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SCADA and HMI Systems - Differences, Similarities, Purpose
SCADA and HMI Systems - Differences, Similarities, Purpose
SCADA and HMI Systems - Differences, Similarities, Purpose
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One of the thorniest topics in the Automation Industry is that “How is SCADA different from HMI ”
some Engineers think that they are used for the same thing and they both are identical, the only
difference just in what we call it, but unfortunately that is totally wrong.
The reason for this wrong thought is that both are Graphically Representation of your system or plant
also the both are used in monitoring and controlling, but you should be aware about that they are totally
different.
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So, what is the issue and what is the similarities and dissimilarities between them both, that we are going
to talk about in the next few Lines.
Table of contents
What is the Need for SCADA & HMI?
The Meaning of HMI systems
The Practical Meaning of SCADA systems
Differences between SCADA and HMI
Similarities between SCADA and HMI
The plant equipments are talking with each other through a Binary Language regardless of all types of
communication and signal processing modules and which type of controller is used.
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All of this system data is finally converted to 0s and 1s, this is a very low-level language which is really
difficult for a human to understand also another issue the machine cannot understand human language.
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So, here are the reason for using (SCADA, HMI) these systems just make an Easy interface between the
operator and the plant, if you tell the machine to stop it will not stop till you press the OFF button to
send Zero for the machine then it will stop. It is just a simple Gateway that converts the machine
language (0 and 1 logic) into a unique graphical form so that the operator or maintenance engineer can
understand it.
All of this reasons very enough to make SCADA and HMI systems essential parts of the process.
NOTE SCADA and HMI are not adding any type of logic into your process or plant, Just Visual
Representation.
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HMI stands for Human Machine Interface, it might be an application (software) or also a hardware
device
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unlike the SCADA it is just software, so we can say that it allows the operator or engineers to
communicate and exchange data with a machine.
Note the type of data that is supported by an HMI application is totally different from the data of SCADA
system, this data can be called the low level of information that is considered by an operator or
technician or either an engineer this data could be ( state of level sensors – overload indication of motor
– alarms …).
So, assume we have an application that supports us with some detailed information about the machine
such as ( Motor Amps – Machine state – Rated Temp and Pressure …) this information is not considered
as Supervisory information, it may be related to the operator or the maintenance engineer but
information like that will not be considered by the manager of the plant, this is could be a low level of
monitoring but a supervisor like a manager wants to know somethings like ( amount of production/day –
the usage of power – does there is any problem or not …. ) this how the SCADA should be built Just for
Higher Level of Monitoring.
Also, the very critical point is the Data Acquisition the manager of the plant or of the production process
is not spending all of his time on the SCADA screen, he just opens the history of the performance of the
plant and checks what it really mean to him.
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After we have illustrated clearly the meaning of both systems, we can now speak about differences
between the both:
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The HMI system is a low level of monitoring and controls it supports us with detailed information about
the process like setpoints, state of the machine, load, and so on unlike the SCADA, we can say that it’s a
higher level for monitoring that scopes to support a very basic and general information about all the
process that scaping a lot of details that you really do not need.
The HMI is one – to – one relationship that is between the operator and the machine but the SCADA
system can involve and handle a lot of several machines and processes.
One important feature that the SCADA has is that it can store data along with the time SCADA system
always need a historical server that can contain its database unlike the HMI it usually does not store any
data.
SCADA usually located away from the machine, it should be at the control room in the other hand we
found that HMI is usually attached to the machine.
1. We can say that Basically, they both serve the same purposes (Graphical Representation)
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Finally, I hope the idea is clear for now and also Note that is a general rule of designing that would really
help you a lot if you are an Automation Designer but you should also be aware that you might find some
of these criteria are broken in the field, but I just want the concept to be clear for you.
If you liked this article, then please subscribe to our YouTube Channel for PLC and SCADA video tutorials.
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KINGSLEY AKWARANDU
October 19, 2021 at 11:52 am
This very correct.. Historical trends and logs can only be obtained from the scada. Data storage,
acquisition and access level are key differences.
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