CHAIN BLOCK

OPERATION INSTRUCTIONS
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No. Parts QTY No. Parts QTY
1 Pin A of hand wheel cover 4 26 Pin of top hook 1
2 Pin B of hand wheel cover 2 27 Disc gear assembly 2
3 Hand wheel cover 1 27-1 Gear 1st 2
4 Slotted nut 1 27-2 Gear 2nd 2
5 Split pin 1 28 Pinion shaft 1
6 Hand Chain 1 29 Splined gear 1
7 Hand wheel 1 30 Washer 1
8 Friction disc 2 31 Gear cover assembly 1
9 Ratchet gear 1 31-1 Gear cover 1
10 Brake seat 1 24-3 Steel ring 2 Overload Device
11 Snap ring 1 24-4 Gear sprocket /
12 Pawl 2 32 Name plate cover 1
13 Spring of pawl 2 33 Pin of name plate cover 1
14 Hex nut 6 34 Name plate 1
15 Washer 6 35 Rivets of name plate 4
16 Left side plate assembly 1 36 Top hook housing 1
16-1 Left side plate 1 37 Top hook 1
16-2 Pin of pawl 2 38 Springs of safety latch 2
16-3 Bearing 1 39 Safety latch 2
17 Hex nut 4 40 Pin of safety latch 2
18 Hex nut 2 41 Hex nut of hook 2
19 Chain sprocket 1 42 Pin of hook 4
20 Stripper 1 43 Bottom hook housing 2
21 Pin of suspension plate 1 44 Bottom hook 1 Normal
Screw bolt of bottom
22 Split pin 2 45 3
hook’s housing
Shaft of bottom hook’s
23 Guide roller 2 46 1
Axle
Axle of bottom hook’s
24 Right side plate assembly 1 47 1 No. Parts QTY
housing
Needle of bottom hook’ 7-8 Brake seat of overload protection 1
24-1 Right side plate 1 48 /
s housing 7-7 Hand wheel of overload protection 1
Hex nut of bottom hook 7-6 Roll pin of overload protection 3
24-2 Support pin 3 49 3
’s housing 7-5 Friction Disc of overload protection 1
24-3 Steel ring 2 50 Bottom hook pin 1 7-4 Plate of overload protection 1
CM THEATER CHAIN HOIST
24-4 Gear sprocket / 51 Hex nut of bottom hook 1 7-3 Brake seat ring of overload protection 1
16-3 Bearing 1 52 Load chain / 7-2 Washer of overload protection 1
25 Split pin 1 53 End anchor 2 7-1 Lock nut of overload protection 1
 12 Latch kit 63 Retaining ring

13 Top hook assembly 64 Up Axle

14 Steel ball 65 Sheave

15 Bolt 66 Quill roller

38 Cotter pin 67 Retaining ring for Sheave

39 Hexagon slotted nut 68 Bottom Frame

41 Chain connecting plate 69 Retaining ring

42 Bolt and nut for load chain 70 Bottom Axle

56 Bottorn hook 71 Bottom retaining ring

57 Beam 72 Quill roller

58 Cotter pin 73 Bottom sheave

59 Horizontal pin 74 Retaining ring

61 Up hook pin 75 Bottom hook pin

62 Retaining ring

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 OPERATION INSTRUCTIONS

Before lifting,inspect carefully the hooks, the load chain, the brake device and
lubrication of the block, For safe operation you must keep six rules as following.
1. Don't lift load exceeding the rated capacity of the chain block.
2. Don't use the block chain as a sling.
3. Don't use when the chain is kinking.
4. To avoid accidents, working or passing nder a lifting load is strictly forbidden.
5. In case of the hand chain fails to move. Don't use undue force. Stop operation and
proceed inspection of the chain block.
6. Only use to lift vertically, do not use to drag loads.

MAINTENANCE
1. After operation, clean the chain block from dirt and keep it in a dry place from
rust and corrosion.
2. Clean the chain block annually by purging the parts in kerosene and apply grease
to them. it is advisable that the cleaning work should be done by skilled hands.
3. "O" marks on the two disk gears should e aligned.
4. Stick the rollers of both left and right bearings to the inner race of the bearings
on the chain sprocket shaft journal, and then put then into the outer race of the bear-
ings on the side plates.
5. While assembling the brake mechanism, care should be taken on mesh the slant-
ing teeth of the ratchet disc and the pawl. Make sure that the pawl is controlled by
the spring sensitively and reliably. Then turn the hand wheel clockwise after
screwing it onto the driving shaft and it must press the disc and the plates on the
brake seat. Turning it counterclockwise. There should be clearances between the
disc and the plates.
6. The stay and the right side plate are in transition fit. Care should be taken not to
dismantle them.
7. After cleaning and repair, the chain block should be subjected to non-load and
heavy load tests. If it works normally put it into operation.
8. Keep clean the friction surfaces of the brake mechanism while lubricating or
operating the chain block. Inspect the brake mechanism frequently so as to avoid
faulty braking or falling of load.
9. For convenience of maintenance and dismantling, one of the links of the hand
chain is open.

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