINDER ASSY, PORTABLE AG RF
(ACTUAL APN IS 5500-B1A-E20A)
-2F 5500B6ABF23B CYLINDER ASSY, PORTABLE AH RF
-2G 5500B6AF23B CYLINDER ASSY, PORTABLE AJ RF
(ACTUAL APN IS 5500-B6A-F23B)
-2H 5500B6XX0K CYLINDER ASSY, PORTABLE AK RF
(ACTUAL APN IS 5500-B6X-X0K)
-2J 5500B1ABF30A CYLINDER ASSY, PORTABLE AL RF
-20 10006936  PLATE, INSTRUCTION (REPLD BY 20A) 1
20A 10009072  DECAL, INSTRUCTION (REPLS -20) 1
-30 10005922  DECAL, OXYGEN ID (REPLD BY 30A) 1
30A 10009255  DECAL, OXYGEN ID (REPLS -30) 1
USED ONLY WHERE PAINTED TEXT “BREATHING
OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEM 510, 515)
35 DELETED
(SUPSD BY ITEM 55A)
(SUSPDS ITEM -55)

Revision 2 35-32-18 20131227
UNITS
1B
ATTACHING PARTS
***
(#0 x 0.125 in. LNG) (APN 33343-007)
70 13160-00  CLAMP (ALT APN WWD-120) A-R, U-Y, AB, 1
AD, AE-AJ, AL
75 13160-00  CLAMP (ALT APN WWD-120) S, T, AB, AC 1
200 801658-00  HARNESS AB 1

201 801659-00   STRAP ASSY AB 1
202 801661-00   STRAP ASSY AB 1
205 801660-00  HARNESS A-R, AF-AJ, AL 1
225 801662-00  HARNESS AC 1
240 801807-02  HARNESS ASSY W/ MASK & STORAGE BAG S,T 1
255 801808-02  HARNESS ASSY W/ MASK & STORAGE BAG U, AD, AE 1
260 801808-03  HARNESS ASSY W/ MASK & STORAGE BAG V, W 1
270 803177-01  HARNESS ASSY W/ MASK & STORAGE BAG X, Y 1
300 5009-00  OUTLET ASSY (SUPSD BY ITEM 305) NP B, E-L, N, P, S, 1
(REFER TO FIG 5 FOR DET BKDN) U, X, Y, AB-AG,
AL
305 5009-2-10  OUTLET ASSY (SUPSDS ITEM 300) X 1
305A 5009-2-20  OUTLET ASSY (SUPSDS ITEM 300) B, S, T, Y 1
305B 5009-2-23  OUTLET ASSY (SUPSDS ITEM 300) E, U 1
305C 5009-2-25  OUTLET ASSY (SUPSDS ITEM 300) G, AC, AD 1
305D 5009-2-30  OUTLET ASSY (SUPSDS ITEM 300) H, AL 1
305E 5009-25-23  OUTLET ASSY (SUPSDS ITEM 300) J 1
305F 5009-25-25  OUTLET ASSY (SUPSDS ITEM 300) K 1
305G 5009-4-10  OUTLET ASSY (SUPSDS ITEM 300) X 1

Revision 2 35-32-18 20131227
UNITS
1B
305H 5009-4-20  OUTLET ASSY (SUPSDS ITEM 300) B, L, Y 1
305J 5009-4-20  OUTLET ASSY (SUPSDS ITEM 300) L 1
305K 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) E, J, N, U 1
305L 5009-4-25  OUTLET ASSY (SUPSDS ITEM 300) G, K, AB-AD 1
305M 5009-4-30  OUTLET ASSY (SUPSDS ITEM 300) P, AE, AL 1
305N 5009-25-20  OUTLET ASSY (SUPSDS ITEM 300) AF
305P 5009-3-20  OUTLET ASSY (SUPSDS ITEM 300) AG
310 5041-00  OUTLET ASSY (SUPSD BY ITEM 315 NP A, C, F, V, W, AH, 1
(REFER TO FIG 4 FOR DET BKDN) AJ
315 5041-2-20  OUTLET ASSY (SUPSDS ITEM 310) A, C, V, W 1
315A 5041-2-23  OUTLET ASSY (SUPSDS ITEM 310) F, AH 1
315B 5041-3-20  OUTLET ASSY (SUPSDS ITEM 310) A, V 1
315C 5041-4-20  OUTLET ASSY (SUPSDS ITEM 310) C, W 1
315D 5041-4-23  OUTLET ASSY (SUPSDS ITEM 310) F, AH, AJ 1
320 5507-00  OUTLET ASSY (SUPSD BY ITEM 325) NP D,M 1
325 5507-2-20  OUTLET ASSY (SUPSDS ITEM 320) D 1
325A 5507-4-20  OUTLET ASSY (SUPSDS ITEM 320) D, M 1
330 8572-02  OUTLET ASSY Q, Z, AA 1
331 8572-02  OUTLET ASSY Q, Z 1
345 36728-01  OUTLET ASSY AE 1
350 802863-02  OUTLET ASSY R, T 1
-395 MS27769S2  PLUG, PIPE (CRES) (V96906) H, M-P, R, S, 1
(APN 6818-01) (0.125-27 ANPT THD) AA, AB, AK, AL
- ITEM NOT ILLUSTRATED

Revision 2 35-32-18 20131227
UNITS
1B
510 6350A14XG  CYLINDER , STEEL (ACTUAL APN IS 6350A14-X-G) A-AA, AF, AG, AL 1
510A 6350A14XAH  CYLINDER , STEEL (ACTUAL APN IS 6350A14-X-AH) AB 1
(7.15 CU FT, PAINTED, BLUE)
510B 6350A14XA  CYLINDER , STEEL (ACTUAL APN IS 6350A14-X-A) AC-AE, AH-AK 1
515 6084-02   CYLINDER , STEEL (DOT-3AA-1800) 1

Revision 2 35-32-18 20131227
5500C Sub Series PCA

Figure 1C
(Sheet 1 of 3)

Revision 2 35-32-18 20131227

Figure 1C
(Sheet 2 of 3)

Revision 2 35-32-18 20131227

Figure 1C
(Sheet 3 of 3)

Revision 2 35-32-18 20131227
UNITS
1C
-1 5500C1ABB20B CYLINDER ASSY, PORTABLE A RF
(ACTUAL APN IS 5500-C1A-BB20B)
-1A 5500C1ABF20A CYLINDER ASSY, PORTABLE B RF
(ACTUAL APN IS 5500-C1A-BF20A)
-1B 5500C1ABF20B CYLINDER ASSY, PORTABLE C RF
(ACTUAL APN IS 5500-C1A-BF20B)
-1C 5500C1ABF20D CYLINDER ASSY, PORTABLE D RF
(ACTUAL APN IS 5500-C1A-BF20D)
-1D 5500C1ABF23A CYLINDER ASSY, PORTABLE E RF
-1E 5500C1ABF23B CYLINDER ASSY, PORTABLE F RF
-1F 5500C1ABF23D CYLINDER ASSY, PORTABLE G RF
-1G 5500C1ABF30A CYLINDER ASSY, PORTABLE H RF
-1H 5500C1ABG23A CYLINDER ASSY, PORTABLE J RF
(ACTUAL APN IS 5500-C1A-BG23A)
-1J 5500C1AB23A CYLINDER ASSY, PORTABLE K RF
(ACTUAL APN IS 5500-C1A-B23A)
-1K 5500C1AEG23A CYLINDER ASSY, PORTABLE L RF
(ACTUAL APN IS 5500-C1A-EG23A)
-1L 5500C1AEY20BM CYLINDER ASSY, PORTABLE M RF
(ACTUAL APN IS 5500-C1A-EY20BM)
-1M 5500C1AE20BN CYLINDER ASSY, PORTABLE N RF
(ACTUAL APN IS 5500-C1A-E20BN)
-1N 5500C1AE23AN CYLINDER ASSY, PORTABLE P RF
(ACTUAL APN IS 5500-C1A-E23AN)
-1P 5500C1AFF20A CYLINDER ASSY, PORTABLE Q RF
(ACTUAL APN IS 5500-C1A-FF20A)
-1Q 5500C1AFF23A CYLINDER ASSY, PORTABLE R RF
-1R 5500C1AFG23A CYLINDER ASSY, PORTABLE S RF
(ACTUAL APN IS 5500-C1A-FG23A)
-1S 5500C1AFH23A CYLINDER ASSY, PORTABLE T RF
(ACTUAL APN IS 5500-C1A-FH23A)
-1T 5500C1AFY30BN CYLINDER ASSY, PORTABLE U RF
(ACTUAL APN IS 5500-C1A-FY30BN)
-1U 5500C1AF20B CYLINDER ASSY, PORTABLE V RF
(ACTUAL APN IS 5500-C1A-F20B)
-1V 5500C1AF23A CYLINDER ASSY, PORTABLE W RF
(ACTUAL APN IS 5500-C1A-F23A)

Revision 2 35-32-18 20131227
UNITS
1C
-1W 5500C1AF23AP CYLINDER ASSY, PORTABLE X RF
(ACTUAL APN IS 5500-C1A-F23AP)
-1X 5500C1AF25A CYLINDER ASSY, PORTABLE Y RF
-1Y 5500C1AX0K CYLINDER ASSY, PORTABLE Z RF
(ACTUAL APN IS 5500-C1A-X0K)
-1Z 5500C1AYY0E CYLINDER ASSY, PORTABLE AA RF
(ACTUAL APN IS 5500-C1A-YY0E)
-2 5500C1AYY0EE CYLINDER ASSY, PORTABLE AB RF
(ACTUAL APN IS 5500-C1A-YY0EE)
-2A 5500C1AYY0N CYLINDER ASSY, PORTABLE AC RF
(ACTUAL APN IS 5500-C1A-YY0N)
-2B 5500C1AY0E CYLINDER ASSY, PORTABLE AD RF
(ACTUAL APN IS 5500-C1A-Y0E)
-2C 5500C1AY0EE CYLINDER ASSY, PORTABLE AE RF
(ACTUAL APN IS 5500-C1A-Y0EE)
-2D 5500C1AY0N CYLINDER ASSY, PORTABLE AF RF
(ACTUAL APN IS 5500-C1A-Y0N)
-2E 5500C1BBF23D CYLINDER ASSY, PORTABLE AG RF
(ACTUAL APN IS 5500-C1B-BF23D)
-2F 5500C1BE25A CYLINDER ASSY, PORTABLE AH RF
(ACTUAL APN IS 5500-C1B-E25A)
-2G 5500C1NBF23A CYLINDER ASSY, PORTABLE AJ RF
(ACTUAL APN IS 5500-C1N-BF23A)
-2H 5500C1SBF20A CYLINDER ASSY, PORTABLE AK RF
(ACTUAL APN IS 5500-C1S-BF20A)
-2J 5500C1SBY20AE CYLINDER ASSY, PORTABLE AL RF
(ACTUAL APN IS 5500-C1S-BY20AE)
-2K 5500C1SB20AE CYLINDER ASSY, PORTABLE AM RF
(ACTUAL APN IS 5500-C1S-B20AE)
-2L 5500C1SB20AP CYLINDER ASSY, PORTABLE AN RF
(ACTUAL APN IS 5500-C1S-B20AP)
-2M 5500C1SF23A CYLINDER ASSY, PORTABLE AP RF
(ACTUAL APN IS 5500-C1S-F23A)
-2N 5500C1TBF20B CYLINDER ASSY, PORTABLE AQ RF
(ACTUAL APN IS 5500-C1T-BF20B)
-2P 5500C1TF20BM CYLINDER ASSY, PORTABLE AR RF
(ACTUAL APN IS 5500-C1T-F20BM)
-2Q 5500C1UBF23A CYLINDER ASSY, PORTABLE AS RF
(ACTUAL APN IS 5500-C1U-BF23A)
-2R 5500C1UBF25A CYLINDER ASSY, PORTABLE AT RF
-2S 5500C1UBF30A CYLINDER ASSY, PORTABLE AU RF

Revision 2 35-32-18 20131227
UNITS
1C
-2T 5500C1UB23AN CYLINDER ASSY, PORTABLE AV RF
(ACTUAL APN IS 5500-C1U-B23AN)
-2U 5500C1UB25A CYLINDER ASSY, PORTABLE AW RF
(ACTUAL APN IS 5500-C1U-B25A)
-2V 5500C1UFF23A CYLINDER ASSY, PORTABLE AX RF
(ACTUAL APN IS 5500-C1U-FF23A)
-2W 5500C1UF20AN CYLINDER ASSY, PORTABLE AY RF
(ACTUAL APN IS 5500-C1U-F20AN)
-2X 5500C1UF23A CYLINDER ASSY, PORTABLE AZ RF
(ACTUAL APN IS 5500-C1U-F23A)
-2Y 5500C1UF30AN CYLINDER ASSY, PORTABLE BA RF
-2Z 5500C1VFG20B CYLINDER ASSY, PORTABLE BB RF
(ACTUAL APN IS 5500-C1V-FG20B)
-3 5500C1VFY30AN CYLINDER ASSY, PORTABLE BC RF
(ACTUAL APN IS 5500-C1V-FY30AN)
-3A 5500C1VFY30BN CYLINDER ASSY, PORTABLE BD RF
(ACTUAL APN IS 5500-C1V-FY30BN)
-3B 5500C1VF20BM CYLINDER ASSY, PORTABLE BE RF
(ACTUAL APN IS 5500-C1V-F20BM)
-3C 5500C1VF30AN CYLINDER ASSY, PORTABLE BF RF
(ACTUAL APN IS 5500-C1V-F30AN)
-3D 5500C1VF30BN CYLINDER ASSY, PORTABLE BG RF
(ACTUAL APN IS 5500-C1V-F30BN)
-3E 5500C1WBF15A CYLINDER ASSY, PORTABLE BH RF
(ACTUAL APN IS 5500-C1W-BF15A)
-3F 5500C1WBF23A CYLINDER ASSY, PORTABLE BJ RF
-3G 5500C1WBF30A CYLINDER ASSY, PORTABLE BK RF
-3H 5500C1XBF20B CYLINDER ASSY, PORTABLE BL RF
(ACTUAL APN IS 5500-C1X-BF20B)
-3J 5500C1XY0N CYLINDER ASSY, PORTABLE BM RF
(ACTUAL APN IS 5500-C1X-Y0N)
-3K 5500C1YBF20B CYLINDER ASSY, PORTABLE BN RF
(ACTUAL APN IS 5500-C1Y-BF20B)
-3L 5500C6ABF15A CYLINDER ASSY, PORTABLE BP RF
-3M 5500C6ABF20B CYLINDER ASSY, PORTABLE BQ RF
-3N 5500C6ABF23A CYLINDER ASSY, PORTABLE BR RF

Revision 2 35-32-18 20131227
UNITS
1C
-3P 5500C6ABF23B CYLINDER ASSY, PORTABLE BS RF
-3Q 5500C6ABF23D CYLINDER ASSY, PORTABLE BT RF
-3R 5500C6ABF25A CYLINDER ASSY, PORTABLE BU RF
-3S 5500C6ABG30B CYLINDER ASSY, PORTABLE BV RF
(ACTUAL APN IS 5500-C6A-BG30B)
-3T 5500C6AEF20A CYLINDER ASSY, PORTABLE BW RF
(ACTUAL APN IS 5500-C6A-EF20A)
-3U 5500C6AF20A CYLINDER ASSY, PORTABLE BX RF
-3V 5500C6AF20AR CYLINDER ASSY, PORTABLE BY RF
(ACTUAL APN IS 5500-C6A-F20AR)
-3W 5500C6AF23AE CYLINDER ASSY, PORTABLE BZ RF
(ACTUAL APN IS 5500-C6A-F23AE)
-3X 5500C6AF30A CYLINDER ASSY, PORTABLE CA RF
-3Y 5500C6AF30AE CYLINDER ASSY, PORTABLE CB RF
(ACTUAL APN IS 5500-C6A-F30AE)
-3Z 5500C6AF30AN CYLINDER ASSY, PORTABLE CC RF
(ACTUAL APN IS 5500-C6A-F30AN)
-4 5500C6AG30AN CYLINDER ASSY, PORTABLE CD RF
(ACTUAL APN IS5500-C6A-G30AN)
-4A 5500C6AYY0N CYLINDER ASSY, PORTABLE CE RF
(ACTUAL APN IS 5500-C6A-YY0N)
-4B 5500C6AY0N CYLINDER ASSY, PORTABLE CF RF
(ACTUAL APN IS 5500-C6A-Y0N)
-4C 5500C6EBF23D CYLINDER ASSY, PORTABLE CG RF
(ACTUAL APN IS 5500-C6E-BF23D)
-4D 5500C6RBF23D CYLINDER ASSY, PORTABLE CH RF
(ACTUAL APN IS 5500-C6R-BF23D)
-4E 5500C6TG20B CYLINDER ASSY, PORTABLE CJ RF
(ACTUAL APN IS 5500-C6T-G20B)
-4F 5500C6UBF30A CYLINDER ASSY, PORTABLE CK RF
-4G 5500C6UF23AP CYLINDER ASSY, PORTABLE CL RF
(ACTUAL APN IS 5500-C6U-F23AP)
-4H 5500C6UF30AN CYLINDER ASSY, PORTABLE CM RF
-4J 5500C6WFF23A CYLINDER ASSY, PORTABLE CN RF
(ACTUAL APN IS 5500-C6W-FF23A)

Revision 2 35-32-18 20131227
UNITS
1C
-4K 5500C6XBF23D CYLINDER ASSY, PORTABLE CP RF
(ACTUAL APN IS 5500-C6X-BF23D)
-4L 5500C9ABF20A CYLINDER ASSY, PORTABLE CQ RF
-4M 5500C9ABF20B CYLINDER ASSY, PORTABLE CR RF
-4N 5500C9AFF10A CYLINDER ASSY, PORTABLE CS RF
-4P 5500C9SF30A CYLINDER ASSY, PORTABLE CT RF
(ACTUAL APN IS 5500-C9S-F30A)
-4Q 5500C9UF30AN CYLINDER ASSY, PORTABLE CU RF
-4R 5500C9UH20A CYLINDER ASSY, PORTABLE CV RF
(ACTUAL APN IS 5500-C9U-H20A)
-4S 5500C9WFF10A CYLINDER ASSY, PORTABLE CW RF
-4T 5500C9WY0E CYLINDER ASSY, PORTABLE CX RF
(ACTUAL APN IS 5500-C9W-Y0E)
-4U 5500C9XBB20A CYLINDER ASSY, PORTABLE CY RF
(ACTUAL APN IS 5500-C9X-BB20A)
-4V 5500C1AF20BN CYLINDER ASSY, PORTABLE CZ RF
(ACTUAL APN IS 5500-C1A-F20BN)
-4W 5500C1AF23AK CYLINDER ASSY, PORTABLE DA RF
(ACTUAL APN IS 5500-C1A-F23AK)
-4X 5500C1AY0EN CYLINDER ASSY, PORTABLE DB RF
(ACTUAL APN IS 5500-C1A-Y0EN)
-4Y 5500C1AY0P CYLINDER ASSY, PORTABLE DC RF
(ACTUAL APN IS 5500-C1A-Y0P)
-4Z 5500C1SB23A CYLINDER ASSY, PORTABLE DD RF
(ACTUAL APN IS 5500-C1S-B23A)
-5 5500C1VG30BN CYLINDER ASSY, PORTABLE DE RF
(ACTUAL APN IS 5500-C1V-G30BN)
-5A 5500C1WFF20A CYLINDER ASSY, PORTABLE DF RF
-5B 5500C1WFF30A CYLINDER ASSY, PORTABLE DG RF
-5C 5500C6A CYLINDER ASSY, PORTABLE DH RF
(ACTUAL APN IS 5500-C6A)
-5D 5500C6ABF20A CYLINDER ASSY, PORTABLE DJ RF
-5E 5500C9AE30A CYLINDER ASSY, PORTABLE DK RF
(ACTUAL APN IS 5500-C9A-E30A)

Revision 2 35-32-18 20131227
UNITS
1C
-20 10006936  PLATE, INSTRUCTION (REPLD BY 20A) A-CP, CZ-DJ 1
20A 10009072  DECAL, INSTRUCTION (REPLS -20) A-CP, CZ-DJ 1
-30 10005922  DECAL, OXYGEN ID (REPLD BY 30A) A-CP, CZ-DJ 1
30A 10009255  DECAL, OXYGEN ID (REPLS -30) A-CP, CZ-DJ 1
ON SIDE OF CYLINDER (ITEM 550 THRU 555A)
35 DELETED
-40 10001018  PLACARD, INSTRUCTION CQ-CY, DK 1
(USED ONLY ON 5500C 9 SERIES)
45 10001019  LABEL (USED ONLY ON 5500C 9 SERIES) CQ-CY, DK 1
-50 10001020  PLACARD, AVIATOR OXYGEN CQ-CY, DK 1
(USED ONLY ON 5500C 9 SERIES)
(SUPSD BY ITEM 55A)
(SUSPDS ITEM -55)
ATTACHING PARTS
(#0 x 0.125 in. LNG) (APN 33343-007)
***
70 13160-00  CLAMP (ALT APN WWD-120) A-AJ, AS-BK, 1
BN-CH, CK-CN,
CQ-CS, CU-CX,
CZ-DC, DE-DK
75 13160-00  CLAMP (ALT APN WWD-120) AG, AH, AK-AR, 1
CJ, CT, DD
200 801658-00  HARNESS AG, AH 1
201 801659-00   STRAP ASSY AG, AH 1
202 801661-00   STRAP ASSY AG, AH 1
205 801660-00  HARNESS A-AF, BP-CF, 1
CQ-CS, CZ-DC,
DH-DK
215 801660-03  HARNESS CG 1
240 801807-02  HARNESS ASSY W/ MASK & STORAGE BAG AK-AP, CT, DD 1
245 801807-03  HARNESS ASSY W/ MASK & STORAGE BAG AQ, AR, CJ 1

