Engineering

Standards
Engineering Standard Number
Name MAGNETISM,RESIDUAL

INSPECTION SPECIFICATION 16114

Identifier
(CHARACTERISTIC)

1. Scope
This specification applies to the limits of acceptance for residual magnetism found in ferrous
engine parts and shall apply to all ferrous parts listed below or whenever this inspection
specification is referenced within a Magnetic Particle Inspection Standard.

This specification shall not be used for new product fuel system components, use CES 16602.

2. Applicable Documents
Applicable documents listed below may be obtained from the respective organizations listed in
CES 10054, Standards Organizations Addresses.

a. ASTM E709, Standard Guide for Magnetic Particle Testing

b. ASTM E1444, Standard Practice for Magnetic Particle Testing
c. CES 10054, Standards Organizations Addresses
d. CES 10056, Glossary
e. EN 10228, Non-Destructive Testing of Steel Forgings - Part 1: Magnetic Particle Testing
f. ISO 9934-3, Non-Destructive Testing - Magnetic Particle Testing - Equipment - Second
Edition

3. Definitions
There are no unique definitions in this standard. Terms used in this standard that have a general
definition for usage in Cummins Engineering Standards are defined in CES 10056, Glossary.

4. Specifications
4.1. Equipment

4.1.1. Master

a. Bell Gaussmeter, Model 610 using internal standards

b. Bell Gaussmeter, Model 110A and reference (calibration)
c. Magnets (supplied with equipment)
d. Denshujiki Co. Ltd. Gaussmeter, Model GM-340
e. Equipment that meets the requirements per ASTM E709, ASTM E1444, EN 10228 or ISO
9934-3

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 Engineering
Standards
Engineering Standard Number
Name MAGNETISM,RESIDUAL

INSPECTION SPECIFICATION 16114

Identifier
(CHARACTERISTIC)

4.1.2. Gage

Electromatic (Product Co.) Model (EMU Series residumeter and series UC residumeter
comparator for calibration) or gage that has equivalent or better capability to make the
measurements below:

4.1.2.1. The gage or master mentioned above is to be used for all inspections with frequent
reference made to the appropriate master, noted above, for assurance of accurate measurements.

4.1.2.2. The gage or master reference (shall) be done through the use of reference magnets or
internal calibration (in the case of a gaussmeter) and via the comparator for residumeters.

4.2. Measurements

4.2.1. The instruments mentioned in Section 4.1.2. Gage on page 2 measure magnetic field
surrounding the part. This magnetic field will vary considerably according to the position of the
magnetic field in the part. The limits of acceptance therefore refer to the maximum reading
obtainable while scanning the entire part with the gage point in contact with the part.

4.2.2. The Bell Gaussmeter (or other gage) readings are to be taken with the short transverse
probe with the small protective shield retracted. The probe is to be in contact with the part and
wafer element parallel to the surface of the part. Axial probe may be used where they prove to be
easier to use and better correlate to the EMU series meters.

4.2.3. Move in cautiously on the object being tested, be sure the pointer remains on scale.
Instruments should be kept a reasonable distance from heavily magnetized parts and
demagnetizing equipment. The movement could be rendered ineffective if the pointer is allowed
to go beyond full scale.
4.2.4. The Electromatic gage readings are to be taken with the case in contact with the surface
of the part. The gage contact area of the case is marked and is found below the hinge point of the
indicator needle.

4.2.5. When the meter is not in close proximity to the part, and oriented as it will be when in
contact with the part, note the position of the needle on the scale. This position should be
considered “zero” for purpose of reading the needle deflection to determine residual magnetism.

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 Engineering
Standards
Engineering Standard Number
Name MAGNETISM,RESIDUAL

INSPECTION SPECIFICATION 16114

Identifier
(CHARACTERISTIC)

4.3. Limits Of Acceptance

4.3.1. Group A: (See Appendix A: Tables on page 4).

The maximum acceptable level of magnetism in Group A ferrous engine parts is 15 Gauss. This
corresponds to a gage reading of 15, or three divisions, on the Electromatic Gage, Model EMU-10,
for example.

4.3.2. Group B: (See Appendix A: Tables on page 4).

The maximum acceptable level of magnetism in Group B ferrous engine parts is 5 Gauss. This
corresponds to a gage reading of 5, or one division, on the Electromatic Gage, Model EMU-10 for
example.

4.4. Rework

All parts exceeding these values are to be demagnetized until they are within the acceptable limits.

