How To Fix Broken Headphone Wires Without Soldering - PCB Tool Expert

05/07/2021 How to Fix Broken Headphone Wires Without Soldering | PCB Tool Expert
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How To Fix Broken Headphone Wires

Without Soldering
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So your headphones are giving you a problem? Are you sick of the sound
coming out of only one earbud or the sound being way too quiet? Perhaps
the microphone isn’t working. All of these problems are a result of damaged
headphone wires. If you’re too stubborn to let go of your headphones or you
simply want to put off buying another pair for a bit more time, then you
came to the right place.
We’re going to tell you everything you need to know about fixing broken
headphone wires. You may need to gather a few necessary tools as well as a
large dose of patience. Fixing your headphones wires needs proper care and
time, but we’ll let you in on all the secrets on how to get it done.
How To Fix Broken Headphone Wires Without

Soldering x
One of the biggest problems encountered are broken headphone wires that
require soldering. However, not everyone is able to perform such a task. So
how do we approach fixing headphone wires without a way to solder them? x

First of all, you need to learn a few things.
How To Strip The Wire
Your headphone’s wires are covered with plastic, so you’ll need to strip the
cover off to reveal the wire underneath aka stripping the wire. Typically this is
done with pliers, wire cutters, and wire strand.
1. Locate the holes with number labels on your wire strippers. This is the
measurement of the hole’s width.
2. Next, determine what the width of your wire strand is and cut off a x
small piece of wire,
3. Insert the strand in the appropriate measurement on your wire
strippers.
4. Squeeze the pliers and make sure to pressure the side where you want
the insulation to slide off.
Twist The Wires
When you have the wire strand and your stripped wire exposed, you need to
twist them together. All you have to do is place the wires next to each other,
pinch them, and twist while you hold them together.
There are 4 main ways to fix headphone wires without soldering: the
crimping method, with an alligator clip, electrical tape, and hot glue. We’ll tell
you how to do each method.
Fixing Headphone Wires With An Alligator Clip

Be wary that the alligator clip method is our weakest method to fix
headphones. If you’re looking for a quick, temporary fix, this should work
perfectly. You need some alligator clips and your headphones snipped with
x
the wires with the ends stripped where they meet. Simply place the alligator
clip onto these wires in a way that allows the teeth to come in contact with
both of the wires. Now they have conduction, offering your headphones a few
extra hours of life.
How To Fix Broken Headphone Wires With Tape x
Fixing your headphone wires with tape is one of the most convenient
solutions. Tape is easy to apply, but just make sure it’s a plastic insulating
tape.
Method #1
What You Need
Broken headphone wires

Plastic insulating tape or shrink tubing
Wire cutters
Screwdriver
Sandpaper
Spare wire
Solder alternative – lighter
Step-By-Step
1. Locate the part where the wires are double bonded. Here, you want to
pull the wires apart about half an inch.
2. Use a wire cutter to help remove the insulation off small sections of
both the wires.
3. Notice the 3 different wire colors: Red, Green, and Copper
4. Now it’s time to take apart the headphone by pulling off the pads. You
may need to use a small screwdriver to properly remove the padding.
When that is done you should see some wires. Locate the
disconnection, as this is where you will need to reconnect.
5. Take your plastic insulating tape or shrink tubing and make sure they
are nearby and ready. If you’re using shrink tubing, then make sure to
x
consider that the tubing will be smaller once contracted.
6. Use sandpaper to sand away the insulation on the wires. Do this until
the wire appears copper.
7. Solder the wires together. To do this, you first need to cut the insulation x
with wire cutters to reveal the wire. Join the two wires together, twist
them, and heat them up with a lighter until they metal starts to melt.
8. When the metal melts, use your spare wire to help press the wires
together tightly.
9. Wrap the insulating tape completely around any exposed wires. This
will help keep the solder together while providing a sturdy structure.
Method #2 – Replacing A Broken Jack
What You Need
Replacement jack
Scissors
Wire cutters
A lighter
Insulating tape or shrink tubing
Spare wire
Step-By-Step
1. Cut off the broken headphone jack about an inch away from the end.
2. Remove additional wire cover with a wire stripper to expose the wires.
3. Sort the wires by color and burn off the colored coating with a lighter.
4. Match the wires together by color and make sure to twist the ground
wires as well.
5. Slide on the shrink tubing if you are using any.
6. Solder the end of each wire with your lighter, making sure to dab it
with the spare wire for a secure closure.
7. Take your new replacement jack and cut it, leaving 2+ inches of length.
8. Repeat steps 3, 4, & 6 for the replacement jack’s wire.
x
9. Match the headphone wires to the new jack plug wires and light them
to fuse them together. Again, use the spare wire to secure the wires
together.
10. Slide over the shrink tubing or wrap the area with insulating tape to x
keep the wires secure.
How To Fix Headphone Wires Without Cutting Them
If you don’t have any tools handy, you may be able to fix them without
needing them. Follow these steps to fix your headphone wires without
cutting them:
1. Put your headphones on and listen to something like you would