Revision 2 35-32-18 20131227
UNITS
1C
250 801808-01  HARNESS ASSY W/ MASK & STORAGE BAG CH 1
255 801808-02  HARNESS ASSY W/ MASK & STORAGE BAG AS-BA, CK-CM, 1
(REFER TO FIG 2 FOR DET BKDN) CU, CV
260 801808-03  HARNESS ASSY W/ MASK & STORAGE BAG BB-BG, DE 1
270 803177-01  HARNESS ASSY W/ MASK & STORAGE BAG BH-BK, CN, 1
(REFER TO FIG 2 FOR DET BKDN) CW, CX, DF, DG
275 803177-02  HARNESS ASSY W/ MASK & STORAGE BAG BN 1
285 805436-01  HARNESS ASSY W/ MASK & STORAGE BAG AJ 1
300 5009-00  OUTLET ASSY (SUPSD BY ITEM 305) NP B, E, H-L, P-T, 1
(REFER TO FIG 5 FOR DET BKDN) W-Y, AH-AP,
AS-BA, BC ,BF,
BH-BK, BP, BR,
BU, BW-CD,
CK-CN, CQ,
CS-CW, CY, DA,
DD, DF, DG, DJ,
DK
305 5009-2-15  OUTLET ASSY (SUPSDS ITEM 300) BH, BP 1
305A 5009-2-20  OUTLET ASSY (SUPSDS ITEM 300) B, AK-AN, 1
(REFER TO FIG 5 FOR DET BKDN) CQ, CY, DJ
305B 5009-2-20  OUTLET ASSY (SUPSDS ITEM 300) CY 1
305C 5009-2-23  OUTLET ASSY (SUPSDS ITEM 300) E, J, K, AJ, AS, 1
(REFER TO FIG 5 FOR DET BKDN) AV, BJ, BR, DD
305D 5009-2-25  OUTLET ASSY (SUPSDS ITEM 300) AT, AW, BU 1
305E 5009-2-30  OUTLET ASSY (SUPSDS ITEM 300) H, AU, BK, CK 1
305F 5009-3-20  OUTLET ASSY (SUPSDS ITEM 300) BW 1
305G 5009-3-23  OUTLET ASSY (SUPSDS ITEM 300) L, P 1
305H 5009-3-25  OUTLET ASSY (SUPSDS ITEM 300) AH 1
305J 5009-4-10  OUTLET ASSY (SUPSDS ITEM 300) CS, CW 1
305K 5009-4-10  OUTLET ASSY (SUPSDS ITEM 300) CS, CW 1
305L 5009-4-15  OUTLET ASSY (SUPSDS ITEM 300) BH, BP 1

Revision 2 35-32-18 20131227
UNITS
1C
305M 5009-4-20  OUTLET ASSY (SUPSDS ITEM 300) B, Q, AK, AY, 1
(REFER TO FIG 5 FOR DET BKDN) BW-BY, CQ, DF,
DJ
305N 5009-4-20  OUTLET ASSY (SUPSDS ITEM 300) Q, DF 1
305P 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) E, R-T, W, X, 1
(REFER TO FIG 5 FOR DET BKDN) AJ, AP, AS, AX,
AZ, BJ, BR, BZ,
CL, CN
305Q 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) R, AX, CN, DA 1
305R 5009-4-25  OUTLET ASSY (SUPSDS ITEM 300) Y, AT, BU 1
305S 5009-4-30  OUTLET ASSY (SUPSDS ITEM 300) H, AU, BA, BC, 1
(REFER TO FIG 5 FOR DET BKDN) BF, BK, CA-CC,
CK, CM, CT, CU,
DG
305T 5009-7-23  OUTLET ASSY (SUPSDS ITEM 300) J, L, S 1
305U 5009-7-30  OUTLET ASSY (SUPSDS ITEM 300) CD 1
305V 5009-8-20  OUTLET ASSY (SUPSDS ITEM 300) CV 1
305W 5009-8-23  OUTLET ASSY (SUPSDS ITEM 300) T 1
305X 5009-3-30  OUTLET ASSY (SUPSDS ITEM 300) DK 1
305Y 5009-4-30  OUTLET ASSY (SUPSDS ITEM 300) DG 1
310 5041-00  OUTLET ASSY (SUPSD BY ITEM 315) NP A, C, F, M, N, U, 1
(REFER TO FIG 4 FOR DET BKDN) V, AQ, AR, BB,
BD, BE, BG, BL,
BN, BQ, BS, BV,
CJ, CR, CZ, DE
315 5041-2-20  OUTLET ASSY (SUPSDS ITEM 310) A, C, AQ, BL, 1
(REFER TO FIG 4 FOR DET BKDN) BN, BQ, CR
315A 5041-2-20  OUTLET ASSY (SUPSDS ITEM 310) A 1
315B 5041-2-23  OUTLET ASSY (SUPSDS ITEM 310) F, BS 1
315C 5041-2-30  OUTLET ASSY (SUPSDS ITEM 310) BV 1
315D 5041-3-20  OUTLET ASSY (SUPSDS ITEM 310) M, N 1

Revision 2 35-32-18 20131227
UNITS
1C
315E 5041-4-20  OUTLET ASSY (SUPSDS ITEM 310) C, V, AQ, AR, 1
(REFER TO FIG 4 FOR DET BKDN) BB, BE, BE, BL,
BN, BQ, CR, CZ
315F 5041-4-23  OUTLET ASSY (SUPSDS ITEM 310) F, BS 1
315G 5041-4-30  OUTLET ASSY (SUPSDS ITEM 310) U, BD, BG 1
315H 5041-7-20  OUTLET ASSY (SUPSDS ITEM 310) BB, CJ 1
315J 5041-7-30  OUTLET ASSY (SUPSDS ITEM 310) BV, DE 1
320 5507-00  OUTLET ASSY (SUPSD BY ITEM 325) NP D, G, AG, BT, 1
(REFER TO FIG 7 FOR DET BKDN) CG, CH, CP
325 5507-2-20  OUTLET ASSY (SUPSDS ITEM 320) D 1
325A 5507-2-23  OUTLET ASSY (SUPSDS ITEM 320) G, AG, BT, 1
325B 5507-4-20  OUTLET ASSY (SUPSDS ITEM 320) D 1
325C 5507-4-23  OUTLET ASSY (SUPSDS ITEM 320) G, AG, BT, 1
330 8572-02  OUTLET ASSY AA, AB, AD, AE, 1
(REFER TO FIG 6 FOR DET BKDN) AL, AM, BZ, CB,
CX, DB
331 8572-02  OUTLET ASSY AA, AB, AE 1
340 10003566  OXYGEN COUPLING M, AR, BE 1
(SUPSD BY ITEM 340A)
340A 802856-01  OUTLET ASSY M, AR, BE 1
P/N 110111-09] (SUPSDS ITEM 340)
345 36728-01  OUTLET ASSY (ALT APN DPB 153) N, P, U, AC, AF, 1
(REFER TO FIG 13 FOR DET BKDN) AV, AY, BA, BC,
BD, BF, BG, BM,
CC-CF, CM, CU,
CZ, DB, DE
346 36728-01  OUTLET ASSY (ALT APN DPB 153) AC, CE 1
350 802863-02  OUTLET ASSY X, AN, CL, DC 1
355 10006017  OUTLET ASSY BY 1

Revision 2 35-32-18 20131227
UNITS
1C
-395 MS27769S2  PLUG, PIPE (CRES) (V96906) K, V, W, Y, Z, AD, 1
(APN 6818-01) (0.125 –27 ANPT THD) AF, AH, AP, AW,
AZ, BM, BX, CA,
CF, CJ, CT, CV,
CX, DA
-396 MS27769S2  PLUG, PIPE (CRES) (V96906) Z 1
(APN 6818-01) (0.125 –27 ANPT THD)
550 6350A20XG  CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G) A-BN, CZ-DG 1
(11 CU FT, PAINTED, GRAY-GREEN)
550A 6350A20XA  CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A) BP-CY, DH-DK 1
(11 CU FT, PAINTED, WAKEFIELD GREEN)
555 6084-03   CYLINDER, STEEL (DOT-3AA-1800) NP 1
(11 CU FT, UNPAINTED)
555A 6084-20   CYLINDER, STEEL (DOT-3AA-1800) 1
(11 CU FT, UNPAINTED) (SUPSDS ITEM 555)

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
5500D Sub Series PCA

Figure 1D
(Sheet 1 of 2)

Revision 2 35-32-18 20131227
5500D Sub Series PCA

Figure 1D
(Sheet 2 of 2)

Revision 2 35-32-18 20131227
UNITS
1D
-1 5500D1ABF23A CYLINDER ASSY, PORTABLE A RF
(ACTUAL APN IS 5500-D1A-BF23A)
-1A 5500D1AE20A CYLINDER ASSY, PORTABLE B RF
(ACTUAL APN IS 5500-D1A-E20A)
-1B 5500D1AE25A CYLINDER ASSY, PORTABLE C RF
(ACTUAL APN IS 5500-D1A-E25A)
-1C 5500D1AF23A CYLINDER ASSY, PORTABLE D RF
(ACTUAL APN IS5500-D1A-F23A)
-1D 5500D1AYY0E CYLINDER ASSY, PORTABLE E RF
(ACTUAL APN IS 5500-D1A-YY0E)
-1E 5500D1AYY0P CYLINDER ASSY, PORTABLE F RF
(ACTUAL APN IS 5500-D1A-YY0P)
-1F 5500D1AY0E CYLINDER ASSY, PORTABLE G RF
(ACTUAL APN IS 5500-D1A-Y0E)
-1G 5500D1AY0N CYLINDER ASSY, PORTABLE H RF
(ACTUAL APN IS 5500-D1A-Y0N)
-1H 5500D1PCC20A CYLINDER ASSY, PORTABLE J RF
(ACTUAL APN IS 5500-D1P-CC20A)
-1J 5500D1WBB15A CYLINDER ASSY, PORTABLE K RF
(ACTUAL APN IS 5500-D1W-BB15A)
-1K 5500D1XY0E CYLINDER ASSY, PORTABLE L RF
(ACTUAL APN IS 5500-D1X-Y0E)
-1L 5500D1XY0N CYLINDER ASSY, PORTABLE M RF
(ACTUAL APN IS 5500-D1X-Y0N)
-1M 5500D6AYY0E CYLINDER ASSY, PORTABLE N RF
(ACTUAL APN IS 5500-D6A-YY0E)
-1N 5500D6AYY0N CYLINDER ASSY, PORTABLE P RF
(ACTUAL APN IS 5500-D6A-YY0N)
-1P 5500D6AY0E CYLINDER ASSY, PORTABLE Q RF
(ACTUAL APN IS 5500-D6A-Y0E)
-1Q 5500D6PBF25A CYLINDER ASSY, PORTABLE R RF
(ACTUAL APN IS 5500-D6P-BF25A)
-1R 5500D6XHH30A CYLINDER ASSY, PORTABLE S RF
(ACTUAL APN IS 5500-D6X-HH30A)
-1S 5500D1AY0P CYLINDER ASSY, PORTABLE T RF
(ACTUAL APN IS 5500-D1A-Y0P)
-1T 5500D1WBF23A CYLINDER ASSY, PORTABLE U RF
(ACTUAL APN IS 5500-D1W-BF23A)
-1U 5500D6A CYLINDER ASSY, PORTABLE V RF
(ACTUAL APN IS 5500-D6A)
-1V 5500D6AY0N CYLINDER ASSY, PORTABLE W RF
(ACTUAL APN IS 5500-D6A-Y0N)

Revision 2 35-32-18 20131227
UNITS
1D
FIGURE 9) MUST USE ITEM 20A)
ON SIDE OF CYLINDER (ITEM 520 THRU 525)
35 DELETED
(SUPSD BY ITEM 55A)
(SUSPDS ITEM -55)
(#0 x 0.125 IN. LNG) (APN 33343-007)
70 13161-00  CLAMP (ALT APN WWD-176) A-K, N-R, U-W 1
205 801660-00  HARNESS A-H, N-Q, T, V, W 1
265 801808-05  HARNESS ASSY W/ MASK & STORAGE BAG J, R 1
270 803177-01  HARNESS ASSY W/ MASK & STORAGE BAG K, U 1
300 5009-00  OUTLET ASSY (SUPSD BY ITEM 305) NP A-D, J, K, R, S, U 1
305 5009-2-15  OUTLET ASSY (SUPSDS ITEM 300) K 1
305A 5009-2-15  OUTLET ASSY (SUPSDS ITEM 300) K 1
305B 5009-2-23  OUTLET ASSY (SUPSDS ITEM 300) A, U 1
305C 5009-2-25  OUTLET ASSY (SUPSDS ITEM 300) R 1
305D 5009-25-20  OUTLET ASSY (SUPSDS ITEM 300) J 1
305E 5009-25-20  OUTLET ASSY (SUPSDS ITEM 300) J 1
305F 5009-3-20  OUTLET ASSY (SUPSDS ITEM 300) B 1

Revision 2 35-32-18 20131227
UNITS
1D
305G 5009-3-25  OUTLET ASSY (SUPSDS ITEM 300) C 1
305H 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) A, D, U 1
305J 5009-4-25  OUTLET ASSY (SUPSDS ITEM 300) R 1
305K 5009-8-30  OUTLET ASSY (SUPSDS ITEM 300) S 1
305L 5009-8-30  OUTLET ASSY (SUPSDS ITEM 300) S 1
330 8572-02  OUTLET ASSY E, G, L, N, Q 1
331 8572-02  OUTLET ASSY E, N 1
345 36728-01  OUTLET ASSY H, M, P, W 1
346 36728-01  OUTLET ASSY P 1
350 802863-02  OUTLET ASSY F, T 1
351 802863-02  OUTLET ASSY F 1
-395 MS27769S2  PLUG, PIPE (CRES) (V96906) B-D, G, H, L, M, Q 1
(APN 6818-01) (0.125-27 ANPT THD)
520 6350A4XG  CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-G) A-M, T, U 1
520A 6350A4XA  CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A) N-S, V, W 1
525 6084-04   CYLINDER, STEEL (DOT-3AA-1800) 1

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
5500F, 5500G, 5500J, 5500L, 5500M, 5500P, 5500R and 5500S Sub Series PCA
Figure 1E
(Sheet 1 of 2)

Revision 2 35-32-18 20131227
5500F, 5500G, 5500J, 5500L, 5500M, 5500P, 5500R and 5500S Sub Series PCA
Figure 1E
(Sheet 2 of 2)

Revision 2 35-32-18 20131227
UNITS
1E
-1 5500F1XFH20A CYLINDER ASSY, PORTABLE A RF
(ACTUAL APN IS 5500-F1X-FH20A)
-1A 5500F6ABB30A CYLINDER ASSY, PORTABLE B RF
(ACTUAL APN IS 5500-F6A-BB30A)
-1B 5500G1AB23A CYLINDER ASSY, PORTABLE C RF
(ACTUAL APN IS 5500-G1A-B23A)
-1C 5500G1AF20A CYLINDER ASSY, PORTABLE D RF
(ACTUAL APN IS 5500-G1A-F20A)
-1D 5500G1WEE30A CYLINDER ASSY, PORTABLE E RF
(ACTUAL APN IS 5500-G1W-EE30A)
-1E 5500J1AABE20B CYLINDER ASSY, PORTABLE F RF
(ACTUAL APN IS 5500-J1A-ABE20B)
-1F 5500J1ABBF20A CYLINDER ASSY, PORTABLE G RF
(ACTUAL APN IS 5500-J1A-BBF20A)
-1G 5500J1ABBF20B CYLINDER ASSY, PORTABLE H RF
(ACTUAL APN IS 5500-J1A-BBF20B)
-1H 5500J1ABBF23A CYLINDER ASSY, PORTABLE J RF
(ACTUAL APN IS 5500-J1A-BBF23A)
-1J 5500J1ABEG20B CYLINDER ASSY, PORTABLE K RF
(ACTUAL APN IS 5500-J1A-BEG20B)
-1K 5500J1ABFL23A CYLINDER ASSY, PORTABLE L RF
(ACTUAL APN IS5500-J1A-BFL23A)
-1L 5500L1WBBF23A CYLINDER ASSY, PORTABLE M RF
(ACTUAL APN IS 5500-L1W-BBF23A)
-1M 5500L6CBBF23A CYLINDER ASSY, PORTABLE N RF
(ACTUAL APN IS 5500-L6C-BBF23A)
-1N 5500L6CBBF25A CYLINDER ASSY, PORTABLE P RF
(ACTUAL APN IS 5500-L6C-BBF25A)
-1P 5500L6UBBF25A CYLINDER ASSY, PORTABLE Q RF
(ACTUAL APN IS 5500-L6U-BBF25A)
-1Q 5500L6WBBF25A CYLINDER ASSY, PORTABLE R RF
(ACTUAL APN IS 5500-L6W-BBF25A)
-1R 5500L6WBEF23A CYLINDER ASSY, PORTABLE S RF
(ACTUAL APN IS 5500-L6W-BEF23A)
-1S 5500L6WFF23AP CYLINDER ASSY, PORTABLE T RF
(ACTUAL APN IS 5500-L6W-FF23AP)
-1T 5500M1ABBB20B CYLINDER ASSY, PORTABLE U RF
(ACTUAL APN IS 5500-M1A-BBB20B)
-1U 5500M1ABH23A CYLINDER ASSY, PORTABLE V RF
(ACTUAL APN IS 5500-M1A-BH23A)
-1V 5500M1ABH23AN CYLINDER ASSY, PORTABLE W RF
(ACTUAL APN IS 5500-M1A-BH23AN)

Revision 2 35-32-18 20131227
UNITS
1E
-1W 5500M1AFFF25A CYLINDER ASSY, PORTABLE X RF
(ACTUAL APN IS 5500-M1A-FFF25A)
-1X 5500M1ALLL30A CYLINDER ASSY, PORTABLE Y RF
(ACTUAL APN IS 5500-M1A-LLL30A)
-1Y 5500M1AX0K CYLINDER ASSY, PORTABLE Z RF
(ACTUAL APN IS 5500-M1A-X0K)
-1Z 5500M1WBF23AM CYLINDER ASSY, PORTABLE AA RF
(ACTUAL APN IS 5500-M1W-BF23AM)
-2 5500M6WBBF10A CYLINDER ASSY, PORTABLE AB RF
(ACTUAL APN IS 5500-M6W-BBF10A)
-2A 5500M6WFF23AN CYLINDER ASSY, PORTABLE AC RF
(ACTUAL APN IS 5500-M6W-FF23AN)
-2B 5500M6WFF23AP CYLINDER ASSY, PORTABLE AD RF
(ACTUAL APN IS 5500-M6W-FF23AP)
-2C 5500P6UEEE20A CYLINDER ASSY, PORTABLE AE RF
(ACTUAL APN IS 5500-P6U-EEE20A)
-2D 5500S6XYY0E CYLINDER ASSY, PORTABLE AF RF
(ACTUAL APN IS 5500-S6X-YY0E)
-2E 5500S6XYY0N CYLINDER ASSY, PORTABLE AG RF
(ACTUAL APN IS 5500-S6X-YY0N)
-2F 5500S9XYYY0E CYLINDER ASSY, PORTABLE AH RF
(ACTUAL APN IS 5500-S9X-YYY0E)
-2G 5500S9XYY0E CYLINDER ASSY, PORTABLE AJ RF
(ACTUAL APN IS 5500-S9X-YY0E)
-2H 5500F6AY0N CYLINDER ASSY, PORTABLE AK RF
(ACTUAL APN IS 5500-F6A-Y0N)
-2J 5500G1ABB20A CYLINDER ASSY, PORTABLE AL RF
(ACTUAL APN IS 5500-G1A-BB20A)
-2K 5500G1AY0N CYLINDER ASSY, PORTABLE AM RF
(ACTUAL APN IS 5500-G1A-Y0N)
-2L 5500G1AY0P CYLINDER ASSY, PORTABLE AN RF
(ACTUAL APN IS 5500-G1A-Y0P)
-2M 5500R6A CYLINDER ASSY, PORTABLE AP RF
(ACTUAL APN IS 5500-R6A)
-2N 5500S1XBBF10A CYLINDER ASSY, PORTABLE AQ RF
(ACTUAL APN IS 5500-S1X-BBF10A)
-2P 5500S6XBBF10A CYLINDER ASSY, PORTABLE AR RF
(ACTUAL APN IS 5500-S6X-BBF10A)
-20 10006936  PLATE, INSTRUCTION (REPLD BY ITEM 20A) A-AG, AK-AR 1
20A 10009072  DECAL, INSTRUCTION (REPLS ITEM -20) A-AG, AK-AR 1

