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CUCUL Inc

Quality Cost Report


For the year ended Dec 31, 2021
Amount % of Sales
Prevention cost Sales
Quality improvement projects $ 48,750 4.6406%
System development $ 35,550 3.3841%
Statistical process control $ 22,800 2.1704%
Total Prevention Cost $ 107,100 10.1951%

Appraisal cost
Supervision inspection activities $ 11,400 1.0852%
Inspection of goods in process $ 32,650 3.1080%
Final product testing $ 28,050 2.6702%
Total Appraisal Cost $ 72,100 6.8634%

Internal Failure Cost


Rework labor and overhead $ 22,650 2.1561%
Debugging software errors $ 52,650 5.0119%
Downtime caused by quality problem $ 35,450 3.3746%
Net cost of scrap and spoilage $ 10,190 0.9700%
Total Internal Failure Cost $ 120,940 11.5126%

External Failure Cost


Replacement beyond warranty period $ 14,000 1.3327%
Lost sales arising poor quality $ 28,840 2.7454%
Total External Failure Cost $ 42,840 4.0781%

TOTAL QUALITY COST $ 342,980 32.6492%


$ 1,050,500
PT Cookylogy
Quality Cost Report
For the month ended May 31, 2022
Amount % of Sales
Prevention cost Sales
Supplier evaluation Rp 3,906,250 0.5501%
Quality engineering Rp 6,513,750 0.9174%
Audit quality effectiveness Rp 7,237,500 1.0193%
Total Prevention Cost Rp 17,657,500 2.4868%

Appraisal cost
Plant utilities in inspection area Rp 9,650,000 1.3590%
Depreciation of testing equipment Rp 12,500,000 1.7604%
Supplies used in testing Rp 6,988,100 0.9842%
Inspection of incoming materials Rp 7,812,500 1.1003%
Total Appraisal Cost Rp 36,950,600 5.2039%

Internal Failure Cost


Downtime caused by quality problem Rp 4,588,500 0.6462%
Disposal of defective product Rp 6,018,250 0.8476%
Retesting of reworked products Rp 4,588,500 0.6462%
Total Internal Failure Cost Rp 15,195,250 2.1400%

External Failure Cost


Repair beyond warranty period Rp 14,475,000 2.0386%
Product recalls Rp 3,439,000 0.4843%
Complaint adjustment Rp 3,884,650 0.5471%
Liability arising from defective products Rp 6,031,250 0.8494%
Total External Failure Cost Rp 27,829,900 3.9194%

TOTAL QUALITY COST Rp 97,633,250 13.7500%


Rp 710,060,000

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