RAW MILL CLINKER

Parameter Unit Value Remarks Parameter

Mill output t/h 425.00 2x Kiln output
Energy consumption kWh/t 20.80 Energy consumption

Mill output t/day 20,400.00 Energy consumption

Energy consumption kWh/day 424,320.00 Energy consumption
Energy consumption MWh/day 424.32

TOTAL ENERGY CONSUMPTION WHRS II AGREEMENT

Parameter Unit Value Parameter
RAW MILL MWh/day 424.32 POWER
CLINKER MWh/day 225 AVERAGE POWER
COAL MILL MWh/day 87.12 EFISIENSI
TOTAL MWh/day 736.44 WHRS II ACTUAL
Parameter
POWER
AVERAGE POWER
EFISIENSI
 CLINKER COAL MILL
Unit Value Remarks Parameter Unit Value
t/d 10,000.00 minimal Coal mill Output t/h 100.00
kWh/t 22.5 Energy consumption kWh/t 36.3

kWh/day 225,000.00 Coal mill output t/day 2,400.00

MWh/day 225 Energy consumption kWh/day 87,120.00
Energy consumption MWh/day 87.12

WHRS II AGREEMENT
Unit Value
MWh 336
MW 14
% 45.62
WHRS II ACTUAL
Unit Value
MWh 240
MW 10
% 32.59
Remarks
minimal
 CLINKER MANUFACTURING
Department Group (kode Area) Area
Raw Material Handling 292 Pre-Mix material stacker and storage
Raw Meal Production 312 Pre-mix material reclaiming and transport
Clinker Production 432 Homogenizing silo/extraction/Kiln feed systems
Coal Manufacturing L22 Fuel extraction and trasnport from storage
Coal Manufacturing L62 Fuel grinding and transport to fine coal silo
Coal Manufacturing L92 Fuel grinding and transport to fine coal silo
Clinker Production 442 Precalcining system
Raw Meal Production 321 Correctives reclaiming and trasnport
Raw Meal Production 333 Raw mill feed
Raw Meal Production 334 Raw mill feed
Clinker Production 462 Kiln system
Raw Meal Production 363 Raw mill system
Raw Meal Production 364 Raw mill system
Clinker Production 472 Clinker cooler, clinker cooler dedusting
Raw Meal Production 393 Raw meal trasnport to homogenizing silo
Raw Meal Production 394 Raw meal trasnport to homogenizing silo
Clinker Production 492 Clinker transport and storage
Raw Meal Production 423 Kiln exhaust gas handling/raw mill dedusting
Raw Meal Production 424 Kiln exhaust gas handling/raw mill dedusting
Clinker Production 482 Kiln firing system
Clinker Production 452 Calciner firing system
 CLINKER MANUFACTURING
Department (empty) Parameter Unit
Clinker Production Energy consumption kWh/t
Coal Manufacturing Clinker consumption t/d
Raw Material Handling
Raw Meal Production Energy consumption kWh/day
Total Result Energy consumption MWh/day
INKER MANUFACTURING
Value Remarks
64.5
10,000.00

645,000.00
645
 Based on energy consumption calculate
Energy consumpt 736.44 Mwh perday/perline

Based on actual running only line 1 (19 October 2021)

energy from CFPP (nett) 531.26 MWh
Negative power 13.3 MWh
WHRS 1 304.279
total 848.839 MWh
 PERFORMANCE TEST WHRS II BY ANNEX 4
Parameter Unit Spec Performance Test Actual
Power MW 14 14.79 13.78
Temp. Inlet AQC ⁰C ≥ 360 447 434.75
Temp. Inlet SP A ⁰C ≥ 340 335 357.12
Temp. Inlet SP B ⁰C ≥ 341 340.5 355.68
Tempt. Outlet AQC ⁰C ≤ 100 74 72.38
Temp. Outlet SPA ⁰C ≤ 240 230.12 231.35
Temp. Outlet SPB ⁰C ≤ 240 231 237.69
Gas Quantity AQC Nm³/h ≥ 394,000 324,253
Gas Quantity SP A Nm³/h 255,866
≥ 733,000
Gas Quantity SP B Nm³/h 266,659
Bypass AQC % 19 20.03
Bypass SPA % 19.7 24.32
Bypass SPB % 33 26.11