Revision 2 35-32-18 20131227
UNITS
1E
-30 10005922  DECAL, OXYGEN ID (REPLD BY ITEM 30A) A-AG, AK-AR 1
30A 10009255  DECAL, OXYGEN ID (REPLS ITEM -30) A-AG, AK-AR 1
35 DELETED
-40 10001018  PLACARD, INSTRUCTION AH, AJ 1
(USED ONLY ON 5500S 9 SERIES)
45 10001019  LABEL AH, AJ 1
-50 10001020  PLACARD, AVIATION OXYGEN AH, AJ 1
(SUPSD BY ITEM 55A)
(SUSPDS ITEM -55)
ATTACHING PARTS
(#0 x 0.125 in. LNG) (APN 33343-007)
***
70 13160-00  CLAMP (ALT APN WWD-120) F-M, Q-AD, AP 1
70A 13161-00  CLAMP (ALT APN WWD-176) AE 1
70B 13162-00  CLAMP (ALT APN WWD-224) B-E, AK-AN 1
75 13160-00  CLAMP (ALT APN WWD-120) N, P 1
205 801660-00  HARNESS B-D, F-L, U-Z, AK, 1
AM, AP
225 801662-00  HARNESS N, P 1
255 801808-02  HARNESS ASSY W/ MASK & STORAGE BAG Q, AE 1
270 803177-01  HARNESS ASSY W/ MASK & STORAGE BAG E, M, R-T, AA-AD 1
300 5009-00  OUTLET ASSY (SUPSD BY ITEM 305) NP A-E,G,J,L-T, 1
(REFER TO FIG 5 FOR DET BKDN) V-Y,AA-AE
AL,AQ,AR
305 5009-2-10  OUTLET ASSY (SUPSDS ITEM 300) AB, 1
305A 5009-2-10  OUTLET ASSY (SUPSDS ITEM 300) AB, 1
305B 5009-2-20  OUTLET ASSY (SUPSDS ITEM 300) G, AL 1

Revision 2 35-32-18 20131227
UNITS
1E
305C 5009-2-20  OUTLET ASSY (SUPSDS ITEM 300) G, AL 1
305D 5009-2-23  OUTLET ASSY (SUPSDS ITEM 300) C, J, L, M, N, S, V, 1
(REFER TO FIG 5 FOR DET BKDN) W, AA
305E 5009-2-23  OUTLET ASSY (SUPSDS ITEM 300) J, M, N 1
305F 5009-2-25  OUTLET ASSY (SUPSDS ITEM 300) P-R 1
305G 5009-2-25  OUTLET ASSY (SUPSDS ITEM 300) P-R 1
305H 5009-2-30  OUTLET ASSY (SUPSDS ITEM 300) B 1
305J 5009-2-30  OUTLET ASSY (SUPSDS ITEM 300) B 1
305K 5009-3-20  OUTLET ASSY (SUPSDS ITEM 300) AE 1
305L 5009-3-20  OUTLET ASSY (SUPSDS ITEM 300) AE 1
305M 5009-3-20  OUTLET ASSY (SUPSDS ITEM 300) AE 1
305N 5009-3-23  OUTLET ASSY (SUPSDS ITEM 300) S 1
305P 5009-3-30  OUTLET ASSY (SUPSDS ITEM 300) E 1
305Q 5009-3-30  OUTLET ASSY (SUPSDS ITEM 300) E 1
305R 5009-4-10  OUTLET ASSY (SUPSDS ITEM 300) AB, 1
305S 5009-4-20  OUTLET ASSY (SUPSDS ITEM 300) A, D, G 1
305T 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) J, L-N, S, T, 1
(REFER TO FIG 5 FOR DET BKDN) AA, AC, AD
305U 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) T, AC, AD 1
305V 5009-4-25  OUTLET ASSY (SUPSDS ITEM 300) P-R, X 1
305W 5009-4-25  OUTLET ASSY (SUPSDS ITEM 300) X 1
(REFER TO FIG FOR DET BKDN)
305X 5009-4-25  OUTLET ASSY (SUPSDS ITEM 300) X 1
305Y 5009-45-23  OUTLET ASSY (SUPSDS ITEM 300) L 1

Revision 2 35-32-18 20131227
UNITS
1E
305Z 5009-45-30  OUTLET ASSY (SUPSDS ITEM 300) Y 1
306 5009-45-30  OUTLET ASSY (SUPSDS ITEM 300) Y 1
306A 5009-45-30  OUTLET ASSY (SUPSDS ITEM 300) Y 1
306B 5009-8-20  OUTLET ASSY (SUPSDS ITEM 300) A 1
306C 5009-8-23  OUTLET ASSY (SUPSDS ITEM 300) V, W 1
310 5041-00  OUTLET ASSY (SUPSD BY ITEM 315) NP F,H,K,U 1
315 5041-5-20  OUTLET ASSY (SUPSDS ITEM 310) F 1
315A 5041-2-20  OUTLET ASSY (SUPSDS ITEM 310) F, H, K, U 1
315B 5041-2-20  OUTLET ASSY (SUPSDS ITEM 310) H, U 1
315C 5041-2-20  OUTLET ASSY (SUPSDS ITEM 310) U 1
315D 5041-3-20  OUTLET ASSY (SUPSDS ITEM 310) F, K 1
315E 5041-4-20  OUTLET ASSY (SUPSDS ITEM 310) H 1
315F 5041-7-20  OUTLET ASSY (SUPSDS ITEM 310) K 1
330 8572-02  OUTLET ASSY AF, AH, AJ 1
331 8572-02  OUTLET ASSY AF, AH, AJ 1
332 8572-02  OUTLET ASSY AH 1
340 10003566  OXYGEN COUPLING AA 1
340A 802856-01  OUTLET ASSY (SUPSDS ITEM 340) AA 1
345 36728-01  OUTLET ASSY W, AC, AG, 1
(REFER TO FIG 13 FOR DET BKDN) AK,AM
346 36728-01  OUTLET ASSY AG 1

Revision 2 35-32-18 20131227
UNITS
1E
350 802863-02  OUTLET ASSY T, AD, AN 1
-395 MS27769S2  PLUG, PIPE (CRES) (V96906) C, D, V, Z, 1
(APN 6818-01) (0.125-27 ANPT THD) AF, AG, AJ
(APN 6818-01) (0.125-27 ANPT THD)
(APN 6818-01) (0.125-27 ANPT THD)
405 5510-13  REGULATOR ASSY A-E, 1
410 5510-15  REGULATOR ASSY F-AD 1
425 5510-19  REGULATOR ASSY AE 1
430 5510-20  REGULATOR ASSY AP 1
435 5510-22  REGULATOR ASSY AF-AJ 1
(REFER TO FIG 9 FOR DET BKDN) AQ, AR
500 6350A13XG  CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-G) F-L 1
505 6084-01   CYLINDER, STEEL (DOT-3AA-1800) F-L 1
510 6350A14XG  CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-G) M 1
515 6084-02   CYLINDER, STEEL (DOT-3AA-1800) M-T 1
520 6350A4XA  CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A) AE 1
525 6084-04   CYLINDER, STEEL (DOT-3AA-1800) AE 1
530 6350A2XG  CYLINDER, STEEL (ACTUAL APN IS 6350A2-X-G) A 1
530A 6350A2XA  CYLINDER, STEEL (ACTUAL APN IS 6350A2-X-A) B, AK 1
535 6084-06   CYLINDER, STEEL (DOT-3AA-1800) A, B, AK 1
540 6350A5XG  CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-G) C-E, AL-AN 1
545 6084-07   CYLINDER, STEEL (DOT-3AA-1800) C-E, AL-AN 1
550 6350A20XG  CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G) U-AA 1

Revision 2 35-32-18 20131227
UNITS
1E
550A 6350A20XA  CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A) AB-AD, AP 1
555 6084-03   CYLINDER, STEEL (DOT-3AA-1800) NP U-AD, AP 1
(11 CU FT, UNPAINTED) (SUPSD BY ITEM 555A)
555A 6084-20   CYLINDER, STEEL (DOT-3AA-1800) U-AD, 1
(11 CU FT, UNPAINTED) (SUPSDS ITEM 555)
560 6350A34XA  CYLINDER, STEEL (ACTUAL APN IS 6350A34-X-A) AF-AJ, AR 1
560A 6350A34XG  CYLINDER, STEEL (ACTUAL APN IS 6350A34-X-G) AQ
565 6084-34   CYLINDER, STEEL (DOT-3HT-1850) AF-AJ, AQ, AR 1

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
5500N and 5500Q Sub Series PCA

Figure 1F
(Sheet 1 of 2)

Revision 2 35-32-18 20131227
5500N and 5500Q Sub Series PCA

Figure 1F
(Sheet 2 of 2)

Revision 2 35-32-18 20131227
UNITS
1F
-1 5500N6SBF10A CYLINDER ASSY, PORTABLE A RF
(ACTUAL APN IS 5500-N6S-BF10A)
-1A 5500Q6XBF10A CYLINDER ASSY, PORTABLE B RF
(ACTUAL APN IS 5500-Q6X-BF10A)
-1B 5500Q6XBF23A CYLINDER ASSY, PORTABLE C RF
(ACTUAL APN IS 5500-Q6X-BF23A)
-1C 5500Q6XYY0E CYLINDER ASSY, PORTABLE D RF
(ACTUAL APN IS 5500-Q6X-YY0E)
-1D 5500Q6XF5AM CYLINDER ASSY, PORTABLE E RF
(ACTUAL APN IS 5500-Q6X-F5AM)
-1E 5500Q6XH10AM CYLINDER ASSY, PORTABLE F RF
(ACTUAL APN IS 5500-Q6X-H10AM)
35 DELETED
(SUPSD BY ITEM 55A)
(SUSPDS ITEM -55)
ATTACHING PARTS
(#0 x 0.125 in. LNG) (APN 33343-007)
***
75 13161-00  CLAMP (ALT APN WWD-176) A 1
240 801807-02  HARNESS ASSY W/ MASK & STORAGE BAG A 1
(REFER TO FIGURE 2 FOR DET BKDN)
300 5009-00  OUTLET ASSY (SUPSD BY ITEM 305) NP A-C 1
305 5009-2-10  OUTLET ASSY (SUPSDS ITEM 300) A,B 1
305A 5009-2-23  OUTLET ASSY (SUPSDS ITEM 300) C 1

Revision 2 35-32-18 20131227
UNITS
1F
305B 5009-4-10  OUTLET ASSY (SUPSDS ITEM 300) A,B 1
305C 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) C 1
305D 5009-4-5  OUTLET ASSY (SUPSDS ITEM 300) E 1
305E 5009-8-10  OUTLET ASSY (SUPSDS ITEM 300) F 1
330 8572-02  OUTLET ASSY D 1
331 8572-02  OUTLET ASSY D 1
340 802856-01  OUTLET ASSY E, F 1
(REFER TO FIG 6 FOR DET BKDN
520 6350A4XA  CYLINDER, STEEL (APN 6350A4-X-A) A 1
525 6084-04   CYLINDER, STEEL (DOT-3AA-1800) A 1
530 6350A2XA  CYLINDER, STEEL (ACTUAL APN IS 6350A2-X-A) B-F 1
535 6084-06   CYLINDER, STEEL (DOT-3AA-1800) B-F 1

Revision 2 35-32-18 20131227
5500T, 5500V and 5500W Sub Series PCA

Figure 1G
(Sheet 1 of 1)

Revision 2 35-32-18 20131227
FIG. UNITS
ITEM AIRLINE NOMENCLATURE EFF. PER
PART NUMBER STOCK NO. 1234567 CODE ASSY
1G
-1 5500T2ACC30B CYLINDER ASSY, PORTABLE A RF
(ACTUAL APN IS 5500-T2A-CC30B)
-1A 5500T2AYY0N CYLINDER ASSY, PORTABLE B RF
(ACTUAL APN IS 5500-T2A-YY0N)
-1B 5500T2AY0E CYLINDER ASSY, PORTABLE C RF
(ACTUAL APN IS 5500-T2A-Y0E)
-1C 5500T2AY0N CYLINDER ASSY, PORTABLE D RF
(ACTUAL APN IS 5500-T2A-Y0N)
-1D 5500T2AY0T CYLINDER ASSY, PORTABLE E RF
(ACTUAL APN IS 5500-T2A-Y0T)
-1E 5500T2WBF25AN CYLINDER ASSY, PORTABLE F RF
(ACTUAL APN IS 5500-T2W-BF25AN)
-1F 5500T2WFF30A CYLINDER ASSY, PORTABLE G RF
(ACTUAL APN IS 5500-T2W-FF30A)
-1G 5500V2X CYLINDER ASSY, PORTABLE H RF
(ACTUAL APN IS 5500-V2X)
-1H 5500W2ABF25AN CYLINDER ASSY, PORTABLE J RF
(ACTUAL APN IS 5500-W2A-BF25AN)
-1J 5500W2WBF25AN CYLINDER ASSY, PORTABLE K RF
(ACTUAL APN IS 5500-W2W-BF25AN)
ON SIDE OF CYLINDER (ITEM 570)
35 DELETED
65 10006442  DECAL, WARNING 1
70 13160-00  CLAMP (ALT APN WWD-120) 1
-80 10005511  PLATE, IDENTIFICATION (SUPSD BY ITEM 80A) 1
80A 10013825  PLATE, IDENTIFICATION (SUPSDS ITEM -80) 1
205 801660-00  HARNESS A – E, J 1
206 803177-01  HARNESS F, G, K 1
300 5041-00  OUTLET ASSY (SUPSD BY ITEM 315) NP A 1
300 5041-25-30  OUTLET ASSY (SUPSD BY ITEM 315) NP A 1

Revision 2 35-32-18 20131227
FIG. UNITS
ITEM AIRLINE NOMENCLATURE EFF. PER
PART NUMBER STOCK NO. 1234567 CODE ASSY
1G
305 5041-25-30  OUTLET ASSY (SUPSDS ITEM 310) A 1
310 5009-00  OUTLET ASSY F, G, J, K 1
315 5009-00  OUTLET ASSY G 1
330 8572-02  OUTLET ASSY C 1
345 36728-01  OUTLET ASSY B, D, F, J, K 1
346 36728-01  OUTLET ASSY B 1
360 805760-01  OXYGEN DISS 1240 E 1
435 803199-04  REGULATOR ASSY A–H 1
436 803199-05  REGULATOR ASSY J, K 1
475 59776-01  SEAL, METAL BOSS 1
569 21507-05  CYLINDER, COMPOSITE (DOT-E-8162-1850) H 1
(40 CU FT, GREEN)
570 21507-06  CYLINDER, COMPOSITE (DOT-E-8162-1850) A – G, J, K 1
(11 CU FT, GREEN)

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
5600-1 and 5600-2 Sub Series PCA

Figure 1H
(Sheet 1 of 2)

Revision 2 35-32-18 20131227

Figure 1H
(Sheet 2 of 2)

Revision 2 35-32-18 20131227
UNITS
1H
-1 56001B1AE20B CYLINDER ASSY, PORTABLE A RF
(ACTUAL APN IS 5600-1B1A-E20B)
-1A 56001B1AF23A CYLINDER ASSY, PORTABLE B RF
(ACTUAL APN IS 5600-1B1A-F23A)
-1B 56001C1AB20A CYLINDER ASSY, PORTABLE C RF
(ACTUAL APN IS 5600-1C1A-B20A)
-1C 56001C1AB20B CYLINDER ASSY, PORTABLE D RF
(ACTUAL APN IS 5600-1C1A-B20B)
-1D 56001C1AB23A CYLINDER ASSY, PORTABLE E RF
-1E 56001C1AE20A CYLINDER ASSY, PORTABLE F RF
(ACTUAL APN IS 5600-1C1A-E20A)
-1F 56001C1AE20B CYLINDER ASSY, PORTABLE G RF
(ACTUAL APN IS 5600-1C1A-E20B)
-1G 56001C1AE20D CYLINDER ASSY, PORTABLE H RF
(ACTUAL APN IS 5600-1C1A-E20D)
-1H 56001C1AE23A CYLINDER ASSY, PORTABLE J RF
-1J 56001C1AE23B CYLINDER ASSY, PORTABLE K RF
-1K 56001C1AF20A CYLINDER ASSY, PORTABLE L RF
(ACTUAL APN IS 5600-1C1A-F20A)
-1L 56001C1AF20B CYLINDER ASSY, PORTABLE M RF
(ACTUAL APN IS 5600-1C1A-F20B)
-1M 56001C1AF23A CYLINDER ASSY, PORTABLE N RF
-1N 56001C1AF23B CYLINDER ASSY, PORTABLE P RF
-1P 56001C1AF25A CYLINDER ASSY, PORTABLE Q RF
-1Q 56001C1AX0K CYLINDER ASSY, PORTABLE R RF
(ACTUAL APN IS 5600-1C1A-X0K)
-1R 56001C1AX0M CYLINDER ASSY, PORTABLE S RF
(ACTUAL APN IS 5600-1C1A-X0M)
-1S 56001C1AY0M CYLINDER ASSY, PORTABLE T RF
(ACTUAL APN IS 5600-1C1A-Y0M)
-1T 56001C1BX0K CYLINDER ASSY, PORTABLE U RF
(ACTUAL APN IS 5600-1C1B-X0K)
-1U 56001C1BX0M CYLINDER ASSY, PORTABLE V RF
(ACTUAL APN IS 5600-1C1B-X0M)
-1V 56001C1BY0M CYLINDER ASSY, PORTABLE W RF
(ACTUAL APN IS 5600-1C1B-Y0M)

Revision 2 35-32-18 20131227
UNITS
1H
-1W 56001C6AE20A CYLINDER ASSY, PORTABLE X RF
-1X 56001C6AF23A CYLINDER ASSY, PORTABLE Y RF
-1Y 56001C6AF23B CYLINDER ASSY, PORTABLE Z RF
-1Z 56001C6AX0K CYLINDER ASSY, PORTABLE AA RF
-2 56001D1AF23A CYLINDER ASSY, PORTABLE AB RF
(ACTUAL APN IS 5600-1D1A-F23A)
-2A 56001D1AF30A CYLINDER ASSY, PORTABLE AC RF
-2B 56001D6AE20A CYLINDER ASSY, PORTABLE AD RF
(ACTUAL APN IS 5600-1D6A-E20A)
-2C 56001G1AF20A CYLINDER ASSY, PORTABLE AE RF
(ACTUAL APN IS 5600-1G1A-F20A)
-2D 56001M1AF20BM CYLINDER ASSY, PORTABLE AF RF
(ACTUAL APN IS 5600-1M1A-F20BM)
-2E 56002A1AB23B CYLINDER ASSY, PORTABLE AG RF
(ACTUAL APN IS 5600-2A1A-B23B)
-2F 56002A1AF23A CYLINDER ASSY, PORTABLE AH RF
(ACTUAL APN IS 5600-2A1A-F23A)
-2G 56002B1AE20A CYLINDER ASSY, PORTABLE AJ RF
(ACTUAL APN IS 5600-2B1A-E20A)
-2H 56002B1AF20A CYLINDER ASSY, PORTABLE AK RF
(ACTUAL APN IS 5600-2B1A-F20A)
-2J 56002B1AY0E CYLINDER ASSY, PORTABLE AL RF
(ACTUAL APN IS 5600-2B1A-Y0E)
-2K 56002C1AB20B CYLINDER ASSY, PORTABLE AM RF
(ACTUAL APN IS 5600-2C1A-B20B)
-2L 56002C1AC20A CYLINDER ASSY, PORTABLE AN RF
(ACTUAL APN IS 5600-2C1A-C20A)
-2M 56002C1AE20A CYLINDER ASSY, PORTABLE AP RF
-2N 56002C1AE20B CYLINDER ASSY, PORTABLE AQ RF
-2P 56002C1AE20C CYLINDER ASSY, PORTABLE AR RF
(ACTUAL APN IS 5600-2C1A-E20C)
-2Q 56002C1AE20D CYLINDER ASSY, PORTABLE AS RF
(ACTUAL APN IS 5600-2C1A-E20D)
-2R 56002C1AE23A CYLINDER ASSY, PORTABLE AT RF

