CONCRETE TRIAL MIX DESIGN FOR M-35 GRADE RCC

IS: 10262 - 2019

Trial mix No-01
A-1 STIPULATIONS FOR PROPORTIONING
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a) Grade designation M 35
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b) Type of cement OPC 43 grade conforming to IS:8112
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c) Maximum nominal size of aggregate 20 mm
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d) Cementitious content 340 (From Table 1700-2 of MORT&H-V)
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e) Maximum water-cement ratio 0.450 (From Table 1700-2 of MORT&H-V)
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f) Workability 75 - 125 mm
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g) Exposure condition Moderate
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h) Method of concrete placing chute
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i) Degree of supervision Good
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j) Type of agggregate Crushed angular aggregate
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k) Chemical admixture type vista (Superplast HS 500)
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l) Proposed Cement Content 400 (Chettinad OPC 43 Grade) kg/m3
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m) Maximum cement content 450 kg/m3 (From Cl. 1703.3 of MORT&H-V)
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A-2 TEST DATA FOR MATERIALS
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a) Specific gravity of cement 3.150 Chettinad OPC 43 Grade
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b) Specific gravity of coarse aggregate-20mm 2.946 KTIL Stone Quarry
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c) Specific gravity of coarse aggregate-10mm 2.864 KTIL Stone Quarry
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d) Specific gravity of M Sand 2.771 KTIL Stone Quarry
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e) Specific gravity of admixture 1.090 (Superplast HS 500)
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f) Water absorption of coarse aggregate
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20mm 0.570 %
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10mm 0.910 %
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g) Water absorption of M Sand 1.320 %
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h) Sieve analysis of coarse aggregate Conforming to Table-7 of IS: 383-2016
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i) Blending ratio of coarse aggregate 60 : 40 (20mm:10mm)
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j) Sieve analysis of M Sand Conforming to Zone I of Table-9 of IS: 383-20
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A-3 TARGET STRENGTH FOR MIX PROPORTIONING
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a) Characteristic strength ( fck ) at 28 days 35 Mpa
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b) Target mean strength ( fcm ) at 28 days 47 Mpa (From Table 1700-5 of MORT&H-V)
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A-4 SELECTION OF WATER CEMENT RATIO
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a) Maximum water-cement ratio 0.450 (From Table 1700-2 of MORT&H-V)
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b) Adopted water-cement ratio 0.380
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A-5 CALCULATION OF CEMENT CONTENT
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a) Adopted water-cement ratio 0.380
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b) Adopted Cementitious content ### kg/m3
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A-6 SELECTION OF WATER CONTENT
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a) Maximum water content for 20mm aggregate 186.00 (From Table 4 of IS:10262-2019)
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Asper is:10262-2019,Table No-4 Mix.Free water Content 186.00 Litrs
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for 20 mm aggregate
(for 25 mm to 50 mm range)
Water content can be incresed by 3% per each 25mm
Slump i.e 3% Estimated water content for 125 mm slump 186+9*186/100 =202.74 Litrs
As per Super Plasticzer (vista Superplast HS 500 ) is used in the mix.
The Water content can be Reduced up to 30 percent and above
As per 6.2.4 of IS: 10262-2019
Based on trails with super plasticizer water content reduction
of 25.00 percent has been Achieved.
Hence the achived water content 202.74- 58.42 Litrs = 152.00 Litrs/m3
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d) Final Water Content 152.00 Litrs/m3
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A-7 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT
a) Volume of coarse aggregate corresponding to -
0.628 (From Table 5 of IS:10262-2019)
20mm size aggregate and fine aggregate (Zone I) -
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b) Volume of fine aggregate 0.372
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A-8 CHEMICAL ADMIXTURE
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a) % of Chemical Admixture 0.85 %
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b) Chemical Admixture content by mass of cementitious materia 3.40 kg/m3
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Concessionaire's Independent Engineer's

