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Design of INTZE Tank50000Glns Only DesignPDF
Design of INTZE Tank50000Glns Only DesignPDF
1.Data
Capacity of Tank= 2.25 Lakh litres = 225 m3
Height of support tower = 15 m
Number of columns = 8
Depth of foundations = 3 m below ground level
Materials M 30 grade concrete
Fe 500 grade HYSD bars
2. Permissible stresses
For calculations relating to resistance to cracking
σct = 1.2 N/mm2, σcb= 1.7 N/mm2 , σst=150N/mm2
For strength calculations, the stresses in concrete and steel are the same as those
recommended in clauses B-2.1 and B-2.2 of IS:456-2000.
σcc= 5N/mm2, m=13, Q=0.897, j=0.906, σcb =7 N/mm2
(As per IS:3370(part-2)-1965, clause 3.3.1 and 3.4.2)
3. Dimensions of tank
Fig 1
17.1×103
Meridional stress = (1000×100)
1000/150 = 6.66 ie no of bars per meter. Area per meter = 6.66 x (pi/ 4)x82= 335 mm2 per
meter. So safe.
Provide 100mm thick slab at centre and 120 mm at edges.
17.1×0.8×9
=( ) = 61.6 kN
2
61.6×103
Ast = ( ) = 411 mm2
150
Provide 8 bars of 12 mm diameter ( Ast = 904 mm2)
If Ac = cross-sectional area of ring beam
61.6×103
(𝐴 +13×904) = 1.2 , 1.2 Ac+ (1.2 x13x904) = 61.6 x 1000
𝑐
0.3×160×1000
At the top 𝐴𝑠𝑡 =(
100
) = 480 𝑚𝑚2
Provide 10mm diameter bars at 150 mm c/c on both faces. The details of reinforcements
provide in the cylindrical tank walls at different heights are shown in below table
Self weight of ring beam (assuming a section 0.8 m x 0.4 m ) = (0.8 x 0.4x25) = 8 kN/m
Therefore total vertical load V1 = 10.2 +1.7+18.5 +8 = 38.4 kN/m
Horizontal force H = V1 Cot
= 38.4 x cot 450 = 38.4 kN/m
Therefore tension due to vertical loads is given by
𝐻𝐷 38.4 𝑥 9
𝐻𝑔 = ( ) = ( ) = = 38.4x9/2 = 173 kN
2 2
Hoop tension due to water pressure
𝑤ℎ𝑑𝐷 10𝑥3.6𝑥0.4×9
𝐻𝑤 = ( )=( ) = whdD/2= 10x 3.6x .4x9/2 = 65 kN
2 2
Therefore hoop tension = (Hg + Hw)
= (173 +65) = 238 kN
238×103
𝐴𝑠𝑡 = (
150
) = 1587 𝑚𝑚2
= 238 x 1000/ (800x400 + 13x 1808) = 0.692 N/mm2 < 1.2 N/mm2
238 × 103
=[ ] = 0.69𝑁/𝑚𝑚2 < 1.2𝑁/𝑛𝑚2
(800 × 400) + (13 × 1587)
Provide a ring beam 800 mm wide and 400 mm deep with 16 bars of 12 mm diameter and 8
mm diameter stirrups at 140 mm c/c.
8. Design of conical dome:
9+7
Average diameter of conical dome = ( 2 ) = 8𝑚
Average depth of water = 4.0 m
Weight of water above conical dome = pi x 8 x 4.0 x2x10 =2010 kN
Load from top dome, top ring beam, cylindrical wall and bottom ring beam
= (𝜋 × 9 × 38.4) = 1085 𝑘𝑁
Therefore load at base of conical slab
=(2010+310+1085) = 2405 kN
2405
Load/unit length 𝑉2 = ( ) = 110 kN/m
𝜋×7
Meridional thrust
𝑇1 = 𝑉2 𝐶𝑜𝑠 𝑒 𝑐𝜃 = (110 × 𝑐𝑜𝑠 𝑒 𝑐450 ) = 156 kN
Meridional stress
156×103
=( )= 0.44 N/mm2 <5N/mm2 (thickness of conical dome slab is 350mm )
350×1000
52.7×103
Hoop stress = ( ) = 0.234 𝑁/𝑚𝑚2
225×1000
Stress is within safe limits.
Provide nominal reinforcement of 0.3 %.
0.3 × 225 × 1000
𝐴𝑠𝑡 = ( ) = 675 𝑚𝑚2
100
Provide 8 mm diameter bars at 140 mm c/c circumferentially and meridionally in two layers
at top and bottom.
Ast provided, bars per meter = (1000/140)*2 = 7.14*2= 14.28
So Ast provided = 14.28 x 50 = 714 mm2, so sufficient.