Revision 2 35-32-18 20131227
UNITS
1H
-2S 56002C1AE23B CYLINDER ASSY, PORTABLE AU RF
-2T 56002C1AF20A CYLINDER ASSY, PORTABLE AV RF
-2U 56002C1AF30A CYLINDER ASSY, PORTABLE AW RF
-2V 56002C1AG25A CYLINDER ASSY, PORTABLE AX RF
(ACTUAL APN IS 5600-2C1A-G25A)
-2W 56002C1AX0K CYLINDER ASSY, PORTABLE AY RF
-2X 56002C1AX0M CYLINDER ASSY, PORTABLE AZ RF
(ACTUAL APN IS 5600-2C1A-X0M)
-2Y 56002C1AY0M CYLINDER ASSY, PORTABLE BA RF
(ACTUAL APN IS 5600-2C1A-Y0M)
-2Z 56002C1AY0N CYLINDER ASSY, PORTABLE BB RF
(ACTUAL APN IS 5600-2C1A-Y0N)
-3 56002C1BX0K CYLINDER ASSY, PORTABLE BC RF
-3A 56002C5AE20B CYLINDER ASSY, PORTABLE BD RF
-3B DELETED
-3C 56002C6AB23A CYLINDER ASSY, PORTABLE BF RF
-3D 56002C6AF23A CYLINDER ASSY, PORTABLE BG RF
-3E 56002C6AX0K CYLINDER ASSY, PORTABLE BH RF
-3F 56002C9FX0K CYLINDER ASSY, PORTABLE BJ RF
(ACTUAL APN IS 5600-2C9F-X0K)
-3G 56002D1AX0K CYLINDER ASSY, PORTABLE BK RF
(ACTUAL APN IS 5600-2D1A-X0K)
-3H 56002D1BX0K CYLINDER ASSY, PORTABLE BL RF
(ACTUAL APN IS 5600-2D1B-X0K)
-3J 56002G1AB20B CYLINDER ASSY, PORTABLE BM RF
(ACTUAL APN IS 5600-2G1A-B20B)
-3K 56002J1ABF23A CYLINDER ASSY, PORTABLE BN RF
(ACTUAL APN IS 5600-2J1A-BF23A)
-3L 56002M1ABF23A CYLINDER ASSY, PORTABLE BP RF
(ACTUAL APN IS 5600-2M1A-BF23A)
-3M 56002M1ABG23A CYLINDER ASSY, PORTABLE BQ RF
(ACTUAL APN IS 5600-2M1A-BG23A)
-3N 56001A1AX0K CYLINDER ASSY, PORTABLE BR RF
(ACTUAL APN IS 5600-1A1A-X0K)

Revision 2 35-32-18 20131227
UNITS
1H
-3P 56001B1AX0K CYLINDER ASSY, PORTABLE BS RF
(ACTUAL APN IS 5600-1B1A-X0K)
-3Q 56001C1ABF23A CYLINDER ASSY, PORTABLE BT RF
(ACTUAL APN IS 5600-1C1A-BF23A)
-3R 56001C9AF30A CYLINDER ASSY, PORTABLE BU RF
-3S 56001C9FF30A CYLINDER ASSY, PORTABLE BV RF
(ACTUAL APN IS 5600-1C9F-F30A)
-3T 56001M1ABF23A CYLINDER ASSY, PORTABLE BW RF
-3U 56002C1AB23A CYLINDER ASSY, PORTABLE BX RF
-3V 56002C1AF23A CYLINDER ASSY, PORTABLE BY RF
-3W 56002C1AF23D CYLINDER ASSY, PORTABLE BZ RF
(ACTUAL APN IS 5600-2C1A-F23D)
-3X 56002C5AX0K CYLINDER ASSY, PORTABLE CA RF
-25 5608-00  PLATE, INSTRUCTION (REPLD BY 25A) A-BH, BK-CA 1
25A 10009071  DECAL, INSTRUCTION (REPLS -25) A-BH, BK-CA 1
-30 10005922  DECAL, OXYGEN ID (REPLD BY 30A) A-BH, BK-CA 1
30A 10009255  DECAL, OXYGEN ID (REPLS -30) A-BH, BK-CA 1
ON SIDE OF CYLINDER (ITEMS 500 THRU 555A)
-40 10001018  PLACARD, INSTRUCTION BJ 1
(USED ONLY ON 5600 2C9 SERIES)
-45 10001019  LABEL BJ 1
-50 10001020  PLACARD, AVIATORS OXYGEN BJ 1
ATTACHING PARTS
-65 MS21318-7  SCREW, DRIVE (CRES) (V88044) 2
(#0 x 0.125 in. LNG) (APN 33343-007)
***
70 13160-00  CLAMP, HARNESS (ALT APN WWD-120) A-AA, AF-BJ, 1
BN-BQ

Revision 2 35-32-18 20131227
UNITS
1H
70A 13161-00  CLAMP, HARNESS (ALT APN WWD-176) AB-AD, BK, BL 1
70B 13162-00  CLAMP, HARNESS (ALT APN WWD-224) AE, BM 1
75 13160-00  CLAMP (ALT APN WWD-120) A-AA, AF-BJ, 1
BN-CA
75A 13161-00  CLAMP (ALT APN WWD-176) AB-AD, BK, BL 1
75B 13162-00  CLAMP (ALT APN WWD-224) AE, BM 1
-100 5602-00  CONNECTOR ASSY (REPLD BY 100A) 1
100A 33529-009  CONNECTOR, TUBE (ALUMINUM) (REPLS -100) 1
105 5601  ELBOW ASSY A-AA, AF-BJ, 1
BN-CA
105A 5601B  ELBOW ASSY AB-AD, BK, BL 1
105B 5601C  ELBOW ASSY AE, BM 1
110 6379-2C  REGULATOR, DEMAND RESPIRATOR A-AF, BR-BW 1
110A 6379-2D  REGULATOR, DEMAND RESPIRATOR AG-BQ, BX- CA 1
ATTACHING PARTS
120 59602-00  SCREW, SELF-LOCKING (CRES W/ PLASTIC 4
INSERT) (#8-32 THD x 0.250 in. LNG)
***
125 10001296  BRACKET 1
200 801658-00  HARNESS U-W, BC, BL 1
201 801659-00   STRAP ASSY U-W, BC, BL 1
202 801661-00   STRAP ASSY U-W, BC, BL 1
205 801660-00  HARNESS A-T, X-BB, 1
BD-BH, BK,
BM-BU, BW-CA
220 801660-05  HARNESS BJ, BV 1
300 5009-00  OUTLET ASSY (SUPSD BY ITEM 305) NP B, C, E, F, J, L, Q, 1
(REFER TO FIG 5 FOR DET BKDN) X, Y, AB-AE, AH-
AK, AN, AP, AT,
AV-AX, BF, BG,
BN-BQ
305 5009-2-20  OUTLET ASSY (SUPSDS ITEM 300) C 1
305A 5009-2-23  OUTLET ASSY (SUPSDS ITEM 300) E, BF, BN-BQ, 1
(REFER TO FIG 5 FOR DET BKDN) BT, BW, BX
305B 5009-25-20  OUTLET ASSY (SUPSDS ITEM 300) AN 1
305C 5009-3-20  OUTLET ASSY (SUPSDS ITEM 300) F, X, AD, AJ, AP 1

Revision 2 35-32-18 20131227
UNITS
1H
305D 5009-3-23  OUTLET ASSY (SUPSDS ITEM 300) J, AT 1
305E 5009-4-20  OUTLET ASSY (SUPSDS ITEM 300) L, AE, AK, AV 1
305F 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) B, N, Y, AB, AH, 1
(REFER TO FIG 5 FOR DET BKDN) BG, BN, BP, BT,
BW, BY
305G 5009-4-25  OUTLET ASSY (SUPSDS ITEM 300) Q 1
305H 5009-4-30  OUTLET ASSY (SUPSDS ITEM 300) AC, AW, BU, BV 1
305J 5009-7-23  OUTLET ASSY (SUPSDS ITEM 300) BQ 1
305K 5009-7-25  OUTLET ASSY (SUPSDS ITEM 300) AX 1
310 5041-00  OUTLET ASSY (SUPSD BY ITEM 315) NP A, D, G, K, M, P, 1
(REFER TO FIG 4 FOR DET BKDN) Z, AF, AG, AM,
AQ, AU, BD, BM
315 5041-2-20  OUTLET ASSY (SUPSDS ITEM 310) D, AM, BM 1
315A 5041-2-23  OUTLET ASSY (SUPSDS ITEM 310) AG 1
315B 5041-3-20  OUTLET ASSY (SUPSDS ITEM 310) A, G, AQ, BD 1
315C 5041-3-23  OUTLET ASSY (SUPSDS ITEM 310) K, AU 1
315D 5041-4-20  OUTLET ASSY (SUPSDS ITEM 310) M, AF 1
315E 5041-4-23  OUTLET ASSY (SUPSDS ITEM 310) P, Z 1
320 5507-00  OUTLET ASSY (SUPSD BY ITEM 325) NP H, AS, BZ 1
325 5507-3-20  OUTLET ASSY (SUPSDS ITEM 320) H, AS 1
325A 5507-4-23  OUTLET ASSY (SUPSDS ITEM 320) BZ
330 8572-02  OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) AL 1
340 10003566  OXYGEN COUPLING (SUPSD BY 340A) S, T, V, W, AF, 1
AZ, BA
340A 802856-01  OUTLET ASSY (REFER TO FIG 11 FOR DET BKDN) S, T, V, W, AF, 1
[SIMILAR TO PURITAN BENNETT (V49315) AZ, BA
P/N 110111-09] (SPSDS 340)
345 36728-01  OUTLET ASSY BB 1

Revision 2 35-32-18 20131227
UNITS
1H
370 5052-00  OUTLET ASSY NP AR 1
-395 MS27769S2  PLUG, PIPE (CRES) (V96906) R, U, AA, AY, 1
(APN 6818-01) (0.125 – 27 ANPT THD) BC, BH-BL, BR,
BS, CA
400 5510-10  REGULATOR ASSY A-AA, AG-BJ, 1
(REFER TO FIG 9 FOR DET BKDN) BR-BV, BX-CA
405 5510-13  REGULATOR ASSY AB-AE, BK-BM 1
410 5510-15  REGULATOR ASSY AF, BN-BQ, BW 1
500 6350A13XG  CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-G) AG, AH, BN, BR 1
505 6084-01   CYLINDER, STEEL (DOT-3AA-1800) AG, AH, BN, BR 1
510 6350A14XG  CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-G) A, B, AJ-AL, BS 1
515 6084-02   CYLINDER, STEEL (DOT-3AA-1800) A, B, AJ-AL, BS 1
520 6350A4XG  CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-G) AB, AC, BK, BL 1
520A 6350A4XA  CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A) AD 1
525 6084-04   CYLINDER, STEEL (DOT-3AA-1800) AB-AD, BK, BL 1
540 6350A5XG  CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-G) AE, BM 1
545 6084-07   CYLINDER, STEEL (DOT-3AA-1800) AE, BM 1
550 6350A20XG  CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G) C-W, AF, AM-BC, 1
(11 CU FT, PAINTED, GRAY-GREEN) BP, BQ, BT,
BW-BZ
550A 6350A20XE  CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-E) BD, CA 1
(11 CU FT, PAINTED, GREEN AND YELLOW)
550B 6350A20XA  CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A) X-AA, BF-BJ, BU, 1
(11 CU FT, PAINTED, WAKEFIELD GREEN) BV
555 6084-03   CYLINDER, STEEL (DOT-3AA-1800) NP C-AA, AF, AM-BJ, 1
(11 CU FT, UNPAINTED) BP, BQ
555A 6084-20   CYLINDER, STEEL (DOT-3AA-1800) C-AA, AF, AM-BJ, 1
(11 CU FT, UNPAINTED) BP, BQ, BT-CA
(SUPSDS ITEM 555)

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227

Figure 1J
(Sheet 1 of 2)

Revision 2 35-32-18 20131227

Figure 1J
(Sheet 2 of 2)

Revision 2 35-32-18 20131227
UNITS
1J
-1 56008B6AX0K CYLINDER ASSY, PORTABLE A RF
-1A 56008B9AX0K CYLINDER ASSY, PORTABLE B RF
-1B 56008C1AF23A CYLINDER ASSY, PORTABLE C RF
-1C 56008C1AX0K CYLINDER ASSY, PORTABLE D RF
-1D 56008C1BF23A CYLINDER ASSY, PORTABLE E RF
(ACTUAL APN IS 5600-8C1B-F23A)
-1E 56008C6AF23A CYLINDER ASSY, PORTABLE F RF
-1F 56008C6AX0K CYLINDER ASSY, PORTABLE G RF
-1G 56008D1AX0K CYLINDER ASSY, PORTABLE H RF
-1H 56008D1AY0N CYLINDER ASSY, PORTABLE J RF
(ACTUAL APN IS 5600-8D1A-Y0N)
-1J 56008G2AX0K CYLINDER ASSY, PORTABLE K RF
(ACTUAL APN IS 5600-8G2A-X0K)
-1K 56008G6AX0K CYLINDER ASSY, PORTABLE L RF
-1L 56009C1AF20A CYLINDER ASSY, PORTABLE M RF
-1M 56009C1AF20B CYLINDER ASSY, PORTABLE N RF
-1N 56009C1AF23A CYLINDER ASSY, PORTABLE P RF
-1P 56009C1AX0K CYLINDER ASSY, PORTABLE Q RF
-1Q 56009C1AY0E CYLINDER ASSY, PORTABLE R RF
(ACTUAL APN IS 5600-9C1A-Y0E)
-1R 56009C1AY0N CYLINDER ASSY, PORTABLE S RF
(ACTUAL APN IS 5600-9C1A-Y0N)
-1S 56009C6AX0K CYLINDER ASSY, PORTABLE T RF
-1T 56009C6AY0K CYLINDER ASSY, PORTABLE U RF
(ACTUAL APN IS 5600-9C6A-Y0K)
-1U 56009C9AF10A CYLINDER ASSY, PORTABLE V RF
-1V 56009D1AE20B CYLINDER ASSY, PORTABLE W RF
(ACTUAL APN IS 5600-9D1A-E20B)
-1W 56009D1AE30A CYLINDER ASSY, PORTABLE X RF
(ACTUAL APN IS 5600-9D1A-E30A)

Revision 2 35-32-18 20131227
UNITS
1J
-1X 56009D1AF23A CYLINDER ASSY, PORTABLE Y RF
-1Y 56009D1AG30A CYLINDER ASSY, PORTABLE Z RF
(ACTUAL APN IS 5600-9D1A-G30A)
-1Z 56009D1AX0K CYLINDER ASSY, PORTABLE AA RF
-2 56009D1AY0N CYLINDER ASSY, PORTABLE AB RF
(ACTUAL APN IS 5600-9D1A-Y0N)
-2A 56009D1BX0K CYLINDER ASSY, PORTABLE AC RF
(ACTUAL APN IS 5600-9D1B-X0K)
-2B DELETED
-2C 56009D9AX0K CYLINDER ASSY, PORTABLE AE RF
-2D 56009G1AX0K CYLINDER ASSY, PORTABLE AF RF
-2E 56009J6AF30AN CYLINDER ASSY, PORTABLE AG RF
(ACTUAL APN IS 5600-9J6A-F30AN)
-2F 56009M1AHH20A CYLINDER ASSY, PORTABLE AH RF
(ACTUAL APN IS 5600-9M1A-HH20A)
-2G 56009M6ABF30A CYLINDER ASSY, PORTABLE AJ RF
-2H 56009M6AFF30A CYLINDER ASSY, PORTABLE AK RF
(ACTUAL APN IS 5600-9M6A-FF30A)
-2J 56009M6AF30AE CYLINDER ASSY, PORTABLE AL RF
(ACTUAL APN IS 5600-9M6A-F30AE)
-2K 56009M6AF30AN CYLINDER ASSY, PORTABLE AM RF
(ACTUAL APN IS 5600-9M6A-F30AN)
-2L 56009M9FF30AN CYLINDER ASSY, PORTABLE AN RF
(ACTUAL APN IS 5600-9M9F-F30AN)
-2M 56009P1AY0EN CYLINDER ASSY, PORTABLE AP RF
(ACTUAL APN IS 5600-9P1A-Y0EN)
-2N 56009P6AF30AN CYLINDER ASSY, PORTABLE AQ RF
(ACTUAL APN IS 5600-9P6A-F30AN)
-2P 56009A1AB25A CYLINDER ASSY, PORTABLE AR RF
(ACTUAL APN IS 5600-9A1A-B25A)
-2Q 56009A1AX0K CYLINDER ASSY, PORTABLE AS RF
(ACTUAL APN IS 5600-9A1A-X0K)
-2R 56009B2AX0K CYLINDER ASSY, PORTABLE AT RF
-2S 56009B6AX0K CYLINDER ASSY, PORTABLE AU RF
-2T 56009C1BX0K CYLINDER ASSY, PORTABLE AV RF

Revision 2 35-32-18 20131227
UNITS
1J
-2U 56009C1CBF23A CYLINDER ASSY, PORTABLE AW RF
(ACTUAL APN IS 5600-9C1C-BF23A)
-2V 56009C9AF30A CYLINDER ASSY, PORTABLE AX RF
-2W 56009D6AB5A CYLINDER ASSY, PORTABLE AY RF
(ACTUAL APN IS 5600-9D6A-B5A)
-2X 56009D6AX0K CYLINDER ASSY, PORTABLE AZ RF
-2Y 56009D6AY0E CYLINDER ASSY, PORTABLE BA RF
(ACTUAL APN IS 5600-9D6A-Y0E)
-2Z 56009L6CBF25A CYLINDER ASSY, PORTABLE BB RF
(ACTUAL APN IS 5600-9L6C-BF25A)
-3 56009M1AF23AM CYLINDER ASSY, PORTABLE BC RF
(ACTUAL APN IS 5600-9M1A-F23AM)
-3A 56009M1AG20BN CYLINDER ASSY, PORTABLE BD RF
(ACTUAL APN IS 5600-9M1A-G20BN)
-3B 56009T1AF25A CYLINDER ASSY, PORTABLE BE RF
(ACTUAL APN IS 5600-9T1A-F25A)
-3C 56009C1AE25A CYLINDER ASSY, PORTABLE BF RF
-25 5608-00  PLATE, INSTRUCTION (REPLD BY 25A) A, C-U, W-AC, 1
(5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL AF-AM,
FIGURE 9) MUST USE ITEM 25A) AP-AW, AY-BF
25A 10009071  DECAL, INSTRUCTION (REPLS -25) A, C-U, W-AC 1
(5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL AF-AM,
FIGURE 9) MUST USE ITEM 25A) AP-AW, AY-BF
-30 10005922  DECAL, OXYGEN ID (REPLD BY 30A) A, C-U, W-AC 1
AF-AM,
AP-AW, AY-BF
30A 10009255  DECAL, OXYGEN ID (REPLS -30) A, C-U, W-AC 1
USED ONLY WHERE PAINTED TEXT “BREATHING AF-AM,
OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR AP-AW, AY-BF
ON SIDE OF CYLINDER (ITEMS 500 THRU 555A)
-40 10001018  PLACARD, INSTRUCTION (USED ONLY ON 5600 B, V, AE, AN, AX 1
8B9, 9C9, 9D9, AND 9M9 SERIES)
-45 10001019  LABEL (USED ONLY ON 5600 8B9, 9C9, 9D9, B, V, AE, AN, AX 1
AND 9M9 SERIES)
-50 10001020  PLACARD, AVIATORS OXYGEN (USED ONLY ON B, V, AE, AN, AX 1
5600 8B9, 9C9, 9D9, AND 9M9 SERIES)
ATTACHING PARTS
-65 MS21318-7  SCREW, DRIVE (CRES) (V88044) 2
(#0 x 0.125 in. LNG) (APN 33343-007)

Revision 2 35-32-18 20131227
UNITS
1J
***
70 13160-00  CLAMP, HARNESS (ALT APN WWD-120) A-G, M-V, 1
AG-AN, AR-AV,
AX, BC-BF
70A 13161-00  CLAMP HARNESS (ALT APN WWD-176) H, J, W-AE, 1
AP, AQ, AY, AZ,
BA
70B 13162-00  CLAMP HARNESS (ALT APN WWD-224) K, L, AF 1
75 13160-00  CLAMP (ALT APN WWD-120) A-G, M-V, 1
AG-AN, AV, AW,
BB, BF
75A 13161-00  CLAMP (ALT APN WWD-176) H, J, W-AE, 1
AP, AQ
75B 13162-00  CLAMP (ALT APN WWD-224) K, L, AF 1
-100 5602-00  CONNECTOR ASSY (REPLD BY 100A) 1
100A 33529-009  CONNECTOR, TUBE (ALUMINUM) (REPLS -100) 1
105 5601  ELBOW ASSY A-G, M-V, 1
AG-AN, BF
105A 5601B  ELBOW ASSY H, J, W-AE, 1
AP, AQ
105B 5601C  ELBOW ASSY K, L, AF 1
115 800649-00  REGULATOR RESPIRATOR A-L 1
(DEMAND / PRESSURE-DEMAND TYPE)
115A 800649-01  REGULATOR RESPIRATOR M-BF 1
(DEMAND / PRESSURE-DEMAND TYPE)
ATTACHING PARTS
120 59602-00  SCREW, SELF-LOCKING CRES W/ PLASTIC INSERT) 4
(#8-32 THD x 0.250 in. LNG)
***
125 10001296  BRACKET 1
200 801658-00  HARNESS E, AC, AV 1
201 801659-00   STRAP ASSY E, AC, AV 1
202 801661-00   STRAP ASSY E, AC, AV 1
205 801660-00  HARNESS A-D, F-AB, 1
AE-AM, AP,
AQ-AU, AX-BA,
BC-BF
220 801660-05  HARNESS AN 1
225 801662-00  HARNESS AW, BB 1