Representative Representative
 MIX CALCULATIONS FOR M-35 GRADE (RCC)

a) Volume of Concrete = 1.000 m3

b) Volume of intrapped air in
= 0.01 m3
wet concrete

c) Volume of cement = Mass of cement 1

x
Specific gravity of cement 1000
400.00 1
x
= 3.15 1000

= 0.127 m3

d) Volume of water = Mass of water 1

x
Specific gravity of water 1000

152.00 1
x
= 1 1000

= 0.152 m3
e) Volume of chemical
= Mass of chemical admixture 1
admixture x
Specific gravity of chemical admixture 1000

3.40 1
x
= 1.090 1000

= 0.003 m3

f) Volume of all in aggregate = (a - b) - (c + d + e )

= 0.990 - 0.127 + 0.152 + 0.003

= 0.708 m3

g) Mass of 20mm aggregate = e x Vol. of CA x Sp. gravity of CA x 1000

= 0.708 x 0.377 x 2.946 x 1000

= ### kg
h) Mass of 10mm aggregate = e x Vol. of CA x Sp. gravity of CA x 1000

= 0.708 x 0.251 x 2.864 x 1000

= ### kg
i) Mass of fine aggregate = e x Vol. of FA x Sp. gravity of FA x 1000

= 0.708 x 0.372 x 2.771 x 1000

= ### kg
Design Mix Proportions
Cement Water 20mm 10mm M sand Admixture W/C Ratio
400 152 786 509 730 3.40 0.380

Concessionaire's Independent Engineer's

Representative Representative
 RESULTS OF TRIAL MIX FOR M-35 GRADE (RCC)

Batch Corrected
Moisture
Batch
Moisture Trial Batch
Quantity Water
Specific Adjustment Quantities(Kg)
Material Absorption Material Source
Gravity Content (Volume of Trial Batch =
(SSD) ( % ) Quantity
( % ) ( kg ) 0.040 cum)
(%)
( kg/m3 ) ( kg/m3 )
Cement 400 3.15 - - - - 400 16.00 Chettinad OPC 43 Grade

20mm 786 2.946 0.57 0.00 0.57 4.48 782 31.28 KTIL Stone Quarry

10mm 509 2.864 0.91 0.00 0.91 4.63 504 20.16 KTIL Stone Quarry

M SAND 730 2.771 1.32 0.00 1.32 9.64 720 28.80 KTIL Stone Quarry

Water 152 - - - - 18.75 171 6.84 Bore Well @ KTIL Camp

Chemical
Admixtur 3.40 1.090 - - - - 3.40 0.136 (Superplast HS 500)
e

OBSERVATIONS COMPRESSIVE STRENGTH (Mpa)

Slump (mm) Mix 7 days 10.08.2021 28 days 31.08.2021

Temp Load Strengt Load
Batch Strength
Date 30 60 . Weight h Weight
No Cube
Initial minute minute 90 minutes ( Cube ID (gm) at (gm) at
ID
s s 0
C ) Failure Failure
(MPa)
(KN) (MPa) (KN)

1 9020 901 40.04 4 9086 1250 55.56

2 9005 937 41.64 5 9132 1312 58.31

03.08.202
1 Collapse 190 160 135 29.2
1
3 8965 954 42.40 6 9084 1267 56.31

7 9132 924 41.07 10 9156 1298 57.69

8 8968 965 42.89 11 9174 1300 57.78

9 9008 895 39.78 12 9108 1289 57.29

03.08.202
2 Collapse 185 155 130 28.8 13 8971 946 42.04 16 9187 1295 57.55
1

14 8905 912 40.53 17 9164 1301 57.82

15 9046 956 42.49 18 9098 1299 57.73

Avg. Strength (MPa) 41.43 Avg. Strength (MPa) 57.34

Remarks:_______________________________________________________________________________________________________
_______

Concessionaire's Independent Engineer's

Representative Representative