normally.
2. Twist, bend, and adjust the cord until you notice a sensitive spot. You
will be able to locate it while you listen closely to the audio. Most times
a short in headphones occurs either near the earpiece or the plug-in
jack.
3. When you locate the problem area, focus on finding a position that
creates the clearest sound possible. It may take some gentle twists and
turns as well as several tries to get the best sound, but be patient and
listen carefully.
4. Hold pressure on the cable in the exact spot and wrap either electrical
tape or duct tape around it. In many cases, the tape’s pressure is
enough to keep the wires within the cable touching. x
5. Congrats! You just fixes your headphone wires without cutting them or
using any tools!
How To Fix Headphone Wires With Mic x
If you’re someone who uses your headphone’s microphone for calls, video
chats, streaming, and other uses, then there is nothing more annoying than a
microphone that doesn’t work. It’s worth mentioning that the methods we
just shared with you are all possible fixes. However, you should first try
cleaning your phone and microphone before performing surgery on your
precious headphones.
Removing Dust & Dirt
Sometimes a dust or dirt blockage is enough to prevent the sound being

picked up in your microphone. Even if you don’t suspect this is the case, you
should still try it out to see if this is a possibility. Blockage can either be in
your phone’s headphone jack or in the small crevices of your microphone. All
you need to perform a proper cleaning on these parts is a toothpick & a thin
piece of toilet paper, paper towel, or tissue.
Take the paper and wrap it around the toothpick. Brush the inside of your
phone’s headphone jack lightly to pick up any trapped dirt or debris. Make
sure there is no moisture at all to prevent damage to your phone. For the
headphone’s microphone, take a new piece of paper and wrap it around the
x
toothpick again. Brush the area where sound is picked up (usually a small
hole or screen) to help loosen any dirt. You can also blow on it gently to move
out any debris.
Don’t Forget To Check The Warranty x
Especially if your headphones are fairly new, you may be eligible to receive a
free replacement. Try to see if you have a valid warranty before trying to
perform the other methods we showed you. Cutting your headphones may
void your warranty, removing the possibility of getting a replacement for your
defective device.
If You Need To…Buy A New Pair
If you’ve tried everything and you’re still not having luck, then the last case
scenario is that you need to get a new pair of headphones. The bright side is
that there are many affordable headphones you can buy for a quick
replacement. They will be a great way to allow you some time to save up for a
higher quality pair. If you have the money, then go for a high quality pair right
away to ensure you have headphones with more durability.
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05/07/2021 How to Fix Broken Headphone Wires Without Soldering | PCB Tool Expert

Tools Needed For Electronics Repair

Home » How to » How to Fix Broken Headphone Wires Without Soldering

How To Fix Broken Headphone Wires

Helpful? Hit the Share Button.

How To Fix Broken Headphone Wires Without

how do we approach fixing headphone wires without a way to solder them? x

How To Strip The Wire

Twist The Wires

Fixing Headphone Wires With An Alligator Clip

How To Fix Broken Headphone Wires With Tape x

What You Need

Broken headphone wires

Method #2 – Replacing A Broken Jack

What You Need

How To Fix Headphone Wires Without Cutting Them

1. Put your headphones on and listen to something like you would

How To Fix Headphone Wires With Mic x

Removing Dust & Dirt

Sometimes a dust or dirt blockage is enough to prevent the sound being

Don’t Forget To Check The Warranty x

If You Need To…Buy A New Pair

Helpful? Hit the Share Button.

How To Remove SIM Card From IPhone 6 Without Tool

How To Clean A Circuit Board Of Corrosion?

How To Reset IPhone X To Factory Settings

How To Do Handwritten Message On IPhone 7?

Name* Save my name, email, and website

We are a participant in the Amazon Services LLC Associates Program, an

Copyright © 2021 PCB Tool Expert All Rights Reserved.

You might also like