Revision 2 35-32-18 20131227
UNITS
1J
300 5009-00  OUTLET ASSY (SUPSD BY ITEM 305) NP C-F, H, P, V, 1
(REFER TO FIG 5 FOR DET BKDN) X-Z, AG-AN, AQ
305 5009-2-30  OUTLET ASSY (SUPSDS ITEM 300) AJ 1
305A 5009-3-30  OUTLET ASSY (SUPSDS ITEM 300) X 1
305B 5009-4-10  OUTLET ASSY (SUPSDS ITEM 300) V 1
305C 5009-4-20  OUTLET ASSY (SUPSDS ITEM 300) M 1
305D 5009-4-23  OUTLET ASSY (SUPSDS ITEM 300) C, E, F, P, Y, AW, 1
(REFER TO FIG 5 FOR DET BKDN) BC
305E 5009-4-30  OUTLET ASSY (SUPSDS ITEM 300) AG, AJ-AN, AQ, 1
(REFER TO FIG 5 FOR DET BKDN) AX
305F 5009-4-30  OUTLET ASSY (SUPSDS ITEM 300) AK 1
305G 5009-7-30  OUTLET ASSY (SUPSDS ITEM 300) Z 1
305H 5009-8-20  OUTLET ASSY (SUPSDS ITEM 300) AH 1
305J 5009-8-20  OUTLET ASSY (SUPSDS ITEM 300) AH 1
305K 5009-2-23  OUTLET ASSY (SUPSDS ITEM 300) AW 1
305L 5009-2-25  OUTLET ASSY (SUPSDS ITEM 300) AR, BB 1
305M 5009-2-5  OUTLET ASSY (SUPSDS ITEM 300) AY 1
305N 5009-4-25  OUTLET ASSY (SUPSDS ITEM 300) BB, BE 1
305P 5009-3-25  OUTLET ASSY (SUPSDS ITEM 300) BF 1
310 5041-00  OUTLET ASSY (SUPSD BY ITEM 315) NP N, W 1
315 5041-3-20  OUTLET ASSY (SUPSDS ITEM 310) W 1
315A 5041-4-20  OUTLET ASSY (SUPSDS ITEM 310) N 1
315B 5041-7-20  OUTLET ASSY (SUPSDS ITEM 310) BD 1
330 8572-02  OUTLET ASSY R, AL, AP, BA 1
340 10003566  OXYGEN COUPLING (SUPSD BY 340A) 1

Revision 2 35-32-18 20131227
UNITS
1J
340A 802856-01  OUTLET ASSY (REFER TO FIG 11 FOR DET BKDN) BC 1
P/N 110111-09] (SPSDS 340)
345 36728-01  OUTLET ASSY J, S, AB, AG, 1
(REFER TO FIG 13 FOR DET BKDN) AM-AQ, BD
-395 MS27769S2  PLUG, PIPE (CRES) (V96906) A, B, D, G, H, K, 1
(APN 6818-01) (0.125-27ANPT THD) L, Q, T, U, AA,
AC-AF, AS-AV,
AZ
400 5510-10  REGULATOR ASSY A-G, M-V, AR-AX, 1
(REFER TO FIG 9 FOR DET BKDN) BF
405 5510-13  REGULATOR ASSY H-L, W-AF, AY-BA 1
410 5510-15  REGULATOR ASSY AG-AN, BB-BD 1
425 5510-19  REGULATOR ASSY AP, AQ 1
435 803199-04  REGULATOR ASSY BE 1
500 6350A13XA  CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-A) AG 1
500A 6350A13XG  CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-G) AR, AS 1
505 6084-01   CYLINDER, STEEL (DOT-3AA-1800) AG, AR 1
510 6350A14XA  CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-A) A, B, AU, BB 1
510A 6350A14XAN  CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-AN) AT 1
(7.15 CU FT, PAINTED, GREEN AND WHITE)
515 6084-02   CYLINDER, STEEL (DOT-3AA-1800) A, B, AT, AU, BB 1
520 6350A4XG  CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-G) H, J, W-AC, AP 1
520A 6350A4XA  CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A) AE, AQ, AY-BA 1
525 6084-04   CYLINDER, STEEL (DOT-3AA-1800) H, J, W-AE, 1
(22 CU FT, UNPAINTED) AP, AQ, AY-BA
540 6350A5XG  CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-G) AF 1
540A 6350A5XAN  CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-AN) K 1
(48.3 CU FT, PAINTED, GREEN AND WHITE)
540B 6350A5XA  CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-A) L 1

Revision 2 35-32-18 20131227
UNITS
1J
545 6084-07   CYLINDER, STEEL (DOT-3AA-1800) K, L, AF 1
550 6350A20XG  CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G) C-E, M-S, AH, AV, 1
(11 CU FT, PAINTED, GRAY-GREEN) AW, BC, BD, BF
550A 6350A20XA  CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A) F, G, T-V, AJ-AN, 1
(11 CU FT, PAINTED, WAKEFIELD GREEN) AX
555 6084-03   CYLINDER, STEEL (DOT-3AA-1800) NP 1
555A 6084-20   CYLINDER, STEEL (DOT-3AA-1800) C-G, M-V, 1
(11 CU FT, UNPAINTED) AH-AN, AV-AX,
(SUPSDS ITEM 555) BF
570 21507-06  CYLINDER, COMPOSITE (DOT-E-8162-1850) BE 1
(11 CU FT, GREEN)

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
5500 and 5600 Series PCA

Harness Assembly with Mask and Storage Bag
Figure 2

Revision 2 35-32-18 20131227
UNITS
2
-1 801807-01 HARNESS ASSY W/ MASK & STORAGE BAG A RF
(REFER TO FIG 1A FOR NHA)
-1A 801807-02 HARNESS ASSY W/ MASK & STORAGE BAG B RF
(REFER TO FIGS 1A THRU 1C, AND 1F FOR NHA)
-1B 801807-03 HARNESS ASSY W/ MASK & STORAGE BAG C RF
(REFER TO FIGS 1A AND 1C FOR NHA)
-1C 801808-01 HARNESS ASSY W/ MASK & STORAGE BAG D RF
-1D 801808-02 HARNESS ASSY W/ MASK & STORAGE BAG E RF
(REFER TO FIGS 1A THRU 1C, AND 1E FOR NHA)
-1E 801808-03 HARNESS ASSY W/ MASK & STORAGE BAG F RF
(REFER TO FIGS 1A THRU 1C FOR NHA)
-1F 801808-05 HARNESS ASSY W/ MASK & STORAGE BAG G RF
(REFER TO FIGS 1A AND 1D FOR NHA)
-1G 803177-01 HARNESS ASSY W/ MASK & STORAGE BAG H RF
(REFER TO FIGS 1A THRU 1E FOR NHA)
-1H 803177-02 HARNESS ASSY W/ MASK & STORAGE BAG J RF
-1J 803177-03 HARNESS ASSY W/ MASK & STORAGE BAG K RF
-1K 805436-01 HARNESS ASSY W/ MASK & STORAGE BAG L RF
5 801662-00  SLING ASSY A-C 1
10 801660-00  STRAP, SLING D-H, K, L 1
15 5065-10  CONNECTOR, PLUG IN B, E, L 1
20 5065-10  CONNECTOR, PLUG IN G, H 2
-25 14807-00  COUPLING A, D 1
-30 29559-00  NIPPLE, OUTLET C, F 1
35 289-601-211  MASK ASSY, PASS OXYGEN (ALT APN 289-601-211-2 A-F, L 1
MAY BE USED UNTIL STOCK IS DEPLETED)
(REFER TO CMM 35-22-26 FOR DET BKDN)
36 289-601-213  MASK ASSY, PASS OXYGEN J 1
40 289-601-211  MASK ASSY, PASS OXYGEN (ALT APN 289-601-211-2 G, H 2
MAY BE USED UNTIL STOCK IS DEPLETED)
41 289-601-213  MASK ASSY, PASS OXYGEN K 2
45 36879-01  FASTENER, VELSTRAP A-F, H-L 1
50 36879-01  FASTENER, VELSTRAP G 2
55 801809-01  BAG ASSY, STORAGE MASK A-F, H-L 1
60 801809-01  BAG ASSY, STORAGE MASK G 2

Revision 2 35-32-18 20131227
P/N’s 6379-2C, -2D and 800649-00, -01

Respirator Regulator Assembly
Figure 3

Revision 2 35-32-18 20131227
UNITS
3
-1 6379-2C REGULATOR ASSY, RESPIRATOR A RF
(DEMAND TYPE) (REFER TO FIG 1H FOR NHA)
-1A 6379-2D REGULATOR ASSY, RESPIRATOR B RF
(DEMAND TYPE) (REFER TO FIG 1H FOR NHA)
-2 800649-00 REGULATOR ASSY, RESPIRATOR C RF
(DEMAND/PRESSURE-DEMAND TYPE)
(REFER TO FIG 1J FOR NHA)
-2A 800649-01 REGULATOR ASSY, RESPIRATOR D RF
(DEMAND/PRESSURE-DEMAND TYPE)
-50 6050C  COVER ASSY A, B 1
-60 800651-00  COVER ASSY C, D 1
ATTACHING PARTS
70 MS35206-212  SCREW, PAN HEAD (V96906) 3
(CAD PLATED STEEL) (APN 33321-212)
(#4-40 THD x 0.188 in. LNG)
***
80 10001297   PLATE, IDENTIFICATION C, D 1
90 6375-04   PLATE, IDENTIFICATION A, B 1
ATTACHING PARTS
100 MS20470A2-2   RIVET (ALUMINUM) (V96906) A, B 2
(APN 18415-00)
***
110 6378-00   PLATE, IDENTIFICATION A, B 1
120 6597-00   PLATE, IDENTIFICATION C, D 1
ATTACHING PARTS
130 MS20470A2-2   RIVET (ALUMINUM) (V96906) C, D 2
(APN 18415-00)
***
140 6586-00   SPRING, COMPRESSION C, D 1
150 6588-00   PLATE ASSY, W/ LEVER (ORDER NHA, -60) NP C, D 1
160 6583-00   SPRING C, D 1
170 6584-00   BUTTON, SLIDE C, D 1
180 6050-01   COVER, CASE A, B 1
190 6582-00   COVER, CASE C, D 1
200 13374-00  DIAPHRAGM ASSY (ALT APN 803145-01) 1
ATTACHING PARTS
205 A1215-1  DIAPHRAGM CORD (SUPSD BY ITEM 210) NP 1
210 10009359  CLAMP, DIAPHRAGM (SUPSDS ITEM 205) 1

Revision 2 35-32-18 20131227
UNITS
3
***
220 A1126  DEFLECTOR (APN A-1126) 1
ATTACHING PARTS
-230 9036-00  SCREW, PAN HEAD (REPLD BY 230A) 2
230A MS35207-201  SCREW, PAN HEAD (V96906 (REPLS -230) 2
(CAD PLATED STEEL)
(#2-64 THD x 0.125 in. LNG) (APN 33326-201)
***
240 6055E  VALVE ASSY, DEMAND 1
ATTACHING PARTS
250 MS35206-213  SCREW, PAN HEAD (V96906) 2
(#4-40 THD x 0.250 in. LNG)
260 MS35333-36  WASHER, LOCK (V96906) 2
(#4 DIA x 0.017 in. THK)
-270 6066-00  WASHER, FLAT (CRES) (REPLD BY 270A) 2
270A 6066-01  WASHER, FLAT (CRES) (REPLS -270) 2
***
-280 A1120B  GASKET, VALVE SEAT (APN A-1120B) 1
(REPLD BY 280A)
280A 13362-00  GASKET, VALVE SEAT (REPLS -280) 1
290 5603-00  ADAPTER A, C 1
300 5606-00  ADAPTER B, D 1
-310 AD1983   COVER ASSY B, D 1
(APN AD-1983)
-320 5606-01   BODY, ADAPTER B, D 1
-330 13164-00   RING, RETAINING EXTERNAL B, D 1
(CARBON SPRING STEEL)
(0.925 in. ID x 0.042 in. THK)
340 6812-00  SCREEN (BRASS) 1
-350 5607-01  CASE, REGULATOR 1
350A 5607-00  CASE, REGULATOR 1

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
P/N 5041-00 and 5041 Series Outlet Assembly

Figure 4

Revision 2 35-32-18 20131227
UNITS
4
-1 5041-00 OUTLET ASSY (SUPSD BY ITEM -2) NP A RF
(REFER TO FIGS 1A THRU 1C, 1E,
1G THRU 1J FOR NHA)
-2 5041-5-15 OUTLET ASSY (SUPSDS ITEM -1) B RF
-2A 5041-5-20 OUTLET ASSY (SUPSDS ITEM -1) C RF
(REFER TO FIGS 1A AND 1E FOR NHA)
-2B 5041-2-20 OUTLET ASSY (SUPSDS ITEM -1) D RF
(REFER TO FIGS 1A THRU 1C, 1E, AND 1H)
-2C 5041-2-23 OUTLET ASSY (SUPSDS ITEM -1) E RF
(REFER TO FIGS 1A THRU IC, AND 1H
FOR NHA)
-2D 5041-2-25 OUTLET ASSY (SUPSDS ITEM -1) F RF
-2E 5041-2-30 OUTLET ASSY (SUPSDS ITEM -1) G RF
-2F 5041-25-30 OUTLET ASSY (SUPSDS ITEM -1) H RF
(REFER TO FIGS 1A, AND 1G FOR NHA)
-2G 5041-3-20 OUTLET ASSY (SUPSDS ITEM -1) J RF
(REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J
FOR NHA)
-2H 5041-3-23 OUTLET ASSY (SUPSDS ITEM -1) K RF
(REFER TO FIG 1H FOR NHA)
-2J 5041-4-20 OUTLET ASSY (SUPSDS ITEM -1) L RF
(REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J
FOR NHA)
-2K 5041-4-23 OUTLET ASSY (SUPSDS ITEM -1) M RF
(REFER TO FIGS 1A THRU 1C, AND 1H
FOR NHA)
-2L 5041-4-25 OUTLET ASSY (SUPSDS ITEM -1) N RF
-2M 5041-4-30 OUTLET ASSY (SUPSDS ITEM -1) P RF
-2N 5041-7-20 OUTLET ASSY (SUPSDS ITEM -1) Q RF
(REFER TO FIGS 1A, 1C, 1E AND 1J FOR NHA)
-2P 5041-7-30 OUTLET ASSY (SUPSDS ITEM -1) R RF
(REFER TO FIG 1C FOR NHA)
10 29558-01  COVER ASSY 1
ATTACHING PARTS
20 29557-00  NUT 1
***

Revision 2 35-32-18 20131227
UNITS
4
30 5042-01  CAP 1
40 5042-02  WASHER (ALUMINUM) 1
50 5014-01  SCREW (ORDER NHA) NP A 1
60 5013-01  SCREEN (ORDER NHA) NP A 1
70 EC9-5U  CORD, GLASS (V21343) NP A AR
(APN 50330-00) (ORDER NHA)
-90 5041-01  COUPLING ASSY (ORDER NHA) NP A 1
-100 804329-01  OUTLET SUBASSEMBLY (ORDER NHA) NP B-R 1
110 29567-00   SETSCREW (CRES) (#8-40 THD) 1
120 29550-00   BODY (ORDER NHA) NP A 1
130 10008934   BODY (ORDER NHA) NP B-R 1
140 29551-00   SPRING 1
150 29552-00   VALVE 1
160 29553-01   SEAT, VALVE 1
170 29555-00   SPRING 2
180 29556-00   PIN 2
190 29554-00   CASE 1
200 50775 SERIES  ORIFICE, SERIES NP B-R 1
(APN 50775 SERIES) (ORDER NHA)

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
P/N 5009-00, 5009 Series, and 800503-00 Outlet Assemblies

Figure 5

Revision 2 35-32-18 20131227
UNITS
5
-1 5009-00 OUTLET ASSY NP A RF
(REPLD BY ITEM -2) (REFER TO FIGS 1A THRU 1F, 1H,
AND 1J FOR NHA)
-2 5009-5-15 OUTLET ASSY (REPLS ITEM -1) B RF
-2A 5009-5-23 OUTLET ASSY (REPLS ITEM -1) C RF
-2B 5009-5-25 OUTLET ASSY (REPLS ITEM -1) D RF
-2C DELETED
-2D 5009-2-10 OUTLET ASSY (REPLS ITEM -1) F RF
(REFER TO FIGS 1A, 1B, 1E, AND 1F FOR NHA)
-2E 5009-2-15 OUTLET ASSY (REPLS ITEM -1) G RF
(REFER TO FIGS 1A, 1C, AND 1D FOR NHA)
-2F 5009-2-20 OUTLET ASSY (REPLS ITEM -1) H RF
(REFER TO FIGS 1A THRU 1C, 1E, AND 1H FOR NHA)
-2G 5009-2-23 OUTLET ASSY (REPLS ITEM -1) J RF
(REFER TO FIGS 1A THRU 1F, 1H AND 1J FOR NHA)
-2H 5009-2-25 OUTLET ASSY (REPLS ITEM -1) K RF
(REFER TO FIGS 1A THRU 1E, AND 1J FOR NHA)
-2J 5009-2-30 OUTLET ASSY (REPLS ITEM -1) L RF
(REFER TO FIGS 1A THRU 1C, 1E, AND 1J FOR NHA)
-2K 5009-25-20 OUTLET ASSY (REPLS ITEM -1) M RF
(REFER TO FIGS 1B, 1D AND 1H FOR NHA)
-2L 5009-25-23 OUTLET ASSY (REPLS ITEM -1) N RF
(REFER TO FIG 1B FOR NHA)
-2M 5009-25-25 OUTLET ASSY (REPLS ITEM -1) P RF
(REFER TO FIGS 1A AND 1B FOR NHA)
-2N 5009-25-30 OUTLET ASSY (REPLS ITEM -1) Q RF
-2P 5009-3-20 OUTLET ASSY (REPLS ITEM -1) R RF
(REFER TO FIGS 1A THRU 1E, AND 1H FOR NHA)
-2Q 5009-3-23 OUTLET ASSY (REPLS ITEM -1) S RF
(REFER TO FIGS 1A, 1C, 1E, AND 1H FOR NHA)
-2R 5009-3-25 OUTLET ASSY (REPLS ITEM -1) T RF
(REFER TO FIGS 1A, 1C, AND 1D FOR NHA)
-2S 5009-3-30 OUTLET ASSY (REPLS ITEM -1) U RF
(REFER TO FIGS 1A, 1C, 1E, AND 1J FOR NHA)

Revision 2 35-32-18 20131227
UNITS
5
-2T 5009-4-10 OUTLET ASSY (REPLS ITEM -1) V RF
(REFER TO FIGS 1A THRU 1C, 1E, 1F, AND 1J FOR
NHA)
-2U 5009-4-15 OUTLET ASSY (REPLS ITEM -1) W RF
(REFER TO FIG 1A AND 1C FOR NHA)
-2V 5009-4-20 OUTLET ASSY (REPLS ITEM -1) X RF
(REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J FOR
NHA)
-2W 5009-4-23 OUTLET ASSY (REPLS ITEM -1) Y RF
(REFER TO FIGS 1A THRU 1F, 1H, AND 1J FOR NHA)
-2X 5009-4-25 OUTLET ASSY (REPLS ITEM -1) Z RF
(REFER TO FIGS 1A THRU 1E, 1H AND 1J FOR NHA)
-2Y 5009-4-30 OUTLET ASSY (REPLS ITEM -1) AA RF
(REFER TO FIGS 1A THRU 1C, 1H, AND 1J FOR NHA)
-2Z 5009-45-23 OUTLET ASSY (REPLS ITEM -1) AB RF
(REFER TO FIG 1E FOR NHA)
-3 5009-45-30 OUTLET ASSY (REPLS ITEM -1) AC RF
-3A 5009-7-23 OUTLET ASSY (REPLS ITEM -1) AD RF
(REFER TO FIGS 1C AND 1H FOR NHA)
-3B 5009-7-25 OUTLET ASSY (REPLS ITEM -1) AE RF
-3C 5009-7-30 OUTLET ASSY (REPLS ITEM -1) AF RF
(REFER TO FIGS 1A, 1C, AND 1J FOR NHA)
-3D 5009-8-20 OUTLET ASSY (REPLS ITEM -1) AG RF
(REFER TO FIGS 1C, 1E, AND 1J FOR NHA)
-3E 5009-8-23 OUTLET ASSY (REPLS ITEM -1) AH RF
(REFER TO FIGS 1C AND 1E FOR NHA)
-3F 5009-8-30 OUTLET ASSY (REPLS ITEM -1) AJ RF
(REFER TO FIG 1D FOR NHA)
-3G 5009-2-5 OUTLET ASSY (REPLS ITEM -1) AK RF
-3H 5009-4-5 OUTLET ASSY (REPLS ITEM -1) AL RF
(REFER TO FIG 1F FOR NHA)
-3J 5009-8-10 OUTLET ASSY (REPLS ITEM -1) AM RF
-4 800503-00 OUTLET ASSY NP AN RF
10 59447-00  COVER, DUST 1