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 Engineering
Standards
Engineering Standard Number
Name MAGNETISM,RESIDUAL

INSPECTION SPECIFICATION 16114

Identifier
(CHARACTERISTIC)

Appendix A: Tables

Group A
A C (Continued) I (Continued)
Accessory Drive Gears Crankshaft Gears Injector Control Valve Assembly
Adjuster, Hydraulic Lash Crosshead, Valve Injector Coupling Retainer Cage
Adjusting Screw(Rocker Lever) Cylinder Head Bolts (N14)
All Internal Drive Train Cylinder Heads Injector Coupling Retainer Cap-
Armature & Valve Crown, Articulated Piston screw
Armature & Plunger D Injector Coupling Retainer
Fork(L10)
B Dip Sticks Injector Cup Retainers
Barrel,Air Fuel Control Disk, Valve Injector Nozzle Retainer
Bearing Caps F Injector Oil Feed Lock Nut
Bearing Shells Fan Injector Plungers
Block, Cylinder Fan Hub Shafts Injector Return Spring Retainer
Body, Solenoid Valve Fuel Pump Plugs Injector Return Springs
Bushings (All Steel or Steeplejack) Fuel Pump Gears Covers Injector Tappet Body
C Fuel Pump Gears Injector Top Stop Lock Nut
Fuel Pump Drive & Idler Shafts Injector Top Stop Screw
Cam Follower Shafts Injector Top Stop Shims
Cam Follower Studs Fuel Pump Regulator Plungers
Fuel Pump Springs Injector Top/Upper Link
Cam Followers Injector Total Travel Cap
Cam Rollers G Injector Wear Washer
Camshaft Gear Insert, Valve
Camshaft Gears Gear Covers
Camshaft Idler Gears L
Generator Drive Gears, etc.
Capscrew, 12 Point, Grade 8 Governor Weights Lever, Cam Follower
Chain Liner, Cylinder
Chain Sprocket H Lube Pump Drive Gears
Clamp, Injector Hold Down Housing, Armature Lube Pump Housing
Connecting Rod Bolts Hubs, Vibration Damper M
Connecting Rod Caps I
Connecting Rods Main Bearing Studs & Capscrews
Crankcase, Air Compressor Idler Gears N
Crankshaft, Air Compressor Idler Pulleys Nut(Lock Nut for Rocker Levers)
Crankshaft Counterweight Injector Adapters O
Crankshaft Engine (Crankpin & Injector Barrels
Injector Body Oil Seal Wear Sleeves
Main Bearing Journals only)

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 Engineering
Standards
Engineering Standard Number
Name MAGNETISM,RESIDUAL

INSPECTION SPECIFICATION 16114

Identifier
(CHARACTERISTIC)

Appendix A: Tables (Continued)

Group A (Continued)

P T (Continued)
Piston Pins, Engine Turbocharger Shaft Blanks
Piston Pins, Air Compressor V
Piston Rings Valve
Plunger, Air Fuel Control Valve Rollers
Plunger,Prs. Regulator Valve Springs
R W
Retaining Ring Water Pump Pulleys
Ring, Camshaft Gear Ret.
Ring, Retaining
Rocker Lever Shafts
Rocker Levers
S
Seal, Valve Stem
Seat, Solenoid Valve
Shield,Shutoff Valve
Shim
Spacer, Thrust Ring
Spacer, Valve Disk
Spring, Compression
Stamped Top Stop Spring Retainers
Stator, Solenoid
Steel
Steel Tubing
Steel Washers
Supercharger Drive Gears
T
Tappet Bodies
Tensioner, Chain
Terminal, Electrical
Throttle Shafts, P.T.F.P.
Top, Piston

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 Engineering
Standards
Engineering Standard Number
Name MAGNETISM,RESIDUAL

INSPECTION SPECIFICATION 16114

Identifier
(CHARACTERISTIC)

Appendix A: Tables (Continued)

Group B
I Injector Tappet Plunger
Injector Barrel Injector Tappet Snap Ring
Injector Bias Spring Injector Tappet Spring Guide
Injector Bias Spring Guide Injector Tappet Springs
Injector Bottom Stop Shim
Injector Check Balls
Injector Check Valve Body
Injector Check Valve Plunger
Injector Check Valve Spring
Injector Clamp
Injector Coupling
Injector Cup
Injector Link
Injector Lower Plunger Spring
Injector Nozzle
Injector Nozzle Button
Injector Nozzle Needle
Injector Nozzle Retainer
Injector Nozzle Spring
Injector Orifice Plug
Injector Plungers
Injector Relief Valve Spring
Injector Relief Valve Spring Guide
Injector Retainer
Injector Return Spring
Injector Ring Valve
Injector Roll/Dowel Pin
Injector Screen
Injector Screen Clip
Injector Spacer
Injector Spacer Threaded Plug
Injector Spill Sleeve
Injector Spring Housing
Injector Spring Retainer
Injector Tappet Ball Guide
Injector Tappet Lower Socket

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