M = 153.7 kNm
V = 292 kN
153.7×106
Therefore d = √ = 585𝑚𝑚 , j = 0.874, width of beam = 500 mm
0.897×500
Adopt effective depth d= 900 mm, cover = 50 mm
Mc
Ast =
sst. j.d
153.7 × 106
𝐴𝑠𝑡 =( ) = 1380𝑚𝑚2
150 × 0.874 × (900 − 50)
100𝐴𝑠𝑡 100×1885
% steel used =(
𝑏𝑑
) = ( 500×900 ) = 0.42 %
From Table 23, IS 456, τc = 0.28 N/mm2
Since τc < τv, shear reinforcement are required
0.28×500×900
Shear borne by concrete = ( )
1000
= 126 kN
Permissible shear stress Table v in concrete (IS : 456-2000)
100As Permissible shear stress in concrete tv N/mm 2
bd M-15 M-20 M-25 M-30 M-35 M-40
< 0.15 0.18 0.18 0.19 0.2 0.2 0.2
0.25 0.22 0.22 0.23 0.23 0.23 0.23
0.50 0.29 0.30 0.31 0.31 0.31 0.32
0.75 0.34 0.35 0.36 0.37 0.37 0.38
1.00 0.37 0.39 0.40 0.41 0.42 0.42
1.25 0.40 0.42 0.44 0.45 0.45 0.46
1.50 0.42 0.45 0.46 0.48 0.49 0.49
1.75 0.44 0.47 0.49 0.50 0.52 0.52
2.00 0.44 0.49 0.51 0.53 0.54 0.55
2.25 0.44 0.51 0.53 0.55 0.56 0.57
2.50 0.44 0.51 0.55 0.57 0.58 0.60
2.75 0.44 0.51 0.56 0.58 0.60 0.62
3.00 and above 0.44 0.51 0.57 0.6 0.62 0.63
3299 = 439 + ( 2 4 ) + 4
2
4 2
Therefore V= 179 kN
=(1944+179) = 2123 kN
Moment in each column at base = (438/8) = 55kNm
Axial load P = 2123kN
Bending moment M = 55kNm
Eccentricity e = (M/P) = (55x106/2123x103) = 25.9
Since eccentricity is small, direct stresses are predominant.
Using 8 bars of 20 mm diameter and lateral ties of 10mm diameter at 300mm c/c.
𝐴𝑠𝑐= (8 × 314) = 2512 𝑚𝑚2
Equivalent area of composite section
𝜋(550)2
𝐴𝑒 = ( + (1.5 × 13 × 2512)) = 0.286 × 106 𝑚𝑚2
4
Equivalent second moment of area of composite section
3254 275
2
4 2
= 13.48 x 109mm4
Direct compressive stress
2123 103
tc1 = 6
= 4.71N / nm2
0.45 10
55 106 325
Bending stress = tc1 = 9
= 1.32 N / nm2
13.48 10
Permissible streses in concrete are increased 33.33% while considering the wind effect.
1 1
I.S. 456 – 2000, clause B – 41 = cc + cb 1
cc cb
Therefore
4.71 1.32
+ = 0.84 1
350 mm
5 1.33 7 1.33
Stress is within safe limits.
12. Design of bracings
400 mm
Moment in brace = (2xmoment in column x 2 )
M = (2x55x 2 )
=156 kNm
Section of brace = 350mm x 400 mm
Therefore b = 350 mm, d = 400-50 = 350 mm
Limiting moment of resistance of section is
Mu, lim = 0.138 fckbd2 = 0.138*30* 350* 3502= 177 kN.m
Moment in each column at base = 183/8= 23 kN.m
Service moment in brace = 2x 23x √2 = 65 kNm
230 450
Ast = ( As1 + As2 = 1683mm2
Provide 4 bars of 25 mm diameter (Ast = 1964 mm2) at the top and bottom since wind
direction is reversible.
Length of brace L = (2x4xsin 22.50)=3.06m
moment in brace
Maximum shear force in brace=
1/ 2 length of brace
156
= = 102kN
0.5 3.06
102 103
= Ty = 0.45 N / mm
2
500 450
100 Ast 100 1964
= = = 0.87
bd 500 450
IS: 456-2000 Clause B.5.4 and Table 23
From Table 1.3b.
Tc = 0.37 N / nm2
Since Ty > Tc, shear reinforcement are required, Shear borne by concrete
0.37 500 450
= = 83kN
1000
Balance Shear = (102-83) = 19kN
Using 10mm diameter 2 – legged stirrups at 330 mm c/c
13. Design of foundations
A circular girder with a raft slab is provided the tower foundations
Total load on foundations = (1944xs8) = 15 552 kN
Self weight of foundations at 10%% = 1555kN
Total load = 17107 kN
SBC of soil at site = 250 kN/m2
Therefore area off foundation = (17107/250) = 68.4m2
If a raft slab with equal projection on either side of a circular ring beam is provided and if b =
width of raft slab, then
( 8 b ) = 68.4m
Therefore b= 2.72m
Adopt a raft slab of 5m inner diameter and 11m outer diameter (b=3m)
(a) Design of circular girder
750 930
Provide 6 bars of 25 mm diameter (Ast = 2496 mm2)
972 103
Tv = = 1.39 N / nm
2
750 930
100 Ast 100 2946
= = = 0.42
bd 750 930
From Table 1.3b, Tc = 0.26N/nm2
Since Tv>Tc, shear reinforcements are required. Shear borne by concrete
0.26 750 930
= 181kN
1000
Therefore balance shear = ( 972-181) = 791 kN
Using 12mm diameter 4 legged stirrups,
230 113 930
Sv = = 122 mm
791 10
3
750 930
100 A 0.21 750 930
= = 495kN
bd 1000
1000 450
100 A 100 2454
= 0.545
bd 1000 450
From Table 1.3b, Tc = 0.31 N/mm2
Since Tv<Tc,shear stresses are within safe permissible limits.
The thickness of the footing is retained at 500 mm up to a distance of 500 mm from the
column face and thereafter gradually decreased to 250 mm at the edges. The details of
reinforcements in the various structural elements of the intze-type tank are shown in below
figures