Revision 2 35-32-18 20131227
UNITS
5
40 EC9-5U  CORD, GLASS (V21343) NP A AR
-50 5009-01  OUTLET ASSY (ORDER NHA) NP A 1
-60 804376-01  OUTLET ASSY (ORDER NHA) NP B-AM 1
70 10001494   STUD (ORDER NHA) NP A, AN 1
80 10008915   STUD (ORDER NHA) NP B-AM 1
90 5065-08   GASKET 1
100 24823-00   VALVE 1
110 5065-06   SPRING 1
120 10001493   PORT, FLOW (ORDER NHA) NP A 1
130 10001112   PORT, FLOW (ORDER NHA) NP AN 1
140 5065-02   RING (ORDER NHA) NP A 1
150 5065-04   FILTER (ORDER NHA) NP A 1
160 5065-03   GASKET (ORDER NHA) NP A, AN 1
170 24825-00   RECEPTACLE 1
180 50775 SERIES  ORIFICE, SERIES (ORDER NHA) NP B-AM 1
(APN 50775 SERIES)

Revision 2 35-32-18 20131227
P/N 8572-02 Outlet Assembly

Figure 6
UNITS
6
-1 8572-02 OUTLET ASSY RF
(REFER TO FIGS 1A THRU 1J FOR NHA)
10 802233-01  BODY ASSEMBLY, W/ PIN 1
-20 27434-01   PIN, GROOVED 1
-30 10005326   WASHER 1
-40 10005272   BODY 1
50 8579-00  GASKET 1
60 8578-00  POPPET 1
70 8569-01  SPRING 1
80 A1119  FILTER, INLET 1
(ACTUAL APN IS A-1119)
90 8587-01  ADAPTER 1

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
P/N 5507-00 and 5507 Series Outlet Assembly

Figure 7

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UNITS
7
-1 5507-00 OUTLET ASSY NP A RF
(SUPSD BY ITEM -2)
(REFER TO FIGS 1A THRU 1C, AND 1H FOR NHA)
-2 5507-2-20 OUTLET ASSY (SUPSDS ITEM -1) B RF
(REFER TO FIGS 1B AND 1C FOR NHA)
-2A 5507-2-23 OUTLET ASSY (SUPSDS ITEM -1) C RF
-2B 5507-2-30 OUTLET ASSY (SUPSDS ITEM -1) D RF
-2C 5507-3-20 OUTLET ASSY (SUPSDS ITEM -1) E RF
-2D 5507-4-20 OUTLET ASSY (SUPSDS ITEM -1) F RF
(REFER TO FIG 1A THRU 1C FOR NHA)
-2E 5507-4-23 OUTLET ASSY (SUPSDS ITEM -1) G RF
(REFER TO FIG 1A AND 1C FOR NHA)
-2F 5507-5-15 OUTLET ASSY (SUPSDS ITEM -1) H RF
20 EC9-5U  CORD (V21343) NP A AR
-40 5533-00  OUTLET SUBASSEMBLY NP 1
(ORDER NHA)
50 804201-01   ADAPTER ASSY, THREADED 1
60 10008596   SPRING, TORSION 1
70 10008595   COVER, DUST 1
ATTACHING PART
80 10008660   SCREW, FILLISTER HEAD 1
(CRES W/ PLASTIC INSERT)
(#2-56 THD x 0.250 in. LNG)
***
90 10008774   WASHER (CAD PLATED STEEL) 1
(0.985 in. OD x 0.596 in. ID x
0.050 THK)
100 10008601   WASHER, OUTLET 1
(COPPER ALLOY)
(0.492 in. OD x 0.265 in. ID x
0.050 in. THK)
110 10008602   GASKET, OUTLET 1
120 10008603   POPPET, OUTLET 1

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UNITS
7
130 10008594   SPRING, FLOW-STOP (CRES) 1
140 5533-01   BODY (V49315) (ORDER NHA) NP A 1
150 10008947   BODY (ORDER NHA) NP B-H 1
160 50775 SERIES  ORIFICE, SERIES (ORDER NHA) NP B-H 1
(APN 50775 SERIES)

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227

Figure 8

Revision 2 35-32-18 20131227
UNITS
8
-1 5052-00 OUTLET ASSY NP RF
10 5014-00  SCREW, ORIFICE ADJUSTING NP 1
20 EC9-5U  CORD (V21343) (APN 50330-00) NP AR
30 5013-00  SCREEN NP 2
40 5058-00  WASHER NP 1
-50 5052-02  COUPLING NP 1
60 5067-01   BASE NP 1
70 5067-02   GASKET, BODY NP 1
80 5067-04   SPRING NP 1
90 5067-07   SEAT, VALVE NP 1
100 5067-06   GASKET, VALVE SEAT NP 1
110 5067-05   RETAINER NP 1
120 5067-03   BODY NP 1
Items -1 through 120 are not procurable. If replacement is required, the outlet assembly must be replaced by a different outlet assembly. To choose
an outlet assembly that is procurable refer to Table 1, PCA Configuration Matrix, in the beginning of this section of the manual.

Revision 2 35-32-18 20131227
P/N 5510 Series and 803199-04

Regulator Assembly
Figure 9

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UNITS
9
-1 5510-10 REGULATOR ASSY A RF
(REFER TO FIGS 1A THRU 1C, 1H, AND 1J FOR NHA)
(REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2).
-1A 5510-13 REGULATOR ASSY B RF
(REFER TO FIGS 1D, 1E, 1H, AND 1J FOR NHA)
-1B 5510-15 REGULATOR ASSY C RF
(REFER TO FIGS 1E, 1H, AND 1J FOR NHA)
-1C 5510-17 REGULATOR ASSY D RF
-1D 5510-19 REGULATOR ASSY E RF
(REFER TO FIGS 1E AND 1J FOR NHA)
-1E 803199-04 REGULATOR ASSY F RF
(REFER TO FIG 1G FOR NHA)
-1F 5510-22 REGULATOR ASSY G RF
(REFER TO FIG 1G FOR NHA)
-1G 5510-20 REGULATOR ASSY H RF
-10 5520-17  VALVE, ON-OFF ( SUPSD BY 11) A-E, G, H 1
11 5520-16  VALVE, ON-OFF (SUPSDS 10) 1
20 22427-01   PLATE, IDENTIFICATION 1
-30 23274-03   HANDLE (YELLOW) 1
30A 23274-05   HANDLE (GREEN) 1
ATTACHING PARTS
-40 MS35650-304   NUT (CRES) (V96906) NP 1
(SUPSD BY ITEM 40A)(APN 18463-00)
(0.190-32 THD) (NOTE 1)
40A 804670-03   NUT (CRES) (0.190-32 THD) (NOTE 1) 1
(SUPSDS ITEMS -40 AND -50)
(IF ITEM 40A IS USED AS A REPLACEMENT
PART, ITEM -50 MUST BE REMOVED AND
DISCARDED)
-50 NAS1149C0332R   WASHER (V80205) (SUPSD BY ITEM 40A) NP 1
(APN 19147-00) (CAD PLATED STEEL)
(# 10 DIA x 0.025 in. THK) (ITEM -50 MUST BE
REMOVED AND DISCARDED, IF ITEM 40A IS
USED AS A REPLACEMENT PART)
60 22445-01   WASHER, SPRING 1

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UNITS
9
70 5511-00   WASHER, FLAT (PHENOLIC) 2
80 23394-01   NUT, PACKING 1
90 55620-01   PACKING, PREFORMED 1
100 10007887   STEM ASSY 1
110 5517-00   SEAT, PTFE 1
120 802883-01   HEAD ASSY 1
140 23393-01   BUSHING 1
150 5522-00  FILTER 1
-158 5016-00  CAP, FILLER (REPLD BY 160) 1
-159 5023-00  SEAT, FILLER CAP (REPLD BY 160) 1
160 804202-01  CAP, FILLER (REPLS -158, -159) 1
170 5093-01  VALVE, CHARGING 1
-180 5092-00   BODY NP 1
-190 57524-00   CORE, VALVE NP 1
-200 10002684   FILTER (BRONZE) NP 1
210 6363-01  PLUG, SAFETY A-E, G, H 1
-220 801421-01  OUTLET ASSY, SAFETY F 1
230 26565-00   CAP, SAFETY F 1
240 6555-00   GASKET F 1
250 26567-00   PLUG, SAFETY F 1
260 6364-00   DISC, SAFETY A-E, H 1
265 10008435   DISC, SAFETY G 1
270 10003742   DISC, SAFETY (SILVER) F 1
(ALT APN 10006001 (BRONZE))
280 6370-00  WASHER, SAFETY PLUG 1
290 2661-03  GAUGE ASSY, PRESSURE A-C, E, G 1
300 802821-01  GAUGE ASSY, PRESSURE D, H 1
-310 2661-04  GAUGE ASSY, PRESSURE F 1
320 5043-14  VALVE ASSY, RELIEF A, B 1
330 5043-14  VALVE ASSY, RELIEF D, F, H 1
340 5043-14  VALVE ASSY, RELIEF C, E, G 1

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UNITS
9
350 5056-00  PLATE, IDENTIFICATION 1
ATTACHING PARTS
360 59553-00  SCREW (CRES W/ PLASTIC INSERT) 2
(#2-64 THD x 0.188 in. LNG)
***
-370 37008-00  SETSCREW (REPLD BY 370A) A-E 1
(ITEM -370 MUST BE USED ONLY WITH ITEM -390)
370A 37008-02  SETSCREW, OVAL POINT (CRES) 1
(0.250-20UNC-3A x 0.375 in. LNG) (REF: UNBRAKO
P/N 28711L-4-6 [WITH LOC-WEL PATCH] OR EQUIV.)
(ITEM 370A MUST BE USED ONLY WITH ITEM 390A)
380 5005-03  CASE 1
-390 8561-00  GUIDE, SPRING (REPLD BY 390A) A-E, G 1
(ITEM -390 MUST BE USED ONLY WITH ITEM -370)
390A 8561-02  GUIDE, SPRING (REPLS -390) 1
(ITEM 390A MUST BE USED ONLY WITH ITEM 370A)
400 5003-00  SPRING, ADJUSTING 1
410 5034-00  PLATE, DIAPHRAGM 1
420 5033-00  RING, SLIP 3
430 5032-01  DIAPHRAGM 1
440 5031-00  PLATE, THRUST 1
450 5030-01  HOLDER 1
460 803129-01  SEAT ASSY 1
470 5028-00  PIN, THRUST 1
480 5002-00  GUIDE, THRUST PIN 1
490 5027-00  SPRING 1
500 10003305  TUBE, DRAIN 1
510 27170-01  BODY (BRASS - 2 OUTLET) A, H 1
-520 27170-03  BODY (BRASS - 2 OUTLET) B, D 1
-530 27170-02  BODY (BRASS - 3 OUTLET) C 1
-540 27170-04  BODY (BRASS - 3 OUTLET) E, G 1
-550 27170-05  BODY (BRASS - 2 OUTLET) F 1
560 5057-14  PLATE, IDENTIFICATION F 1
570 5057-00  PLATE, IDENTIFICATION (SUPSD BY ITEM 570A) A-E 1
570A 5057-09  PLATE, IDENTIFICATION (SUPSDS ITEM 570) A-E, G, H 1
ATTACHING PARTS
(#0 x 0.125 in. LNG) (APN 33343-007)
***

Revision 2 35-32-18 20131227

Figure 10

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UNITS
10
(REFER TO FIGS 1A THRU 1E FOR NHA)
10 AS4860D01  NIPPLE (V05AY8) 1
-20 802874-01  PLUG ASSY, DUST 1
30 59447-01   COVER, DUST 1
50 802877-01   PLUG, DUST 1
-60 802061-00  SLEEVE ASSY, W/ PIN 1
70 10004844   PIN 2
80 10004845   SLEEVE, INSERT 1
90 10004840  SEAL 1
100 10004841  RETAINER 1
110 AS3582-008  PACKING, PREFORMED (V05AY8) 1
120 10004839  POPPET 1
130 10004838  SPRING 1
140 10005750  BODY, OUTLET 1

Revision 2 35-32-18 20131227

Figure 11

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UNITS
11
(REFER TO FIGS 1A, 1C, 1E, 1H AND 1J FOR NHA)
10 10008644  RETAINER, DUST COVER 1
20 10005614  FITTING, DISCONNECT 1
30 36874-01  PIN, GROOVE 2
40 10005617  COVER, DUST 1
50 27511-01  LABEL, WARNING 1
60 10009328  GASKET 1
70 36588-04  SPRING, POPPET 1
80 10005616  POPPET, DISCONNECT 1
90 36636-01  RING, QUAD 1
100 10005615  BODY, DISCONNECT 1
110 2800C14A  PACKING, PREFORMED 1
(ALT APN 18012-00)
120 2800C10A  PACKING, PREFORMED 1
(ALT APN 55622-00)

Revision 2 35-32-18 20131227
P/N 2661-03, -04 and 802821-01

Pressure Gauge Assembly
Figure 12

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UNITS
12
1 2661-03 GAUGE ASSEMBLY, PRESSURE NP A RF
(REFER TO FIG 9 FOR NHA)
(30 THREADS PER INCH, MACHINED)
(SUPSD BY ITEM 1A)
1A 2661-03 GAUGE ASSEMBLY, PRESSURE NP B RF
(20 THREADS PER INCH, ROLLED)
(SUPSDS ITEM 1)
(SUPSD BY ITEM IB)
1B 2661-03 GAUGE ASSEMBLY, PRESSURE NP C RF
(4 LUGS AT 90 DEGREES)
(SUPSDS ITEM 1A)
(SUPSD BY ITEM 1C)
1C 2661-03 GAUGE ASSEMBLY, PRESSURE NP D RF
(3 LUGS AT 120 DEGREES)
(SUPSDS ITEM 1B)
(SUPSD BY ITEM ID)
1D 2661-03 GAUGE ASSEMBLY, PRESSURE E RF
(SUPSDS ITEM 1C)
1E 802821-01 GAUGE ASSEMBLY, PRESSURE F RF
1F 2661-04 GAUGE ASSEMBLY, PRESSURE G RF
10 56750-00  BEZEL (METAL, BLACK) A 1
20 21217-11  BEZEL (METAL, BLACK) E, G 1
30 13753-00  LENS (PLASTIC) A 1
40 21217-12  LENS (PLASTIC) E, G 1
50 56750-01  LENS WITH BEZEL (ALL PLASTIC) D 1
60 56750-02  LENS WITH BEZEL (ALL PLASTIC) B, C, F 1
70 21217-13  GASKET E, G 1
80 21217-14  LABEL, RELIEF NP E, G 1

Revision 2 35-32-18 20131227

Figure 13
UNITS
13
-1 36728-01 OUTLET ASSEMBLY RF
(REFER TO FIGS 1A THRU 1E, 1H, AND 1J FOR NHA)
10 59447-00  COVER, DUST NP 1
20 10008611  BODY, OUTLET NP 1
30 10008615  SPRING, COMPRESSION NP 1
40 10008614  VALVE, POPPET NP 1
50 10008613  SEAL, GASKET NP 1
60 10008616  PACKING, PREFORMED NP 1
70 10008612  CARTRIDGE, OUTLET NP 1

Revision 2 35-32-18 20131227
SPECIAL PROCEDURES
TASK 35-32-18-99C-804
1. Special Procedures
Not applicable
EFFECTIVITY: ALL
Revision 2 35-32-18 Page 11001
20131227
EFFECTIVITY: ALL
Revision 2 35-32-18 Page 11002
20131227
REMOVAL
TASK 35-30-78-010-801
1. Removal
Not applicable

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
INSTALLATION
TASK 35-32-18-400-804
1. Installation
Not applicable

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
SERVICING
TASK 35-32-18-550-801
1. Servicing
Not applicable

Revision 2 35-32-18 20131227

Revision 2 35-32-18 20131227
STORAGE
TASK 35-32-18-500-801
1. General
This section contains information on storage (including transportation) requirements for the 5500 Series
and 5600 Series PCA.
TASK 35-32-18-550-802
2. Storage
A. Ensure that the 5500 or 5600 Series PCA on/off valve (-10, 11, IPL Figure 9) is in the “OFF” position
before the PCA is transported or put in storage. Rotate the handle (30, IPL Figure 9) fully clockwise to
put the PCA in the “OFF” position.
B. A 5500 Series or 5600 Series PCA should always be transported or put in storage with a minimum
positive oxygen pressure to prevent contamination from entering. A PCA, even when it contains a
minimum amount of oxygen pressure, must still be stored and transported under all applicable
regulations. Refer to the CLEANING section in this manual and clean the PCA if the cylinder becomes
empty.
C. Make sure all protective caps, plugs, and covers are tightly installed on the PCA.
D. Put the PCA in a clean polyethylene bag and seal it for protection from dust and dirt.
E. Store the PCA in a cool area, away from sources of high heat and humidity.
TASK 35-32-18-510-801
3. Transportation
Subtask 35-32-18-99E-001
A. Reference Documents
Table 15001 contains a list of applicable reference documents for the transportation and packing of
compressed oxygen cylinders aboard aircraft. The information in Table 15001 was accurate on the
revision date of this manual.
Table 15001
Reference Documents
DOT-SP-8162-1850 Special Permit for Composite Cylinder US Government Printing Office
USA
49 CFR Subchapter C Hazardous Materials Regulations US Government Printing Office
Parts 171 thru 180 Washington, DC 20402
USA
ATA Specification No. 300 Packaging of Airline Supplies Air Transport Association of America
Washington, DC 20004-1707
USA

Revision 2 35-32-18 20131227
3. Transportation (Continued)
Subtask 35-32-18-550-001
B. Final Rule [(49 CFR 173.302a(f)(2)(i) and (ii))]
The US Government has issued a Final Rule [(49 CFR 173.302a(f)(2)(i) and (ii))] on the transportation
of compressed oxygen cylinders by air. Part of this new rule sets new requirements for pressure relief
devices on compressed oxygen cylinders. This provides information on AVOX Systems components
that include compressed oxygen cylinders which meet the new requirement.
Additional requirements and regulations (e.g., Transport Canada) for transport of oxygen cylinders may
apply in other countries.
The new rule does not apply to oxygen cylinders installed in and made part of an aircraft. However, if
any oxygen cylinder that is part of an aircraft is removed from the aircraft, it must comply with the
requirements of the new rule before it can be shipped as freight or COMAT by air.
NOTE: The new rule states in part that:
(1) Cylinders must be equipped with a pressure relief device in accordance with Sec. 173.301(f) and,
beginning with the first requalification due after October 1, 2008:
(a) The rated burst pressure of a rupture disc for DOT 3A, 3AA, and 3AL cylinders must be 100% of
the cylinder minimum test pressure with a tolerance of -10 to plus zero percent; and
(b) The rated bust pressure of a rupture disc for a 3HT must be 90% of the cylinder minimum test
pressure with a tolerance of -10 to plus zero percent.
(2) AVOX Systems PCA’s
(a) This provides information on AVOX Systems PCA’s that were manufactured at any time by
AVOX Systems or any of its predecessors.
(b) All AVOX Systems 5500 Series and 5600 Series PCA’s are compliant and can be shipped
by air in accordance with the Hazardous Material and Transportation regulations (49
CFR).
(c) The new rule on Transporting oxygen cylinders requires that the pressure relief devices of all
cylinders transported as freight or COMAT by air meet certain performance requirements. All
AVOX Systems 5500 Series and 5600 Series PCA’s include pressure relief devices that meet
the requirements of this new rule and can continue to be transported as freight or COMAT by air
in accordance with the Hazardous Materials and Transportation regulations (49 CFR) after
October 1, 2008 without further rework or adjustment.
Subtask 35-32-18-530-001
C. New US DOT HM224B requirements for air shipment of cylinder assemblies that contain compressed
oxygen into and within the US (Incorporating SIL-35-126)
(1) All cylinders charged with compressed oxygen gas greater than 29.0 psig at 68° F (20° C) that are
offered for air shipment within or into the US must comply with US DOT HM224B packaging
requirements. The ATA boxes that have been used in recent years are no longer approved for
transporting these cylinder assemblies by air.
(2) Cylinders charged to less than 29.0 psig at 68° F (20° C) may be air shipped without HM224B
compliant packaging.

Revision 2 35-32-18 20131227
C. New US DOT HM224B requirements for air shipment of cylinder assemblies . . . (Continued)
WARNING: THE PACKING FOR SHIPMENT AND OFFERING FOR SHIPMENT OF ANY CHARGED
COMPRESSED OXYGEN GAS CYLINDERS SHALL BE DONE ONLY BY THOSE
FACILITIES AUTHORIZED AND THOSE PERSONNEL TRAINED TO HANDLE AND
PACKAGE HAZARDOUS MATERIAL. PERSONNEL ALSO NEED TO BE
EXPERIENCED AND KNOWLEDGEABLE IN HANDLING AVIATION OXYGEN
EQUIPMENT. FAILURE TO COMPLY MAY RESULT IN INJURY OR DEATH.
(3) Cylinders charged greater than 29.0 psig at 68° F (20° C) may be transported by:
(a) Surface transport by ship or truck in conventional packaging.
(b) Air transport in boxes compliant with HM224B in non-passenger aircraft. Approved boxes are
listed in Table 15002. The compliant boxes are marked with "DOT31FP."
Table 15002
AVOX Systems P/N of US DOT Compliant Reusable Shipping Boxes
For Compressed Oxygen Cylinders
AVOX Systems P/N Zodiac Services P/N Cylinder Capacity (cu. ft.)
82009-22 VPS-308E 22 and Smaller
82009-76 VPS-302E 76.5 and Smaller
82009-115 VPS-301E 115 and Smaller
Subtask 35-32-18-530-002
D. New US DOT HM224B Compliant Procedures
(1) Package securely in a box that is compliant with HM224B (Refer to Table 15002).
(2) This package may be offered for air shipment on any aircraft or surface vehicle. (Air carriers may
restrict the shipment of charged cylinders in HM224B compliant boxes, e.g., they may limit the
quantities carried.)
(3) HM224B compliant boxes are available for sale.

AVOX and Zodiac Services will provide the option to return of any HM224B boxes used for shipping
of AVOX oxygen cylinder assemblies. The purchase price of the box less a handling fee will be
credited provided box is returned in good, usable condition.
The Return Material Authorization Number must be included on the Return Material Authorization
Form (refer to Page 15006). The Return Material Authorization Number must be provided by AVOX
or Zodiac Services before material is returned.
To get technical aid or to contact a Zodiac Services location, refer to paragraphs 4.B. and 4.C in the
INTRODUCTION section of this manual.
Subtask 35-32-18-530-003
E. Shipment of Cylinders charged to less than 29.0 psig at 68° F (20° C)]
(1) Bleed the cylinder down to less than 25.0 psig at 68° F (20° C). Close the cylinder valve.
(2) Affix the shipping tag (P/N 10015660; see Figure 15001) securely to the neck of the cylinder.

Revision 2 35-32-18 20131227
E. Shipment of Cylinders charged to less than 29.0 psig at 68° F (20° C) (Continued)
(3) Package in standard corrugated shipping boxes with appropriate dunnage to protect and hold the
cylinder assembly in place.
(4) Affix a label to the outside of the box that reads: “Non-Hazardous – Less than 29.0 psig Oxygen.”
(5) Cylinders satisfying D(1) thru D(4) can be offered for shipment to any destination by air or surface.
Cylinder Shipping Tag P/N 10015660

Figure 15001
WARNING: CYLINDER ASSEMBLIES MUST BE FULLY CHARGED BEFORE PLACING INTO

SERVICE. FAILURE TO FULLY CHARGE A CYLINDER BEFORE PLACING IN
SERVICE MAY RESULT IN INJURY OR DEATH.
(6) After arrival at destination

(a) Charge the cylinder assembly to full operating pressure before placing into service.
(b) Remove the shipping tag (P/N 10015660; see Figure 15001) from the neck of the cylinder.

Revision 2 35-32-18 20131227
E. Shipment of Cylinders charged to less than 29.0 psig at 68° F (20° C) (Continued)
(6) After arrival at destination (Continued)

(c) Verify that the cylinder is charged to full operating pressure.
(d) Check the cylinder assembly for leaks.
(e) Issue an EASA Form 1 or equivalent as required.
(f) Add statement to block 13 on the EASA Form 1 or equivalent stating that service was
performed in accordance with the CMM.
(g) Add in block 12 of the EASA Form 1 or equivalent “Inspected/Tested.”
(h) Sign on the right side in block 20.

(j) Install in aircraft or place in stores ready for service.
Or
(k) Re-package if unit is being forwarded (outside US only).

Revision 2 35-32-18 20131227
F. Return Material Authorization Number __________________________
Material Return Form
(You May Copy This Page as Needed)
Your Company Name:
Complete Shipping Address:
(Please do not use PO Boxes)
Country:
Telephone Number:
Fax Number:
E-mail Address:
US DOT HM224B Compliant Shipping Boxes
P/N: S/N:
P/N: S/N:
P/N: S/N:
P/N: S/N:
P/N: S/N:
P/N: S/N:
P/N: S/N:
P/N: S/N:
P/N: S/N:
P/N: S/N:
P/N: S/N:
P/N: S/N:

Revision 2 35-32-18 20131227
G. Procedure for measuring residual pressure in oxygen cylinder and regulator assemblies
(Incorporation of SIL-35-132)
It is important to know the pressure in oxygen cylinder and regulator assemblies when no pressure is
indicated on the installed pressure gauge. If the pressure is below a certain level, the cylinder and
regulator assembly can be shipped without use of the special packaging required when fully charged
(see paragraphs 3.B thru 3.E). If the pressure in a cylinder and regulator assembly is zero, then it
must be assumed that the cylinder is contaminated and requires internal cleaning.
Following is a procedure for measuring the pressure in an oxygen cylinder and regulator assembly
when the installed pressure gauge shows no pressure.
Table 15003
Low Pressure Gauge Specifications and Regulator Outlet Connector
MANUFACTURER
NOMENCLATURE PART NUMBER OR DESCRIPTION (VENDOR CODE)
Range: 0 - 100 psi Local Vendor
Pressure Gauge
Accuracy: ± 0.5 psi FS
Oxygen Cleaned
Oxygen Compatible
Regulator Outlet Connector DPB1531, 10006017, 10008298, AVOX Systems
5500 Series 36728-01, 5009 Series, 5041 Series, 5507 Lancaster, NY 14086-9502
Series, 802856-01, 802863-02, 8572-02 USA (V53655)
Regulator Outlet Connector 36728-01, 5009 Series, 5041 Series, 5507
Series, 802856-01, 8572-02 AVOX Systems
5600 Series
USA (V53655)
1 Intertechnique PNR
WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR

OVERHAUL PROCEDURES MAY CAUSE INJURY TO THE EYES.
(1). Use eye protection at all times during all service or overhaul procedures.
(2) If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other
combustible materials, fire and explosion may occur. Also, many substances and materials that
do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence
of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, tools, or
other means.
WARNING: DO NOT CONNECT THE LOW PRESSURE GAUGE TO ANY HIGH PRESSURE PORT.
IF THE LOW PRESSURE GAUGE IS CONNECTED TO A HIGH PRESSURE PORT, IT
CAN CAUSE DAMAGE TO THE EQUIPMENT AND INJURY TO PERSONS.

Revision 2 35-32-18 20131227
G. Procedure for measuring residual pressure in oxygen cylinder and regulator assemblies
(Incorporation of SIL-35-132) (Continued)
(3) Do not connect the low pressure gauge to any high pressure port in the cylinder and regulator
assembly.
WARNING: DO NOT USE THIS PROCEDURE IF THE INSTALLED PRESSURE GAUGE

INDICATES A CYLINDER PRESSURE HIGHER THAN 100 PSIG OR PERSONS CAN
BE INJURED AND EQUIPMENT CAN BE DAMAGED.
(4) Do not do the following procedure if the installed pressure gauge indicates more than 100 psig
(0.689 MPa)
(5) Make sure the cylinder and regulator assembly is turned to “OFF”.
(6) Connect the pressure gauge (see Table 15003) to the low pressure outlet of the regulator using
the appropriate connector (see Table 15003 for connector types).
(7) Turn the regulator to “ON”.
(8) Read the pressure from the gauge.
(9) Turn the regulator to “OFF”.
(10)Disconnect the pressure gauge from the regulator.
(11)If the pressure in step 3.f.(8) exceeds 5 psi, the cylinder and regulator assembly can be re-
charged.

Revision 2 35-32-18 20131227
REWORK
TASK 35-32-18-840-801
1. Incorporation of SIL-35-51 – New FAA Rule for Portable Cylinder Assemblies
A. SUMMARY
(1) The US FAA has issued a new rule (RIN 2120-AF77) covering operators under 14 CFR Parts 25
and 121. Under this new regulation of at least one mask must be connected at all times to each
Portable Cylinder Assembly (PCA) positioned onboard an aircraft for potential use. The subject
PCA’s have a label with a procedure for use.
The new regulation requires certain operators to pre-connect the mask to the PCA placed
onboard aircraft for potential use during flight. In those cases, because the mask is connected to
the PCA, the regulator should not be turned on until the PCA is to be used. AVOX Systems is
offering a free replacement Instruction Label, which reflects this regulation, to those operators
affected by this regulation. One label is required for each PCA that the operator wants to
change.
(2) In order to comply with this FAA Rule, existing PCA’s with detached masks must have those
masks connected if the PCA is positioned for use onboard an aircraft covered by this rule. It is
recommended that PCA’s used on aircraft covered by this rule that were manufactured by AVOX
Systems before June 1, 2006 be labeled with the new procedure for use. The application of
replacement labels described in this is voluntary, but recommended. The replacement
Instruction Labels are available free of charge from AVOX Systems.
B. EFFECTIVITY
(1) Aircraft
This applies to all makes and models of aircraft that have any subject AVOX Systems PCA’s
whether onboard or in spares storage for future use onboard an aircraft. These PCA’s may be
installed in many different types of aircraft.
(2) Portable Cylinder Assemblies (PCA’s)
This applies to all 5500 Series PCA’s that were manufactured before June 1, 2006. If your PCA
has a yellow transparent label P/N 10009072, this applies. The new labels are black print on
silver. The text of the new label is shown in Figure 16003.
(3) Materials
a. One replacement instruction label P/N 10009072 03/06 is required on each subject PCA
listed in Table 16002 manufactured before June 1, 2006 that the operator wants to rplace the
label on. Replacement labels are available FOC from AVOX Systems.
b. The use of a Mask Storage Bag may help protect your mask from physical damage and
contamination by dirt while the PCA is stowed with the mask attached to it. If your PCA is
not equipped with a mask Storage Bag, a Mask Storage Bag Assembly (P/N 801809-01) and
a Velstrap* (P/N 36879-01) for attaching the mask storage bag to the PCA are available.
(See Table 16002)
NOTE: The Velstrap* is suitable for attaching mask storage bags to PCA’s with cylinders as
3
large as 22 ft .
*Velstrap® is a registered trademark of Velcro Industries B.V.

Revision 2 35-32-18 20131227
1. Incorporation of SIL-35-51 (Continued)
Figure 16003
Replacement Instruction Label P/N 10009072
Table 16002
Material Information
Nomenclature Part Number Manufacturer

Instruction Label 10009072 03/06 AVOX Systems
Mask Storage Bag 801809-01 AVOX Systems
Velstrap* 36879-01 AVOX Systems

Revision 2 35-32-18 20131227

C. ACCOMPLISHMENT OF SIL
(1) Order enough replacement labels to re-label all the PCA’s you want to re-label.
(2) For each PCA you want to re-label, only remove the existing Instruction Label if loose or
damaged, Figure 16004 shows the location.
(3) Use soap and water to clean the existing label or the area on the cylinder from where the
Instruction Label was removed. Make sure the area is dry and free of soap before the new label
is affixed.
(4) Carefully affix a replacement Instruction Label (P/N 10009072 03/06) shown in Figure 16003 in
the area shown in Figure 16004 with the text in the same orientation as the previous Instruction
Label. If the existing Instruction Label is clean and firmly adhered, the new label can be affixed
over it. Make sure that the Instruction label is tightly adhered to the cylinder by firmly rubbing
with your clean hand or a clean cloth.
(5) Replace the PCA with connected mask in you aircraft per the Aircraft Maintenance Manual.
Figure 16004
Placement of Label on Cylinder
D. HOW TO CONTACT AVOX SYSTEMS:
(1) To order replacement Instruction Labels free of charge, complete the Order Form on following
page and email, fax or mail it to:
(2) For contact Information, refer to paragraphs 3.B. and 3.C. in the INTRODUCTION section of this
manual.

Revision 2 35-32-18 20131227
Label Order Form

(AVOX Systems P/N 10009072 03/06)
Your Company Name:
(No P.O. Boxes please)
Country:
Telephone Number:
Fax Number:
E-mail Address:
Aircraft Type(s) PCA’s used on:
Complete PCA Part Number(s):
Quantity of Labels Requested:
E-mail the completed form to AVOX Systems at CustomerService.Avox@zodiacaerospace.com

or
Fax the Completed from to AVOX Systems at (716) 681-1089.
or
Mail the completed form to AVOX Systems at:
AVOX Systems
ATTN: Service Department
225 Erie Street
Lancaster, NY 14086
USA

Revision 2 35-32-18 20131227
TASK 35-32-18-840-802
2. Incorporation of SIL-35-54 – New FAA Rule for 5600 Series, 9800 Series and other Portable Cylinder
Assemblies
A. SUMMARY
(1) The US FAA has issued a new rule (RIN 2120-AF77) covering operators under 14 CFR Parts
25 and 121. Under this new regulations at least one mask must be connected at all times to
each Portable Cylinder Assembly (PCA) positioned onboard an aircraft for potential use. The
subject PCA’s have a label with a procedure for use. The new regulation requires certain
operators to pre-connect the mask to the PCA place onboard aircraft for potential use during
flight. In those cases, because the mask is connected to the PCA, the regulator should not be
turned on until the PCA is to be used. AVOX Systems is offering a free replacement Instruction
Label, which reflects this regulation, to those operators affected by this regulation. One label is
required for each PCA that the operator wants to change.
(2) In order to comply with this FAA Rule, at least one mask must be connected to a PCA that is
positioned for use onboard an aircraft covered by this rule. It is recommended that PCA’s used
on aircraft covered by this rule that were manufactured by AVOX Systems before June 1, 2006
be labeled with the new procedure for use. The application of replacement labels as described
in the SIL is voluntary, but recommended. The replacement Instruction Labels are available
free of Charge from AVOX Systems.
B. EFFECTIVITY
(1) Aircraft
The SIL applies to all makes and model of aircraft that have any subject AVOX Systems PCA’s
whether onboard or in spaces storage for future use onboard an aircraft. These PCA’s may be
installed in many different types of aircraft.
(2) Portable Cylinder Assemblies (PCA’s)
The SIL applies to all 5600 Series that were manufactured before June 1, 2006. If your PCA has
a yellow transparent label P/N 10009071, the SIL applies. The new labels are black print on
silver. The text of the new label is shown in Figure 16005.
(3) Materials
a. One replacement Instruction Label P/N 10009071 03/06 is required for each 5600 Series
PCA manufactured before June 1, 2006 that the operator wants to replace the label on.
Replacement labels are available FOC from AVOX Systems.
b. For a passenger type mask, the use of a Mask Storage bag may help protect your mask
from physical damage and contamination by dirt while the CA is stowed with the mask
attached to it. If your PCA is not equipped with a Mask Storage Bag, a Mask Storage Bag
Assembly (P/N 801809-01) and a Velstrap* (P/N 36879-01) for attaching the mask storage
bag to the PCA are available (See Table 16003). See Section for ordering information.
NOTE: The Velstrap* is suitable for attaching mask storage bags to PCA’s with cylinders as
3
large as 22ft .
*Velstrap® is a registered trademark of Velcro Industries B.V.

Revision 2 35-32-18 20131227
Figure 16005
Replacement Instruction Label P/N 10009071
Table 16003
Material Information
Nomenclature Part Number Manufacturer
Instruction Label 10009071 03/06 AVOX Systems
Mask Storage Bag 801809-01 AVOX Systems
Velstrap* 36879-01 AVOX Systems

Revision 2 35-32-18 20131227
C. ACCOMPLISHMENT OF SIL
(1) Find the PCA that is onboard your aircraft or in spares for future use onboard aircraft.
(2) Order enough replacement labels to re-label all the PCA’s you want to re-label.
(3) For each PCA you want to re-label, only remove the existing Instruction Label if loose or
damaged, (Figure 16006 shows the location).
(4) Use soap and water to clean the existing label or the area on the cylinder from where the
Instruction Label was removed. Make sure the area is dry and free of soap before the new label
is affixed.
(5) Carefully affix a replacement Instruction Label (P/N 10009071 03/06) shown in Figure 16005 in
the area shown in Figure 16006 with the text in the same orientation as the previous Instruction
Label. If the existing Instruction Label is clean and firmly adhered, the new label can be affixed
over it. Make sure the Instruction Label is tightly adhered to the cylinder by firmly rubbing with
your clean hand or a clean cloth.
(6) Replace the PCA with connected mask in your aircraft per the Aircraft Maintenance Manual.
Figure 16006
Placement of Label on Cylinders
(1) To order replacement Instruction Labels free of charge, complete the Order Form on following
page and email, fax or mail it to:
manual.

Revision 2 35-32-18 20131227
Label Order Form

(AVOX Systems P/N 10009071 03/06)
Your Company Name:
(No P.O. Boxes please)
Country:
Telephone Number:
Fax Number:
E-mail Address:
Aircraft Type(s) PCA’s used on:
Complete PCA Part Number(s):
Quantity of Labels Requested:
E-mail the completed form to AVOX Systems at CustomerService.Avox@zodiacaerospace.com

or
Fax the Completed from to AVOX Systems at (716) 681-1089.
or
Mail the completed form to AVOX Systems at:
AVOX Systems
ATTN: Service Department
225 Erie Street
Lancaster, NY 14086
USA

Revision 2 35-32-18 20131227
3. Incorporation of SB 5500-35-01 – Rated Service Pressure and/or Maximum Filling Pressure is Incorrectly
Printed on Identification Plates of certain PNR 5500 Portable Cylinder Assemblies (PCA’s)
A. SUMMARY
(1) From April 14, 2005 through January 23, 2011, a number of PNR 5500 Portable Cylinder
Assemblies (PCA’s) were shipped from AVOX Systems Inc. with an incorrect value for maximum
filling pressure printed on the identification plate. The correct maximum filling pressure for the
3AA 1800 type steel cylinders on these units is 1800 PSI.
B. EFFECTIVITY
(1) Concerned Equipment
The Service Bulletin applies to the PNR 5500 Series PCA’s listed in Table 1 that have PMA
Approval.
(2) Aircraft
a. The affected PCA’s can be installed in the aircraft listed in Table 2.

b. The affected PCA’s can also be installed in other aircraft.
c. The SB also applies to all units held in stores.

Revision 2 35-32-18 20131227
3. Incorporation of SB 5500-35-01 (Continued)
Table 1
Affected PNR 5500 Series PCA’s
(See Figure 1 for PNR 10013825 identification plate location)
(These units include a 3AA1800 steel cylinder with a maximum filling pressure of 1800 psi.)
5500-A1A-AB23A 5500-A1W-BF23A 5500-C1A-F23A 5500-C6X-BF23D
5500-A1A-AE20B 5500-A1X-BF20B 5500-C1A-F25A 5500-C9X-BB20A
5500-A1A-A15D 5500-A1Y-BF20B 5500-C1A-X0K 5500-D1A-E25A
5500-A1A-A23A 5500-A6A-BF23A 5500-C1A-YY0E 5500-D1A-F23A
5500-A1A-BB20A 5500-A6W-BB15A 5500-C1A-Y0E 5500-D1A-YY0P
5500-A1A-BC30A 5500-A6W-BB25A 5500-C1A-Y0EE 5500-D1A-Y0E
5500-A1A-BE20B 5500-A6W-FF15A 5500-C1A-Y0N 5500-D1A-Y0P
5500-A1A-BF10A 5500-A6W-FF23A 5500-C1A-Y0P 5500-D1W-BF23A
5500-A1A-BF20A 5500-B1A-BF20D 5500-C1N-BF23A 5500-D6A-Y0E
5500-A1A-BF20B 5500-B1A-BF23A 5500-C1S-B20AP 5500-D6X-HH30A
5500-A1A-BF23A 5500-B1A-BF23B 5500-C1T-F20BM 5500-F6A-Y0N
5500-A1A-BF23B 5500-B1A-F23A 5500-C1U-BF25A 5500-G1A-BB20A
5500-A1A-BF30A 5500-B1S-B20AP 5500-C1U-B25A 5500-G1A-Y0N
5500-A1A-BF30B 5500-B1U-BF23A 5500-C1V-F30BN 5500-J1A-BBF20A
5500-A1A-C30B 5500-B6C-BF25A 5500-C1W-BF15A 5500-L6W-BEF23A
5500-A1A-E20A 5500-B6U-BF25A 5500-C1W-BF23A 5500-M1A-FFF25A
5500-A1A-F20B 5500-B6U-F30AN 5500-C1W-FF20A 5500-M1W-BF23AM
5500-A1A-F23A 5500-C1A-BF20A 5500-C1X-BF20B 5500-M6W-BBF10A
5500-A1M-AA15B 5500-C1A-BF20B 5500-C6A-BF20A 5500-M6W-FF23AN
5500-A1N-BF23A 5500-C1A-BF23A 5500-C6A-BF20B 5500-M6W-FF23AP
5500-A1P-BF23A 5500-C1A-BF23B 5500-C6A-BF23A 5500-Q6X-BF10A
5500-A1S-B15A 5500-C1A-BG23A 5500-C6A-BF23B 5500-Q6X-BF23A
5500-A1U-BF25A 5500-C1A-FY30BN 5500-C6A-BF23D 5500-Q6X-H10AM
5500-A1U-F25A 5500-C1A-F20B 5500-C6A-BF25A 5500-S6X-BBF10A
5500-A1U-F30AN 5500-C1A-F20BN 5500-C6A-F20AR

NOTE: Units with composite cylinders are not affected by this SB.

Revision 2 35-32-18 20131227
Table 2
Aircraft Eligibility of Affected Units
(Note 1: Third Party Aircraft PMA via Supplement 46)
Part Number Aircraft Eligibility

5500-A1A-AB23A See Note 1
5500-A1A-AE20B See Note 1
5500-A1A-A15D See Note 1
5500-A1A-A23A See Note 1
5500-A1A-BB20A See Note 1
5500-A1A-BC30A See Note 1
5500-A1A-BE20B DC10-10, 30, 40
DC8-11, 12, 21, 31, 32, 33, 41, 42, 43
DC8-51, 52, 53, 55, 61, 61F, 62, 62F, 63, 63F
DC8F-54
DC9-11, 12, 13, 14, 15, 15F, 21, 31, 32, 32F, 33F, 41
5500-A1A-BF10A See Note 1
5500-A1A-BF20B A319-111, 112, 113, 114, 131, 132
A320-111, 211, 231
737-200 Series, 300 Series
757-200 Series
MD90-30
717-200
727-200
737-200, 300
DC9-81, 82, 83, 87
MD88
5500-A1A-BF23A A319-112
A321-131, 211
A330-202, 223, 243
A330-301, 321, 322, 323, 343
A300B4-622R
A320-211, 212, 231
A300B4-605R, B4-622R
A310-203, 221, 222, 324
A340-311, 312
737-600 Series
737-700 Series
737-800 Series
737-900 Series
767-400ER Series
727-200
737-200, 300, 400, 500
757-200
767-200, 300
F28MK0100
767-200, 300 Series

Revision 2 35-32-18 20131227
Table 2 (Continued)

5500-A1A-BF23B 777-200 Series
A330-343
A321-111, 112, 131, 211, 231
737-200 Series, 300 Series, 400 Series, 600 Series
737-800 Series
767-200 Series, 300 Series
737-700 Series
737-600 Series
737-700 Series
737-200, 300, 400
767-200, 300
5500-A1A-BF30B See Note 1
5500-A1A-C30B See Note 1
5500-A1A-E20A See Note 1
5500-A1A-F20B See Note 1
5500-A1A-F23A See Note 1
5500-A1M-AA15B See Note 1
5500-A1N-BF23A 737-700 Series
5500-A1P-BF23A See Note 1
5500-A1S-B15A See Note 1
5500-A1U-BF25A 340B, 2000
5500-A1U-F25A See Note 1
5500-A1U-F30AN See Note 1
5500-A1W-BF23A See Note 1
5500-A1X-BF20B A319-112
A320-214
737-300, 400
5500-A1Y-BF20B A319-111, 112, 113, 114, 131, 132
A320-111, 211, 212, 214, 231, 232, 233
A321-111, 112, 131, 211, 231
5500-A6W-BB15A BAe JETSTREAM 3101, 3201
5500-A6W-BB25A See Note 1
5500-A6W-FF15A See Note 1
5500-A6W-FF23A See Note 1
5500-B1A-BF20D 717-200

Revision 2 35-32-18 20131227
Table 2 (Continued)

5500-B1A-BF23A A319-132
727-200
737-200, 300
757-200
A319-111
5500-B1A-BF23B 727-200
757-200
767-200
DHC-5
5500-B1A-F23A See Note 1
5500-B1S-B20AP See Note 1
5500-B1U-BF23A See Note 1
5500-B6C-BF25A DHC8 100 Series
DHC8 Series 100 & 300
5500-B6U-BF25A See Note 1
5500-B6U-F30AN See Note 1
5500-C1A-BF20A A321-111, 112, 131, 211, 231
5500-C1A-BF20B A319-111, 112, 113, 114, 131, 132
A300B4-605R
A310-304, 322, 324
A319-111, 112, 113, 114, 131, 132, 133
A320-111, 211, 212, 214, 231, 232, 233
A321-111, 112, 131, 211, 231
A300B4-605R
A320-211
A320-231
737-200 Series
747-100 Series, 200F Series, 747SP Series
757-200 Series
767-300 Series
707-100, 100B, 200, 300, 300B, 300C
727, 727C, 727-100. 100C, 200, 200F
737-100, 200, 200C, 300
747-100, 100B, 200B, 200C, 200F, 300, 100B SUD, 747SP,
747SR
727-200
747-100, 200
757-200

Revision 2 35-32-18 20131227
Table 2 (Continued)

5500-C1A-BF23A A320-211, 212, 231, 232
A321-211, 231
A319-111, 112, 113, 114, 131, 132
A300B2-1A, B2-1C, B2-203, B2K-3C, B4-2C, B4-103, B4-
203
A300B4-601, B4-603, B4-620, B4-605R
A310-203, 221, 222, 304, 322, 324
A320-111, 211, 231
A330-301
A340-312
737-100 Series, 200 Series, 200C Series, 300 Series
737-400 Series, 500 Series, 600 Series, 700 Series
737-800 Series
747-200B Series, 400 Series
757-200 Series
767-200 Series, 300 Series, 777-200 Series
757-300 Series
767-400ER Series
707-100, 100B, 200, 300, 300B, 300C, 400
727, 727C, 727-100, 100C, 200, 200F
737-100, 200C, 300
747-100, 100B, 200B, 200C, 200F, 300, 100B SUD, 747SP,
747SR
727-200
737-100, 200, 300, 400, 500
747SP
757-200
767-200, 300
DC9-31, 51, 81, 82, 83
A318-111, 112
A320-111, 211, 212, 214, 231, 232, 233
5500-C1A-BF23B A330-343
A320-111, 211, 212, 214, 231, 232, 233
A321-111, 112, 131, 211, 231
737-800 Series
727-200
737-200, 300
757-200
767-200, 300
DC9-31, 81, 82
MD88
F28MK0100
5500-C1A-BG23A A320-211, 212, 214, 231, 232, 233
5500-C1A-FY30BN See Note 1
5500-C1A-F20B See Note 1
5500-C1A-F20BN See Note 1
5500-C1A-F23A A319-111, 112, 113, 114, 131, 132
A320-111, 211, 212, 214, 231, 232, 233

Revision 2 35-32-18 20131227
Table 2 (Continued)

5500-C1A-F25A 737-700 Series
5500-C1A-X0K See Note 1
5500-C1A-YY0E See Note 1
5500-C1A-Y0E See Note 1
5500-C1A-Y0EE 767-200
340A, 340B
5500-C1A-Y0N See Note 1
5500-C1A-Y0P See Note 1
5500-C1N-BF23A 737-700C Series
5500-C1S-B20AP See Note 1
5500-C1T-F20BM See Note 1
5500-C1U-BF25A See Note 1
5500-C1U-B25A See Note 1
5500-C1V-F30BN See Note 1
5500-C1W-BF15A See Note 1
5500-C1W-BF23A 737-700 IGW
5500-C1W-FF20A See Note 1
5500-C1X-BF20B See Note 1
5500-C6A-BF20A See Note 1
5500-C6A-BF20B See Note 1
5500-C6A-BF23A A300B4-203
5500-C6A-BF23B A320-211
737-200
5500-C6A-BF23D DC9-83
5500-C6A-BF25A See Note 1
5500-C6A-F20AR A340-211, 212, 213, 311, 312, 313
747-400F Series
777-200 Series
777-300 Series
5500-C6X-BF23D 767-300 Series
5500-C9X-BB20A See Note 1
5500-D1A-E25A See Note 1
5500-D1A-F23A See Note 1
5500-D1A-YY0P See Note 1
5500-D1A-Y0E See Note 1
5500-D1A-Y0P See Note 1
5500-D1W-BF23A See Note 1

Revision 2 35-32-18 20131227
Table 2 (Continued)

5500-D6A-Y0E See Note 1
5500-D6X-HH30A See Note 1
5500-F6A-Y0N See Note 1
5500-G1A-BB20A See Note 1
5500-G1A-Y0N See Note 1
5500-J1A-BBF20A See Note 1
5500-L6W-BEF23A See Note 1

5500-M1A-FFF25A MD-82
MD-83
737-200C
737-400, 700, 900
5500-M1W-BF23AM See Note 1
5500-M6W-BBF10A SAAB 2000
5500-M6W-FF23AN See Note 1
5500-M6W-FF23AP See Note 1
5500-Q6X-BF10A See Note 1
5500-Q6X-BF23A See Note 1
5500-Q6X-H10AM See Note 1
5500-S6X-BBF10A See Note 1
Table 3
Replacement Part
CORRECT
CYLINDER
CORRECT MAXIMUM
RATED FILLING AVOX
CYLINDER SERVICE PRESSURE PART
TYPE PRESSURE 70°F NUMBER DESCRIPTION PRICE MANUFACTURER
3AA1800 1800 PSI 1800 PSI 10016274 Fill Label FOC AVOX Systems Inc.

Revision 2 35-32-18 20131227
C. ACCOMPLISHMENT OF THE SERVICE BULLETIN
(1) Clean the existing identification plate PNR 10013825 with a clean dry soft cloth per ARP1176
(Table 4). Make sure the label is dry.
(2) Peel the fill label PNR 10016274 off of the backing and affix it firmly over the existing
identification plate PNR 10013825 as shown in Table 2.
NOTE: Alignment of the fill label PNR 10016274 is very important. All incorrect values must be
covered by the fill label and other data must not be covered by the label.
Table 4
Reference Documents
NUMBER
ARP 1176 Oxygen System and Component Cleaning Society of Automotive Engineers Intl.
and Packaging Warrendale, PA 19428-2959 USA
(Liquid, Non-Ionic)
Location of Identification Labels on PCA with 3AA1800 Steel Cylinder

Figure 1

Revision 2 35-32-18 20131227
Application of Fill Label PNR 10016274 to Existing Identification Plate PNR 10013825
Figure 2
(1) To order replacement Labels free of charge, complete the Order Form on following page and
email, fax or mail it to:
manual.

Revision 2 35-32-18 20131227
Label PNR 10016274 Order Form

(Please Print or Type)
Your Company Name:
Contact Name:
Street Address 1:
Street Address 2:
Street Address 3:
City:
State/Province, etc.
Country:
Postal/ZIP Code:
Telephone Number:
Fax Number (optional):
E-mail Address:
Aircraft Type/Model:
Affected PNR:
PNR 10016274 Quantity Req’d:
Email this form to: 5500-5600.SBLabel@zodiacaerospace.com
Or fax this form to: 716-686-1751
Or mail this completed form to: AVOX Systems Inc.

ATTN: AVOX Service Department
225 Erie Street
USA

Revision 2 35-32-18 20131227
3. Incorporation of SB 5600-35-01 – Rated Service Pressure and/or Maximum Filling Pressure is incorrectly
printed on Identification Plates of certain PNR 5600 Series Portable Cylinder Assemblies (PCA’s)
A. SUMMARY
(1) From April 12, 2005 through January 23, 2011, a number of PNR 5600 Portable Cylinder
Assemblies (PCA’s) were shipped from AVOX Systems Inc. with an incorrect value(s) printed on
the identification plate for rated service pressure and/or maximum filling pressure. The correct
rated service pressure and maximum filling pressure for the 3AA-1800 type steel cylinders on
these units is 1800 PSI.
B. EFFECTIVITY
(1) Concerned Equipment
The Service Bulletin applies to the PNR 5600 Series PCA’s listed in Table 1.
(2) Aircraft
a. The affected PCA’s can be listed in the aircraft listed in Table 2.

b. The affected PCA’s can also be installed in other aircraft.
c. This Service Bulletin also applies to all units held in stores.
Table 1
Affected PNR 5600 Series PCA’s
(See Figure 1 for PNR 10013829 identification plate location)
(These units include a 3AA1800 steel cylinder with a maximum filling pressure of 1800 psi.)
5600-1A1A-X0K 5600-2B1A-E20A 5600-8C1B-F23A 5600-9D6A-X0K
5600-1C1A-B23A 5600-2C1A-B23A 5600-8C6A-X0K 5600-9D6A-Y0E
5600-1C1A-E20A 5600-2C1A-E20B 5600-8D1A-Y0N 5600-9D9A-X0K
5600-1C1A-E23A 5600-2C1A-E20D 5600-9A1A-B25A 5600-9G1A-X0K
5600-1C1A-E23B 5600-2C1A-F23A 5600-9C1A-X0K 5600-9L6C-BF25A
5600-1C1A-F23A 5600-2C1A-X0K 5600-9C1B-X0K 5600-9M1A-F23AM
5600-1C1A-X0K 5600-2C1A-Y0N 5600-9C9A-F30A 5600-9M6A-FF30A
5600-1M1A-BF23A 5600-2C1B-X0K 5600-9D1A-E30A 5600-9M6A-F30AN
5600-1M1A-F20BM 5600-2J1A-BF23A 5600-9D1A-X0K
NOTE: Units with composite cylinders are not affected by this SB.

Revision 2 35-32-18 20131227
Table 2
PART NUMBER AIRCRAFT ELIGIBILITY APPROVAL TYPE

5600-1A1A-X0K OEM
5600-1C1A-B23A OEM
5600-1C1A-E20A 707-100, 100B, 200, 300, 300B, 300C, 400
727, 727C, 727-100, 100C, 200, 200F
737-100, 200, 200C, 300
747-100, 100B, 200B, 200C, 200F, 300, 100B SUD,
747SP, 747SR
727-200
737-100, 200, 300
747-100, 200, SP PMA
757-200
767-200
DC10-10, 30, 40
DC8-11, 12, 21, 31, 32, 33, 41, 42, 43
DC8-51, 52, 53, 55, 61, 61F, 62, 62F, 63, 63F
DC8F-54
DC9-11, 12, 13, 14, 15, 15F, 21, 31, 32, 32F, 33F, 41
5600-1C1A-E23A 707-100, 100B, 200, 300, 300B, 300C, 400
727, 727C, 727-100, 100C, 200, 200F
737-100, 200, 200C, 300
747-100, 100B, 200B, 200C, 200F, 300, 100B SUD,
747SP, 747SR PMA
727-200
737-200, 300, 400
757-200
F28MK0100
5600-1C1A-E23B 727-200
737-200 PMA
DC9-81, 82
5600-1C1A-F23A MD-11F
MD11, MD11F PMA
DC9-31
5600-1C1A-X0K CL600-1A11 (CL600)
CL600-2A12 (CL601) PMA
CL600-2B16 (CL601-3A)
5600-1M1A-BF23A OEM
5600-1M1A-F20BM A310-203, 221, 222, 304 PMA
5600-2B1A-E20A OEM
5600-2C1A-B23A OEM
5600-9C9A-F30A OEM
5600-9D1A-E30A OEM
5600-9D1A-X0K OEM
5600-9D6A-X0K OEM
5600-9D6A-Y0E OEM
5600-9D9A-X0K A300B4-103, 203 PMA

Revision 2 35-32-18 20131227
Table 2 (Continued)
PART NUMBER AIRCRAFT ELIGIBILITY APPROVAL TYPE

5600-9G1A-X0K OEM
5600-9L6C-BF25A OEM
5600-9M1A-F23AM OEM
5600-9M6A-FF30A OEM
5600-9M6A-F30AN GIV PMA
Table 3
Replacement Part
CORRECT
CYLINDER
CORRECT MAXIMUM
RATED FILLING AVOX
CYLINDER SERVICE PRESSURE PART
TYPE PRESSURE @70°F NUMBER DESCRIPTION PRICE MANUFACTURER
3AA1800 1800 PSI 1800 PSI 10016274 Fill Label FOC AVOX Systems Inc.
C. ACCOMPLISHMENT OF THE SERVICE BULLETIN
(1) Use a solvent to clean the existing identification plate PNR 10013829 per ARP1176 (Table 4).
Make sure the label is dry.
(2) Peel the fill label PNR 10016274 off of the backing and affirm it over the existing identification
plate PNR 10013829 as shown in Figure 2.
NOTE: Alignment of the fill label PNR 10016274 is very important. All incorrect values must be
covered by the fill label and other data must not be covered by the label.
Table 4
Reference Documents
NUMBER
ARP 1176 Oxygen System and Component Cleaning Society of Automotive Engineers Intl.
and Packaging Warrendale, PA 19428-2959 USA
(Liquid, Non-Ionic)

Revision 2 35-32-18 20131227
Location of Identification Label PNR 10013829 on PNR 5600 Series PCA with 3AA1800 Steel Cylinder
Figure 1

Revision 2 35-32-18 20131227
Application of Fill Label PNR 10016274 to Existing Identification Plate PNR 10013829
Figure 2
(1) To order replacement Labels free of charge, complete the Order Form on following page and
email, fax or mail it to:
manual.

Revision 2 35-32-18 20131227
Label PNR 10016274 Order Form

(Please Print or Type)
Your Company Name:
Contact Name:
Street Address 1:
Street Address 2:
Street Address 3:
City:
State/Province, etc.
Country:
Postal/ZIP Code:
Telephone Number:
Fax Number (optional):
E-mail Address:
Aircraft Type/Model:
Affected PNR:
PNR 10016274 Quantity Req’d:
Email this form to: 5500-5600.SBLabel@zodiacaerospace.com
Or fax this form to: 716-686-1751
Return this completed form to: AVOX Systems Inc.

ATTN: AVOX Service Department
225 Erie Street
USA

Revision 2 35-32-18 20131227

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PART NUMBER 5500 & 5600 SERIES – CMM & IPL

AVOX Systems Inc.

REVISION 2 DATED 20131227

Page Number Description of Change Effectivity

ATA Chapter 35 – Oxygen

5500 SERIES and 5600 SERIES

EFFECTIVITY: ALL Page TITLE-1

PART NUMBERS (CONTINUED)

The Part Number Listing Continues on the Next Page

EFFECTIVITY: ALL Page TITLE-2

PART NUMBERS (CONTINUED)

EFFECTIVITY: ALL Page TITLE-3

Any unauthorized copy, distribution or utilization is illegal.

EFFECTIVITY: ALL Page TITLE-4

REVISION REVISION DATE REVISION REVISION DATE

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS

RECORD OF TEMPORARY REVISIONS

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RECORD OF TEMPORARY REVISIONS

SERVICE BULLETIN LIST

SERVICE BULLETIN SERVICE BULLETIN

SERVICE BULLETIN LIST

THIS PAGE INTENTIONALLY LEFT BLANK

SERVICE BULLETIN LIST

LIST OF EFFECTIVE PAGES

LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date

LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date

LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date

LIST OF EFFECTIVE PAGES

Subject Page Date

LIST OF EFFECTIVE PAGES

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LIST OF EFFECTIVE PAGES

DESCRIPTION & OPERATION _________________________________ 1

TESTING & FAULT ISOLATION _________________________________ 1001

EFFECTIVITY: ALL Page TC-1

SCHEMATICS AND WIRING DIAGRAMS __________________________ 2001

DISASSEMBLY ______________________________________________ 3001

CLEANING __________________________________________________ 4001

CHECK ____________________________________________________ 5001

REPAIR ____________________________________________________ 6001

ASSEMBLY _________________________________________________ 7001

FITS AND CLEARANCES ______________________________________ 8001

SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES ____ 9001

ILLUSTRATED PARTS LIST ____________________________________ 10001

SPECIAL PROCEDURES ______________________________________ 11001

REMOVAL __________________________________________________ 12001

INSTALLATION ______________________________________________ 13001

SERVICING _________________________________________________ 14001

STORAGE __________________________________________________ 15001

EFFECTIVITY: ALL Page TC-5

EFFECTIVITY: ALL Page TC-6

This manual provides the following information:

2. Warnings, Cautions, and Notes

WARNING: FAILURE TO CONTROL HIGH PRESSURE GASEOUS OXYGEN MAY RESULT IN

WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN

3. General Recommendations (Continued)

WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR

WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR

Civilian operators: Military operators: