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DRIVER CONTROLS

EXL
A

B
SECTION
EXTERIOR LIGHTING SYSTEM C

E
CONTENTS
LED HEADLAMP TURN SIGNAL AND HAZARD WARNING LAMP F
SYSTEM .....................................................................15
PRECAUTION ............................................... 6 TURN SIGNAL AND HAZARD WARNING LAMP
SYSTEM : System Description ................................16 G
PRECAUTIONS ................................................... 6
Precaution for Supplemental Restraint System PARKING, LICENSE PLATE AND TAIL LAMP
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SYSTEM .....................................................................16
SIONER" ................................................................... 6 PARKING, LICENSE PLATE AND TAIL LAMP H
Precaution Necessary for Steering Wheel Rota- SYSTEM : System Description ................................17
tion After Battery Disconnect ..................................... 6 PARKING, LICENSE PLATE AND TAIL LAMP
Precaution for Work .................................................. 7 SYSTEM : Fail-safe .................................................17 I

PREPARATION ............................................ 8 BACK-UP LAMP SYSTEM ........................................17


BACK-UP LAMP SYSTEM : System Description ....18
PREPARATION ................................................... 8 J
Special Service Tool ................................................. 8 FRONT FOG LAMP SYSTEM ...................................18
FRONT FOG LAMP SYSTEM : System Descrip-
SYSTEM DESCRIPTION .............................. 9 tion ...........................................................................18
K
FRONT FOG LAMP SYSTEM : Fail-safe ................19
COMPONENT PARTS ........................................ 9
Component Parts Location ........................................ 9 EXTERIOR LAMP BATTERY SAVER SYSTEM .......19
EXTERIOR LAMP BATTERY SAVER SYSTEM : EXL
FRONT COMBINATION LAMP ................................. 10 System Description ..................................................19
FRONT COMBINATION LAMP : LED Headlamp.... 10
FRONT COMBINATION LAMP : LED Headlamp DIAGNOSIS SYSTEM (BCM) ........................... 21
M
Control Module ........................................................ 11
COMMON ITEM .........................................................21
Optical Sensor ......................................................... 11
COMMON ITEM : CONSULT Function (BCM -
Hazard Switch ......................................................... 11
COMMON ITEM) (With Intelligent Key) ...................21 N
SYSTEM .............................................................12 HEAD LAMP ..............................................................22
HEADLAMP SYSTEM ............................................... 12 HEAD LAMP : CONSULT Function (BCM - HEAD
HEADLAMP SYSTEM : System Description ........... 12 LAMP) (LED Headlamp) ..........................................22 O
HEADLAMP SYSTEM : Fail-safe ............................ 13
FLASHER ...................................................................24
AUTO LIGHT SYSTEM ............................................. 13 FLASHER : CONSULT Function (BCM - FLASH-
ER) (LED Headlamp) ...............................................24 P
AUTO LIGHT SYSTEM : System Description ......... 14

DAYTIME RUNNING LIGHT SYSTEM ...................... 15 DIAGNOSIS SYSTEM (IPDM E/R) ................... 25
DAYTIME RUNNING LIGHT SYSTEM : System Diagnosis Description ..............................................25
Description .............................................................. 15 CONSULT Function (IPDM E/R) .............................27
DAYTIME RUNNING LIGHT SYSTEM : Fail-safe.... 15
ECU DIAGNOSIS INFORMATION .............. 29

Revision: November 2016 EXL-1 2017 D23


BCM, IPDM E/R ................................................. 29 LICENSE PLATE LAMP CIRCUIT .................... 99
List of ECU Reference ............................................ 29 Component Function Check ................................... 99
Diagnosis Procedure ............................................... 99
WIRING DIAGRAM ..................................... 30
DAYTIME RUNNING LIGHT RELAY CIRCUIT
HEADLAMP ....................................................... 30 .. 101
Wiring Diagram - with Intelligent Key system ......... 30 Component Function Check ................................. 101
Diagnosis Procedure ............................................. 101
DAYTIME RUNNING LIGHT SYSTEM .............. 36
Component Inspection .......................................... 102
Wiring Diagram - with Intelligent Key system ......... 36
FRONT FOG LAMP CIRCUIT .......................... 104
AUTO LIGHT SYSTEM ...................................... 44
Component Function Check ................................. 104
Wiring Diagram - with Intelligent Key system ......... 44
Diagnosis Procedure ............................................. 104
FRONT FOG LAMP SYSTEM ........................... 51
TURN SIGNAL LAMP CIRCUIT ....................... 106
Wiring Diagram - with Intelligent Key system ......... 51
Component Function Check ................................. 106
TURN SIGNAL AND HAZARD WARNING Diagnosis Procedure ............................................. 106
LAMPS ............................................................... 57 OPTICAL SENSOR .......................................... 109
Wiring Diagram - with Intelligent Key system ......... 57 Component Function Check ................................. 109
PARKING, LICENSE PLATE AND TAIL Diagnosis Procedure ............................................. 109
LAMPS ............................................................... 65 HAZARD SWITCH ............................................ 112
Wiring Diagram - with Intelligent Key system ......... 65 Component Function Check ................................. 112
STOP LAMP ...................................................... 73 Diagnosis Procedure ............................................. 112
Wiring Diagram ....................................................... 73 SYMPTOM DIAGNOSIS ........................... 114
BACK-UP LAMP ................................................ 79 EXTERIOR LIGHTING SYSTEM SYMPTOMS.. 114
Wiring Diagram ....................................................... 79 Symptom Table ..................................................... 114
BASIC INSPECTION ................................... 85 NORMAL OPERATING CONDITION ............... 117
DIAGNOSIS AND REPAIR WORK FLOW ........ 85 Description ............................................................ 117
Work Flow ............................................................... 85 BOTH SIDE HEADLAMPS (HI) ARE NOT
LED HEADLAMP OPERATION INSPECTION... 88 TURNED ON ..................................................... 118
Work Procedure ...................................................... 88 Description ............................................................ 118
Diagnosis Procedure ............................................. 118
DTC/CIRCUIT DIAGNOSIS ......................... 89
BOTH SIDE HEADLAMPS (LO) ARE NOT
HEADLAMP (HI) CIRCUIT ................................ 89 TURNED ON ..................................................... 119
Component Function Check ................................... 89 Description ............................................................ 119
Diagnosis Procedure .............................................. 89 Diagnosis Procedure ............................................. 119

HEADLAMP (LO) CIRCUIT ............................... 91 PARKING, LICENSE PLATE AND TAIL


Component Function Check ................................... 91 LAMPS ARE NOT TURNED ON ...................... 120
Diagnosis Procedure .............................................. 91 Description ............................................................ 120
Diagnosis Procedure ............................................. 120
HEADLAMP GROUND CIRCUIT ...................... 93
Diagnosis Procedure .............................................. 93 BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON ..................................................... 121
LED HEADLAMP ............................................... 94 Description ............................................................ 121
Diagnosis Procedure .............................................. 94 Diagnosis Procedure ............................................. 121
PARKING LAMP CIRCUIT ................................ 95 PERIODIC MAINTENANCE ...................... 122
Component Function Check ................................... 95
Diagnosis Procedure .............................................. 95 HEADLAMP AIMING ADJUSTMENT .............. 122
Inspection .............................................................. 122
TAIL LAMP CIRCUIT ......................................... 97 Aiming Adjustment Procedure .............................. 123
Component Function Check ................................... 97
Diagnosis Procedure .............................................. 97 FRONT FOG LAMP AIMING ADJUSTMENT .. 124
Aiming Adjustment ................................................ 124

Revision: November 2016 EXL-2 2017 D23


REMOVAL AND INSTALLATION ............. 126 PRECAUTIONS ............................................... 143
Precaution for Supplemental Restraint System A
FRONT COMBINATION LAMP ........................ 126 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Exploded View ...................................................... 126 SIONER" ............................................................... 143
Removal and Installation ....................................... 126 Precaution Necessary for Steering Wheel Rota- B
Replacement ......................................................... 126 tion After Battery Disconnect ................................. 143
Precaution for Work ............................................... 144
FRONT FOG LAMP .......................................... 128
Exploded View ...................................................... 128 PREPARATION ......................................... 145 C
Removal and Installation ....................................... 128
Replacement ......................................................... 128 PREPARATION ............................................... 145
Special Service Tool .............................................. 145 D
OPTICAL SENSOR .......................................... 130
Exploded View ...................................................... 130 SYSTEM DESCRIPTION ........................... 146
Removal and Installation ....................................... 130
COMPONENT PARTS .................................... 146 E
LIGHTING & TURN SIGNAL SWITCH ............ 131 Component Parts Location .................................... 146
Removal and Installation ....................................... 131 Optical Sensor ....................................................... 147
Hazard Switch ....................................................... 147 F
HAZARD SWITCH ............................................ 132
Exploded View ...................................................... 132 SYSTEM .......................................................... 148
Removal and Installation ....................................... 132
HEADLAMP SYSTEM ............................................. 148 G
DOOR MIRROR TURN SIGNAL LAMP ........... 133 HEADLAMP SYSTEM : System Description ......... 148
Exploded View ...................................................... 133 HEADLAMP SYSTEM : Fail-safe .......................... 149
Removal and Installation ....................................... 133
AUTO LIGHT SYSTEM ............................................ 149 H
REAR COMBINATION LAMP .......................... 135 AUTO LIGHT SYSTEM : System Description ....... 149
Exploded View ...................................................... 135
DAYTIME RUNNING LIGHT SYSTEM .................... 150
Removal and Installation ....................................... 135 I
DAYTIME RUNNING LIGHT SYSTEM : System
Replacement ......................................................... 136
Description ............................................................. 150
HIGH-MOUNTED STOP LAMP ........................ 137 DAYTIME RUNNING LIGHT SYSTEM : Fail-safe.. 151
Exploded View ...................................................... 137 J
TURN SIGNAL AND HAZARD WARNING LAMP
Removal and Installation ....................................... 137
SYSTEM ................................................................... 151
Replacement ......................................................... 137
TURN SIGNAL AND HAZARD WARNING LAMP
K
LICENSE PLATE LAMP .................................. 138 SYSTEM : System Description .............................. 151
Exploded View ...................................................... 138
PARKING, LICENSE PLATE AND TAIL LAMP
Removal and Installation ....................................... 138
SYSTEM ................................................................... 152 EXL
Replacement ......................................................... 138
PARKING, LICENSE PLATE AND TAIL LAMP
UNIT DISASSEMBLY AND ASSEMBLY . 140 SYSTEM : System Description .............................. 152
PARKING, LICENSE PLATE AND TAIL LAMP
M
FRONT COMBINATION LAMP ........................ 140 SYSTEM : Fail-safe ............................................... 153
Exploded View ...................................................... 140
BACK-UP LAMP SYSTEM ...................................... 153
Disassembly and Assembly .................................. 140
BACK-UP LAMP SYSTEM : System Description .. 153 N
REAR COMBINATION LAMP .......................... 141 FRONT FOG LAMP SYSTEM ................................. 153
Exploded View ...................................................... 141
FRONT FOG LAMP SYSTEM : System Descrip-
Disassembly and Assembly .................................. 141 O
tion ......................................................................... 154
SERVICE DATA AND SPECIFICATIONS FRONT FOG LAMP SYSTEM : Fail-safe .............. 154
(SDS) .......................................................... 142 EXTERIOR LAMP BATTERY SAVER SYSTEM ..... 154 P
EXTERIOR LAMP BATTERY SAVER SYSTEM :
SERVICE DATA AND SPECIFICATIONS System Description ................................................ 155
(SDS) ................................................................ 142
Bulb Specifications ................................................ 142 DIAGNOSIS SYSTEM (BCM) ......................... 156
HALOGEN HEADLAMP
COMMON ITEM ....................................................... 156
PRECAUTION ............................................ 143 COMMON ITEM : CONSULT Function (BCM -
COMMON ITEM) (Without Intelligent Key) ............ 156

Revision: November 2016 EXL-3 2017 D23


HEAD LAMP ............................................................156 Component Function Check ................................. 254
HEAD LAMP : CONSULT Function (BCM - HEAD Diagnosis Procedure ............................................. 254
LAMP) (Halogen Headlamp) .................................156
HEADLAMP (LO) CIRCUIT .............................. 256
FLASHER .................................................................157 Component Function Check ................................. 256
FLASHER : CONSULT Function (BCM - FLASH- Diagnosis Procedure ............................................. 256
ER) (Halogen Headlamp) ......................................157
HEADLAMP GROUND CIRCUIT ..................... 258
DIAGNOSIS SYSTEM (IPDM E/R) .................. 159 Diagnosis Procedure ............................................. 258
Diagnosis Description ............................................159
CONSULT Function (IPDM E/R) ...........................161 PARKING LAMP CIRCUIT ............................... 259
Component Function Check ................................. 259
ECU DIAGNOSIS INFORMATION ............. 163 Diagnosis Procedure ............................................. 259

COMBINATION METER, IPDM E/R ................ 163 TAIL LAMP CIRCUIT ....................................... 261
List of ECU Reference ...........................................163 Component Function Check ................................. 261
Diagnosis Procedure ............................................. 261
WIRING DIAGRAM .................................... 164
LICENSE PLATE LAMP CIRCUIT ................... 263
HEADLAMP ..................................................... 164 Component Function Check ................................. 263
Wiring Diagram - with Color Display and without Diagnosis Procedure ............................................. 263
Intelligent Key system ............................................164
Wiring Diagram - with Monochrome Display ..........170 DAYTIME RUNNING LIGHT RELAY CIRCUIT
.. 265
DAYTIME RUNNING LIGHT SYSTEM ............ 176 Component Function Check ................................. 265
Wiring Diagram - with Color Display and without Diagnosis Procedure ............................................. 265
Intelligent Key system ............................................176 Component Inspection .......................................... 266
Wiring Diagram - with Monochrome Display ..........183
FRONT FOG LAMP CIRCUIT .......................... 268
AUTO LIGHT SYSTEM .................................... 191 Component Function Check ................................. 268
Wiring Diagram - without Intelligent Key system ..191 Diagnosis Procedure ............................................. 268
FRONT FOG LAMP SYSTEM ......................... 198 TURN SIGNAL LAMP CIRCUIT ....................... 270
Wiring Diagram - with Color Display and without Component Function Check ................................. 270
Intelligent Key system ............................................198 Diagnosis Procedure ............................................. 270
TURN SIGNAL AND HAZARD WARNING OPTICAL SENSOR .......................................... 274
LAMPS ............................................................. 204 Component Function Check ................................. 274
Wiring Diagram - with Color Display and without Diagnosis Procedure ............................................. 274
Intelligent Key system ............................................204
Wiring Diagram - with Monochrome Display ..........210 HAZARD SWITCH ............................................ 277
Component Function Check ................................. 277
PARKING, LICENSE PLATE AND TAIL Diagnosis Procedure ............................................. 277
LAMPS ............................................................. 216
Wiring Diagram - with Color Display and without SYMPTOM DIAGNOSIS ........................... 279
Intelligent Key system ............................................216
Wiring Diagram - with Monochrome Display ..........223 EXTERIOR LIGHTING SYSTEM SYMPTOMS.. 279
Wiring Diagram - Chassis Cab ..............................231 Symptom Table ..................................................... 279

STOP LAMP .................................................... 239 BOTH SIDE HEADLAMPS (HI) ARE NOT
Wiring Diagram ......................................................239 TURNED ON ..................................................... 281
Description ............................................................ 281
BACK-UP LAMP .............................................. 245 Diagnosis Procedure ............................................. 281
Wiring Diagram ......................................................245
BOTH SIDE HEADLAMPS (LO) ARE NOT
BASIC INSPECTION .................................. 251 TURNED ON ..................................................... 282
Description ............................................................ 282
DIAGNOSIS AND REPAIR WORK FLOW ...... 251 Diagnosis Procedure ............................................. 282
Work Flow ..............................................................251
PARKING, LICENSE PLATE AND TAIL
DTC/CIRCUIT DIAGNOSIS ........................ 254 LAMPS ARE NOT TURNED ON ...................... 283
Description ............................................................ 283
HEADLAMP (HI) CIRCUIT .............................. 254
Revision: November 2016 EXL-4 2017 D23
Diagnosis Procedure ............................................. 283 REAR COMBINATION LAMP ......................... 295
Exploded View ....................................................... 295 A
PERIODIC MAINTENANCE ....................... 284 Removal and Installation ....................................... 296
Replacement ......................................................... 297
HEADLAMP AIMING ADJUSTMENT .............. 284
Description ............................................................ 284 B
HIGH-MOUNTED STOP LAMP ...................... 299
Aiming Adjustment Procedure ............................... 285 Exploded View ....................................................... 299
Removal and Installation ....................................... 299
FRONT FOG LAMP AIMING ADJUSTMENT .. 286 C
Replacement ......................................................... 299
Aiming Adjustment ................................................ 286
LICENSE PLATE LAMP ................................. 301
REMOVAL AND INSTALLATION ............. 288 Exploded View ....................................................... 301 D
FRONT COMBINATION LAMP ........................ 288 Removal and Installation ....................................... 301
Exploded View ...................................................... 288 Replacement ......................................................... 301
Removal and Installation ....................................... 288
UNIT DISASSEMBLY AND ASSEMBLY . 303 E
Replacement ......................................................... 288
FRONT COMBINATION LAMP ...................... 303
FRONT FOG LAMP .......................................... 290
Exploded View ....................................................... 303
Exploded View ...................................................... 290 F
Disassembly and Assembly ................................... 303
Removal and Installation ....................................... 290
Replacement ......................................................... 290 REAR COMBINATION LAMP ......................... 304
Exploded View ....................................................... 304 G
LIGHTING & TURN SIGNAL SWITCH ............ 292
Disassembly and Assembly ................................... 305
Removal and Installation ....................................... 292

HAZARD SWITCH ............................................ 293 SERVICE DATA AND SPECIFICATIONS


H
Exploded View ...................................................... 293 (SDS) .......................................................... 306
Removal and Installation ....................................... 293
SERVICE DATA AND SPECIFICATIONS
SIDE TURN SIGNAL LAMP ............................. 294 (SDS) ............................................................... 306 I
Exploded View ...................................................... 294 Bulb Specifications ................................................ 306
Removal and Installation ....................................... 294
Replacement ......................................................... 294 J

EXL

Revision: November 2016 EXL-5 2017 D23


PRECAUTIONS
< PRECAUTION > [LED HEADLAMP]

PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000014516158

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer.
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery or batteries, and wait at least three minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000014251252

NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If
a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.

Revision: November 2016 EXL-6 2017 D23


PRECAUTIONS
< PRECAUTION > [LED HEADLAMP]
Precaution for Work INFOID:0000000014251253

A
• When removing or disassembling each component, be careful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component B
with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one. C
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components: D
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt: E
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off. F
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
G

EXL

Revision: November 2016 EXL-7 2017 D23


PREPARATION
< PREPARATION > [LED HEADLAMP]

PREPARATION
PREPARATION
Special Service Tool INFOID:0000000014251254

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.)
Tool name
— Removing trim components
(J-46534)
Trim Tool Set

AWJIA0483ZZ

Revision: November 2016 EXL-8 2017 D23


COMPONENT PARTS
< SYSTEM DESCRIPTION > [LED HEADLAMP]

SYSTEM DESCRIPTION A
COMPONENT PARTS
Component Parts Location INFOID:0000000014251255
B

EXL

ALLIA1783ZZ
M
A. Right side of instrument panel B. Front combination lamp (back)

N
No. Part Function
Transmits the parking brake switch signal to the combination meter to operate the
1. Parking brake switch
daytime running light system.
O
Combination switch Refer to BCS-11, "COMBINATION SWITCH READING SYSTEM : System Descrip-
2.
(lighting and turn signal switch) tion".
3. Daytime running light relay Supplies voltage to the daytime running lights according to request from IPDM E/R. P
• Supplies voltage to the load according to the request from BCM (via CAN com-
4. IPDM E/R munication).
• Refer to PCS-7, "Component Parts Location" for detailed installation location.
5. Front fog lamp relay Supplies voltage to the front fog lamps when operated by the IPDM E/R.
6. Front combination lamps Refer to EXL-142, "Bulb Specifications".
7. Front fog lamps Refer to EXL-142, "Bulb Specifications".

Revision: November 2016 EXL-9 2017 D23


COMPONENT PARTS
< SYSTEM DESCRIPTION > [LED HEADLAMP]
No. Part Function
8. Front turn signal lamp LH Refer to EXL-142, "Bulb Specifications".
9. Combination meter Refer to MWI-9, "METER SYSTEM : Component Parts Location".
• Detects each switch condition by the combination switch (lighting and turn signal
switch) reading function.
• Judges that the exterior lamps are turned ON according to the vehicle condition.
• Requests the headlamp (HI/LO), tail lamp and front fog lamp ON to IPDM E/R (via
CAN communication).
• Requests high beam indicator lamp ON to the combination meter (via CAN com-
10. BCM munication).
• Judges the outside brightness from the optical sensor signal.
• Judges the ON/OFF timing according to the vehicle condition.
• Judges the ON/OFF status of the exterior lamp according to the outside bright-
ness and the vehicle condition.
• Refer to BCS-7, "BODY CONTROL SYSTEM : Component Parts Location" for
detailed installation location.
11. Door mirror turn signal LH Refer to EXL-142, "Bulb Specifications".
12. Front door switch LH • Transmits the door open signal to the BCM to operate the autolight system.
• Refer to DLK-14, "Door Switch" for front door switch or DLK-14, "Door Switch" for
13. Rear door switch LH rear door switch.
14. Hazard switch Refer to EXL-11, "Hazard Switch" for detailed installation location.
15. Rear turn signal lamp LH Refer to EXL-142, "Bulb Specifications".
16. Rear combination lamps Refer to EXL-142, "Bulb Specifications".
17. Optical sensor Refer to EXL-11, "Optical Sensor".
• LED headlamp control module is integrated into the front combination lamp and
turns the LED headlamp ON according to the request from IPDM E/R.
18. LED headlamp control module
• Refer to EXL-11, "FRONT COMBINATION LAMP : LED Headlamp Control Mod-
ule" for detailed installation location.

FRONT COMBINATION LAMP


FRONT COMBINATION LAMP : LED Headlamp INFOID:0000000014251256

OUTLINE
• Semiconductor device (Light emitting diode: LED), which is illuminated when forward bias electric voltage is
applied, is adopted as the source of light instead of halogen bulb or xenon bulb.
• Comparing to halogen headlamp or xenon headlamp, LED headlamp is electrically power saving, durable,
and is illuminated in the similar color to the sunlight. Bright, natural, and eye-friendly visibility can be
obtained.
PRECAUTIONS FOR TROUBLE DIAGNOSIS
Representative malfunction examples are; “Light does not turn ON”, “Light blinks”, and “Brightness is inade-
quate.” Such malfunctions, however, occasionally by occur LED control module malfunction or lamp case mal-
function. Specify the malfunctioning part with diagnosis procedure.
CAUTION:
• Never touch the harness, LED headlamp control module, the inside and metal part of lamp when
turning the headlamp ON or operating the lighting switch, for preventing electrical shock.
• Never work with wet hands, for preventing electrical shock.
• Never perform LED headlamp control module circuit diagnosis with a circuit tester or an equivalent.
• Temporarily install the headlamps on the vehicle. Always connect power supply to the connector
(vehicle side) when checking ON/OFF status.
• Disconnect the battery negative terminal before disconnecting the lamp socket connector or the har-
ness connector.
• Check for fusing of the fusible link(s), open around connector, short, disconnection if the symptom
is caused by electric error.
• Always check for deformation or hole of headlamp housing and engagement of bulb cover. Other-
wise, water may enter into headlamp because of damage of headlamp housing and contact to LED
headlamp control module connector. The normal operation may be inhibited when short circuit to
power supply is detected.

Revision: November 2016 EXL-10 2017 D23


COMPONENT PARTS
< SYSTEM DESCRIPTION > [LED HEADLAMP]
NOTE:
Turn the switch OFF once before turning ON, if the ON/OFF is inoperative. A
FRONT COMBINATION LAMP : LED Headlamp Control Module INFOID:0000000014251257

LED headlamp control module is integrated into the front combina- B


tion lamp and turns the LED headlamp ON according to the request
from IPDM E/R.
C

ALLIA1788ZZ
E

Optical Sensor INFOID:0000000014251258

Optical sensor converts the outside brightness (lux) to voltage and F


transmits the optical sensor signal to BCM.

I
JMLIA2581GB

Hazard Switch INFOID:0000000014251259

J
Inputs the hazard switch ON/OFF signal to BCM.

EXL

M
ALLIA1606GB

Revision: November 2016 EXL-11 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [LED HEADLAMP]
SYSTEM
HEADLAMP SYSTEM
HEADLAMP SYSTEM : System Description INFOID:0000000014251260

SYSTEM DIAGRAM

ALLIA1789GB

OUTLINE
Headlamp is controlled by combination switch (lighting and turn signal switch) reading function, headlamp
control function of BCM and relay control function of IPDM E/R.
HEADLAMP (LO) OPERATION
• BCM detects the combination switch (lighting and turn signal switch) condition with the combination switch
(lighting and turn signal switch) reading function.
• BCM transmits the low beam request signal to IPDM E/R via CAN communication according to the head-
lamp (LO) ON condition.
Headlamp (LO) ON condition:
- Lighting switch 2ND
- Lighting switch AUTO with the ignition switch ON (Only when the illumination judgment by auto light system
is ON. For details, refer to EXL-14, "AUTO LIGHT SYSTEM : System Description".)
- Lighting switch PASS
• IPDM E/R turns the integrated headlamp low relay ON according to low beam request signal and supplies
power supply to LED headlamp control module.
• LED headlamp control module turns the headlamp (LO) ON according to the power supply from IPDM E/R.
HEADLAMP (HI) OPERATION
• BCM detects the combination switch (lighting and turn signal switch) condition with the combination switch
(lighting and turn signal switch) reading function.
• BCM transmits the high beam request signal to IPDM E/R and the combination meter via CAN communica-
tion according to the headlamp (HI) ON condition.
Headlamp (HI) ON condition:
- Lighting switch HI with the lighting switch 2ND
- Lighting switch HI with the lighting switch AUTO (Only when the illumination judgment by auto light system is
ON. For details, refer to EXL-14, "AUTO LIGHT SYSTEM : System Description".)

Revision: November 2016 EXL-12 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [LED HEADLAMP]
- Lighting switch PASS
• IPDM E/R turns the integrated headlamp high relay ON according to high beam request signal and supplies A
power supply to LED headlamp control module.
• LED headlamp control module turns the headlamp (HI) ON according to the power supply from IPDM E/R.
• Combination meter turns the high beam indicator lamp ON according to the high beam request signal.
B
FOLLOW ME HOME FUNCTION
When the driver is moving to the house entrance from the own vehicle, headlamp is kept still ON by the follow
me home function of BCM. C
• When BCM detects the input of lighting switch PASS while all of following conditions satisfied, it transmits
the low beam request signal for a period of time to IPDM E/R through CAN communication.
Follow me home ON condition: D
- Ignition switch OFF
- Lighting switch OFF or AUTO
• IPDM E/R turns the integrated headlamp low relay ON according to low beam request signal and supplies
E
power supply to LED headlamp control module.
• LED headlamp control module turns the headlamp (LO) ON according to the power supply from IPDM E/R.
• During any of following conditions, follow me home function can be cancelled while follow me home function
is operating. F
Follow me home OFF condition:
- Ignition switch other than OFF
- Lighting switch other than OFF or AUTO G
- Follow me home operating time is expired
NOTE:
• Flash-to-pass operation illumination time for 1 time can be extended to approximately 30 seconds during H
operation of follow me home function.
• Flash-to-pass operation can be illuminated continuously for approximately 60 seconds (flash-to-pass opera-
tion, 2 times), approximately 90 seconds (flash-to-pass operation, 3 times), and a maximum of approxi-
mately 120 seconds (flash-to-pass operation, 4 times). I
• Follow me home function activating time can be set by CONSULT. Refer to EXL-22, "HEAD LAMP : CON-
SULT Function (BCM - HEAD LAMP) (LED Headlamp)".
J
HEADLAMP SYSTEM : Fail-safe INFOID:0000000014251261

CAN COMMUNICATION CONTROL


K
When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communi-
cation recovers normally, it also returns to normal control.
If No CAN Communication Is Available With BCM
EXL
Control part Fail-safe operation
• Turns ON the headlamp low relay when the ignition switch is turned ON.
M
Headlamp • Turns OFF the headlamp low relay when the ignition switch is turned OFF.
• Headlamp high relay OFF.

AUTO LIGHT SYSTEM N

Revision: November 2016 EXL-13 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [LED HEADLAMP]
AUTO LIGHT SYSTEM : System Description INFOID:0000000014251262

SYSTEM DIAGRAM

ALLIA1666GB

OUTLINE
• Auto light system is controlled by each function of BCM and IPDM E/R.
Control by BCM:
- Combination switch (lighting and turn signal switch) reading function
- Auto light function
- Wiper linked auto lighting function
- Fog override function (factory setting is OFF)
Control by IPDM E/R:
- Relay control function
• Auto light system has the auto light function (with twilight lighting function), wiper linked auto lighting function
and fog override function.
- Auto light function automatically turns ON/OFF the exterior lamps*, depending on the outside brightness.
- Wiper linked auto lighting function automatically turns ON/OFF the exterior lamps* when the lighting switch
is in the AUTO position, according to a front wiper operation.
*: Headlamp (LO/HI), parking lamp, license plate lamp and tail lamp.
NOTE:
• Headlamp (HI) depend on the combination switch (lighting and turn signal switch) condition.
AUTO LIGHT FUNCTION (WITH TWILIGHT LIGHTING FUNCTION)
• BCM detects the combination switch (lighting and turn signal switch) condition with the combination switch
(lighting and turn signal switch) reading function.
• BCM receives the vehicle speed signal from combination meter via CAN communication and detects the
vehicle speed and the driving distance.
• BCM supplies voltage to the optical sensor when the ignition switch is turned ON.
• Optical sensor converts outside brightness (lux) to voltage and transmits the optical sensor signal to BCM.
• When ignition switch is turned ON, BCM detects outside brightness from the optical sensor signal and
judges ON/OFF condition of each exterior lamp, depending on the outside brightness condition (standard or
twilight).
• BCM transmits each request signal to IPDM E/R and combination meter via CAN communication, according
to ON/OFF condition by the auto light function.
NOTE:
• ON/OFF of twilight lighting function can be changed using CONSULT. Refer to EXL-22, "HEAD LAMP :
CONSULT Function (BCM - HEAD LAMP) (LED Headlamp)".
• As to ON/OFF timing, the sensitivity depends on settings. The settings can be changed using CONSULT.
Refer to EXL-22, "HEAD LAMP : CONSULT Function (BCM - HEAD LAMP) (LED Headlamp)".
WIPER LINKED AUTO LIGHTING FUNCTION

Revision: November 2016 EXL-14 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [LED HEADLAMP]
BCM turns each exterior lamp ON when detecting 4 operations of the front wiper while the light switch is in
AUTO position. A
NOTE:
• BCM turns OFF the headlamps 3 seconds after the front wiper switch is turned OFF.
• ON/OFF of wiper linked auto lighting function can be changed using CONSULT. Refer to EXL-22, "HEAD
B
LAMP : CONSULT Function (BCM - HEAD LAMP) (LED Headlamp)".
DAYTIME RUNNING LIGHT SYSTEM
DAYTIME RUNNING LIGHT SYSTEM : System Description INFOID:0000000014251263 C

SYSTEM DIAGRAM
D

H
ALLIA1790GB

OUTLINE
I
Daytime running light system is controlled by daytime running light control function and combination switch
(lighting and turn signal switch) reading function of BCM, and relay control function of IPDM E/R.
DAYTIME RUNNING LIGHT OPERATION J
• BCM detects the combination switch (lighting and turn signal switch) condition by the combination switch
(lighting and turn signal switch) reading function.
• BCM detects vehicle condition depending on the engine status signal (received from ECM via CAN commu-
nication). K
• BCM transmits the daytime running light request signal to IPDM E/R via CAN communication according to
the daytime running light ON condition.
EXL
Daytime running light ON condition:
- Engine running with parking brake released and any following conditions are satisfied.
• Lighting switch OFF
• Lighting switch AUTO (Only when the illumination judgment by auto light system is OFF. For details, refer to M
EXL-14, "AUTO LIGHT SYSTEM : System Description".)
• IPDM E/R turns the daytime running light relay ON, and turns the daytime running light ON according to the
daytime running light request signal. N
DAYTIME RUNNING LIGHT SYSTEM : Fail-safe INFOID:0000000014251264

CAN COMMUNICATION CONTROL O


When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communi-
cation recovers normally, it also returns to normal control.
If No CAN Communication Is Available With BCM P

Control part Fail-safe operation


Daytime running light Daytime running light relay OFF.

TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM

Revision: November 2016 EXL-15 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [LED HEADLAMP]
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : System Description
INFOID:0000000014251265

SYSTEM DIAGRAM

ALLIA1509GB

OUTLINE
Turn signal lamp and the hazard warning lamp is controlled by combination switch (lighting and turn signal
switch) reading function and the flasher control function of BCM.
TURN SIGNAL LAMP OPERATION
• BCM detects the combination switch (lighting and turn signal switch) condition by the combination switch
(lighting and turn signal switch) reading function.
• BCM supplies voltage to the right (left) turn signal lamp circuit when the ignition switch is ON and the turn
signal switch is in the right (left) position. BCM blinks the turn signal lamp.
HAZARD WARNING LAMP OPERATION
BCM supplies voltage to both turn signal lamp circuit when the hazard switch is ON. BCM blinks the hazard
warning lamp.
TURN SIGNAL INDICATOR LAMP AND TURN SIGNAL SOUND OPERATION
• BCM transmits the turn signal indicator lamp signal to the combination meter via CAN communication while
the turn signal lamp and the hazard warning lamp are operating.
• Combination meter outputs the turn signal sound with the integrated buzzer while blinking the turn signal
indicator lamp according to the turn signal indicator lamp signal.
3-TIME FLASHER FUNCTION
• By a short touch of the turn signal lever, BCM blinks the turn signal lamps three times in the selected direc-
tion.
• Cancels the operation when short touch of the turn signal lever in the reverse direction during the 3-time
flasher function operation.
HIGH FLASHER OPERATION
• BCM detects the turn signal lamp circuit status from the current value.
• BCM increases the turn signal lamp blinking speed if the bulb or harness open is detected with the turn sig-
nal lamp operating.
NOTE:
The blinking speed is normal while operating the hazard warning lamp.
PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM

Revision: November 2016 EXL-16 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [LED HEADLAMP]
PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : System Description
INFOID:0000000014251266 A

SYSTEM DIAGRAM
B

F
ALLIA1805GB

OUTLINE
Parking, license plate and tail lamps are controlled by combination switch (lighting and turn signal switch) G
reading function and headlamp control function of BCM, and relay control function of IPDM E/R.
PARKING, LICENSE PLATE AND TAIL LAMPS OPERATION H
• BCM detects the combination switch (lighting and turn signal switch) condition by the combination switch
(lighting and turn signal switch) reading function.
• BCM transmits the position light request signal to IPDM E/R and the combination meter via CAN communi-
cation according to the parking, license plate and tail lamps ON condition. I

Parking, license plate and tail lamps ON condition:


- Lighting switch 1ST
- Lighting switch 2ND J
- Lighting switch AUTO (Only when the illumination judgment by auto light system is ON. For details, refer to
EXL-14, "AUTO LIGHT SYSTEM : System Description".)
• IPDM E/R turns the integrated tail lamp relay ON and turns the parking, license plate and tail lamps ON K
according to the position light request signal.
• Combination meter turns the position lamp indicator lamp ON according to the position light request signal.
NOTE:
Parking lamp and daytime running light use a common light source. When the parking, license plate and tail EXL
lamps are turned ON while daytime running light is ON, the parking lamp / daytime running light is dimmed.
PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : Fail-safe INFOID:0000000014251267
M

CAN COMMUNICATION CONTROL


When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communi- N
cation recovers normally, it also returns to normal control.
If No CAN Communication Is Available With BCM
O
Control part Fail-safe operation
• Parking lamp
• Turns ON the tail lamp relay when the ignition switch is turned ON.
• License plate lamp
• Turns OFF the tail lamp relay when the ignition switch is turned OFF. P
• Tail lamp

BACK-UP LAMP SYSTEM

Revision: November 2016 EXL-17 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [LED HEADLAMP]
BACK-UP LAMP SYSTEM : System Description INFOID:0000000014251268

SYSTEM DIAGRAM

ALLIA1785GB

With A/T
Back-up lamp is controlled by back-up lamp control function of TCM.
BACK-UP LAMP OPERATION
• TCM detects the shift selector lever position status from transmission range switch.
• TCM turns the back-up lamp relay ON, and turns the back-up lamps ON when the back-up lamp ON condi-
tions are satisfied.
Back-up lamp ON condition:
- Ignition switch ON
- Shift selector lever position R
With M/T
Back-up lamp is controlled by back-up lamp switch.
BACK-UP LAMP OPERATION
• Back-up lamp switch turns the back-up lamps ON when the back-up lamp ON conditions are satisfied.
Back-up lamp ON condition when all of the following conditions are satisfied:
- Ignition switch ON
- Shift selector lever position R
FRONT FOG LAMP SYSTEM
FRONT FOG LAMP SYSTEM : System Description INFOID:0000000014251269

SYSTEM DIAGRAM

ALLIA1671GB

Revision: November 2016 EXL-18 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [LED HEADLAMP]
OUTLINE
Front fog lamp is controlled by combination switch (lighting and turn signal switch) reading function, front fog A
lamp control function of BCM and relay control function of IPDM E/R.
FRONT FOG LAMP OPERATION
• BCM detects the combination switch (lighting and turn signal switch) condition by the combination switch B
(lighting and turn signal switch) reading function.
• BCM transmits the front fog light request signal to IPDM E/R and the combination meter via CAN communi-
cation according to the front fog lamp ON condition. C
Front fog lamp ON condition:
- Front fog lamp switch ON
• Lighting switch 1ST D
• Lighting switch 2ND
• Lighting switch AUTO (Only when the illumination judgment by auto light system is ON. For details, refer to
EXL-14, "AUTO LIGHT SYSTEM : System Description".) E
• IPDM E/R turns the integrated front fog lamp relay ON, and turns the front fog lamp ON according to the
front fog light request signal.
• Combination meter turns the front fog lamp indicator lamp ON according to the front fog light request signal.
F
FRONT FOG LAMP SYSTEM : Fail-safe INFOID:0000000014251270

CAN COMMUNICATION CONTROL G


When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communi-
cation recovers normally, it also returns to normal control.
If No CAN Communication Is Available With BCM H

Control part Fail-safe operation


Front fog lamp Front fog lamp relay OFF. I
EXTERIOR LAMP BATTERY SAVER SYSTEM
EXTERIOR LAMP BATTERY SAVER SYSTEM : System Description INFOID:0000000014251271 J

SYSTEM DIAGRAM
K

EXL

ALLIA1791GB P
OUTLINE
• Exterior lamp battery saver system is controlled by combination switch (lighting and turn signal switch) read-
ing function, exterior lamp battery saver function of BCM and relay control function of IPDM E/R.
• BCM turns the exterior lamp* OFF, according to the vehicle status when ignition switch is turned OFF while
exterior lamp is ON, for preventing battery discharge.
*: Headlamp (LO/HI), front fog lamp, parking lamp, license plate lamp and tail lamp

Revision: November 2016 EXL-19 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [LED HEADLAMP]
EXTERIOR LAMP BATTERY SAVER ACTIVATION
• When all of the following conditions are satisfied, BCM turns the exterior lamps OFF (battery saver is acti-
vated), when door lock operation is performed from outside the vehicle (door request switch) or door lock
operation is performed from auto door lock function.
- Ignition switch: OFF
- Exterior lamp: ON
NOTE:
When in any of following conditions (after the exterior lamp battery saver is activated), exterior lamps can be
turned ON:
• Front door switch LH: OFF→ON
• Ignition switch: OFF→ON
• Lighting switch is changed
• Front fog lamp switch is changed

Revision: November 2016 EXL-20 2017 D23


DIAGNOSIS SYSTEM (BCM)
< SYSTEM DESCRIPTION > [LED HEADLAMP]
DIAGNOSIS SYSTEM (BCM)
A
COMMON ITEM
COMMON ITEM : CONSULT Function (BCM - COMMON ITEM) (With Intelligent Key)
INFOID:0000000014637345 B

APPLICATION ITEM
CONSULT performs the following functions via CAN communication with BCM. C

Diagnosis mode Function Description


Work Support Changes the setting for each system function. D
Self Diagnostic Result Displays the diagnosis results judged by BCM.
CAN Diag Support Monitor Monitors the reception status of CAN communication viewed from BCM.
E
Data Monitor The BCM input/output signals are displayed.
Active Test The signals used to activate each device are forcibly supplied from BCM.
ECU Identification The BCM part number is displayed. F
• Read and save the vehicle specification.
Configuration
• Write the vehicle specification when replacing BCM.

SYSTEM APPLICATION G
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items. H
×: Applicable item

Diagnosis mode
System Sub System I
Work Support Data Monitor Active Test
Door lock DOOR LOCK × ×
Rear window defogger REAR DEFOGGER × × J
Warning chime BUZZER × ×
Interior room lamp timer INT LAMP × × ×
Exterior lamp HEAD LAMP × × × K
Wiper and washer WIPER × × ×
Turn signal and hazard warning lamps FLASHER × × ×
EXL
Automatic A/C AIR CONDITONER ×
• Intelligent Key system
INTELLIGENT KEY × × ×
• Engine start system
M
Combination switch COMB SW ×
Body control system BCM ×
NATS IMMU × × N
Interior room lamp battery saver BATTERY SAVER × × ×
Trunk open TRUNK ×
O
Theft warning alarm THEFT ALM × × ×
RAP system RETAINED PWR ×
Signal buffer system SIGNAL BUFFER × × P
FREEZE FRAME DATA (FFD)
The BCM records the following vehicle condition at the time a particular DTC is detected, and displays on
CONSULT.

Revision: November 2016 EXL-21 2017 D23


DIAGNOSIS SYSTEM (BCM)
< SYSTEM DESCRIPTION > [LED HEADLAMP]

CONSULT screen item Indication/Unit Description


Vehicle Speed km/h Vehicle speed of the moment a particular DTC is detected
Odo/Trip Meter km Total mileage (Odometer value) of the moment a particular DTC is detected
While turning BCM status from low power consumption mode to
SLEEP>LOCK
normal mode (Power supply position is “LOCK”)
While turning BCM status from low power consumption mode to
SLEEP>OFF
normal mode (Power supply position is “OFF”.)
LOCK>ACC While turning power supply position from “LOCK” to “ACC”
ACC>ON While turning power supply position from “ACC” to “IGN”
While turning power supply position from “RUN” to “ACC” (Vehicle
RUN>ACC
is stopping and selector lever is except P position.)
While turning power supply position from “CRANKING” to “RUN”
CRANK>RUN
(From cranking up the engine to run it)
While turning power supply position from “RUN“ to “ACC” (Emer-
RUN>URGENT
gency stop operation)
ACC>OFF Power supply position While turning power supply position from “ACC” to “OFF”
status of the moment a
Vehicle Condition OFF>LOCK While turning power supply position from “OFF” to “LOCK”
particular DTC is de-
OFF>ACC tected* While turning power supply position from “OFF” to “ACC”
ON>CRANK While turning power supply position from “IGN” to “CRANKING”
While turning BCM status from normal mode (Power supply posi-
OFF>SLEEP
tion is “OFF”.) to low power consumption mode
While turning BCM status from normal mode (Power supply posi-
LOCK>SLEEP
tion is “LOCK”.) to low power consumption mode
LOCK Power supply position is “LOCK”.
OFF Power supply position is “OFF”.
ACC Power supply position is “ACC”.
ON Power supply position is “IGN”
ENGINE RUN Power supply position is “RUN”.
CRANKING Power supply position is “CRANKING”.
The number of times that ignition switch is turned ON after DTC is detected
• The number is 0 when a malfunction is detected now.
IGN Counter 0 - 39 • The number increases like 1 → 2 → 3...38 → 39 after returning to the normal condition
whenever ignition switch OFF → ON.
• The number is fixed to 39 until the self-diagnosis results are erased if it is over 39.
NOTE:
*: Refer to the following for details at the power supply position.
• LOCK: Ignition switch OFF with steering locked
• OFF: Ignition switch OFF with steering unlocked
• ACC: Ignition switch ACC
• IGN: Ignition switch ON with engine stopped
• RUN: Ignition switch ON with engine running
• CRANKING: At engine cranking
HEAD LAMP
HEAD LAMP : CONSULT Function (BCM - HEAD LAMP) (LED Headlamp) INFOID:0000000014637346

DATA MONITOR

Monitor item [Unit] Description


PUSH SW [On/Off] Indicates condition of push-button ignition switch.
ENGINE STATE [STOP/STALL/
Indicates condition of engine states.
CRANK/RUN]

Revision: November 2016 EXL-22 2017 D23


DIAGNOSIS SYSTEM (BCM)
< SYSTEM DESCRIPTION > [LED HEADLAMP]
Monitor item [Unit] Description
A
VEH SPEED 1 [km/h] Indicates vehicle speed signal received from ABS on CAN communication line.
TURN SIGNAL R [On/Off]
TURN SIGNAL L [On/Off] B
TAIL LAMP SW [On/Off]
HI BEAM SW [On/Off]
HEAD LAMP SW 1 [On/Off] Each switch status that BCM judges from the combination switch reading function. C
HEAD LAMP SW 2 [On/Off]
PASSING SW [On/Off]
D
AUTO LIGHT SW [On/Off]
FR FOG SW [On/Off]
DOOR SW-DR [On/Off] Indicates [On/Off] condition of front door switch LH. E
DOOR SW-AS [On/Off] Indicates [On/Off] condition of front door switch RH.
DOOR SW-RR [On/Off] Indicates [On/Off] condition of rear door switch RH.
F
DOOR SW-RL [On/Off] Indicates [On/Off] condition of rear door switch LH.
OPTI SEN (DTCT)* [V] The value of outside brightness voltage input from the optical sensor.
G
ACTIVE TEST

Test item Description


H
TAIL LAMP This test is able to check tail lamp operation [On/Off].
HEAD LAMP This test is able to check head lamp operation [HI/Low/Off].
DAYTIME RUNNING LIGHT This test is able to check daytime running light operation [On/Off]. I
ILL DIM SIGNAL This test is able to check ill dim signal operation [On/Off].

WORK SUPPORT J

Support item Setting Description


MODE1 Normal K
More sensitive setting than normal setting (Turns ON earlier than normal
MODE2*
operation)
CUSTOM A/LIGHT SETTING
MODE3 More sensitive setting than MODE2 (Turns ON earlier than MODE2) EXL
Less sensitive setting than normal setting (Turns ON later than normal op-
MODE4
eration)
On* With the exterior lamp battery saver function M
BATTERY SAVER SET
Off Without the exterior lamp battery saver function
MODE1 10 sec.
HEAD LIGHT TIMER Sets follow me home function activating time N
MODE2* 30 sec.
MODE1* With twilight ON custom & with wiper INT, LO and HI
MODE2 With twilight ON custom & with wiper LO and HI O
MODE3 With twilight ON custom & without
AUTO LIGHT LOGIC SET
MODE4 Without twilight ON custom & with wiper INT, LO and HI
MODE5 Without twilight ON custom & with wiper LO and HI
P

MODE6 Without twilight ON custom & without


*: Factory setting
FLASHER

Revision: November 2016 EXL-23 2017 D23


DIAGNOSIS SYSTEM (BCM)
< SYSTEM DESCRIPTION > [LED HEADLAMP]
FLASHER : CONSULT Function (BCM - FLASHER) (LED Headlamp) INFOID:0000000014637347

DATA MONITOR

Monitor item
Description
[Unit]
REQ SW -DR [On/Off] Indicates condition of door request switch LH.
REQ SW -AS [On/Off] Indicates condition of door request switch RH.
PUSH SW [On/Off] Indicates condition of push-button ignition switch.
TURN SIGNAL R [On/Off]
Each switch status that BCM detects from the combination switch reading function.
TURN SIGNAL L [On/Off]
HAZARD SW [On/Off] The switch status input from the hazard switch.
RKE-LOCK [On/Off] Indicates condition of LOCK signal from Intelligent Key.
RKE-UNLOCK [On/Off] Indicates condition of UNLOCK signal from Intelligent Key.

ACTIVE TEST

Test item Description


FLASHER This test is able to check flasher operation [Off/LH/RH].

WORK SUPPORT

Support item Setting item Description


Lock
With locking only
Only
Unlock Sets the hazard warning lamp answer back function when
With unlocking only
HAZARD ANSWER BACK Only the door is lock/unlock with the door request switch and In-
Lock/ telligent Key
With locking/unlocking
Unlock*
Off Without the function
*: Factory setting

Revision: November 2016 EXL-24 2017 D23


DIAGNOSIS SYSTEM (IPDM E/R)
< SYSTEM DESCRIPTION > [LED HEADLAMP]
DIAGNOSIS SYSTEM (IPDM E/R)
A
Diagnosis Description INFOID:0000000014637355

AUTO ACTIVE TEST B


Description
In auto active test mode, the IPDM E/R sends a drive signal to the following systems to check their operation:
• Oil pressure warning indicator C
• Rear window defogger
• Front wiper motor
• Parking lamp D
• License plate lamp
• Tail lamp
• Front fog lamp
• Headlamp (LO, HI) E
• Daytime running light
• Compressor (magnet clutch)
Operation Procedure F
NOTE:
Never perform auto active test in the following conditions:
• CONSULT is connected. G
• Passenger door is open.
1. Turn the ignition switch OFF.
2. Turn the ignition switch ON, and within 20 seconds, press the driver door switch 10 times. Then turn the H
ignition switch OFF.
3. Turn the ignition switch ON within 10 seconds. After that, the horn sounds once and the auto active test
starts. I
NOTE:
Engine starts when ignition switch is turned ON while brake pedal is depressed.
4. After a series of the following operations is repeated 3 times, auto active test is completed. J
NOTE:
• When auto active test mode has to be canceled halfway through test, turn the ignition switch OFF.
• When auto active test is not activated, door switch may be the cause. Check door switch. Refer to DLK-97,
K
"Component Function Check" (with Intelligent Key system) or DLK-244, "Component Function Check"
(without Intelligent Key system).
Inspection in Auto Active Test Mode
EXL
When auto active test mode is actuated, the following operation sequence is repeated 3 times.

Operation
Inspection location Operation M
sequence
1 Rear window defogger 10 seconds
2 Front wiper motor LO for 5 seconds → HI for 5 seconds
N
• Parking lamp
• License plate lamp
3 • Tail lamp 10 seconds
• Front fog lamp O
• Daytime running light
4 Headlamp LO for 10 seconds →HI ON ⇔ OFF 5 times
5 Compressor (magnet clutch) ON ⇔ OFF 5 times P
6 Interval: 10 seconds

Revision: November 2016 EXL-25 2017 D23


DIAGNOSIS SYSTEM (IPDM E/R)
< SYSTEM DESCRIPTION > [LED HEADLAMP]
Concept of Auto Active Test

ALMIA0812GB

• IPDM E/R starts the auto active test with the door switch signals transmitted by BCM via CAN communica-
tion. Therefore, the CAN communication line between IPDM E/R and BCM is considered normal if the auto
active test starts successfully.
• The auto active test facilitates troubleshooting if any systems controlled by IPDM E/R cannot be operated.
Diagnosis Chart in Auto Active Test Mode

Symptom Inspection contents Possible cause


YES BCM signal input circuit

Perform auto active test. • Rear window defogger


Rear window defogger does not operate Does the rear window de- • Rear window defogger ground circuit
fogger operate? NO • Harness or connector between IPDM E/R and
rear window defogger
• IPDM E/R
Any of the following components do not op- YES BCM signal input circuit
erate
• Parking lamp • Lamp or motor
Perform auto active test.
• License plate lamp • Lamp or motor ground circuit
Does the applicable sys-
• Tail lamp NO • Harness or connector between IPDM E/R and
tem operate?
• Front fog lamp applicable system
• Headlamp (HI, LO) • IPDM E/R
• Front wiper motor
YES BCM signal input circuit
• Daytime running light
• Daytime running light relay
Perform auto active test. • Daytime running light relay power supply cir-
Daytime running light does not operate Does the daytime run- cuit
ning light operate? NO
• Harness or connector between IPDM E/R and
daytime running light relay
• Harness or connector between daytime run-
ning light relay and daytime running light
• BCM signal input circuit
• CAN communication signal between BCM
YES and ECM
Perform auto active test. • CAN communication signal between ECM
Compressor does not operate Does the magnet clutch and IPDM E/R
operate? • Magnet clutch
• Harness or connector between IPDM E/R and
NO
magnet clutch
• IPDM E/R

Revision: November 2016 EXL-26 2017 D23


DIAGNOSIS SYSTEM (IPDM E/R)
< SYSTEM DESCRIPTION > [LED HEADLAMP]
Symptom Inspection contents Possible cause
A
• Oil pressure switch
• Harness or connector between IPDM E/R and
YES
oil pressure switch
Perform auto active test. • IPDM E/R B
Oil pressure lamp does not operate Does the oil pressure • Combination meter
lamp blink? • CAN communication signal between IPDM E/
NO R and BCM
• CAN communication signal between BCM
C
and combination meter

CONSULT Function (IPDM E/R) INFOID:0000000014637356


D

APPLICATION ITEM
CONSULT performs the following functions via CAN communication with IPDM E/R. E

Diagnosis mode Description


ECU Identification Allows confirmation of IPDM E/R part number.
F
Self Diagnostic Result Displays the diagnosis results judged by IPDM E/R.
Data Monitor Displays the real-time input/output data from IPDM E/R input/output data.
Active Test IPDM E/R can provide a drive signal to electronic components to check their operations. G
CAN Diag Support Monitor The results of transmit/receive diagnosis of CAN communication can be read.

SELF DIAGNOSTIC RESULT H


Refer to PCS-25, "DTC Index".
DATA MONITOR
I
Monitor Item MAIN
Description
[Unit] SIGNALS
AC COMP REQ Displays the status of the A/C compressor request signal received from ECM via CAN J
×
[Off/On] communication.
TAIL&CLR REQ Displays the status of the position light request signal received from BCM via CAN
×
[Off/On] communication. K
HL LO REQ Displays the status of the low beam request signal received from BCM via CAN com-
×
[Off/On] munication.
HL HI REQ Displays the status of the high beam request signal received from BCM via CAN com- EXL
×
[Off/On] munication.
FR FOG REQ Displays the status of the front fog light request signal received from BCM via CAN
×
[Off/On] communication. M
FR WIP REQ Displays the status of the front wiper request signal received from BCM via CAN com-
×
[Stop/1LOW/Low/Hi] munication.
WIP AUTO STOP
× Displays the status of the front wiper stop position signal judged by IPDM E/R.
N
[STOP P/ACT P]
WIP PROT
× Displays the status of the front wiper fail-safe operation judged by IPDM E/R.
[Off/BLOCK] O
IGN RLY1 -REQ Displays the status of the ignition switch ON signal received from BCM via CAN com-
[Off/On] munication.
IGN RLY P
× Displays the status of the ignition relay judged by IPDM E/R.
[Off/On]
PUSH SW
Displays the status of the push-button ignition switch judged by IPDM E/R.
[Off/On]
INTER/NP SW Displays the status of the ignition power supply (M/T models) or shift position (A/T
[Off/On] models) judged by IPDM E/R.
ST RLY CONT Displays the status of the starter relay status signal received from BCM via CAN com-
[Off/On] munication.

Revision: November 2016 EXL-27 2017 D23


DIAGNOSIS SYSTEM (IPDM E/R)
< SYSTEM DESCRIPTION > [LED HEADLAMP]
Monitor Item MAIN
Description
[Unit] SIGNALS
IHBT RLY -REQ Displays the status of the starter control relay signal received from BCM via CAN com-
[Off/On] munication.
ST/INHI RLY
Displays the status of the starter relay and starter control relay judged by IPDM E/R.
[Off/ ST ON/INHI ON/UNKWN]
DETENT SW
Displays the status of the A/T shift selector (detention switch) judged by IPDM E/R.
[Off/On]
S/L RLY -REQ Displays the status of the steering lock relay signal received from BCM via CAN com-
[Off/On] munication.
S/L STATE
Displays the status of the steering lock judged by IPDM E/R.
[LOCK/UNLK/UNKWN]
DTRL REQ Displays the status of the daytime running light request signal received from BCM via
[Off/On] CAN communication.
OIL P SW
Displays the status of the oil pressure switch judged by IPDM E/R.
[Open/Close]
THFT HRN REQ Displays the status of the theft warning horn request signal received from BCM via
[Off/On] CAN communication.
HORN CHIRP
Indicates horn reminder signal received from BCM on CAN communication line.
[Off/On]

ACTIVE TEST
Test item

Test item Description


HORN This test is able to check horn operation [On].
REAR DEFOGGER This test is able to check rear defogger operation [On/Off].
FRONT WIPER This test is able to check wiper motor operation [Hi/Lo/Off].
EXTERNAL LAMPS This test is able to check external lamp operation [Fog/Hi/Lo/Tail/Off].

Revision: November 2016 EXL-28 2017 D23


BCM, IPDM E/R
< ECU DIAGNOSIS INFORMATION > [LED HEADLAMP]

ECU DIAGNOSIS INFORMATION A


BCM, IPDM E/R
List of ECU Reference INFOID:0000000014251277
B

ECU Reference
C
BCS-31, "Reference Value"
BCS-48, "Fail-safe"
BCM (with Intelligent Key system)
BCS-49, "DTC Inspection Priority Chart" D
BCS-50, "DTC Index"
PCS-18, "Reference Value"
E
IPDM E/R PCS-24, "Fail-safe"
PCS-25, "DTC Index"

EXL

Revision: November 2016 EXL-29 2017 D23


HEADLAMP
< WIRING DIAGRAM > [LED HEADLAMP]

WIRING DIAGRAM
HEADLAMP
Wiring Diagram - with Intelligent Key system INFOID:0000000014251278

AALWA1758GB

Revision: November 2016 EXL-30 2017 D23


HEADLAMP
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0107GB

Revision: November 2016 EXL-31 2017 D23


HEADLAMP
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0108GB

Revision: November 2016 EXL-32 2017 D23


HEADLAMP
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0109GB

Revision: November 2016 EXL-33 2017 D23


HEADLAMP
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0110GB

Revision: November 2016 EXL-34 2017 D23


HEADLAMP
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0111GB

Revision: November 2016 EXL-35 2017 D23


DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]
DAYTIME RUNNING LIGHT SYSTEM
Wiring Diagram - with Intelligent Key system INFOID:0000000014251279

ABLWA3704GB

Revision: November 2016 EXL-36 2017 D23


DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0470GB

Revision: November 2016 EXL-37 2017 D23


DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0471GB

Revision: November 2016 EXL-38 2017 D23


DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0472GB

Revision: November 2016 EXL-39 2017 D23


DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0473GB

Revision: November 2016 EXL-40 2017 D23


DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0474GB

Revision: November 2016 EXL-41 2017 D23


DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0475GB

Revision: November 2016 EXL-42 2017 D23


DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0476GB

Revision: November 2016 EXL-43 2017 D23


AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]
AUTO LIGHT SYSTEM
Wiring Diagram - with Intelligent Key system INFOID:0000000014251280

ABLWA3702GB

Revision: November 2016 EXL-44 2017 D23


AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0087GB

Revision: November 2016 EXL-45 2017 D23


AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0088GB

Revision: November 2016 EXL-46 2017 D23


AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0089GB

Revision: November 2016 EXL-47 2017 D23


AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0090GB

Revision: November 2016 EXL-48 2017 D23


AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0091GB

Revision: November 2016 EXL-49 2017 D23


AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0092GB

Revision: November 2016 EXL-50 2017 D23


FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]
FRONT FOG LAMP SYSTEM
A
Wiring Diagram - with Intelligent Key system INFOID:0000000014251281

EXL

P
AALWA1756GB

Revision: November 2016 EXL-51 2017 D23


FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0098GB

Revision: November 2016 EXL-52 2017 D23


FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0099GB

Revision: November 2016 EXL-53 2017 D23


FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0100GB

Revision: November 2016 EXL-54 2017 D23


FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0101GB

Revision: November 2016 EXL-55 2017 D23


FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0102GB

Revision: November 2016 EXL-56 2017 D23


TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]
TURN SIGNAL AND HAZARD WARNING LAMPS
A
Wiring Diagram - with Intelligent Key system INFOID:0000000014251282

EXL

ABLWA3708GB

Revision: November 2016 EXL-57 2017 D23


TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0124GB

Revision: November 2016 EXL-58 2017 D23


TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0125GB

Revision: November 2016 EXL-59 2017 D23


TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0126GB

Revision: November 2016 EXL-60 2017 D23


TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0127GB

Revision: November 2016 EXL-61 2017 D23


TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0128GB

Revision: November 2016 EXL-62 2017 D23


TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0129GB

Revision: November 2016 EXL-63 2017 D23


TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0130GB

Revision: November 2016 EXL-64 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]
PARKING, LICENSE PLATE AND TAIL LAMPS
A
Wiring Diagram - with Intelligent Key system INFOID:0000000014251283

EXL

P
AALWA1760GB

Revision: November 2016 EXL-65 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0117GB

Revision: November 2016 EXL-66 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0118GB

Revision: November 2016 EXL-67 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0119GB

Revision: November 2016 EXL-68 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0120GB

Revision: November 2016 EXL-69 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0121GB

Revision: November 2016 EXL-70 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0122GB

Revision: November 2016 EXL-71 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0123GB

Revision: November 2016 EXL-72 2017 D23


STOP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]
STOP LAMP
A
Wiring Diagram INFOID:0000000014251284

EXL

P
ABLWA3684GB

Revision: November 2016 EXL-73 2017 D23


STOP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0178GB

Revision: November 2016 EXL-74 2017 D23


STOP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0179GB

Revision: November 2016 EXL-75 2017 D23


STOP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0180GB

Revision: November 2016 EXL-76 2017 D23


STOP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0181GB

Revision: November 2016 EXL-77 2017 D23


STOP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0182GB

Revision: November 2016 EXL-78 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]
BACK-UP LAMP
A
Wiring Diagram INFOID:0000000014251285

EXL

P
AALWA1447GB

Revision: November 2016 EXL-79 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0183GB

Revision: November 2016 EXL-80 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0184GB

Revision: November 2016 EXL-81 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0185GB

Revision: November 2016 EXL-82 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]

EXL

ABLIB0186GB

Revision: November 2016 EXL-83 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [LED HEADLAMP]

ABLIB0187GB

Revision: November 2016 EXL-84 2017 D23


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [LED HEADLAMP]

BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000014251286
B

OVERALL SEQUENCE
C

EXL

P
ALLIA1572GB

Revision: November 2016 EXL-85 2017 D23


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [LED HEADLAMP]

DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.

>> GO TO 2.
2.SYMPTOM CHECK
Verify the symptom from the customer's information.

>> GO TO 3.
3.BASIC INSPECTION
Check the operation of each part. Check any concerns that occur other than those mentioned in the customer
interview.

>> GO TO 4.
4.SELF DIAGNOSTIC RESULT WITH CONSULT
Perform the “Self Diagnostic Result”. Check that any DTC is detected.
Is any DTC detected?
YES >> GO TO 5.
NO >> GO TO 6.
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.

>> GO TO 9.
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate?
YES >> GO TO 7.
NO >> GO TO 8.
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.

>> GO TO 9.
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Specify the malfunctioning part.

>> GO TO 9.
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.

>> GO TO 10.
10.REPAIR CHECK (SELF DIAGNOSTIC RESULT WITH CONSULT)
Perform the “Self Diagnostic Result”. Verify that no DTCs are detected. Erase all DTCs detected prior to the
repair. Verify that DTC is not detected again.
Is any DTC detected?

Revision: November 2016 EXL-86 2017 D23


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [LED HEADLAMP]
YES >> GO TO 5.
NO >> GO TO 11. A
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
B
Does it operate normally?
YES >> Inspection End.
NO >> GO TO 3.
C

EXL

Revision: November 2016 EXL-87 2017 D23


LED HEADLAMP OPERATION INSPECTION
< BASIC INSPECTION > [LED HEADLAMP]
LED HEADLAMP OPERATION INSPECTION
Work Procedure INFOID:0000000014251287

1.CHECK START
1. In the cool LED status (wait for more than 10 minutes after turning headlamp OFF), turn ON and turn OFF
headlamp for the several times. Check that headlamp operates normally each time.
2. In the cool LED status, turn headlamp ON, wait until headlamp enters to the stable status (approximately
5 minutes after turning headlamp ON), and then check that headlamp operates normally without blinking
or flickering.
3. In the warm LED status (turn headlamp ON for more than 15 minutes and wait for 1 minute after turning
OFF), turn ON and turn OFF headlamp for the several times. Check that headlamp operates normally
each time.
4. Turn headlamp ON for approximately 30 minutes, and then check that headlamp operates normally with-
out difference in brightness between LH and RH, blinking or flickering.
Is the inspection result normal?
YES >> Inspection End.
NO >> Refer to EXL-114, "Symptom Table".

Revision: November 2016 EXL-88 2017 D23


HEADLAMP (HI) CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]

DTC/CIRCUIT DIAGNOSIS A
HEADLAMP (HI) CIRCUIT
Component Function Check INFOID:0000000014251288
B

1.CHECK HEADLAMP (HI) OPERATION


With CONSULT C
1. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
2. While operating the test items, check that the headlamp (HI) blinks.
D
Hi : Headlamp (HI) blinks (ON/OFF is repeated
1 second each.)
Off : Headlamp (HI) OFF E
Without CONSULT
1. Start IPDM E/R auto active test. Refer to EXL-25, "Diagnosis Description".
2. Check that the headlamp (HI) blinks. F
Is the inspection result normal?
YES >> Headlamp (HI) circuit is normal.
NO >> Refer to EXL-89, "Diagnosis Procedure". G
Diagnosis Procedure INFOID:0000000014251289

H
Regarding Wiring Diagram information, refer to EXL-30, "Wiring Diagram - with Intelligent Key system".
I
1.CHECK HEADLAMP (HI) FUSE
1. Turn ignition switch OFF.
2. Check that the following fuses are not blown: J

Unit Location Fuse No. Capacity


Headlamp HI (RH) 35 K
IPDM E/R 10A
Headlamp HI (LH) 36
Is the inspection result normal?
EXL
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK HEADLAMP (HI) OUTPUT VOLTAGE M
CONSULT
1. Disconnect applicable front combination lamp connector.
2. Turn ignition switch ON. N
3. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
4. While operating the test items, check voltage between applicable front combination lamp harness connec-
tor and ground.
O
+
Voltage
Front combination lamp - Test item
(Approx.) P
Connector Terminal
Hi Battery voltage
RH E107
EXTERNAL Off 0
2 Ground
LAMPS Hi Battery voltage
LH E11
Off 0
Is the inspection result normal?
Revision: November 2016 EXL-89 2017 D23
HEADLAMP (HI) CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
YES >> Perform the LED headlamp diagnosis. Refer to EXL-94, "Diagnosis Procedure".
NO >> GO TO 3.
3.CHECK HEADLAMP (HI) POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector and front combination lamp harness connector.

Front combination lamp IPDM E/R


Continuity
Connector Terminal Connector Terminal
RH E107 5
2 E119 Yes
LH E11 6
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Repair or replace harness.

Revision: November 2016 EXL-90 2017 D23


HEADLAMP (LO) CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
HEADLAMP (LO) CIRCUIT
A
Component Function Check INFOID:0000000014251290

1.CHECK HEADLAMP (LO) OPERATION B


With CONSULT
1. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
2. While operating the test items, check that the headlamp (LO) is turned ON. C

Lo : Headlamp (LO) ON
Off : Headlamp (LO) OFF D

Without CONSULT
1. Start IPDM E/R auto active test. Refer to EXL-25, "Diagnosis Description".
2. Check that the headlamp (LO) is turned ON. E
Is the inspection result normal?
YES >> Headlamp (LO) circuit is normal.
NO >> Refer to EXL-91, "Diagnosis Procedure". F

Diagnosis Procedure INFOID:0000000014251291

Regarding Wiring Diagram information, refer to EXL-30, "Wiring Diagram - with Intelligent Key system".
H
1.CHECK HEADLAMP (LO) FUSE
1. Turn ignition switch OFF.
I
2. Check that the following fuses are not blown:

Unit Location Fuse No. Capacity


J
Headlamp LO (RH) 37
IPDM E/R 15A
Headlamp LO (LH) 38
Is the inspection result normal? K
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK HEADLAMP (LO) OUTPUT VOLTAGE EXL

CONSULT
1. Disconnect applicable front combination lamp connector.
2. Turn ignition switch ON. M
3. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
4. While operating the test items, check voltage between applicable front combination lamp harness connec-
tor and ground. N

+
Voltage
Front combination lamp - Test item O
(Approx.)
Connector Terminal
Lo Battery voltage
RH E107 P
EXTERNAL Off 0
1 Ground
LAMPS Lo Battery voltage
LH E11
Off 0
Is the inspection result normal?
YES >> Perform the LED headlamp diagnosis. Refer to EXL-94, "Diagnosis Procedure".
NO >> GO TO 3.

Revision: November 2016 EXL-91 2017 D23


HEADLAMP (LO) CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]

3.CHECK HEADLAMP (LO) POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector and front combination lamp harness connector.

Front combination lamp IPDM E/R


Continuity
Connector Terminal Connector Terminal
RH E107 8
1 E119 Yes
LH E11 7
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Repair or replace harness.

Revision: November 2016 EXL-92 2017 D23


HEADLAMP GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
HEADLAMP GROUND CIRCUIT
A
Diagnosis Procedure INFOID:0000000014251292

B
Regarding Wiring Diagram information, refer to EXL-30, "Wiring Diagram - with Intelligent Key system".

1.CHECK HEADLAMP GROUND CIRCUIT C

1. Turn ignition switch OFF.


2. Disconnect front combination lamp connector. D
3. Check continuity between front combination lamp harness connector and ground.

Front combination lamp


— Continuity E
Connector Terminal
RH E107
5 Ground Yes
LH E11 F
Is the inspection result normal?
YES >> Replace the corresponding headlamp bulb. Refer to EXL-126, "Replacement".
NO >> Repair or replace harness. G

EXL

Revision: November 2016 EXL-93 2017 D23


LED HEADLAMP
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
LED HEADLAMP
Diagnosis Procedure INFOID:0000000014251293

Regarding Wiring Diagram information, refer to EXL-30, "Wiring Diagram - with Intelligent Key system".

1.CHECK LED HEADLAMP GROUND CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect front combination lamp connector.
3. Check continuity between front combination lamp harness connector and ground.

Front combination lamp


— Continuity
Connector Terminal
RH E107
5 Ground Yes
LH E11
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace harness.
2.CHECK LED HEADLAMP
Install the normal front combination lamp to the applicable headlamp. Check that the headlamp is turned ON.
Refer to EXL-88, "Work Procedure".
Is the headlamp turned ON?
YES >> Replace the corresponding front combination lamp. Refer to EXL-126, "Removal and Installation".
NO >> LED headlamp is normal.

Revision: November 2016 EXL-94 2017 D23


PARKING LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
PARKING LAMP CIRCUIT
A
Component Function Check INFOID:0000000014251294

1.CHECK PARKING LAMP OPERATION B


CONSULT
1. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
2. While operating the test items, check that the parking lamp is turned ON. C

TAIL : Parking lamp ON


Off : Parking lamp OFF D
Is the inspection result normal?
YES >> Parking lamp circuit is normal.
E
NO >> Refer to EXL-95, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251295

Regarding Wiring Diagram information. Refer to EXL-65, "Wiring Diagram - with Intelligent Key system".
G

1.CHECK PARKING LAMP FUSE


1. Turn ignition switch OFF. H
2. Check that the following fuse is not blown:

Unit Location Fuse No. Capacity


I
Parking lamps IPDM E/R 51 10A
Is the inspection result normal?
YES >> GO TO 3. J
NO >> GO TO 2.
2.CHECK PARKING LAMP CIRCUIT
K
1. Disconnect the following connectors:
- IPDM E/R
- Front combination lamps
- Rear combination lamps EXL
2. Check continuity between IPDM E/R harness connector and ground.

IPDM E/R Continuity M


Connector Terminal
Ground
33 No
E121 N
34
Is the inspection result normal?
YES >> Replace fuse. (Replace IPDM E/R if the fuse is blown again.) O
NO >> Replace the blown fuse after repairing the affected circuit.
3.CHECK PARKING LAMP
Check applicable LED lamp. P
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace applicable LED lamp.
4.CHECK PARKING LAMP OUTPUT VOLTAGE
CONSULT

Revision: November 2016 EXL-95 2017 D23


PARKING LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
1. Disconnect front combination lamp connector.
2. Turn ignition switch ON.
3. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
4. While operating the test items, check voltage between IPDM E/R harness connector and ground.

(+)
Voltage
IPDM E/R (−) Test item
(Approx.)
Connector Terminal
33 EXTERNAL On Battery voltage
E121 Ground
34 LAMPS Off 0
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
5.CHECK PARKING LAMP POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector and front combination lamp harness connector.

Front combination lamp IPDM E/R


Continuity
Connector Terminal Connector Terminal
RH E107 34
4 E121 Yes
LH E11 33
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace harness.
6.CHECK PARKING LAMP GROUND CIRCUIT
Check continuity between front combination lamp harness connector and ground.

Front combination lamp


Continuity
Connector Terminal
Ground
RH E107
8 Yes
LH E11
Is the inspection result normal?
YES >> Check corresponding lamp socket and harness. Repair or replace if necessary.
NO >> Repair or replace harness.

Revision: November 2016 EXL-96 2017 D23


TAIL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
TAIL LAMP CIRCUIT
A
Component Function Check INFOID:0000000014251296

1.CHECK TAIL LAMP OPERATION B


With CONSULT
1. Turn ignition switch ON.
2. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”. C
3. While operating the test items, check that the tail lamp is turned ON.

TAIL : Tail lamp ON D


Off : Tail lamp OFF
Without CONSULT
1. Start IPDM E/R auto active test. Refer to EXL-25, "Diagnosis Description". E
2. Check that the tail lamp is turned ON.
Is the inspection result normal?
YES >> Tail lamp circuit is normal. F
NO >> Refer to EXL-97, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251297
G

Regarding Wiring Diagram information, refer to EXL-65, "Wiring Diagram - with Intelligent Key system". H

1.CHECK FUSE
I
1. Turn ignition switch OFF.
2. Check that the following fuse is not blown:

J
Unit Location Fuse No. Capacity
Parking lamp LH
Tail lamps IPDM E/R 51 10A K
License plate lamps
Is the inspection result normal?
YES >> GO TO 2. EXL
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK TAIL LAMP POWER SUPPLY M
CONSULT
1. Turn ignition switch ON.
2. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”. N
3. While operating the test items, check voltage between IPDM E/R harness connector and ground.

(+)
O
Voltage
IPDM E/R (-) Test item
(Approx.)
Connector Terminal
TAIL Battery voltage P
E121 33 Ground EXTERNAL LAMPS
Off 0
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
3.CHECK TAIL LAMP POWER SUPPLY CIRCUIT
Revision: November 2016 EXL-97 2017 D23
TAIL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and rear combination lamp connector.
3. Check continuity between IPDM E/R harness connector and rear combination lamp harness connector.

Rear combination lamp IPDM E/R


Continuity
Connector Terminal Connector Terminal
RH T5
1 E121 33 Yes
LH T6
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harness.
4.CHECK TAIL LAMP GROUND CIRCUIT
Check continuity between rear combination lamp harness connector and ground.

Rear combination lamp


(-) Continuity
Connector Terminal
RH T5
6 Ground Yes
LH T6
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness.
5.CHECK STOP LAMP / TAIL LAMP BULB
Check the applicable stop lamp / tail lamp bulb.
Is the inspection result normal?
YES >> Check the corresponding stop lamp / tail lamp bulb socket and harness. Repair or replace if nec-
essary.
NO >> Replace the corresponding stop lamp / tail lamp bulb. Refer to EXL-136, "Replacement".

Revision: November 2016 EXL-98 2017 D23


LICENSE PLATE LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
LICENSE PLATE LAMP CIRCUIT
A
Component Function Check INFOID:0000000014251298

1.CHECK TAIL LAMP OPERATION B


Check that the tail lamp is turned ON.
Is the inspection result normal?
C
YES >> GO TO 2.
NO >> Check tail lamp circuit. Refer to EXL-97, "Component Function Check".
2.CHECK LICENSE PLATE LAMP OPERATION D
With CONSULT
1. Turn ignition switch ON.
2. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”. E
3. While operating the test items, check that the license plate lamp is turned ON.

TAIL : License plate lamp ON


F
Off : License plate lamp OFF
Without CONSULT
1. Start IPDM E/R auto active test. Refer to EXL-25, "Diagnosis Description". G
2. Check that the license plate lamp is turned ON.
Is the inspection result normal?
YES >> License plate lamp circuit is normal. H
NO >> Refer to EXL-99, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251299
I

Regarding Wiring Diagram information, refer to EXL-65, "Wiring Diagram - with Intelligent Key system".
J

1.CHECK LICENSE PLATE LAMP POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF. K
2. Disconnect IPDM E/R connector.
3. Remove license plate lamp bulb.
4. Check continuity between IPDM E/R harness connector and license plate lamp harness connector. EXL

License plate lamp IPDM E/R


Continuity
Connector Terminal Connector Terminal M
RH T53
2 E121 33 Yes
LH T54
N
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace harness.
O
2.CHECK LICENSE PLATE LAMP GROUND CIRCUIT
Check continuity between license plate lamp harness connector and ground.
P
License plate lamp
—) Continuity
Connector Terminal
RH T53
1 Ground Yes
LH T54
Is the inspection result normal?

Revision: November 2016 EXL-99 2017 D23


LICENSE PLATE LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
YES >> GO TO 3.
NO >> Repair or replace harness.
3.CHECK LICENSE PLATE LAMP BULB
Check the applicable license plate lamp bulb.
Is the inspection result normal?
YES >> Check the corresponding license plate lamp bulb socket. Repair or replace if necessary.
NO >> Replace the corresponding license plate lamp bulb. Refer to EXL-138, "Replacement".

Revision: November 2016 EXL-100 2017 D23


DAYTIME RUNNING LIGHT RELAY CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
DAYTIME RUNNING LIGHT RELAY CIRCUIT
A
Component Function Check INFOID:0000000014251300

1.CHECK DAYTIME RUNNING LIGHT OPERATION B


CONSULT
1. Select “DAYTIME RUNNING LIGHT” in “Active Test” mode of “BCM”.
2. While operating the test items, check that the daytime running light is turned ON. C

On : Daytime running light ON


Off : Daytime running light OFF D
Is the inspection result normal?
YES >> Daytime running light circuit is normal.
E
NO >> Refer to EXL-101, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251301

Regarding Wiring Diagram information, refer to EXL-36, "Wiring Diagram - with Intelligent Key system".
G
1.CHECK DAYTIME RUNNING LIGHT RELAY FUSES
1. Turn ignition switch OFF. H
2. Check that the following fuses are not blown:

Unit Fuse No. Capacity


I
Daytime running light RH 23
10A
Daytime running light LH 24
Is the inspection result normal? J
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK DAYTIME RUNNING LIGHT RELAY POWER SUPPLY K

1. Remove daytime running light relay.


2. Turn ignition switch ON. EXL
3. While operating the test item, check voltage between daytime running light relay terminal and ground.

(+)
M
Voltage
Daytime running light relay (-)
(Approx.)
Connector Terminal
3 N
J-2 Ground Battery voltage
1
Is the inspection result normal?
O
YES >> GO TO 3.
NO >> Repair or replace harness.
3.CHECK DAYTIME RUNNING LIGHT RELAY P
Check daytime running light relay. Refer to EXL-102, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace daytime running light relay.
4.CHECK DAYTIME RUNNING LIGHT RELAY CONTROL SIGNAL OUTPUT
Revision: November 2016 EXL-101 2017 D23
DAYTIME RUNNING LIGHT RELAY CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
CONSULT
1. Turn ignition switch OFF.
2. Install daytime running light relay.
3. Turn ignition switch ON.
4. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
5. While operating the test item, check voltage between IPDM E/R harness connector and ground.

(+)
Voltage
IPDM E/R (-) Test item
(Approx.)
Connector Terminal
On 0
E122 42 Ground DAYTIME RUNNING LIGHT
Off Battery voltage
Is the inspection result normal?
YES >> Daytime running light relay circuit is OK.
NO-1 >> Fixed at 0 V: GO TO 5.
NO-2 >> Fixed at battery voltage >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
5.CHECK DAYTIME RUNNING LIGHT CONTROL
1. Turn ignition switch OFF.
2. Remove daytime running light relay.
3. Disconnect IPDM E/R harness connector.
4. Check continuity between IPDM E/R harness connector and daytime running light relay harness connec-
tor.

Daytime running light relay IPDM E/R


Continuity
Connector Terminal Connector Terminal
J-2 2 E122 42 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace harness.
6.CHECK DAYTIME RUNNING LIGHT RELAY CONTROL SIGNAL CIRCUIT (SHORT)
1. Remove daytime running light relay.
2. Disconnect IPDM E/R connector.
3. Check continuity between daytime running light relay terminal and IPDM E/R harness connector.

IPDM E/R
(-) Continuity
Connector Terminal
E122 42 Ground Yes
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Repair or replace harness.
Component Inspection INFOID:0000000014251302

1.CHECK DAYTIME RUNNING LIGHT RELAY


1. Turn ignition switch OFF.
2. Remove daytime running light relay.
3. Apply battery voltage to daytime running light relay between terminals 1 and 2.
4. Check continuity between daytime running light relay terminals.

Revision: November 2016 EXL-102 2017 D23


DAYTIME RUNNING LIGHT RELAY CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]

Daytime running light relay A


Condition Continuity
Terminal
Apply Yes
5 3 Voltage B
Not Apply No
Is the inspection result normal?
YES >> Daytime running light relay is normal. C
NO >> Replace daytime running light relay.

EXL

Revision: November 2016 EXL-103 2017 D23


FRONT FOG LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
FRONT FOG LAMP CIRCUIT
Component Function Check INFOID:0000000014251303

1.CHECK FRONT FOG LAMP OPERATION


CONSULT
1. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
2. While operating the test items, check that the front fog lamp is turned ON.

Fog : Front fog lamp ON


Off : Front fog lamp OFF
Is the inspection result normal?
YES >> Front fog lamp circuit is normal.
NO >> Refer to EXL-104, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251304

Regarding Wiring Diagram information. Refer to EXL-51, "Wiring Diagram - with Intelligent Key system".

1.CHECK FRONT FOG LAMP FUSE


1. Turn ignition switch OFF.
2. Check that the following fuse is not blown:

Unit Location Fuse No. Capacity


Front fog lamps IPDM E/R 34 15A
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit..
2.CHECK FRONT FOG LAMP OUTPUT VOLTAGE
CONSULT
1. Disconnect front fog lamp connector.
2. Turn ignition switch ON.
3. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
4. While operating the test items, check the voltage between IPDM E/R harness connector and ground.

(+)
Voltage
Front fog lamp (−) Test item
(Approx.)
Connector Terminal
Fog Battery voltage
RH E102
EXTERNAL Off 0
1 Ground
LAMPS Fog Battery voltage
LH E101
Off 0
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK FRONT FOG LAMP POWER SUPPLY CIRCUIT (SHORT)
1. Turn ignition switch OFF.
2. Disconnect applicable front fog lamp connector and IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector and ground.

Revision: November 2016 EXL-104 2017 D23


FRONT FOG LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]

IPDM E/R A
Continuity
Connector Terminal
Ground
12
E119 No B
9
Is the inspection result normal?
YES >> GO TO 4. C
NO >> Repair or replace harness.
4.CHECK FRONT FOG LAMP POWER SUPPLY CIRCUIT (OPEN)
1. Disconnect IPDM E/R connector. D
2. Check continuity between IPDM E/R harness connector and front fog lamp harness connector.

Front fog lamp IPDM E/R E


Continuity
Connector Terminal Connector Terminal
RH E102 12
1 E119 Yes F
LH E101 9
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation". G
NO >> Repair or replace harness.
5.CHECK FRONT FOG LAMP GROUND CIRCUIT
Check continuity between front fog lamp harness connector and ground. H

Front fog lamp


Continuity
Connector Terminal I
Ground
RH E102
2 Yes
LH E101
J
Is the inspection result normal?
YES >> Replace bulb. Refer to EXL-142, "Bulb Specifications".
NO >> Repair or replace harness. K

EXL

Revision: November 2016 EXL-105 2017 D23


TURN SIGNAL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
TURN SIGNAL LAMP CIRCUIT
Component Function Check INFOID:0000000014251305

1.CHECK TURN SIGNAL LAMP


CONSULT
1. Select "FLASHER" in “Active Test” mode of “BCM”.
2. While operating the test items, check that the turn signal lamp blinks.

LH : Turn signal lamp LH blinking


RH : Turn signal lamp RH blinking
OFF : The turn signal lamp OFF
Is the inspection result normal?
YES >> Turn signal lamp circuit is normal.
NO >> Refer to EXL-106, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251306

Regarding Wiring Diagram information, refer to EXL-57, "Wiring Diagram - with Intelligent Key system".

1.CHECK TURN SIGNAL LAMP BULB


Check the applicable lamp bulb to be sure the proper bulb standard is in use and the bulb is not open.
Is the bulb OK?
YES >> GO TO 2.
NO >> Replace the bulb.
2.CHECK TURN SIGNAL LAMP OUTPUT VOLTAGE
1. Turn ignition switch OFF.
2. Disconnect the front combination lamp connector, door mirror connector and the rear combination lamp
connector.
3. Turn ignition switch ON.
4. While the turn signal switch is operating, check the voltage between the front combination lamp harness
connector and ground.

Front combination lamp


(−) Voltage
Connector Terminal
LH E57

4 Ground
RH E58

PKID0926E

5. With turn signal switch operating, check the voltage between the door mirror harness connector and
ground.

Door mirror
(−) Voltage
Connector Terminal

Revision: November 2016 EXL-106 2017 D23


TURN SIGNAL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
LH D4
A

13 Ground
RH D107 B

PKID0926E

C
6. With turn signal switch operating, check the voltage between the rear combination lamp harness connec-
tor and ground.

D
Rear combination lamp
(−) Voltage
Connector Terminal
LH T6 E

2 Ground F
RH T5

PKID0926E G
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3. H
3.CHECK TURN SIGNAL LAMP POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. I
2. Disconnect BCM connector.
3. Check continuity between the BCM harness connector and the front combination lamp connector.
J
Front combination lamp BCM
Continuity
Connector Terminal Connector Terminal
LH E57 45 K
4 M19 Yes
RH E58 46
4. Check continuity between the BCM harness connector and the door mirror connector.
EXL
Door mirror lamp BCM
Continuity
Connector Terminal Connector Terminal
M
LH D4 45
13 M19 Yes
RH D107 46
5. Check continuity between the BCM harness connector and the rear combination lamp connector. N

Rear combination lamp BCM


Continuity O
Connector Terminal Connector Terminal
LH T6 45
2 M19 Yes
RH T5 46 P

Is the inspection result normal?


YES >> GO TO 4.
NO >> Repair the harness or connector.
4.CHECK TURN SIGNAL LAMP GROUND CIRCUIT
1. Check continuity between the front combination lamp harness connector and ground.

Revision: November 2016 EXL-107 2017 D23


TURN SIGNAL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]

Front combination lamp


— Continuity
Connector Terminal
LH E57
5 Ground Yes
RH E58
2. Check continuity between the door mirror harness connector and ground.

Door mirror lamp


— Continuity
Connector Terminal
LH D4
14 Ground Yes
RH D107
3. Check continuity between the rear combination lamp harness connector and ground.

Rear combination lamp


— Continuity
Connector Terminal
LH T6
3 Ground Yes
RH T5
Is the inspection result normal?
YES >> Replace the malfunctioning lamp.
NO >> Repair the harness or connector.

Revision: November 2016 EXL-108 2017 D23


OPTICAL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
OPTICAL SENSOR
A
Component Function Check INFOID:0000000014251307

1.CHECK OPTICAL SENSOR SIGNAL B


CONSULT
1. Turn ignition switch ON.
2. Select “HEADLAMP” in “Data Monitor” mode of “BCM”. C
3. Turn lighting switch to AUTO.
4. While the optical sensor is operating, check the monitor status.
D
Voltage
Monitor item Condition
(Approx.)
When illuminating 3.1 V or more * E
OPTI SEN (DTCT) Optical sensor
When shutting off light 0.6 V or less
*: Illuminates the optical sensor. The value may be less than the standard value if brightness is weak.
F
Is the inspection result normal?
YES >> Optical sensor is normal.
NO >> Refer to EXL-109, "Diagnosis Procedure".
G
Diagnosis Procedure INFOID:0000000014251308

H
Regarding Wiring Diagram information, refer to EXL-44, "Wiring Diagram - with Intelligent Key system".

1.CHECK OPTICAL SENSOR POWER SUPPLY I

1. Turn ignition switch ON.


2. Turn lighting switch to AUTO.
J
3. Check voltage between optical sensor harness connector and ground.

(+)
Voltage K
Optical sensor (-)
(Approx.)
Connector Terminal
M164 1 Ground 5V EXL
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4. M

2.CHECK OPTICAL SENSOR GROUND


Check voltage between optical sensor harness connector and ground. N

(+)
Voltage O
Optical sensor (-)
(Approx.)
Connector Terminal
M164 3 Ground 0V
P
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK OPTICAL SENSOR SIGNAL
While the optical sensor is operating, check voltage between optical sensor harness connector and ground.

Revision: November 2016 EXL-109 2017 D23


OPTICAL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]

(+)
Voltage
Optical sensor (-) Condition
(Approx.)
Connector Terminal
When illuminating 3.1 V or more*
M164 2 Ground Optical sensor
When shutting off light 0.6 V or less
*: Illuminate the optical sensor. The value may be less than the standard if brightness is weak.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace optical sensor. Refer to EXL-130, "Removal and Installation".
4.CHECK OPTICAL SENSOR POWER SUPPLY CIRCUIT (OPEN)
1. Turn ignition switch OFF.
2. Disconnect optical sensor connector and BCM connector.
3. Check continuity between optical sensor harness connector and BCM harness connector.

Optical sensor BCM


Continuity
Connector Terminal Connector Terminal
M164 1 M17 87 Yes
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness.
5.CHECK OPTICAL SENSOR POWER SUPPLY CIRCUIT (SHORT)
Check continuity between optical sensor harness connector and ground.

Optical sensor
— Continuity
Connector Terminal
M164 1 Ground No
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation".
NO >> Repair or replace harness.
6.CHECK OPTICAL SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect optical sensor connector and BCM connector.
3. Check continuity between optical sensor harness connector and BCM harness connector.

Optical sensor BCM


Continuity
Connector Terminal Connector Terminal
M164 3 M17 88 Yes
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation".
NO >> Repair or replace harness.
7.CHECK OPTICAL SENSOR SIGNAL CIRCUIT (OPEN)
1. Turn ignition switch OFF.
2. Disconnect optical sensor connector and BCM connector.
3. Check continuity between optical sensor harness connector and BCM harness connector.

Revision: November 2016 EXL-110 2017 D23


OPTICAL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]

Optical sensor BCM A


Continuity
Connector Terminal Connector Terminal
M164 2 M17 84 Yes
B
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace harness. C
8.CHECK OPTICAL SENSOR SIGNAL CIRCUIT (SHORT)
Check continuity between optical sensor harness connector and ground.
D
Optical sensor
(-) Continuity
Connector Terminal
E
M164 2 Ground No
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation". F
NO >> Repair or replace harness.

EXL

Revision: November 2016 EXL-111 2017 D23


HAZARD SWITCH
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]
HAZARD SWITCH
Component Function Check INFOID:0000000014251309

1.CHECK HAZARD SWITCH SIGNAL


CONSULT
1. Turn ignition switch ON.
2. Select “FLASHER” in “Data Monitor” mode of “BCM”.
3. While operating the hazard switch, check the monitor status.

Monitor item Condition Monitor status


ON On
HAZARD SW Hazard switch
OFF Off
Is the inspection result normal?
YES >> Hazard switch circuit is normal.
NO >> Refer to EXL-112, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251310

Regarding Wiring Diagram information, refer to EXL-57, "Wiring Diagram - with Intelligent Key system".

1.CHECK HAZARD SWITCH SIGNAL


1. Turn ignition switch OFF.
2. Disconnect hazard switch connector.
3. Check voltage between hazard switch connector and ground.

(+)
Voltage
Hazard switch (-)
(Approx.)
Connector Terminal
M55 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK HAZARD SWITCH SIGNAL CIRCUIT (OPEN)
1. Disconnect BCM connector.
2. Check continuity between hazard switch harness connector and BCM harness connector.

Hazard switch BCM


Continuity
Connector Terminal Connector Terminal
M55 2 M17 99 Yes
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.
3.CHECK HAZARD SWITCH SIGNAL CIRCUIT (SHORT)
Check continuity between hazard switch harness connector and ground.

Revision: November 2016 EXL-112 2017 D23


HAZARD SWITCH
< DTC/CIRCUIT DIAGNOSIS > [LED HEADLAMP]

Hazard switch A
(-) Continuity
Connector Terminal
M55 2 Ground No
B
Is the inspection result normal?
YES >> Replace BCM. Refer to BCS-73, "Removal and Installation".
NO >> Repair or replace harness. C
4.CHECK HAZARD SWITCH GROUND CIRCUIT
Check continuity between hazard switch harness connector and ground.
D
Hazard switch
(-) Continuity
Connector Terminal
E
M55 3 Ground Yes
Is the inspection result normal?
YES >> Replace hazard switch. Refer to EXL-132, "Removal and Installation". F
NO >> Repair or replace harness.

EXL

Revision: November 2016 EXL-113 2017 D23


EXTERIOR LIGHTING SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [LED HEADLAMP]

SYMPTOM DIAGNOSIS
EXTERIOR LIGHTING SYSTEM SYMPTOMS
Symptom Table INFOID:0000000014251311

NOTE:
Perform the “Self Diagnostic Result” with CONSULT before the symptom diagnosis. Perform the trouble diag-
nosis if any DTC is detected.

Symptom Possible cause Inspection item


• Fuse
• Headlamp (HI) power supply cir-
cuit
• Front combination lamp internal Headlamp (HI) circuit
One side circuit Refer to EXL-89, "Component Func-
Headlamp (HI) is not turned - LED [Headlamp (HI)] tion Check".
ON - LED headlamp control module
- Harness
• IPDM E/R
Symptom diagnosis
Both sides “BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON”
Refer to EXL-89, "Diagnosis Procedure".
• Combination meter
High beam indicator lamp is not turned ON “Data Monitor”“HI-BEAM IND”
Combination meter
[Headlamp (HI) is turned ON] • BCM (HEAD LAMP)
“Active Test”“HEAD LAMP”
• Fuse
• Headlamp (LO) power supply cir-
cuit
• Front combination lamp internal Headlamp (LO) circuit
One side circuit Refer to EXL-91, "Component Func-
Headlamp (LO) is not - LED [Headlamp (LO)] tion Check".
turned ON - LED headlamp control module
- Harness
• IPDM E/R
Symptom diagnosis
Both sides “BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON”
Refer to EXL-91, "Diagnosis Procedure".
• Headlamp ground circuit
• Front combination lamp internal LED headlamp
Headlamp (HI) and (LO) is not turned ON circuit Refer to EXL-94, "Diagnosis Proce-
- LED headlamp control module dure".
- Harness
• Combination switch (lighting and
turn signal switch) input/output
Combination switch (lighting and turn
signal circuit
signal switch)
• Combination switch (lighting and
Refer to BCS-71, "Symptom Table".
Each lamp is not turned ON/OFF with lighting switch turn signal switch)
AUTO • BCM
• Optical sensor power supply/
Optical sensor
ground/signal circuit
Refer to EXL-109, "Component Func-
• Optical sensor
tion Check".
• BCM

Revision: November 2016 EXL-114 2017 D23


EXTERIOR LIGHTING SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [LED HEADLAMP]
Symptom Possible cause Inspection item
A
• Fuse
• Parking lamp power supply/
ground circuit
• Front combination lamp internal B
Parking lamp RH is not
circuit
turned ON
- LED (Parking lamp)
- Control circuit
- Harness Parking lamp circuit C
Parking lamp is not turned
• IPDM E/R Refer to EXL-95, "Component Func-
ON
tion Check".
• Parking lamp power supply/
ground circuit D
• Front combination lamp internal
Parking lamp LH is not
circuit
turned ON
- LED (Parking lamp)
- Control circuit E
- Harness
• Fuse
• Tail lamp power supply/ground
Tail lamp circuit F
circuit
Tail lamp is not turned ON Refer to EXL-97, "Component Func-
• Stop lamp / tail lamp bulb
tion Check".
• Tail lamp bulb socket/harness
• IPDM E/R G
• License plate lamp power supply/
License plate lamp circuit
ground circuit
License plate lamp is not turned ON Refer to EXL-99, "Component Func-
• License plate lamp bulb
tion Check". H
• License plate lamp bulb socket
Symptom diagnosis
Parking lamp, license plate lamp and tail lamp are not
“PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON”
turned ON I
Refer to EXL-95, "Diagnosis Procedure".
• Combination meter
Position lamp indicator lamp is not turned ON
“Data Monitor”“LIGHT IND”
(Parking lamp, license plate lamp and tail lamp are Combination meter
• BCM (HEAD LAMP) J
turned ON)
“Active Test”“TAIL LAMP”
• Fuse
• Daytime running light relay power
K
supply/control signal circuit
• Daytime running light relay
• Daytime running light power sup-
ply/ground circuit Daytime running light circuit EXL
Daytime running light is not turned ON • Front combination lamp internal Refer to EXL-101, "Component Func-
circuit tion Check".
- LED (Daytime running light)
- Control circuit M
- Harness
• IPDM E/R
• BCM
N
• Fuse
• Back-up lamp relay power supply/
control signal circuit
• Back-up lamp power supply/ O
ground circuit Back-up lamp circuit
Back-up lamp is not turned ON
• Back-up lamp bulb Refer to EXL-79, "Wiring Diagram".
• Back-up lamp bulb socket/har-
ness P
• Joint connector
• Control valve & TCM

Revision: November 2016 EXL-115 2017 D23


EXTERIOR LIGHTING SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [LED HEADLAMP]
Symptom Possible cause Inspection item
• Fuse
• Front fog lamp power supply/ Front fog lamp circuit
One side ground circuit Refer to EXL-104, "Component Func-
Front fog lamp is not turned • Front fog lamp bulb tion Check".
ON • IPDM E/R
Symptom diagnosis
Both sides “BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON”
Refer to EXL-104, "Diagnosis Procedure".
• Combination meter
Front fog lamp indicator lamp is not turned ON “Data Monitor”“FR FOG IND”
Combination meter
(Front fog lamp is turned ON) • BCM (HEAD LAMP)
“Active Test”“FR FOG LAMP”
• Front turn signal lamp
- Front turn signal lamp power sup-
ply/ground circuit
- Front turn signal lamp bulb
- Front turn signal lamp bulb socket
- BCM
• Side turn signal lamp
Indicator lamp is normal - Side turn signal lamp power sup-
Turn signal lamp circuit
(Applicable side per- ply/ground circuit
Refer to EXL-106, "Component Func-
forms high flasher activa- - Side turn signal lamp
tion Check".
tion) - BCM
Turn signal lamp does not • Rear turn signal lamp
blink - Rear turn signal lamp power sup-
ply/ground circuit
- Rear turn signal lamp bulb
- Rear turn signal lamp bulb socket/
harness
- BCM
• Combination switch (lighting and
turn signal switch) input/output
Combination switch (lighting and turn
signal circuit
Indicator lamp is included signal switch)
• Combination switch (lighting and
Refer to BCS-71, "Symptom Table".
turn signal switch)
• BCM
One side Combination meter —
• Combination meter
• Turn indicator signal
Both sides “Data Monitor”“TURN IND”
• BCM
(Always) • BCM (FLASHER)
Turn signal indicator lamp • Combination meter
“Active Test”“FLASHER”
does not blink
(Turn signal lamp is normal) Combination meter
Both sides
• Combination meter power supply/ Power supply and ground circuit
(Only when activating
ground circuit Refer to MWI-97, "COMBINATION
hazard warning lamp
• Combination meter METER (WITH INTELLIGENT KEY
with ignition switch OFF)
SYSTEM) : Diagnosis Procedure".
• Hazard switch signal/ground cir-
• Hazard warning lamp does not activate Hazard switch
cuit
(Turn signal is normal) Refer to EXL-112, "Component Func-
• Hazard switch
• Hazard warning lamp continues activating tion Check".
• BCM

Revision: November 2016 EXL-116 2017 D23


NORMAL OPERATING CONDITION
< SYMPTOM DIAGNOSIS > [LED HEADLAMP]
NORMAL OPERATING CONDITION
A
Description INFOID:0000000014251312

LED HEADLAMP B
• LED brightness and color may slightly change until the temperature becomes stable. This is not malfunction.
• Illumination time lag may occur between right and left. This is not malfunction.
• Brightness may be reduced due to aged deterioration of LED. C
AUTO LIGHT SYSTEM
The headlamp may not be turned ON/OFF immediately after passing dark area or bright area (short tunnel,
sky bridge, shadowed area etc.) while using the auto light system. This causes the control difference. This is D
normal.

EXL

Revision: November 2016 EXL-117 2017 D23


BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON
< SYMPTOM DIAGNOSIS > [LED HEADLAMP]
BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON
Description INFOID:0000000014251313

Both side headlamps (HI) are not turned ON when setting to the lighting switch HI or PASS.
Diagnosis Procedure INFOID:0000000014251314

1.COMBINATION SWITCH (LIGHTING AND TURN SIGNAL SWITCH) INSPECTION


Check combination switch (lighting and turn signal switch). Refer to BCS-71, "Symptom Table".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace the malfunctioning part.
2.CHECK HIGH BEAM REQUEST SIGNAL
CONSULT
1. Turn ignition switch ON.
2. Select “HL HI REQ” in “Data Monitor” mode of “IPDM E/R”.
3. While operating the lighting switch, check the monitor status.

Monitor item Condition Monitor status

Lighting switch HI or PASS On


HL HI REQ
(2ND) LO Off
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Replace BCM. Refer to BCS-73, "Removal and Installation".

Revision: November 2016 EXL-118 2017 D23


BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON
< SYMPTOM DIAGNOSIS > [LED HEADLAMP]
BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON
A
Description INFOID:0000000014251315

Both side headlamps (LO) are not turned ON in any condition. B


Diagnosis Procedure INFOID:0000000014251316

1.COMBINATION SWITCH (LIGHTING AND TURN SIGNAL SWITCH) INSPECTION C


Check combination switch (lighting and turn signal switch). Refer to BCS-71, "Symptom Table".
Is the inspection result normal?
D
YES >> GO TO 2.
NO >> Repair or replace the malfunctioning part.
2.CHECK LOW BEAM REQUEST SIGNAL E
CONSULT
1. Turn ignition switch ON.
2. Select “HL LO REQ” in “Data Monitor” mode of “IPDM E/R”. F
3. While operating the lighting switch, check the monitor status.

Monitor item Condition Monitor status G


2ND On
HL LO REQ Lighting switch
OFF Off
H
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Replace BCM. Refer to BCS-73, "Removal and Installation".
I

EXL

Revision: November 2016 EXL-119 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON
< SYMPTOM DIAGNOSIS > [LED HEADLAMP]
PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON
Description INFOID:0000000014251317

The parking, license plate and tail lamps are not turned ON in any condition.
Diagnosis Procedure INFOID:0000000014251318

1.COMBINATION SWITCH (LIGHTING AND TURN SIGNAL SWITCH) INSPECTION


Check combination switch (lighting and turn signal switch). Refer to BCS-71, "Symptom Table".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace the malfunctioning part.
2.CHECK POSITION LIGHT REQUEST SIGNAL
CONSULT
1. Select “TAIL & CLR REQ” in “Data Monitor” mode of “IPDM E/R”.
2. While operating the lighting switch, check the monitor status.

Monitor item Condition Monitor status


1ST On
TAIL & CLR REQ Lighting switch
OFF Off
Is the inspection result normal?
YES >> Perform the tail lamp diagnosis. Refer to EXL-97, "Diagnosis Procedure".
NO >> Replace BCM. Refer to BCS-73, "Removal and Installation".

Revision: November 2016 EXL-120 2017 D23


BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON
< SYMPTOM DIAGNOSIS > [LED HEADLAMP]
BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON
A
Description INFOID:0000000014251319

Both side front fog lamps are not turned ON in any condition. B
Diagnosis Procedure INFOID:0000000014251320

1.COMBINATION SWITCH (LIGHTING AND TURN SIGNAL SWITCH) INSPECTION C


Check combination switch (lighting and turn signal switch). Refer to BCS-71, "Symptom Table".
Is the inspection result normal?
D
YES >> GO TO 2.
NO >> Repair or replace the malfunctioning part.
2.CHECK FRONT FOG LIGHT REQUEST SIGNAL E
CONSULT
1. Turn ignition switch ON.
2. Select “FR FOG REQ” in “Data Monitor” mode of “IPDM E/R”. F
3. While operating the front fog lamp switch, check the monitor status.

Monitor item Condition Monitor status G


Front fog lamp switch ON On
FR FOG REQ
(With lighting switch 1ST) OFF Off
H
Is the inspection result normal?
YES >> Check the front fog lamp diagnosis. Refer to EXL-104, "Diagnosis Procedure".
NO >> Replace BCM. Refer to BCS-73, "Removal and Installation".
I

EXL

Revision: November 2016 EXL-121 2017 D23


HEADLAMP AIMING ADJUSTMENT
< PERIODIC MAINTENANCE > [LED HEADLAMP]

PERIODIC MAINTENANCE
HEADLAMP AIMING ADJUSTMENT
Inspection INFOID:0000000014251321

PREPARATION BEFORE ADJUSTING


Before performing aiming adjustment, check the following:
• Make sure all tires are inflated to correct pressure.
• Place vehicle and screen on level surface.
• Make sure there is no load in vehicle other than the driver (or equivalent weight placed in driver's position).
• Coolant and engine oil filled to correct level, and fuel tank full.
• Remove cargo and/or luggage to maintain an unloaded vehicle condition.
• Confirm spare tire, jack and tools are properly stowed.
• Carefully wipe off any dirt from headlamp lens.
CAUTION:
Do not use organic solvent (thinner, gasoline etc.)
• Place a driver or equivalent weight of 68.5 kg (150 lb) on the driver seat.
• By hand, bounce the front and rear of the vehicle to settle the suspension and eliminate any static load.
• Place the front tires in the straight ahead position.
• Aim each headlamp individually and ensure other headlamp beam pattern is blocked from screen.
NOTE:
• For headlamp aiming details, refer to regulations in your area.
• By regulation, no means for horizontal aim adjustment is provided from the factory; only vertical aim is
adjustable.
• Use adjusting screw to perform aiming adjustment.
• Perform headlamp aiming if:
- The vehicle front body has been repaired;
- The front combination lamp has been removed or replaced;
- Any outfitting has been installed;
- The vehicle’s standard load condition has been substantially increased.
AIMING ADJUSTMENT SCREW

JSLIA0447ZZ

A. Headlamp LH (INSIDE/OUTSIDE) B. Headlamp LH (UP/DOWN) C. Headlamp RH (UP/DOWN)


adjustment screw adjustment screw adjustment screw
D. Headlamp RH (INSIDE/OUTSIDE) : Front
adjustment screw

Revision: November 2016 EXL-122 2017 D23


HEADLAMP AIMING ADJUSTMENT
< PERIODIC MAINTENANCE > [LED HEADLAMP]
Aiming Adjustment Procedure INFOID:0000000014251322

A
Aiming Chart

ALLIA1786ZZ J

A. Horizontal/vertical aiming center B. Vertical center line of head- C. Step


point of headlamp lamp
D. Horizontal center line of head- E. 100 mm (3.9 in) F. Aiming screen K
lamp
G. Highest headlamp cutoff line H. Lowest headlamp cutoff line J. Distance of headlamp aiming
height 105 mm (4.13 in) height 135 mm (5.31 in) screen from vehicle 10 m (33 ft) EXL

Revision: November 2016 EXL-123 2017 D23


FRONT FOG LAMP AIMING ADJUSTMENT
< PERIODIC MAINTENANCE > [LED HEADLAMP]
FRONT FOG LAMP AIMING ADJUSTMENT
Aiming Adjustment INFOID:0000000014251323

PREPARATION BEFORE ADJUSTING

The fog lamp is a semi-sealed beam type which uses a replaceable halogen bulb. Before performing aiming
adjustment procedure, check the following:
• Ensure all tires are inflated to correct pressure.
• Place vehicle and screen on level surface.
• Ensure there is no load in vehicle other than the driver (or equivalent weight placed in driver's position).
• Coolant and engine oil filled to correct level, and fuel tank full.
• Remove cargo and/or luggage to maintain an unloaded vehicle condition.
• Confirm spare tire, jack and tools are properly stowed.
• Carefully wipe off any dirt from headlamp lens.
CAUTION:
Do not use organic solvent (thinner, gasoline etc.)
• Place a driver or equivalent weight of 68.5 kg (150 lb) on the driver seat.
• By hand, bounce the front and rear of the vehicle to settle the suspension and eliminate any static load.
• Place the front tires in the straight ahead position.
• Aim each headlamp individually and ensure other headlamp beam pattern is blocked from screen.
NOTE:
• For fog lamp aiming details, refer to regulations in your area.
• By regulation, no means for horizontal aim adjustment is provided from the factory; only vertical aim is
adjustable.
• Use adjusting screw to perform aiming adjustment.
• Perform fog lamp aiming if:
- The vehicle front body has been repaired.
- The front fog lamp has been removed or replaced.
- Any outfitting has been installed.
- The vehicle’s standard load condition has been substantially increased.
Aiming Adjustment Procedure
1. Place the screen.
NOTE:
• Stop the vehicle facing the wall.
• Place the board on a plain road vertically.
2. Face the vehicle with the screen. Maintain 10 m (33 ft) between the front fog lamp center and the screen.
3. Start the engine. Turn the front fog lamp ON.
NOTE:
Shut off the headlamp light with the board to prevent from illuminating the adjustment screen.
CAUTION:
Do not cover the lens surface with a tape etc. The lens is made of resin.
4. Adjust aiming by turning the adjusting screw (A).

ALLIA1787ZZ

Revision: November 2016 EXL-124 2017 D23


FRONT FOG LAMP AIMING ADJUSTMENT
< PERIODIC MAINTENANCE > [LED HEADLAMP]
5. Adjust the cutoff line height (A) with the aiming adjustment
screw so that the distance (X) between the horizontal center line A
of front fog lamp (H) and (A) becomes 150 mm (5.90 in).

(A) : Cutoff line B


(B) : High illuminance area
(H) : Horizontal center line of front fog lamp
(V) : Vertical center line of front fog lamp C
(X) : Cutoff line height

JPLIA0008ZZ

EXL

Revision: November 2016 EXL-125 2017 D23


FRONT COMBINATION LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]

REMOVAL AND INSTALLATION


FRONT COMBINATION LAMP
Exploded View INFOID:0000000014251324

REMOVAL

JSLIA0421GB

1. Front combination lamp 2. Radiator core support upper 3. Front fender panel

Removal and Installation INFOID:0000000014251325

REMOVAL
1. Remove front bumper fascia. Refer to EXT-16, "Removal and Installation".
2. Remove front combination lamp bolts.
3. Pull out front combination lamp forward.
4. Disconnect the harness connectors from the front combination lamp and remove.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, perform aiming adjustment. Refer to EXL-122, "Inspection".
Replacement INFOID:0000000014251326

WARNING:
Do not touch bulb by hand while it is lit or right after being turned off. Burning may result.
CAUTION:
• Do not touch glass surface of bulb with bare hands or allow oil or grease to get on it to prevent dam-
age to bulb.
• Do not leave bulb out of lamp reflector for a long time because dust, moisture, smoke, etc. may
affect performance of lamp. When replacing bulb, be sure to replace it with new one.
HEADLAMP (HI) / HEADLAMP (LO) / DAYTIME RUNNING LIGHT / PARKING LAMP
CAUTION:
Replacement of a single part is not possible due to the adoption of LED. For replacement, replace
front combination lamp as a set. Refer to EXL-126, "Removal and Installation".
FRONT TURN SIGNAL LAMP BULB
1. Remove radiator core support cover. Refer to DLK-135, "Exploded View".

Revision: November 2016 EXL-126 2017 D23


FRONT COMBINATION LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
2. Rotate the front turn signal lamp bulb socket counterclockwise and unlock it.
3. Remove front turn signal lamp bulb from the front turn signal lamp bulb socket. A

EXL

Revision: November 2016 EXL-127 2017 D23


FRONT FOG LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
FRONT FOG LAMP
Exploded View INFOID:0000000014251327

AWLIA2597ZZ

1. Front bumper fascia 2. Front fog lamp 3. Front fog lamp bulb
4. Front fog lamp bracket 5. Metal clip

Removal and Installation INFOID:0000000014251328

REMOVAL
1. Remove fender protector. Refer to EXT-29, "Removal and Installation".
2. Disconnect the harness connector from the front fog lamp.
3. Remove the front fog lamp bolt, and then remove front fog lamp from front fog lamp bracket.
4. Remove front fog lamp bracket bolts and metal clip, and then remove front fog lamp bracket from bumper
fascia assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, perform aiming adjustment. Refer to EXL-124, "Aiming Adjustment".
Replacement INFOID:0000000014251329

WARNING:
Do not touch bulb by hand while it is lit or right after being turned off. Burning may result.
CAUTION:
• Do not touch glass surface of bulb with bare hands or allow oil or grease to get on it to prevent dam-
age to bulb.
• Do not leave bulb out of lamp reflector for a long time because dust, moisture, smoke, etc. may
affect performance of lamp. When replacing bulb, be sure to replace it with new one.
FRONT FOG LAMP BULB
1. Remove fender protector. Refer to EXT-29, "Removal and Installation".

Revision: November 2016 EXL-128 2017 D23


FRONT FOG LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
2. Disconnect the hanrness connector (1) from the front fog lamp.
3. Rotate the bulb (2) counterclockwise and unlock it. A

JPLIA0345ZZ

EXL

Revision: November 2016 EXL-129 2017 D23


OPTICAL SENSOR
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
OPTICAL SENSOR
Exploded View INFOID:0000000014251330

AWLIA2598ZZ

1. Optical sensor 2. Instrument Panel : Pawl

Removal and Installation INFOID:0000000014251331

REMOVAL
1. Apply protective tape (A) on instrument panel assembly to pro-
tect from damage.

JMIIA2441ZZ

2. Release pawls using suitable tool (A), and then pull up optical
sensor.
CAUTION:
Using a suitable tool wrapped in tape.

: Pawl

AWLIA2599ZZ

3. Disconnect the harness connector from the optical sensor.


INSTALLATION
Installation is in the reverse order of removal.

Revision: November 2016 EXL-130 2017 D23


LIGHTING & TURN SIGNAL SWITCH
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
LIGHTING & TURN SIGNAL SWITCH
A
Removal and Installation INFOID:0000000014251332

REMOVAL B
Remove light & turn signal switch. Refer to BCS-74, "Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal. C

EXL

Revision: November 2016 EXL-131 2017 D23


HAZARD SWITCH
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
HAZARD SWITCH
Exploded View INFOID:0000000014251333

AWLIA2601ZZ

1. Instrument panel assembly 2. Hazard switch : Pawl

Removal and Installation INFOID:0000000014251334

REMOVAL
With Audio Unit
1. Remove audio unit. Refer to AV-113, "Removal and Installation".
2. Disconnect the harness connector from the hazard switch.
3. Release hazard switch pawls, and then remove hazard switch from the instrument panel assembly.
Without Audio Unit
1. Disconnect the harness connector from the hazard switch.
2. Release hazard switch pawls, and then remove hazard switch from the instrument panel assembly.
INSTALLATION
Installation is in the reverse order of removal.

Revision: November 2016 EXL-132 2017 D23


DOOR MIRROR TURN SIGNAL LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
DOOR MIRROR TURN SIGNAL LAMP
A
Exploded View INFOID:0000000014251335

POWER FOLD B

AWLIA2617ZZ
K
1. Door mirror cover 2. Side turn signal lamp 3. Door mirror
4. Glass Mirror 5. Door mirror corner finisher Clip
EXL
Pawl

Removal and Installation INFOID:0000000014251336


M

REMOVAL
1. Remove door mirror cover. Refer to MIR-23, "DOOR MIRROR COVER : Removal and Installation". N
2. Disconnect the harness connector from the door mirror turn signal lamp.
3. Remove door mirror turn signal lamp screws (A).
O

JSLIA0511ZZ

Revision: November 2016 EXL-133 2017 D23


DOOR MIRROR TURN SIGNAL LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
4. Remove door mirror turn signal lamp (1) from door mirror hous-
ing.

JSLIA0431ZZ

INSTALLATION
Installation is in the reverse order of removal.

Revision: November 2016 EXL-134 2017 D23


REAR COMBINATION LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
REAR COMBINATION LAMP
A
Exploded View INFOID:0000000014251337

REMOVAL B

AWLIA2603ZZ G

1. Grommet 2. Rear combination lamp Clip


Pawl H

Removal and Installation INFOID:0000000014251338

I
CAUTION:
Removal & Installation steps MUST be followed in the order listed.
REMOVAL J
1. Disconnect negative battery terminal. Refer to PG-150, "Exploded View".
2. Open tail gate.
3. Remove rear combination lamp bolts (A). K

EXL

JSLIA0434ZZ
N

4. Apply protective tape (A) on the part to protect it from damage.


O

JSLIA0435ZZ

Revision: November 2016 EXL-135 2017 D23


REAR COMBINATION LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
5. Using a suitable tool (A) release the pawl and then pull rear
combination lamp towards vehicle rear by disengaging clips at
the same time as shown.

: Pawl
: Clip

AWLIA2604ZZ

6. Disconnect the harness connector from the rear combination lamp and remove.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
If replacing rear combination lamp, remove the protective film from the rear combination lamp prior to installa-
tion.
Replacement INFOID:0000000014251339

WARNING:
Do not touch bulb by hand while it is lit or right after being turned off. Burning may result.
CAUTION:
• Do not touch glass surface of bulb with bare hands or allow oil or grease to get on it to prevent dam-
age to bulb.
• Do not leave bulb out of lamp reflector for a long time because dust, moisture, smoke, etc. may
affect performance of lamp. When replacing bulb, be sure to replace it with new one.
TAIL LAMP/STOP LAMP BULB
1. Remove rear combination lamp. Refer to EXL-135, "Removal and Installation".
2. Rotate tail lamp/stop lamp bulb socket counterclockwise, and unlock it.
3. Remove tail lamp/stop lamp bulb from tail lamp/stop lamp bulb socket.
REAR TURN SIGNAL LAMP BULB
1. Remove rear combination lamp. Refer to EXL-135, "Removal and Installation".
2. Rotate rear turn signal lamp bulb socket counterclockwise, and unlock it.
3. Remove rear turn signal lamp bulb from rear turn signal lamp bulb socket.
BACK-UP LAMP BULB
1. Remove rear combination lamp. Refer to EXL-135, "Removal and Installation".
2. Rotate back-up lamp bulb socket counterclockwise, and unlock it.
3. Remove back-up lamp bulb from back-up lamp bulb socket.

Revision: November 2016 EXL-136 2017 D23


HIGH-MOUNTED STOP LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
HIGH-MOUNTED STOP LAMP
A
Exploded View INFOID:0000000014251340

JSLIA0437ZZ

1. Harness connector 2. High-mounted stop lamp assembly G

Removal and Installation INFOID:0000000014251341

H
REMOVAL
1. Remove headlining. Refer to INT-67, "Removal and Installation".
2. Disconnect the harness connector (A) from the high-mounted I
stop lamp.

EXL
JSLIA0438ZZ

3. Remove high-mounted stop lamp nuts (A).


M

JSLIA0518ZZ

P
4. Pull the high-mounted stop lamp toward rear of the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
Replacement INFOID:0000000014251342

The high-mounted stop lamp bulb is not serviced seperately. Refer to EXL-137, "Removal and Installation".

Revision: November 2016 EXL-137 2017 D23


LICENSE PLATE LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
LICENSE PLATE LAMP
Exploded View INFOID:0000000014251343

JSLIA0440ZZ

1. License plate lamp

Removal and Installation INFOID:0000000014251344

REMOVAL
1. Release the license plate lamp pawls according to the numerical
order 1→2 as shown.

JSLIA0441ZZ

2. Disconnect the harness connector from the license plate lamp.


3. Remove license plate lamp.
INSTALLATION
Installation is in the reverse order of removal.
Replacement INFOID:0000000014251345

WARNING:
Do not touch bulb by hand while it is lit or right after being turned off. Burning may result.
CAUTION:
• Do not touch glass surface of bulb with bare hands or allow oil or grease to get on it to prevent dam-
age to bulb.
• Do not leave bulb out of lamp reflector for a long time because dust, moisture, smoke, etc. may
affect performance of lamp. When replacing bulb, be sure to replace it with new one.
LICENSE PLATE LAMP BULB
1. Remove the license plate lamp. Refer to EXL-138, "Removal and Installation".

Revision: November 2016 EXL-138 2017 D23


LICENSE PLATE LAMP
< REMOVAL AND INSTALLATION > [LED HEADLAMP]
2. Turn the bulb socket (1) counterclockwise and unlock it.
3. Remove the bulb (2) from the socket. A

JSLIA0442ZZ

EXL

Revision: November 2016 EXL-139 2017 D23


FRONT COMBINATION LAMP
< UNIT DISASSEMBLY AND ASSEMBLY > [LED HEADLAMP]

UNIT DISASSEMBLY AND ASSEMBLY


FRONT COMBINATION LAMP
Exploded View INFOID:0000000014251346

DISASSEMBLY

JSLIA0448ZZ

1. Front combination lamp 2. Bumper bracket 3. Turn signal lamp bulb socket
4. Turn signal lamp bulb Front

Disassembly and Assembly INFOID:0000000014251347

DISASSEMBLY
1. Remove bumper bracket screws and remove.
2. Rotate turn signal lamp bulb socket counterclockwise and unlock it.
3. Remove turn signal lamp bulb from the turn signal lamp bulb socket.
ASSEMBLY
Assembly is in the reverse order of disassembly.
CAUTION:
During assembly, be sure to install the bulb socket securely to ensure watertightness.

Revision: November 2016 EXL-140 2017 D23


REAR COMBINATION LAMP
< UNIT DISASSEMBLY AND ASSEMBLY > [LED HEADLAMP]
REAR COMBINATION LAMP
A
Exploded View INFOID:0000000014251348

DISASSEMBLY B

JSLIA0433ZZ G

1. Rear combination lamp 2. Back-up lamp bulb 3. Harness connector assembly


4. Tail lamp/Stop lamp bulb 5. Turn signal lamp bulb
H
Disassembly and Assembly INFOID:0000000014251349

DISASSEMBLY I
1. Remove rear combination lamp. Refer to EXL-135, "Removal and Installation".
2. Rotate tail lamp/stop lamp bulb socket counterclockwise and unlock it. J
3. Remove tail lamp/stop lamp bulb from the tail lamp/stop lamp bulb socket.
4. Rotate turn signal lamp bulb socket counterclockwise and unlock it.
5. Remove turn signal lamp bulb from the turn signal lamp bulb socket. K
6. Rotate back-up lamp bulb socket counterclockwise and unlock it.
7. Remove back-up lamp bulb from the back-up lamp bulb socket.
8. Remove harness connector assembly. EXL

ASSEMBLY
Assembly is in the reverse order of disassembly.
M
CAUTION:
During assembly, be sure to install the bulb socket securely to ensure watertightness.

Revision: November 2016 EXL-141 2017 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [LED HEADLAMP]

SERVICE DATA AND SPECIFICATIONS (SDS)


SERVICE DATA AND SPECIFICATIONS (SDS)
Bulb Specifications INFOID:0000000014251350

Item Type Wattage (W)


Headlamp High —
LED
Headlamp Low —
Front combination lamp Front turn signal lamp PY21W 21
Parking lamp LED —
Daytime running lamp LED —
Front fog lamp H11 55
Side turn signal lamp Door mirror side LED —
Stop lamp/Tail lamp P21/5W 21/5
Rear combination lamp Rear turn signal lamp PY21W 21
Back-up lamp P21W 21
License plate lamp W5W 5
High-mounted stop lamp LED —

Revision: November 2016 EXL-142 2017 D23


PRECAUTIONS
< PRECAUTION > [HALOGEN HEADLAMP]

PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000014517249

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING: D
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer. E
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
F
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the H
Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the I
battery or batteries, and wait at least three minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000014251352
J

NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
K
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If EXL
a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. M
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE N
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged. O
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon- P
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.

Revision: November 2016 EXL-143 2017 D23


PRECAUTIONS
< PRECAUTION > [HALOGEN HEADLAMP]
Precaution for Work INFOID:0000000014251353

• When removing or disassembling each component, be careful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component
with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.

Revision: November 2016 EXL-144 2017 D23


PREPARATION
< PREPARATION > [HALOGEN HEADLAMP]

PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000014251354
B

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
— Removing trim components
(J-46534) D
Trim Tool Set

AWJIA0483ZZ

EXL

Revision: November 2016 EXL-145 2017 D23


COMPONENT PARTS
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]

SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000014251355

ALLIA1799ZZ

A. Right hand side of instrument panel

No. Part Function


Transmits the parking brake switch signal to the combination meter to operate the daytime run-
1. Parking brake switch
ning light system.
Combination switch
2. (lighting and turn signal Refer to BCS-76, "BODY CONTROL SYSTEM : Component Parts Location".
switch)
3. Daytime running light relay Supplies voltage to the daytime running lights according to request from IPDM E/R.
• Supplies voltage to the load according to the request from combination meter (via CAN com-
4. IPDM E/R munication).
• Refer to PCS-7, "Component Parts Location" for detailed installation location.
5. Front fog lamp relay Supplies voltage to the front fog lamps when operated by the IPDM E/R.
6. Front combination lamps Refer to EXL-306, "Bulb Specifications".

Revision: November 2016 EXL-146 2017 D23


COMPONENT PARTS
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
No. Part Function
A
Front fog lamps (if
7. Refer to EXL-306, "Bulb Specifications".
equipped)
8. Front turn signal lamp LH Refer to EXL-306, "Bulb Specifications".
B
9. Side turn signal lamp LH Refer to EXL-306, "Bulb Specifications".
• Detects each switch condition by the combination switch (lighting and
turn signal switch) reading function.
• Exterior lamp ON/OFF is judged from each signal, and then a request C
is transmitted to IPDM E/R (CAN communication) to turn each relay
ON/OFF.
BCM • It also transmits a request to the meter control unit to turn indicator D
lamp and warning (buzzer) ON/OFF.
10. Combination meter • Blinks the turn signal lamp and hazard warning lamp according to the
each switch condition.
• Requests the turn signal indicator lamp blink to the meter control unit. E
• Requests the turn signal operating sound ON to the meter control unit.
• Turns the indicator lamp and warning (buzzer) ON/OFF according to
the request from BCM via CAN communication.
Meter control unit
• Blinks the turn signal indicator lamp and outputs the turn signal oper-
F
ating sound with integrated buzzer according to the request from BCM.
• Transmits the door open signal to the combination meter to operate the autolight system and
11. Front door switch LH exterior lamp battery saver. G
• Refer to DLK-191, "Door Switch" for detailed installation location.
12. Rear door switch LH Refer to DLK-191, "Door Switch" for detailed installation location.
13. Hazard switch Refer to EXL-147, "Hazard Switch" for detailed installation location. H
14. Rear turn signal lamp LH Refer to EXL-306, "Bulb Specifications".
15. Rear combination lamps Refer to EXL-306, "Bulb Specifications".
I
16. Optical sensor Refer to EXL-147, "Optical Sensor" for detailed installation location.

Optical Sensor INFOID:0000000014251356


J
Optical sensor converts the outside brightness (lux) to voltage and
transmits the optical sensor signal to the combination meter.
K

EXL

M
JMLIA2581GB

Hazard Switch INFOID:0000000014251357


N
Inputs the hazard switch ON/OFF signal to combination meter.

ALLIA1606GB

Revision: November 2016 EXL-147 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
SYSTEM
HEADLAMP SYSTEM
HEADLAMP SYSTEM : System Description INFOID:0000000014251358

SYSTEM DIAGRAM

ALLIA1793GB

OUTLINE
Headlamp is controlled by combination switch (lighting and turn signal switch) reading function, headlamp
control function of BCM and relay control function of IPDM E/R. BCM is integrated into the combination meter
on non-Intelligent Key systems.
HEADLAMP (LO) OPERATION
• BCM detects the combination switch (lighting and turn signal switch) condition with the combination switch
(lighting and turn signal switch) reading function.
• BCM transmits the low beam request signal to IPDM E/R via CAN communication according to the head-
lamp (LO) ON condition.
Headlamp (LO) ON condition:
- Lighting switch 2ND
• IPDM E/R turns the integrated headlamp low relay ON according to low beam request signal and supplies
power supply to headlamp (LO).
HEADLAMP (HI) OPERATION
• BCM detects the combination switch (lighting and turn signal switch) condition with the combination switch
(lighting and turn signal switch) reading function.
• BCM transmits the high beam request signal to IPDM E/R via CAN communication according to the head-
lamp (HI) ON condition, and requests meter control unit to turn high beam indicator lamp ON. At this time,
BCM stops to transmit low beam request signal.
Headlamp (HI) ON condition:
- Lighting switch HI with the lighting switch 2ND
- Lighting switch PASS
• IPDM E/R turns the integrated headlamp high relay ON according to high beam request signal and supplies
power supply to headlamp (HI).
• Meter control unit turns high beam indicator lamp ON according to the request from BCM.
FOLLOW ME HOME FUNCTION
When the driver is moving to the house entrance from the own vehicle, headlamp is kept still ON by the follow
me home function of BCM.
• When BCM detects the input of lighting switch PASS while all of following conditions satisfied, it transmits
the low beam request signal for a period of time to IPDM E/R through CAN communication.
Follow me home ON condition:
- Ignition switch OFF
- Lighting switch OFF or AUTO

Revision: November 2016 EXL-148 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
• IPDM E/R turns the integrated headlamp low relay ON according to low beam request signal and supplies
power supply to LED headlamp control module. A
• LED headlamp control module turns the headlamp (LO) ON according to the power supply from IPDM E/R.
• During any of following conditions, follow me home function can be cancelled while follow me home function
is operating.
B
Follow me home OFF condition:
- Ignition switch other than OFF
- Lighting switch other than OFF or AUTO C
- Follow me home operating time is expired
NOTE:
• Flash-to-pass operation illumination time for 1 time can be extended to approximately 30 seconds during
operation of follow me home function. D
• Flash-to-pass operation can be illuminated continuously for approximately 60 seconds (flash-to-pass opera-
tion, 2 times), approximately 90 seconds (flash-to-pass operation, 3 times), and a maximum of approxi-
mately 120 seconds (flash-to-pass operation, 4 times). E
• Follow me home function activating time can be set by CONSULT. Refer to EXL-156, "HEAD LAMP : CON-
SULT Function (BCM - HEAD LAMP) (Halogen Headlamp)".
HEADLAMP SYSTEM : Fail-safe INFOID:0000000014251359 F

CAN COMMUNICATION CONTROL


When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communi- G
cation recovers normally, it also returns to normal control.
If No CAN Communication Is Available With BCM
H
Control part Fail-safe operation
• Turns ON the headlamp low relay when the ignition switch is turned ON.
Headlamp • Turns OFF the headlamp low relay when the ignition switch is turned OFF. I
• Headlamp high relay OFF.

AUTO LIGHT SYSTEM


J
AUTO LIGHT SYSTEM : System Description INFOID:0000000014251360

SYSTEM DIAGRAM K

EXL

P
ALLIA1792GB

OUTLINE
• Auto light system is controlled by each function of BCM and IPDM E/R. BCM is integrated into the combina-
tion meter on non-Intelligent Key systems.
Control by BCM:
- Combination switch (lighting and turn signal switch) reading function

Revision: November 2016 EXL-149 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
- Auto light function
- Wiper linked auto lighting function
- Fog override function (factory setting is OFF)
Control by IPDM E/R:
- Relay control function
• Auto light system has the auto light function (with twilight lighting function), wiper linked auto lighting func-
tion.
- Auto light function automatically turns ON/OFF the exterior lamps*, depending on the outside brightness.
- Wiper linked auto lighting function automatically turns ON/OFF the exterior lamps* when the lighting switch
is in the AUTO position, according to a front wiper operation.
*: Headlamp (LO/HI), parking lamp, license plate lamp and tail lamp.
NOTE:
• Headlamp (HI) depend on the combination switch (lighting and turn signal switch) condition.
AUTO LIGHT FUNCTION (WITH TWILIGHT LIGHTING FUNCTION)
• BCM detects the combination switch (lighting and turn signal switch) condition with the combination switch
(lighting and turn signal switch) reading function.
• BCM receives the vehicle speed signal from combination meter via CAN communication and detects the
vehicle speed and the driving distance.
• BCM supplies voltage to the optical sensor when the ignition switch is turned ON.
• Optical sensor converts outside brightness (lux) to voltage and transmits the optical sensor signal to BCM.
• When ignition switch is turned ON, BCM detects outside brightness from the optical sensor signal and
judges ON/OFF condition of each exterior lamp, depending on the outside brightness condition (standard or
twilight).
• BCM transmits each request signal to IPDM E/R and combination meter via CAN communication, according
to ON/OFF condition by the auto light function.
NOTE:
• ON/OFF of twilight lighting function can be changed using CONSULT. Refer to EXL-156, "HEAD LAMP :
CONSULT Function (BCM - HEAD LAMP) (Halogen Headlamp)".
• As to ON/OFF timing, the sensitivity depends on settings. The settings can be changed using CONSULT.
Refer to EXL-156, "HEAD LAMP : CONSULT Function (BCM - HEAD LAMP) (Halogen Headlamp)".
WIPER LINKED AUTO LIGHTING FUNCTION
BCM turns each exterior lamp ON when detecting 4 operations of the front wiper while the light switch is in
AUTO position.
NOTE:
• BCM turns OFF the headlamps 3 seconds after the front wiper switch is turned OFF.
• ON/OFF of wiper linked auto lighting function can be changed using CONSULT. Refer to EXL-156, "HEAD
LAMP : CONSULT Function (BCM - HEAD LAMP) (Halogen Headlamp)".
DAYTIME RUNNING LIGHT SYSTEM
DAYTIME RUNNING LIGHT SYSTEM : System Description INFOID:0000000014251361

SYSTEM DIAGRAM

ALLIA1850GB

Revision: November 2016 EXL-150 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
OUTLINE
Daytime running light system is controlled by daytime running light control function and combination switch A
(lighting and turn signal switch) reading function of BCM, and relay control function of IPDM E/R. BCM is inte-
grated into the combination meter on non-Intelligent Key systems.
DAYTIME RUNNING LIGHT OPERATION B
• BCM detects the combination switch (lighting and turn signal switch) condition by the combination switch
(lighting and turn signal switch) reading function.
• BCM detects vehicle condition depending on the engine status signal (received from ECM via CAN commu- C
nication).
• BCM transmits the daytime running light request signal to IPDM E/R via CAN communication according to
the daytime running light ON condition.
D
Daytime running light ON condition
- Engine running with parking brake released and any following conditions are satisfied:
• Lighting switch OFF E
• Lighting switch AUTO (Only when the illumination judgment by auto light system is OFF. For details, refer to
EXL-149, "AUTO LIGHT SYSTEM : System Description".)
• IPDM E/R turns the daytime running light relay ON, and turns the daytime running light ON according to the
daytime running light request signal. F

DAYTIME RUNNING LIGHT SYSTEM : Fail-safe INFOID:0000000014251362

G
CAN COMMUNICATION CONTROL
When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communi-
cation recovers normally, it also returns to normal control.
H
If No CAN Communication Is Available With BCM

Control part Fail-safe operation


I
Daytime running light Daytime running light relay OFF.

TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM


J
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : System Description
INFOID:0000000014251363

K
SYSTEM DIAGRAM

EXL

ALLIA1795GB
P
OUTLINE
Turn signal lamp and the hazard warning lamp is controlled by combination switch (lighting and turn signal
switch) reading function and the flasher control function of BCM. BCM is integrated into the combination meter
on non-Intelligent Key systems.
TURN SIGNAL LAMP OPERATION

Revision: November 2016 EXL-151 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
• BCM detects the combination switch (lighting and turn signal switch) condition by the combination switch
(lighting and turn signal switch) reading function.
• BCM supplies voltage to the right (left) turn signal lamp circuit when the ignition switch is ON and the turn
signal switch is in the right (left) position. BCM blinks the turn signal lamp.
HAZARD WARNING LAMP OPERATION
BCM supplies voltage to both turn signal lamp circuit when the hazard switch is ON. BCM blinks the hazard
warning lamp.
TURN SIGNAL INDICATOR LAMP AND TURN SIGNAL SOUND OPERATION
• BCM requests meter control unit to blinks turn signal indicator lamp while the turn signal lamp and the haz-
ard warning lamp are operating.
• BCM requests meter control unit to outputs turn signal operating sound while the turn signal lamp and the
hazard warning lamp are operating.
• Meter control unit blinks turn signal indicator lamp and outputs turn signal operating sound with the inte-
grated buzzer according to the request from BCM.
3-TIME FLASHER FUNCTION
• By a short touch of the turn signal lever, BCM blinks the turn signal lamps 3 times in the selected direction.
• Cancels the operation when short touch of the turn signal lever in the reverse direction during the 3-time
flasher function operation.
HIGH FLASHER OPERATION
• BCM detects the turn signal lamp circuit status from the current value.
• BCM increases the turn signal lamp blinking speed if the bulb or harness open is detected with the turn sig-
nal lamp operating.
NOTE:
The blinking speed is normal while operating the hazard warning lamp.
PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM
PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : System Description
INFOID:0000000014251364

SYSTEM DIAGRAM

ALLIA1796GB

OUTLINE
Parking, license plate and tail lamps are controlled by combination switch (lighting and turn signal switch)
reading function and headlamp control function of BCM, and relay control function of IPDM E/R. BCM is inte-
grated into the combination meter on non-Intelligent Key systems.
PARKING, LICENSE PLATE AND TAIL LAMPS OPERATION
• BCM detects the combination switch (lighting and turn signal switch) condition by the combination switch
(lighting and turn signal switch) reading function.
• BCM transmits the position light request signal to IPDM E/R via CAN communication according to the park-
ing, license plate and tail lamps ON condition.
Parking, license plate and tail lamps ON condition:

Revision: November 2016 EXL-152 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
- Lighting switch 1ST
- Lighting switch 2ND A
• IPDM E/R turns the integrated tail lamp relay ON and turns the parking, license plate and tail lamps ON
according to the position light request signal.
PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : Fail-safe INFOID:0000000014251365 B

CAN COMMUNICATION CONTROL


When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communi- C
cation recovers normally, it also returns to normal control.
If No CAN Communication Is Available With BCM
D
Control part Fail-safe operation
• Parking lamp
• Turns ON the tail lamp relay when the ignition switch is turned ON. E
• License plate lamp
• Turns OFF the tail lamp relay when the ignition switch is turned OFF.
• Tail lamp

BACK-UP LAMP SYSTEM


F
BACK-UP LAMP SYSTEM : System Description INFOID:0000000014251366

SYSTEM DIAGRAM G

ALLIA1785GB

EXL
With A/T
Back-up lamp is controlled by back-up lamp control function of TCM.
BACK-UP LAMP OPERATION M
• TCM detects the shift selector lever position status from transmission range switch.
• TCM turns the back-up lamp relay ON, and turns the back-up lamps ON when the back-up lamp ON condi-
tions are satisfied.
N
Back-up lamp ON condition:
- Ignition switch ON
- Shift selector lever position R
O
With M/T
Back-up lamp is controlled by back-up lamp switch.
BACK-UP LAMP OPERATION P
• Back-up lamp switch turns the back-up lamps ON when the back-up lamp ON conditions are satisfied.
Back-up lamp ON condition:
- Ignition switch ON
- Shift selector lever position R
FRONT FOG LAMP SYSTEM

Revision: November 2016 EXL-153 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
FRONT FOG LAMP SYSTEM : System Description INFOID:0000000014251367

SYSTEM DIAGRAM

ALLIA1797GB

OUTLINE
Front fog lamp is controlled by combination switch (lighting and turn signal switch) reading function and front
fog lamp control function of BCM, and relay control function of IPDM E/R. BCM is integrated into the combina-
tion meter on non-Intelligent Key systems.
FRONT FOG LAMP OPERATION
• BCM detects the combination switch (lighting and turn signal switch) condition by the combination switch
(lighting and turn signal switch) reading function.
• BCM transmits the front fog light request signal to IPDM E/R and the combination meter via CAN communi-
cation according to the front fog lamp ON condition.
Front fog lamp ON condition
- Front fog lamp switch ON:
• Lighting switch 1ST
• Lighting switch 2ND
• Lighting switch AUTO (Only when the illumination judgment by auto light system is ON. For details, refer to
EXL-149, "AUTO LIGHT SYSTEM : System Description".)
• IPDM E/R turns the integrated front fog lamp relay ON, and turns the front fog lamp ON according to the
front fog light request signal.
• Combination meter turns the front fog lamp indicator lamp ON according to the front fog light request signal.
FRONT FOG LAMP SYSTEM : Fail-safe INFOID:0000000014251368

CAN COMMUNICATION CONTROL


When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communi-
cation recovers normally, it also returns to normal control.
If No CAN Communication Is Available With BCM

Control part Fail-safe operation


Front fog lamp Front fog lamp relay OFF.

EXTERIOR LAMP BATTERY SAVER SYSTEM

Revision: November 2016 EXL-154 2017 D23


SYSTEM
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
EXTERIOR LAMP BATTERY SAVER SYSTEM : System Description INFOID:0000000014251369

A
SYSTEM DIAGRAM

ALLIA1798GB

G
OUTLINE
• Exterior lamp battery saver system is controlled by combination switch (lighting and turn signal switch) read-
ing function, exterior lamp battery saver function of BCM and relay control function of IPDM E/R. BCM is
integrated into the combination meter on non-Intelligent Key systems. H
• BCM turns the exterior lamp* OFF, according to the vehicle status when ignition switch is turned OFF while
exterior lamp is ON, for preventing battery discharge.
*: Headlamp (LO/HI), front fog lamp, parking lamp, license plate lamp and tail lamp I
EXTERIOR LAMP BATTERY SAVER ACTIVATION
• When all of the following conditions are satisfied, BCM turns the exterior lamps OFF (battery saver is acti-
vated), when door lock operation is performed from outside the vehicle (door request switch) or door lock J
operation is performed from auto door lock function.
- Ignition switch: OFF
- Exterior lamp: ON
K
NOTE:
When in any of following conditions (after the exterior lamp battery saver is activated), exterior lamps can be
turned ON:
• Front door switch LH: OFF→ON EXL
• Ignition switch: OFF→ON
• Lighting switch is changed
• Front fog lamp switch is changed M

Revision: November 2016 EXL-155 2017 D23


DIAGNOSIS SYSTEM (BCM)
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
DIAGNOSIS SYSTEM (BCM)
COMMON ITEM
COMMON ITEM : CONSULT Function (BCM - COMMON ITEM) (Without Intelligent
Key) INFOID:0000000014637554

APPLICATION ITEM
CONSULT performs the following functions via CAN communication with BCM.

Diagnosis mode Function Description


Work Support Changes the setting for each system function.
Self Diagnostic Result Displays the diagnosis results judged by BCM.
CAN Diag Support Monitor Monitors the reception status of CAN communication viewed from BCM.
Data Monitor The BCM input/output signals are displayed.
Active Test The signals used to activate each device are forcibly supplied from BCM.
ECU Identification The BCM part number is displayed.
• Read and save the vehicle specification.
Configuration
• Write the vehicle specification when replacing BCM.

SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
×: Applicable item
Diagnosis mode
System Sub System
Work Support Data Monitor Active Test
Door lock DOOR LOCK × ×
Rear window defogger REAR DEFOGGER × ×
Warning chime BUZZER × ×
Interior room lamp control INT LAMP × × ×
Remote keyless entry system MULTI REMOTE ENT × × ×
Exterior lamp HEAD LAMP × × ×
Wiper and washer WIPER × × ×
Turn signal and hazard warning lamps FLASHER × ×
Manual air conditioning AIR CONDITONER × ×
Combination switch COMB SW ×
Body control system BCM ×
Immobilizer IMMU ×
Interior room lamp battery saver BATTERY SAVER × ×
Vehicle security system THEFT ALM × ×
Signal buffer system SIGNAL BUFFER × ×
Panic alarm PANIC ALARM ×

HEAD LAMP
HEAD LAMP : CONSULT Function (BCM - HEAD LAMP) (Halogen Headlamp)
INFOID:0000000014637555

DATA MONITOR

Revision: November 2016 EXL-156 2017 D23


DIAGNOSIS SYSTEM (BCM)
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]

Monitor item [Unit] Description A


IGN ON SW [On/Off] Indicates condition of ignition switch in ON position.
ACC ON SW [On/Off] Indicates condition of ignition switch in ACC position.
HI BEAM SW [On/Off]
B

HEAD LAMP SW 1 [On/Off]


HEAD LAMP SW 2 On/Off] C
TAIL LAMP SW [On/Off] Each switch status that BCM judges from the combination switch reading function.
AUTO LIGHT SW* [On/Off]
PASSING SW [On/Off] D
FR FOG SW [On/Off]
DOOR SW-DR [On/Off] Indicates condition of front door switch LH.
E
DOOR SW-AS [On/Off] Indicates condition of front door switch RH.
DOOR SW-RR [On/Off] Indicates condition of rear door switch RH.
DOOR SW-RL [On/Off] Indicates condition of rear door switch LH. F
TURN SIGNAL R [On/Off]
Each switch status that BCM judges from the combination switch reading function.
TURN SIGNAL L [On/Off]
G
KEY ON SW [On/Off] Indicates condition of key switch.
KEYLESS LOCK [On/Off] Indicates condition of lock signal from key fob.
ENGINE RUN [On/Off] The engine status received from ECM using CAN communication. H
VEHICLE SPEED [km/h] Displays the vehicle speed signal received from combination meter by numerical value.
OPTI SEN (DTCT) [V] Indicates outside brightness voltage signal from optical sensor.
I
OPTI SEN (FILT) [V] Indicates outside brightness voltage signal from optical sensor filtered by BCM.

ACTIVE TEST
J
Test Item Description
TAIL LAMP This test is able to check tail lamp operation [On/Off].
HEAD LAMP This test is able to check head lamp operation [Hi/Low/Off]. K
FR FOG LAMP This test is able to check front fog lamp operation [On/Off].
ILL DIM SIGNAL This test is able to check head lamp illumination dimming operation [On/Off].
EXL
WORK SUPPORT

Support item Setting item Description M


On* With the exterior lamp battery saver function
BATTERY SAVER SET
Off Without the exterior lamp battery saver function
N
*: Factory setting
FLASHER
O
FLASHER : CONSULT Function (BCM - FLASHER) (Halogen Headlamp) INFOID:0000000014637556

DATA MONITOR
P
Monitor item [Unit] Description
HAZARD SW [On/Off] The switch status input from the hazard switch
TURN SIGNAL R [On/Off]
Each switch status that BCM detects from the combination switch reading function
TURN SIGNAL L [On/Off]

ACTIVE TEST
Revision: November 2016 EXL-157 2017 D23
DIAGNOSIS SYSTEM (BCM)
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]

Test item Description


FLASHER This test is able to check flasher operation [RH/LH/Off].

Revision: November 2016 EXL-158 2017 D23


DIAGNOSIS SYSTEM (IPDM E/R)
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
DIAGNOSIS SYSTEM (IPDM E/R)
A
Diagnosis Description INFOID:0000000014637557

AUTO ACTIVE TEST B


Description
In auto active test mode, the IPDM E/R sends a drive signal to the following systems to check their operation:
• Oil pressure warning indicator C
• Rear window defogger
• Front wiper motor
• Parking lamp D
• License plate lamp
• Tail lamp
• Front fog lamp
• Headlamp (LO, HI) E
• Daytime running light
• Compressor (magnet clutch)
Operation Procedure F
NOTE:
Never perform auto active test in the following conditions:
• CONSULT is connected. G
• Passenger door is open.
1. Turn the ignition switch OFF.
2. Turn the ignition switch ON, and within 20 seconds, press the driver door switch 10 times. Then turn the H
ignition switch OFF.
3. Turn the ignition switch ON within 10 seconds. After that, the horn sounds once and the auto active test
starts. I
NOTE:
Engine starts when ignition switch is turned ON while brake pedal is depressed.
4. After a series of the following operations is repeated 3 times, auto active test is completed. J
NOTE:
• When auto active test mode has to be canceled halfway through test, turn the ignition switch OFF.
• When auto active test is not activated, door switch may be the cause. Check door switch. Refer to DLK-97,
K
"Component Function Check" (with Intelligent Key system) or DLK-244, "Component Function Check"
(without Intelligent Key system).
Inspection in Auto Active Test Mode
EXL
When auto active test mode is actuated, the following operation sequence is repeated 3 times.

Operation
Inspection location Operation M
sequence
1 Rear window defogger 10 seconds
2 Front wiper motor LO for 5 seconds → HI for 5 seconds
N
• Parking lamp
• License plate lamp
3 • Tail lamp 10 seconds
• Front fog lamp O
• Daytime running light
4 Headlamp LO for 10 seconds →HI ON ⇔ OFF 5 times
5 Compressor (magnet clutch) ON ⇔ OFF 5 times P
6 Interval: 10 seconds

Revision: November 2016 EXL-159 2017 D23


DIAGNOSIS SYSTEM (IPDM E/R)
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
Concept of Auto Active Test

ALMIA0812GB

• IPDM E/R starts the auto active test with the door switch signals transmitted by BCM via CAN communica-
tion. Therefore, the CAN communication line between IPDM E/R and BCM is considered normal if the auto
active test starts successfully.
• The auto active test facilitates troubleshooting if any systems controlled by IPDM E/R cannot be operated.
Diagnosis Chart in Auto Active Test Mode

Symptom Inspection contents Possible cause


YES BCM signal input circuit

Perform auto active test. • Rear window defogger


Rear window defogger does not operate Does the rear window de- • Rear window defogger ground circuit
fogger operate? NO • Harness or connector between IPDM E/R and
rear window defogger
• IPDM E/R
Any of the following components do not op- YES BCM signal input circuit
erate
• Parking lamp • Lamp or motor
Perform auto active test.
• License plate lamp • Lamp or motor ground circuit
Does the applicable sys-
• Tail lamp NO • Harness or connector between IPDM E/R and
tem operate?
• Front fog lamp applicable system
• Headlamp (HI, LO) • IPDM E/R
• Front wiper motor
YES BCM signal input circuit
• Daytime running light
• Daytime running light relay
Perform auto active test. • Daytime running light relay power supply cir-
Daytime running light does not operate Does the daytime run- cuit
ning light operate? NO
• Harness or connector between IPDM E/R and
daytime running light relay
• Harness or connector between daytime run-
ning light relay and daytime running light
• BCM signal input circuit
• CAN communication signal between BCM
YES and ECM
Perform auto active test. • CAN communication signal between ECM
Compressor does not operate Does the magnet clutch and IPDM E/R
operate? • Magnet clutch
• Harness or connector between IPDM E/R and
NO
magnet clutch
• IPDM E/R

Revision: November 2016 EXL-160 2017 D23


DIAGNOSIS SYSTEM (IPDM E/R)
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
Symptom Inspection contents Possible cause
A
• Oil pressure switch
• Harness or connector between IPDM E/R and
YES
oil pressure switch
Perform auto active test. • IPDM E/R B
Oil pressure lamp does not operate Does the oil pressure • Combination meter
lamp blink? • CAN communication signal between IPDM E/
NO R and BCM
• CAN communication signal between BCM
C
and combination meter

CONSULT Function (IPDM E/R) INFOID:0000000014637558


D

APPLICATION ITEM
CONSULT performs the following functions via CAN communication with IPDM E/R. E

Diagnosis mode Description


ECU Identification Allows confirmation of IPDM E/R part number.
F
Self Diagnostic Result Displays the diagnosis results judged by IPDM E/R.
Data Monitor Displays the real-time input/output data from IPDM E/R input/output data.
Active Test IPDM E/R can provide a drive signal to electronic components to check their operations. G
CAN Diag Support Monitor The results of transmit/receive diagnosis of CAN communication can be read.

SELF DIAGNOSTIC RESULT H


Refer to PCS-25, "DTC Index".
DATA MONITOR
I
Monitor Item MAIN
Description
[Unit] SIGNALS
AC COMP REQ Displays the status of the A/C compressor request signal received from ECM via CAN J
×
[Off/On] communication.
TAIL&CLR REQ Displays the status of the position light request signal received from BCM via CAN
×
[Off/On] communication. K
HL LO REQ Displays the status of the low beam request signal received from BCM via CAN com-
×
[Off/On] munication.
HL HI REQ Displays the status of the high beam request signal received from BCM via CAN com- EXL
×
[Off/On] munication.
FR FOG REQ Displays the status of the front fog light request signal received from BCM via CAN
×
[Off/On] communication. M
FR WIP REQ Displays the status of the front wiper request signal received from BCM via CAN com-
×
[Stop/1LOW/Low/Hi] munication.
WIP AUTO STOP
× Displays the status of the front wiper stop position signal judged by IPDM E/R.
N
[STOP P/ACT P]
WIP PROT
× Displays the status of the front wiper fail-safe operation judged by IPDM E/R.
[Off/BLOCK] O
IGN RLY1 -REQ Displays the status of the ignition switch ON signal received from BCM via CAN com-
[Off/On] munication.
IGN RLY P
× Displays the status of the ignition relay judged by IPDM E/R.
[Off/On]
PUSH SW
Displays the status of the push-button ignition switch judged by IPDM E/R.
[Off/On]
INTER/NP SW Displays the status of the ignition power supply (M/T models) or shift position (A/T
[Off/On] models) judged by IPDM E/R.
ST RLY CONT Displays the status of the starter relay status signal received from BCM via CAN com-
[Off/On] munication.

Revision: November 2016 EXL-161 2017 D23


DIAGNOSIS SYSTEM (IPDM E/R)
< SYSTEM DESCRIPTION > [HALOGEN HEADLAMP]
Monitor Item MAIN
Description
[Unit] SIGNALS
IHBT RLY -REQ Displays the status of the starter control relay signal received from BCM via CAN com-
[Off/On] munication.
ST/INHI RLY
Displays the status of the starter relay and starter control relay judged by IPDM E/R.
[Off/ ST ON/INHI ON/UNKWN]
DETENT SW
Displays the status of the A/T shift selector (detention switch) judged by IPDM E/R.
[Off/On]
S/L RLY -REQ Displays the status of the steering lock relay signal received from BCM via CAN com-
[Off/On] munication.
S/L STATE
Displays the status of the steering lock judged by IPDM E/R.
[LOCK/UNLK/UNKWN]
DTRL REQ Displays the status of the daytime running light request signal received from BCM via
[Off/On] CAN communication.
OIL P SW
Displays the status of the oil pressure switch judged by IPDM E/R.
[Open/Close]
THFT HRN REQ Displays the status of the theft warning horn request signal received from BCM via
[Off/On] CAN communication.
HORN CHIRP
Indicates horn reminder signal received from BCM on CAN communication line.
[Off/On]

ACTIVE TEST
Test item

Test item Description


HORN This test is able to check horn operation [On].
REAR DEFOGGER This test is able to check rear defogger operation [On/Off].
FRONT WIPER This test is able to check wiper motor operation [Hi/Lo/Off].
EXTERNAL LAMPS This test is able to check external lamp operation [Fog/Hi/Lo/Tail/Off].

Revision: November 2016 EXL-162 2017 D23


COMBINATION METER, IPDM E/R
< ECU DIAGNOSIS INFORMATION > [HALOGEN HEADLAMP]

ECU DIAGNOSIS INFORMATION A


COMBINATION METER, IPDM E/R
List of ECU Reference INFOID:0000000014251375
B

ECU Reference
C
BCS-97, "Reference Value With Monochrome Display"
BCS-107, "Reference Value With Color Display"

BCM (COMBINATION METER) (without Intelligent Key system)


BCS-115, "Fail-safe" D
BCS-115, "DTC Inspection Priority Chart"
BCS-116, "DTC Index"
E
PCS-18, "Reference Value"
IPDM E/R PCS-24, "Fail-safe"
PCS-25, "DTC Index" F

EXL

Revision: November 2016 EXL-163 2017 D23


HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

WIRING DIAGRAM
HEADLAMP
Wiring Diagram - with Color Display and without Intelligent Key system INFOID:0000000014251376

AALWA1757GB

Revision: November 2016 EXL-164 2017 D23


HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0188GB

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HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0189GB

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HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0190GB

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HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0191GB

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HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0192GB

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HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
Wiring Diagram - with Monochrome Display INFOID:0000000014251377

ABLWA3685GB

Revision: November 2016 EXL-170 2017 D23


HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0193GB

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HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0194GB

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HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0195GB

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HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0196GB

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HEADLAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0197GB

Revision: November 2016 EXL-175 2017 D23


DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
DAYTIME RUNNING LIGHT SYSTEM
Wiring Diagram - with Color Display and without Intelligent Key system INFOID:0000000014251378

ABLWA3703GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0198GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0199GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0200GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0201GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0202GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0203GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
Wiring Diagram - with Monochrome Display INFOID:0000000014251379

EXL

ABLWA3705GB
P

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0204GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0205GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0206GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0207GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0208GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0209GB

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DAYTIME RUNNING LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0210GB

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AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
AUTO LIGHT SYSTEM
A
Wiring Diagram - without Intelligent Key system INFOID:0000000014251380

EXL

ABLWA3686GB

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AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0211GB

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AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0212GB

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AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0213GB

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AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0214GB

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AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0215GB

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AUTO LIGHT SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0216GB

Revision: November 2016 EXL-197 2017 D23


FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
FRONT FOG LAMP SYSTEM
Wiring Diagram - with Color Display and without Intelligent Key system INFOID:0000000014251381

ABLWA3706GB

Revision: November 2016 EXL-198 2017 D23


FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0217GB

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FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0218GB

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FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0219GB

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FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0220GB

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FRONT FOG LAMP SYSTEM
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0221GB

Revision: November 2016 EXL-203 2017 D23


TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
TURN SIGNAL AND HAZARD WARNING LAMPS
Wiring Diagram - with Color Display and without Intelligent Key system INFOID:0000000014251383

ABLWA3687GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0227GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0228GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0229GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0230GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0231GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
Wiring Diagram - with Monochrome Display INFOID:0000000014251384

AALWA1759GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0232GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0233GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0234GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0235GB

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TURN SIGNAL AND HAZARD WARNING LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0236GB

Revision: November 2016 EXL-215 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
PARKING, LICENSE PLATE AND TAIL LAMPS
Wiring Diagram - with Color Display and without Intelligent Key system INFOID:0000000014251385

ABLWA3690GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0238GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0239GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0240GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0241GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0242GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0243GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
Wiring Diagram - with Monochrome Display INFOID:0000000014251386

EXL

ABLWA3689GB
P

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0244GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0245GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0246GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0247GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0248GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0249GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0250GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
Wiring Diagram - Chassis Cab INFOID:0000000014251387

EXL

ABLWA3691GB
P

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0251GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0252GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0253GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0254GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0255GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0256GB

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PARKING, LICENSE PLATE AND TAIL LAMPS
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0257GB

Revision: November 2016 EXL-238 2017 D23


STOP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
STOP LAMP
A
Wiring Diagram INFOID:0000000014251388

EXL

P
ABLWA3684GB

Revision: November 2016 EXL-239 2017 D23


STOP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0178GB

Revision: November 2016 EXL-240 2017 D23


STOP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0179GB

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STOP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0180GB

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STOP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0181GB

Revision: November 2016 EXL-243 2017 D23


STOP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0182GB

Revision: November 2016 EXL-244 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]
BACK-UP LAMP
A
Wiring Diagram INFOID:0000000014251389

EXL

P
AALWA1447GB

Revision: November 2016 EXL-245 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0183GB

Revision: November 2016 EXL-246 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0184GB

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BACK-UP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0185GB

Revision: November 2016 EXL-248 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

EXL

ABLIB0186GB

Revision: November 2016 EXL-249 2017 D23


BACK-UP LAMP
< WIRING DIAGRAM > [HALOGEN HEADLAMP]

ABLIB0187GB

Revision: November 2016 EXL-250 2017 D23


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [HALOGEN HEADLAMP]

BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000014251390
B

OVERALL SEQUENCE
C

EXL

P
ALLIA1572GB

Revision: November 2016 EXL-251 2017 D23


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [HALOGEN HEADLAMP]

DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.

>> GO TO 2.
2.SYMPTOM CHECK
Verify the symptom from the customer's information.

>> GO TO 3.
3.BASIC INSPECTION
Check the operation of each part. Check any concerns that occur other than those mentioned in the customer
interview.

>> GO TO 4.
4.SELF DIAGNOSTIC RESULT WITH CONSULT
Perform the “Self Diagnostic Result”. Check that any DTC is detected.
Is any DTC detected?
YES >> GO TO 5.
NO >> GO TO 6.
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.

>> GO TO 9.
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate?
YES >> GO TO 7.
NO >> GO TO 8.
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.

>> GO TO 9.
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Specify the malfunctioning part.

>> GO TO 9.
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.

>> GO TO 10.
10.REPAIR CHECK (SELF DIAGNOSTIC RESULT WITH CONSULT)
Perform the “Self Diagnostic Result”. Verify that no DTCs are detected. Erase all DTCs detected prior to the
repair. Verify that DTC is not detected again.
Is any DTC detected?

Revision: November 2016 EXL-252 2017 D23


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [HALOGEN HEADLAMP]
YES >> GO TO 5.
NO >> GO TO 11. A
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
B
Does it operate normally?
YES >> Inspection End.
NO >> GO TO 3.
C

EXL

Revision: November 2016 EXL-253 2017 D23


HEADLAMP (HI) CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]

DTC/CIRCUIT DIAGNOSIS
HEADLAMP (HI) CIRCUIT
Component Function Check INFOID:0000000014251391

1.CHECK HEADLAMP (HI) OPERATION


With CONSULT
1. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
2. While operating the test items, check that the headlamp (HI) blinks.

Hi : Headlamp (HI) blinks (ON/OFF is repeated


1 second each.)
Off : Headlamp (HI) OFF
Without CONSULT
1. Start IPDM E/R auto active test. Refer to EXL-159, "Diagnosis Description".
2. Check that the headlamp (HI) blinks.
Is the inspection result normal?
YES >> Headlamp (HI) circuit is normal.
NO >> Refer to EXL-254, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251392

Regarding Wiring Diagram information, refer to EXL-164, "Wiring Diagram - with Color Display and without
Intelligent Key system" or EXL-170, "Wiring Diagram - with Monochrome Display".

1.CHECK HEADLAMP (HI) FUSE


1. Turn ignition switch OFF.
2. Check that the following fuses are not blown:

Unit Location Fuse No. Capacity


Headlamp HI (RH) 35
IPDM E/R 10A
Headlamp HI (LH) 36
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK HEADLAMP (HI) OUTPUT VOLTAGE
CONSULT
1. Disconnect applicable front combination lamp connector.
2. Turn ignition switch ON.
3. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
4. While operating the test items, check voltage between applicable front combination lamp harness connec-
tor and ground.

(+)
Voltage
Front combination lamp (-) Test item
(Approx.)
Connector Terminal
Hi Battery voltage
RH E40
EXTERNAL Off 0
1 Ground
LAMPS Hi Battery voltage
LH E50
Off 0

Revision: November 2016 EXL-254 2017 D23


HEADLAMP (HI) CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
Is the inspection result normal?
YES >> Replace the headlamp bulb. Refer to EXL-306, "Bulb Specifications". A
NO >> GO TO 3.
3.CHECK HEADLAMP (HI) POWER SUPPLY CIRCUIT
B
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector and front combination lamp harness connector.
C
Front combination lamp IPDM E/R
Continuity
Connector Terminal Connector Terminal
D
RH E40 5
1 E119 Yes
LH E50 6
Is the inspection result normal? E
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Repair or replace harness.
F

EXL

Revision: November 2016 EXL-255 2017 D23


HEADLAMP (LO) CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
HEADLAMP (LO) CIRCUIT
Component Function Check INFOID:0000000014251393

1.CHECK HEADLAMP (LO) OPERATION


With CONSULT
1. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
2. While operating the test items, check that the headlamp (LO) is turned ON.

Lo : Headlamp (LO) ON
Off : Headlamp (LO) OFF
Without CONSULT
1. Start IPDM E/R auto active test. Refer to EXL-159, "Diagnosis Description".
2. Check that the headlamp (LO) is turned ON.
Is the inspection result normal?
YES >> Headlamp (LO) circuit is normal.
NO >> Refer to EXL-256, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251394

Regarding Wiring Diagram information, refer to EXL-164, "Wiring Diagram - with Color Display and without
Intelligent Key system"or EXL-170, "Wiring Diagram - with Monochrome Display".

1.CHECK HEADLAMP (LO) FUSE


1. Turn ignition switch OFF.
2. Check that the following fuses are not blown:

Unit Location Fuse No. Capacity


Headlamp LO (RH) 37
IPDM E/R 15A
Headlamp LO (LH) 38
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK HEADLAMP (LO) OUTPUT VOLTAGE
CONSULT
1. Disconnect applicable front combination lamp connector.
2. Turn ignition switch ON.
3. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
4. While operating the test items, check voltage between applicable front combination lamp harness connec-
tor and ground.

(+)
Voltage
Front combination lamp (-) Test item
(Approx.)
Connector Terminal
Lo Battery voltage
RH E40
EXTERNAL Off 0
3 Ground
LAMPS Lo Battery voltage
LH E50
Off 0
Is the inspection result normal?
YES >> Replace the headlamp bulb. Refer to EXL-306, "Bulb Specifications".

Revision: November 2016 EXL-256 2017 D23


HEADLAMP (LO) CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
NO >> GO TO 3.
3.CHECK HEADLAMP (LO) POWER SUPPLY CIRCUIT A

1. Turn ignition switch OFF.


2. Disconnect IPDM E/R connector.
B
3. Check continuity between IPDM E/R harness connector and front combination lamp harness connector.

Front combination lamp IPDM E/R


Continuity C
Connector Terminal Connector Terminal
RH E40 8
3 E119 Yes
LH E50 7 D
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Repair or replace harness. E

EXL

Revision: November 2016 EXL-257 2017 D23


HEADLAMP GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
HEADLAMP GROUND CIRCUIT
Diagnosis Procedure INFOID:0000000014251395

Regarding Wiring Diagram information, refer to EXL-164, "Wiring Diagram - with Color Display and without
Intelligent Key system" or EXL-170, "Wiring Diagram - with Monochrome Display".

1.CHECK HEADLAMP GROUND CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect front combination lamp connector.
3. Check continuity between front combination lamp harness connector and ground.

Front combination lamp


(-) Continuity
Connector Terminal
RH E40
2 Ground Yes
LH E50
Is the inspection result normal?
YES >> Replace the corresponding headlamp bulb. Refer to EXL-288, "Replacement".
NO >> Repair or replace harness.

Revision: November 2016 EXL-258 2017 D23


PARKING LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
PARKING LAMP CIRCUIT
A
Component Function Check INFOID:0000000014251396

1.CHECK PARKING LAMP OPERATION B


CONSULT
1. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
2. While operating the test items, check that the parking lamp is turned ON. C

TAIL : Parking lamp ON


Off : Parking lamp OFF D
Is the inspection result normal?
YES >> Parking lamp circuit is normal.
E
NO >> Refer to EXL-259, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251397

Regarding Wiring Diagram information. Refer to EXL-216, "Wiring Diagram - with Color Display and without
Intelligent Key system", EXL-223, "Wiring Diagram - with Monochrome Display" or EXL-231, "Wiring Diagram G
- Chassis Cab".

1.CHECK PARKING LAMP FUSE H

1. Turn ignition switch OFF.


2. Check that the following fuse is not blown:
I
Unit Location Fuse No. Capacity
Parking lamps IPDM E/R 51 10A
J
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2. K
2.CHECK PARKING LAMP CIRCUIT
1. Disconnect the following connectors:
- IPDM E/R EXL
- Front combination lamps
- Rear combination lamps
2. Check continuity between IPDM E/R harness connector and ground. M

IPDM E/R Continuity


Connector Terminal N
Ground
33 No
E121
34
O
Is the inspection result normal?
YES >> Replace fuse. (Replace IPDM E/R if blown fuse is found again.)
NO >> Replace the blown fuse after repairing the affected circuit.
P
3.CHECK PARKING LAMP
Check applicable parking lamp bulb.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace applicable parking lamp bulb. Refer to EXL-306, "Bulb Specifications".
4.CHECK PARKING LAMP OUTPUT VOLTAGE
Revision: November 2016 EXL-259 2017 D23
PARKING LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
CONSULT
1. Disconnect front combination lamp connector.
2. Turn ignition switch ON.
3. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
4. While operating the test items, check voltage between IPDM E/R harness connector and ground.

(+)
Voltage
IPDM E/R (−) Test item
(Approx.)
Connector Terminal
33 EXTERNAL On Battery voltage
E121 Ground
34 LAMPS Off 0
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
5.CHECK PARKING LAMP POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector and front combination lamp harness connector.

Front combination lamp IPDM E/R


Continuity
Connector Terminal Connector Terminal
RH E20 34
6 E121 Yes
LH E16 33
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace harness.
6.CHECK PARKING LAMP GROUND CIRCUIT
Check continuity between front combination lamp harness connector and ground.

Front combination lamp


Continuity
Connector Terminal
Ground
RH E20
7 Yes
LH E16
Is the inspection result normal?
YES >> Check corresponding lamp socket and harness. Repair or replace if necessary.
NO >> Repair or replace harness.

Revision: November 2016 EXL-260 2017 D23


TAIL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
TAIL LAMP CIRCUIT
A
Component Function Check INFOID:0000000014251398

1.CHECK TAIL LAMP OPERATION B


With CONSULT
1. Turn ignition switch ON.
2. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”. C
3. While operating the test items, check that the tail lamp is turned ON.

TAIL : Tail lamp ON D


Off : Tail lamp OFF
Without CONSULT
1. Start IPDM E/R auto active test. Refer to EXL-159, "Diagnosis Description". E
2. Check that the tail lamp is turned ON.
Is the inspection result normal?
YES >> Tail lamp circuit is normal. F
NO >> Refer to EXL-261, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251399
G

Regarding Wiring Diagram information, refer to EXL-216, "Wiring Diagram - with Color Display and without H
Intelligent Key system", EXL-223, "Wiring Diagram - with Monochrome Display", or EXL-231, "Wiring Diagram
- Chassis Cab".

I
1.CHECK FUSE
1. Turn ignition switch OFF.
2. Check that the following fuse is not blown: J

Unit Location Fuse No. Capacity


Parking lamp LH
K

Tail lamps IPDM E/R 51 10A


License plate lamps EXL
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit. M
2.CHECK TAIL LAMP POWER SUPPLY
CONSULT N
1. Turn ignition switch ON.
2. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
3. While operating the test items, check voltage between IPDM E/R harness connector and ground.
O
(+)
Voltage
IPDM E/R (-) Test item
(Approx.) P
Connector Terminal
TAIL Battery voltage
E121 33 Ground EXTERNAL LAMPS
Off 0
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".

Revision: November 2016 EXL-261 2017 D23


TAIL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]

3.CHECK TAIL LAMP POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and rear combination lamp connector.
3. Check continuity between IPDM E/R harness connector and rear combination lamp harness connector.
Except chassis cab

Rear combination lamp IPDM E/R


Continuity
Connector Terminal Connector Terminal
RH T5
1 E121 33 Yes
LH T6

Chassis cab

Rear combination lamp IPDM E/R


Continuity
Connector Terminal Connector Terminal
RH T10
1 E121 33 Yes
LH T11
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harness.
4.CHECK TAIL LAMP GROUND CIRCUIT
Check continuity between rear combination lamp harness connector and ground.
Except chassis cab

Rear combination lamp


— Continuity
Connector Terminal
RH T5
6 Ground Yes
LH T6

Chassis cab

Rear combination lamp


— Continuity
Connector Terminal
RH T10
6 Ground Yes
LH T11
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness.
5.CHECK STOP LAMP / TAIL LAMP BULB
Check the applicable stop lamp / tail lamp bulb.
Is the inspection result normal?
YES >> Check the corresponding stop lamp / tail lamp bulb socket and harness. Repair or replace if nec-
essary.
NO >> Replace the corresponding stop lamp / tail lamp bulb. Refer to EXL-297, "Replacement".

Revision: November 2016 EXL-262 2017 D23


LICENSE PLATE LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
LICENSE PLATE LAMP CIRCUIT
A
Component Function Check INFOID:0000000014251400

1.CHECK TAIL LAMP OPERATION B


Check that the tail lamp is turned ON.
Is the inspection result normal?
C
YES >> GO TO 2.
NO >> Check tail lamp circuit. Refer to EXL-261, "Component Function Check".
2.CHECK LICENSE PLATE LAMP OPERATION D
With CONSULT
1. Turn ignition switch ON.
2. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”. E
3. While operating the test items, check that the license plate lamp is turned ON.

TAIL : License plate lamp ON


F
Off : License plate lamp OFF
Without CONSULT
1. Start IPDM E/R auto active test. Refer to EXL-159, "Diagnosis Description". G
2. Check that the license plate lamp is turned ON.
Is the inspection result normal?
YES >> License plate lamp circuit is normal. H
NO >> Refer to EXL-263, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251401
I

Regarding Wiring Diagram information, refer to EXL-216, "Wiring Diagram - with Color Display and without
Intelligent Key system", EXL-223, "Wiring Diagram - with Monochrome Display", or EXL-231, "Wiring Diagram J
- Chassis Cab".

1.CHECK LICENSE PLATE LAMP POWER SUPPLY CIRCUIT K

1. Turn ignition switch OFF.


2. Disconnect IPDM E/R connector. EXL
3. Remove license plate lamp bulb.
4. Check continuity between IPDM E/R harness connector and license plate lamp harness connector.
Except chassis cab
M
License plate lamp IPDM E/R
Continuity
Connector Terminal Connector Terminal
RH T53 N
2 E121 33 Yes
LH T54

Chassis cab with dual lamps


O
License plate lamp IPDM E/R
Continuity
Connector Terminal Connector Terminal
RH T13 P
2 E121 33 Yes
LH T14

Chassis cab with single lamp

License plate lamp IPDM E/R


Continuity
Connector Terminal Connector Terminal
T12 1 E121 33 Yes

Revision: November 2016 EXL-263 2017 D23


LICENSE PLATE LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace harness.
2.CHECK LICENSE PLATE LAMP GROUND CIRCUIT
Check continuity between license plate lamp harness connector and ground.
Except chassis cab

License plate lamp


— Continuity
Connector Terminal
RH T53
1 Ground Yes
LH T54

Chassis cab with dual lamps

License plate lamp


— Continuity
Connector Terminal
RH T13
1 Ground Yes
LH T14

Chassis cab with single lamp

License plate lamp


— Continuity
Connector Terminal
T12 2 Ground Yes
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.
3.CHECK LICENSE PLATE LAMP BULB
Check the applicable license plate lamp bulb.
Is the inspection result normal?
YES >> Check the corresponding license plate lamp bulb socket. Repair or replace if necessary.
NO >> Replace the corresponding license plate lamp bulb. Refer to EXL-301, "Replacement".

Revision: November 2016 EXL-264 2017 D23


DAYTIME RUNNING LIGHT RELAY CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
DAYTIME RUNNING LIGHT RELAY CIRCUIT
A
Component Function Check INFOID:0000000014251402

1.CHECK DAYTIME RUNNING LIGHT OPERATION B


CONSULT
1. Select “DAYTIME RUNNING LIGHT” in “Active Test” mode of “BCM”.
2. While operating the test items, check that the daytime running light is turned ON. C

On : Daytime running light ON


Off : Daytime running light OFF D
Is the inspection result normal?
YES >> Daytime running light circuit is normal.
E
NO >> Refer to EXL-265, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251403

Regarding Wiring Diagram information, refer to EXL-176, "Wiring Diagram - with Color Display and without
Intelligent Key system" or EXL-183, "Wiring Diagram - with Monochrome Display". G

1.CHECK DAYTIME RUNNING LIGHT RELAY FUSES


H
1. Turn ignition switch OFF.
2. Check that the following fuses are not blown:

I
Unit Fuse No. Capacity
Daytime running light RH 23
10A
Daytime running light LH 24 J
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit. K
2.CHECK DAYTIME RUNNING LIGHT RELAY POWER SUPPLY
1. Remove daytime running light relay. EXL
2. Turn ignition switch ON.
3. While operating the test item, check voltage between daytime running light relay terminal and ground.

M
(+)
Voltage
Daytime running light relay (-)
(Approx.)
Connector Terminal N
3
J-2 Ground Battery voltage
1
O
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.
P
3.CHECK DAYTIME RUNNING LIGHT RELAY
Check daytime running light relay. Refer to EXL-266, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace daytime running light relay.
4.CHECK DAYTIME RUNNING LIGHT RELAY CONTROL SIGNAL OUTPUT
Revision: November 2016 EXL-265 2017 D23
DAYTIME RUNNING LIGHT RELAY CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
CONSULT
1. Turn ignition switch OFF.
2. Install daytime running light relay.
3. Turn ignition switch ON.
4. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
5. While operating the test item, check voltage between IPDM E/R harness connector and ground.

(+)
Voltage
IPDM E/R (-) Test item
(Approx.)
Connector Terminal
On 0
E122 42 Ground DAYTIME RUNNING LIGHT
Off Battery voltage
Is the inspection result normal?
YES >> Daytime running light relay circuit is OK.
NO-1 >> Fixed at 0 V: GO TO 5.
NO-2 >> Fixed at battery voltage >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
5.CHECK DAYTIME RUNNING LIGHT CONTROL
1. Turn ignition switch OFF.
2. Remove daytime running light relay.
3. Disconnect IPDM E/R harness connector.
4. Check continuity between IPDM E/R harness connector and daytime running light relay harness connec-
tor.

Daytime running light relay IPDM E/R


Continuity
Connector Terminal Connector Terminal
J-2 2 E122 42 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace harness.
6.CHECK DAYTIME RUNNING LIGHT RELAY CONTROL SIGNAL CIRCUIT (SHORT)
1. Remove daytime running light relay.
2. Disconnect IPDM E/R connector.
3. Check continuity between daytime running light relay terminal and IPDM E/R harness connector.

IPDM E/R
Continuity
Connector Terminal
E122 42 Ground Yes
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Repair or replace harness.
Component Inspection INFOID:0000000014251404

1.CHECK DAYTIME RUNNING LIGHT RELAY


1. Turn ignition switch OFF.
2. Remove daytime running light relay.
3. Apply battery voltage to daytime running light relay between terminals 1 and 2.
4. Check continuity between daytime running light relay terminals.

Revision: November 2016 EXL-266 2017 D23


DAYTIME RUNNING LIGHT RELAY CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]

Daytime running light relay A


Condition Continuity
Terminal
Apply Yes
5 3 Voltage B
Not Apply No
Is the inspection result normal?
YES >> Daytime running light relay is normal. C
NO >> Replace daytime running light relay.

EXL

Revision: November 2016 EXL-267 2017 D23


FRONT FOG LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
FRONT FOG LAMP CIRCUIT
Component Function Check INFOID:0000000014251405

1.CHECK FRONT FOG LAMP OPERATION


CONSULT
1. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
2. While operating the test items, check that the front fog lamp is turned ON.

Fog : Front fog lamp ON


Off : Front fog lamp OFF
Is the inspection result normal?
YES >> Front fog lamp circuit is normal.
NO >> Refer to EXL-268, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251406

Regarding Wiring Diagram information. Refer to EXL-198, "Wiring Diagram - with Color Display and without
Intelligent Key system".

1.CHECK FRONT FOG LAMP FUSE


1. Turn ignition switch OFF.
2. Check that the following fuse is not blown:

Unit Location Fuse No. Capacity


Front fog lamps IPDM E/R 34 15A
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK FRONT FOG LAMP OUTPUT VOLTAGE
CONSULT
1. Disconnect front fog lamp connector.
2. Turn ignition switch ON.
3. Select “EXTERNAL LAMPS” in “Active Test” mode of “IPDM E/R”.
4. While operating the test items, check the voltage between IPDM E/R harness connector and ground.

(+)
Voltage
Front fog lamp (−) Test item
(Approx.)
Connector Terminal
Fog Battery voltage
RH E102
EXTERNAL Off 0
1 Ground
LAMPS Fog Battery voltage
LH E101
Off 0
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK FRONT FOG LAMP POWER SUPPLY CIRCUIT (SHORT)
1. Disconnect applicable front fog lamp connector and IPDM E/R connector.
2. Check continuity between IPDM E/R harness connector and ground.

Revision: November 2016 EXL-268 2017 D23


FRONT FOG LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]

IPDM E/R A
Continuity
Connector Terminal
Ground
12
E119 No B
9
Is the inspection result normal?
YES >> GO TO 4. C
NO >> Repair or replace harness.
4.CHECK FRONT FOG LAMP POWER SUPPLY CIRCUIT (OPEN)
1. Turn ignition switch OFF. D
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector and front fog lamp harness connector.
E
Front fog lamp IPDM E/R
Continuity
Connector Terminal Connector Terminal
RH E102 12 F
1 E119 Yes
LH E101 9
Is the inspection result normal?
G
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Repair or replace harness.
5.CHECK FRONT FOG LAMP GROUND CIRCUIT H
Check continuity between front fog lamp harness connector and ground.

Front fog lamp I


Continuity
Connector Terminal
Ground
RH E102
2 Yes J
LH E101
Is the inspection result normal?
YES >> Replace bulb. Refer to EXL-306, "Bulb Specifications". K
NO >> Repair or replace harness.

EXL

Revision: November 2016 EXL-269 2017 D23


TURN SIGNAL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
TURN SIGNAL LAMP CIRCUIT
Component Function Check INFOID:0000000014251407

1.CHECK TURN SIGNAL LAMP


CONSULT
1. Select "FLASHER" in “Active Test” mode of “BCM”.
2. While operating the test items, check that the turn signal lamp blinks.

LH : Turn signal lamp LH blinking


RH : Turn signal lamp RH blinking
OFF : The turn signal lamp OFF
Is the inspection result normal?
YES >> Turn signal lamp circuit is normal.
NO >> Refer to EXL-270, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251408

Regarding Wiring Diagram information, refer to EXL-204, "Wiring Diagram - with Color Display and without
Intelligent Key system" or EXL-210, "Wiring Diagram - with Monochrome Display",

1.CHECK TURN SIGNAL LAMP BULB


Check the applicable lamp bulb to be sure the proper bulb standard is in use and the bulb is not open.
Is the bulb OK?
YES >> GO TO 2.
NO >> Replace the bulb.
2.CHECK TURN SIGNAL LAMP OUTPUT VOLTAGE
1. Turn ignition switch OFF.
2. Disconnect the front combination lamp connector, side turn signal lamp connector and the rear combina-
tion lamp connector.
3. Turn ignition switch ON.
4. While the turn signal switch is operating, check the voltage between the front combination lamp harness
connector and ground.

Front combination lamp


(−) Voltage
Connector Terminal
LH E57

4 Ground
RH E58

PKID0926E

5. With turn signal switch operating, check the voltage between the side turn signal lamp harness connector
and ground.

Side turn signal lamp


(−) Voltage
Connector Terminal

Revision: November 2016 EXL-270 2017 D23


TURN SIGNAL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
LH E6
A

1 Ground
RH E3 B

PKID0926E

C
6. With turn signal switch operating, check the voltage between the rear combination lamp harness connec-
tor and ground.
Except chassis cab
D
Rear combination lamp
(−) Voltage
Connector Terminal
LH T6 E

2 Ground F
RH T5

PKID0926E G
Chassis cab

Rear combination lamp H


(−) Voltage
Connector Terminal
LH T11
I

2 Ground
RH T10
J

PKID0926E

Is the inspection result normal? K


YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK TURN SIGNAL LAMP POWER SUPPLY CIRCUIT EXL

1. Turn ignition switch OFF.


2. Disconnect combination meter connector. M
3. Check continuity between the combination meter harness connector and the front combination lamp con-
nector.
With color display
N
Front combination lamp Combination meter
Continuity
Connector Terminal Connector Terminal
LH E57 68 O
4 M56 Yes
RH E58 69

With monochrome display


P
Front combination lamp Combination meter
Continuity
Connector Terminal Connector Terminal
LH E57 77
4 M87 Yes
RH E58 78
4. Check continuity between the combination meter harness connector and the side turn signal lamp con-
nector.

Revision: November 2016 EXL-271 2017 D23


TURN SIGNAL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
With color display

Side turn signal lamp Combination meter


Continuity
Connector Terminal Connector Terminal
LH E6 68
1 M56 Yes
RH E3 69

With monochrome display

Side turn signal lamp Combination meter


Continuity
Connector Terminal Connector Terminal
LH E6 77
1 M87 Yes
RH E3 78
5. Check continuity between the combination meter harness connector and the rear combination lamp con-
nector.
With color display

Rear combination lamp Combination meter


Continuity
Connector Terminal Connector Terminal
LH T6 68
2 M56 Yes
RH T5 69

Except chassis cab with monochrome display

Rear combination lamp Combination meter


Continuity
Connector Terminal Connector Terminal
LH T6 77
2 M87 Yes
RH T5 78

Chassis cab

Rear combination lamp Combination meter


Continuity
Connector Terminal Connector Terminal
LH T11 77
2 M87 Yes
RH T10 78

Is the inspection result normal?


YES >> GO TO 4.
NO >> Repair the harness or connector.
4.CHECK TURN SIGNAL LAMP GROUND CIRCUIT
1. Check continuity between the front combination lamp harness connector and ground.

Front combination lamp


— Continuity
Connector Terminal
LH E57
5 Ground Yes
RH E58
2. Check continuity between the side turn signal lamp harness connector and ground.

Side turn signal lamp


— Continuity
Connector Terminal
LH E6
2 Ground Yes
RH E3
3. Check continuity between the rear combination lamp harness connector and ground.

Revision: November 2016 EXL-272 2017 D23


TURN SIGNAL LAMP CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
Except chassis cab

Rear combination lamp A


— Continuity
Connector Terminal
LH T6
3 Ground Yes B
RH T5

Chassis cab

Rear combination lamp C


— Continuity
Connector Terminal
LH T11
3 Ground Yes D
RH T10
Is the inspection result normal?
YES >> Replace the malfunctioning lamp. E
NO >> Repair the harness or connector.

EXL

Revision: November 2016 EXL-273 2017 D23


OPTICAL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
OPTICAL SENSOR
Component Function Check INFOID:0000000014251409

1.CHECK OPTICAL SENSOR SIGNAL


CONSULT
1. Turn ignition switch ON.
2. Select “HEADLAMP” in “Data Monitor” mode of “BCM”.
3. Turn lighting switch to AUTO.
4. While the optical sensor is operating, check the monitor status.

Voltage
Monitor item Condition
(Approx.)
When illuminating 3.1 V or more *
OPTI SEN (DTCT) Optical sensor
When shutting off light 0.6 V or less
*: Illuminates the optical sensor. The value may be less than the standard value if brightness is weak.
Is the inspection result normal?
YES >> Optical sensor is normal.
NO >> Refer to EXL-274, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000014251410

Regarding Wiring Diagram information, refer to EXL-191, "Wiring Diagram - without Intelligent Key system".

1.CHECK OPTICAL SENSOR POWER SUPPLY


1. Turn ignition switch ON.
2. Turn lighting switch to AUTO.
3. Check voltage between optical sensor harness connector and ground.

(+)
Voltage
Optical sensor (-)
(Approx.)
Connector Terminal
M164 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK OPTICAL SENSOR GROUND
Check voltage between optical sensor harness connector and ground.

(+)
Voltage
Optical sensor (-)
(Approx.)
Connector Terminal
M164 3 Ground 0V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK OPTICAL SENSOR SIGNAL
While the optical sensor is operating, check voltage between optical sensor harness connector and ground.

Revision: November 2016 EXL-274 2017 D23


OPTICAL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]

(+) A
Voltage
Optical sensor (-) Condition
(Approx.)
Connector Terminal
B
When illuminating 3.1 V or more*
M164 2 Ground Optical sensor
When shutting off light 0.6 V or less
*: Illuminate the optical sensor. The value may be less than the standard if brightness is weak. C
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace optical sensor. Refer to EXL-130, "Removal and Installation". D
4.CHECK OPTICAL SENSOR POWER SUPPLY CIRCUIT (OPEN)
1. Turn ignition switch OFF. E
2. Disconnect optical sensor connector and combination meter connector.
3. Check continuity between optical sensor harness connector and combination meter harness connector.
F
Optical sensor Combination meter
Continuity
Connector Terminal Connector Terminal
M164 1 M91 86 Yes G
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness. H
5.CHECK OPTICAL SENSOR POWER SUPPLY CIRCUIT (SHORT)
Check continuity between optical sensor harness connector and ground. I

Optical sensor
(-) Continuity
Connector Terminal J
M164 1 Ground No
Is the inspection result normal?
K
YES >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
NO >> Repair or replace harness.
6.CHECK OPTICAL SENSOR GROUND CIRCUIT EXL
1. Turn ignition switch OFF.
2. Disconnect optical sensor connector and combination meter connector.
3. Check continuity between optical sensor harness connector and combination meter harness connector. M

Optical sensor Combination meter


Continuity
Connector Terminal Connector Terminal N
M164 3 M91 83 Yes
Is the inspection result normal?
O
YES >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
NO >> Repair or replace harness.
7.CHECK OPTICAL SENSOR SIGNAL CIRCUIT (OPEN) P
1. Turn ignition switch OFF.
2. Disconnect optical sensor connector and combination meter connector.
3. Check continuity between optical sensor harness connector and combination meter harness connector.

Revision: November 2016 EXL-275 2017 D23


OPTICAL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]

Optical sensor Combination meter


Continuity
Connector Terminal Connector Terminal
M164 2 M91 85 Yes
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace harness.
8.CHECK OPTICAL SENSOR SIGNAL CIRCUIT (SHORT)
Check continuity between optical sensor harness connector and ground.

Optical sensor
(-) Continuity
Connector Terminal
M164 2 Ground No
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-217, "Removal and Installation".
NO >> Repair or replace harness.

Revision: November 2016 EXL-276 2017 D23


HAZARD SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]
HAZARD SWITCH
A
Component Function Check INFOID:0000000014251411

1.CHECK HAZARD SWITCH SIGNAL B


CONSULT
1. Turn ignition switch ON.
2. Select “FLASHER” in “Data Monitor” mode of “BCM”. C
3. While operating the hazard switch, check the monitor status.

Monitor item Condition Monitor status D


ON On
HAZARD SW Hazard switch
OFF Off
E
Is the inspection result normal?
YES >> Hazard switch circuit is normal.
NO >> Refer to EXL-277, "Diagnosis Procedure". F
Diagnosis Procedure INFOID:0000000014251412

G
Regarding Wiring Diagram information, refer to EXL-204, "Wiring Diagram - with Color Display and without
Intelligent Key system" or EXL-210, "Wiring Diagram - with Monochrome Display".
H
1.CHECK HAZARD SWITCH SIGNAL
1. Turn ignition switch OFF. I
2. Disconnect hazard switch connector.
3. Check voltage between hazard switch connector and ground.
J
(+)
Voltage
Hazard switch (-)
(Approx.)
Connector Terminal K
M55 2 Ground Battery voltage
Is the inspection result normal?
EXL
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK HAZARD SWITCH SIGNAL CIRCUIT (OPEN) M
1. Disconnect combination meter connector.
2. Check continuity between hazard switch harness connector and combination meter harness connector.
With color display N
Hazard switch Combination meter
Continuity
Connector Terminal Connector Terminal
O
M55 2 M91 98 Yes

With monochrome display

Hazard switch Combination meter P


Continuity
Connector Terminal Connector Terminal
M55 2 M86 62 Yes
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness.

Revision: November 2016 EXL-277 2017 D23


HAZARD SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HALOGEN HEADLAMP]

3.CHECK HAZARD SWITCH SIGNAL CIRCUIT (SHORT)


Check continuity between hazard switch harness connector and ground.

Hazard switch
(-) Continuity
Connector Terminal
M55 2 Ground No
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-137, "Removal and Installation" (with color display) or
MWI-217, "Removal and Installation" (with monochrome display).
NO >> Repair or replace harness.
4.CHECK HAZARD SWITCH GROUND CIRCUIT
Check continuity between hazard switch harness connector and ground.

Hazard switch
(-) Continuity
Connector Terminal
M55 3 Ground Yes
Is the inspection result normal?
YES >> Replace hazard switch. Refer to EXL-293, "Removal and Installation".
NO >> Repair or replace harness.

Revision: November 2016 EXL-278 2017 D23


EXTERIOR LIGHTING SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [HALOGEN HEADLAMP]

SYMPTOM DIAGNOSIS A
EXTERIOR LIGHTING SYSTEM SYMPTOMS
Symptom Table INFOID:0000000014251413
B
NOTE:
Perform the “Self Diagnostic Result” with CONSULT before the symptom diagnosis. Perform the trouble diag-
nosis if any DTC is detected. C

Symptom Possible cause Inspection item


• Fuse D
• Headlamp (HI) power supply cir- Headlamp (HI) circuit
One side cuit Refer to EXL-254, "Component Func-
Headlamp (HI) is not turned • Headlamp (HI/LO) bulb tion Check".
E
ON • IPDM E/R
Symptom diagnosis
Both sides “BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON”
Refer to EXL-254, "Diagnosis Procedure". F
• Combination meter
High beam indicator lamp is not turned ON “Data Monitor”“HI-BEAM IND”
Combination meter
[Headlamp (HI) is turned ON] • BCM (HEAD LAMP) G
“Active Test”“HEAD LAMP”
• Fuse
• Headlamp (LO) power supply cir- Headlamp (LO) circuit
H
One side cuit Refer to EXL-256, "Component Func-
Headlamp (LO) is not • Headlamp (HI/LO) bulb tion Check".
turned ON • IPDM E/R
Symptom diagnosis I
Both sides “BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON”
Refer to EXL-256, "Diagnosis Procedure".

• Headlamp ground circuit


Headlamp ground circuit J
Headlamp (HI) and (LO) is not turned ON Refer to EXL-258, "Diagnosis Proce-
• Headlamp (HI/LO) bulb
dure".
• Fuse
K
• Parking lamp power supply/
Parking lamp RH is not ground circuit
turned ON • Parking lamp bulb
• Parking lamp bulb socket EXL
• IPDM E/R Parking lamp circuit
Parking lamp is not turned
Refer to EXL-259, "Component Func-
ON • Parking lamp power supply/ tion Check".
ground circuit
M
Parking lamp LH is not • Parking lamp power supply/
turned ON ground circuit
• Parking lamp bulb
• Parking lamp bulb socket N
• Fuse
• Tail lamp power supply/ground
Tail lamp circuit
circuit
Tail lamp is not turned ON Refer to EXL-261, "Component Func- O
• Stop lamp / tail lamp bulb
tion Check".
• Tail lamp bulb socket/harness
• IPDM E/R
• License plate lamp power supply/ P
License plate lamp circuit
ground circuit
License plate lamp is not turned ON Refer to EXL-263, "Component Func-
• License plate lamp bulb
tion Check".
• License plate lamp bulb socket
Symptom diagnosis
Parking lamp, license plate lamp and tail lamp are not
“PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON”
turned ON
Refer to EXL-263, "Diagnosis Procedure".

Revision: November 2016 EXL-279 2017 D23


EXTERIOR LIGHTING SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [HALOGEN HEADLAMP]
Symptom Possible cause Inspection item
• Front turn signal lamp
- Front turn signal lamp power sup-
ply/ground circuit
- Front turn signal lamp bulb
- Front turn signal lamp bulb socket
- Combination meter
• Side turn signal lamp
- Side turn signal lamp power sup-
Indicator lamp is normal
ply/ground circuit Turn signal lamp circuit
(Applicable side per-
- Side turn signal lamp bulb Refer to EXL-270, "Component Func-
forms high flasher activa-
- Side turn signal lamp bulb socket tion Check".
tion)
- Combination meter
Turn signal lamp does not • Rear turn signal lamp
blink - Rear turn signal lamp power sup-
ply/ground circuit
- Rear turn signal lamp bulb
- Rear turn signal lamp bulb socket/
harness
- Combination meter
• Combination switch (lighting and
turn signal switch) input/output
Combination switch (lighting and turn
signal circuit
Indicator lamp is included signal switch)
• Combination switch (lighting and
Refer to BCS-142, "Symptom Table".
turn signal switch)
• Combination meter
One side Combination meter —
• Combination meter
Both sides • Turn indicator signal ”Data Monitor”“TURN IND”
(Always) • Combination meter • BCM (FLASHER)
“Active Test”“FLASHER”
Turn signal indicator lamp Combination meter
does not blink Power supply and ground circuit
(Turn signal lamp is normal) Refer to MWI-97, "COMBINATION
Both sides
• Combination meter power supply/ METER (WITH INTELLIGENT KEY
(Only when activating
ground circuit SYSTEM) : Diagnosis Procedure"
hazard warning lamp
• Combination meter (with color display) or MWI-200,
with ignition switch OFF)
"COMBINATION METER : Diagnosis
Procedure"(with monochrome dis-
play).
• Hazard switch signal/ground cir-
• Hazard warning lamp does not activate Hazard switch
cuit
(Turn signal is normal) Refer to EXL-277, "Component Func-
• Hazard switch
• Hazard warning lamp continues activating tion Check".
• Combination meter

Revision: November 2016 EXL-280 2017 D23


BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON
< SYMPTOM DIAGNOSIS > [HALOGEN HEADLAMP]
BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON
A
Description INFOID:0000000014251414

Both side headlamps (HI) are not turned ON when setting to the lighting switch HI or PASS. B
Diagnosis Procedure INFOID:0000000014251415

1.COMBINATION SWITCH (LIGHTING AND TURN SIGNAL SWITCH) INSPECTION C


Check combination switch (lighting and turn signal switch). Refer to BCS-142, "Symptom Table".
Is the inspection result normal?
D
YES >> GO TO 2.
NO >> Repair or replace the malfunctioning part.
2.CHECK HIGH BEAM REQUEST SIGNAL E
CONSULT
1. Turn ignition switch ON.
2. Select “HL HI REQ” in “Data Monitor” mode of “IPDM E/R”. F
3. While operating the lighting switch, check the monitor status.

Monitor item Condition Monitor status G


Lighting switch HI or PASS On
HL HI REQ
(2ND) LO Off
H
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Replace combination meter. Refer to BCS-144, "Removal and Installation".
I

EXL

Revision: November 2016 EXL-281 2017 D23


BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON
< SYMPTOM DIAGNOSIS > [HALOGEN HEADLAMP]
BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON
Description INFOID:0000000014251416

Both side headlamps (LO) are not turned ON in any condition.


Diagnosis Procedure INFOID:0000000014251417

1.COMBINATION SWITCH (LIGHTING AND TURN SIGNAL SWITCH) INSPECTION


Check combination switch (lighting and turn signal switch). Refer to BCS-142, "Symptom Table".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace the malfunctioning part.
2.CHECK LOW BEAM REQUEST SIGNAL
CONSULT
1. Turn ignition switch ON.
2. Select “HL LO REQ” in “Data Monitor” mode of “IPDM E/R”.
3. While operating the lighting switch, check the monitor status.

Monitor item Condition Monitor status


2ND On
HL LO REQ Lighting switch
OFF Off
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-40, "Removal and Installation".
NO >> Replace combination meter. Refer to MWI-137, "Removal and Installation" (with color display) or
MWI-217, "Removal and Installation" (with monochrome display).

Revision: November 2016 EXL-282 2017 D23


PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON
< SYMPTOM DIAGNOSIS > [HALOGEN HEADLAMP]
PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON
A
Description INFOID:0000000014251418

The parking, license plate and tail lamps are not turned ON in any condition. B
Diagnosis Procedure INFOID:0000000014251419

1.COMBINATION SWITCH (LIGHTING AND TURN SIGNAL SWITCH) INSPECTION C


Check combination switch (lighting and turn signal switch). Refer to BCS-142, "Symptom Table".
Is the inspection result normal?
D
YES >> GO TO 2.
NO >> Repair or replace the malfunctioning part.
2.CHECK POSITION LIGHT REQUEST SIGNAL E
CONSULT
1. Select “TAIL & CLR REQ” in “Data Monitor” mode of “IPDM E/R”.
2. While operating the lighting switch, check the monitor status. F

Monitor item Condition Monitor status


1ST On G
TAIL & CLR REQ Lighting switch
OFF Off
Is the inspection result normal? H
YES >> Perform the tail lamp diagnosis. Refer to EXL-261, "Component Function Check".
NO >> Replace combination meter. Refer to BCS-144, "Removal and Installation".
I

EXL

Revision: November 2016 EXL-283 2017 D23


HEADLAMP AIMING ADJUSTMENT
< PERIODIC MAINTENANCE > [HALOGEN HEADLAMP]

PERIODIC MAINTENANCE
HEADLAMP AIMING ADJUSTMENT
Description INFOID:0000000014251420

PREPARATION BEFORE ADJUSTING


Before performing aiming adjustment, check the following:
• Make sure all tires are inflated to correct pressure.
• Place vehicle and screen on level surface.
• Make sure there is no load in vehicle other than the driver (or equivalent weight placed in driver's position).
• Coolant and engine oil filled to correct level, and fuel tank full.
• Remove cargo and/or luggage to maintain an unloaded vehicle condition.
• Confirm spare tire, jack and tools are properly stowed.
• Carefully wipe off any dirt from headlamp lens.
CAUTION:
Do not use organic solvent (thinner, gasoline etc.)
• Place a driver or equivalent weight of 68.5 kg (150 lb) on the driver seat.
• By hand, bounce the front and rear of the vehicle to settle the suspension and eliminate any static load.
• Place the front tires in the straight ahead position.
• Aim each headlamp individually and ensure other headlamp beam pattern is blocked from screen.
NOTE:
• For headlamp aiming details, refer to regulations in your area.
• By regulation, no means for horizontal aim adjustment is provided from the factory; only vertical aim is
adjustable.
• Use adjusting screw to perform aiming adjustment.
• Perform headlamp aiming if:
- The vehicle front body has been repaired;
- The front combination lamp has been removed or replaced;
- Any outfitting has been installed;
- The vehicle’s standard load condition has been substantially increased.
AIMING ADJUSTMENT SCREW

JSLIA0443ZZ

A. Headlamp LH (INSIDE/OUTSIDE) B. Headlamp LH (UP/DOWN) C. Headlamp RH (UP/DOWN)


adjustment screw adjustment screw adjustment screw
D. Headlamp RH (INSIDE/OUTSIDE) : Vehicle front
adjustment screw

Revision: November 2016 EXL-284 2017 D23


HEADLAMP AIMING ADJUSTMENT
< PERIODIC MAINTENANCE > [HALOGEN HEADLAMP]
Aiming Adjustment Procedure INFOID:0000000014251421

A
Aiming Chart

ALLIA1786ZZ J

A. Horizontal/vertical aiming center B. Vertical center line of head- C. Step


point of headlamp lamp
D. Horizontal center line of head- E. Step 100 mm (3.9 in) F. Aiming screen K
lamp
G. Highest headlamp cutoff line H. Lowest headlamp cutoff line J. Distance of headlamp aiming
height 105 mm (4.13 in) height 135 mm (5.31 in) screen from vehicle 10 m (33 ft) EXL

Revision: November 2016 EXL-285 2017 D23


FRONT FOG LAMP AIMING ADJUSTMENT
< PERIODIC MAINTENANCE > [HALOGEN HEADLAMP]
FRONT FOG LAMP AIMING ADJUSTMENT
Aiming Adjustment INFOID:0000000014251422

PREPARATION BEFORE ADJUSTING

The fog lamp is a semi-sealed beam type which uses a replaceable halogen bulb. Before performing aiming
adjustment procedure, check the following:
• Ensure all tires are inflated to correct pressure.
• Place vehicle and screen on level surface.
• Ensure there is no load in vehicle other than the driver (or equivalent weight placed in driver's position).
• Coolant and engine oil filled to correct level, and fuel tank full.
• Remove cargo and/or luggage to maintain an unloaded vehicle condition.
• Confirm spare tire, jack and tools are properly stowed.
• Carefully wipe off any dirt from headlamp lens.
CAUTION:
Do not use organic solvent (thinner, gasoline etc.)
• Place a driver or equivalent weight of 68.5 kg (150 lb) on the driver seat.
• By hand, bounce the front and rear of the vehicle to settle the suspension and eliminate any static load.
• Place the front tires in the straight ahead position.
• Aim each headlamp individually and ensure other headlamp beam pattern is blocked from screen.
NOTE:
• For fog lamp aiming details, refer to regulations in your area.
• By regulation, no means for horizontal aim adjustment is provided from the factory; only vertical aim is
adjustable.
• Use adjusting screw to perform aiming adjustment.
• Perform fog lamp aiming if:
- The vehicle front body has been repaired.
- The front fog lamp has been removed or replaced.
- Any outfitting has been installed.
- The vehicle’s standard load condition has been substantially increased.
Aiming Adjustment Procedure
1. Place the screen.
NOTE:
• Stop the vehicle facing the wall.
• Place the board on a plain road vertically.
2. Face the vehicle with the screen. Maintain 10 m (33 ft) between the front fog lamp center and the screen.
3. Start the engine. Turn the front fog lamp ON.
NOTE:
Shut off the headlamp light with the board to prevent from illuminating the adjustment screen.
CAUTION:
Do not cover the lens surface with a tape etc. The lens is made of resin.
4. Adjust aiming by turning the adjusting screw (A).

ALLIA1787ZZ

Revision: November 2016 EXL-286 2017 D23


FRONT FOG LAMP AIMING ADJUSTMENT
< PERIODIC MAINTENANCE > [HALOGEN HEADLAMP]
5. Adjust the cutoff line height (A) with the aiming adjustment
screw so that the distance (X) between the horizontal center line A
of front fog lamp (H) and (A) becomes 150 mm (5.90 in).

(A) : Cutoff line B


(B) : High illuminance area
(H) : Horizontal center line of front fog lamp
(V) : Vertical center line of front fog lamp C
(X) : Cutoff line height

JPLIA0008ZZ

EXL

Revision: November 2016 EXL-287 2017 D23


FRONT COMBINATION LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]

REMOVAL AND INSTALLATION


FRONT COMBINATION LAMP
Exploded View INFOID:0000000014251423

REMOVAL

JSLIA0421GB

1. Front combination lamp 2. Radiator core support upper 3. Front fender panel

Removal and Installation INFOID:0000000014251424

REMOVAL
1. Remove front bumper fascia. Refer to EXT-16, "Removal and Installation".
2. Remove front combination lamp mounting bolts.
3. Pull out front combination lamp forward the vehicle, and then disconnect the connector before removing
front combination lamp.
INSTALLATION
Note the following item, and then install in the reverse order of removal.
CAUTION:
After installation, perform aiming adjustment. Refer to EXL-284, "Description".
Replacement INFOID:0000000014251425

WARNING:
Do not touch bulb by hand while it is lit or right after being turned off. Burning may result.
CAUTION:
• Do not touch glass surface of bulb with bare hands or allow oil or grease to get on it to prevent dam-
age to bulb.
• Do not leave bulb out of lamp reflector for a long time because dust, moisture, smoke, etc. may
affect performance of lamp. When replacing bulb, be sure to replace it with new one.
HEADLAMP BULB (HI/LO)
1. Disconnect headlamp bulb harness connector.
2. Remove the back cover.
3. Release the reatining spring lock and then remove the headlamp bulb from front combination lamp.
PARKING LAMP BULB
1. Rotate the parking lamp bulb socket counterclockwise and unlock it.

Revision: November 2016 EXL-288 2017 D23


FRONT COMBINATION LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
2. Remove parking lamp bulb from the bulb socket.
A
FRONT TURN SIGNAL LAMP BULB
1. Remove radiator core support cover. Refer to DLK-283, "Exploded View".
2. Rotate the front turn signal lamp bulb socket counterclockwise and unlock it. B
3. Remove front turn signal lamp bulb from the front turn signal lamp bulb socket.

EXL

Revision: November 2016 EXL-289 2017 D23


FRONT FOG LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
FRONT FOG LAMP
Exploded View INFOID:0000000014251426

AWLIA2597ZZ

1. Front bumper fascia 2. Front fog lamp 3. Front fog lamp bulb
4. Front fog lamp bracket 5. Metal clip

Removal and Installation INFOID:0000000014251427

REMOVAL
1. Remove fender protector. Refer to EXT-29, "Removal and Installation".
2. Disconnect the harness connector from the front fog lamp.
3. Remove the front fog lamp bolt, and then remove front fog lamp from front fog lamp bracket.
4. Remove front fog lamp bracket bolts and metal clip, and then remove front fog lamp bracket from bumper
fascia assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
After installation, perform aiming adjustment. Refer to EXL-285, "Aiming Adjustment Procedure".
Replacement INFOID:0000000014251428

WARNING:
Do not touch bulb by hand while it is lit or right after being turned off. Burning may result.
CAUTION:
• Do not touch glass surface of bulb with bare hands or allow oil or grease to get on it to prevent dam-
age to bulb.
• Do not leave bulb out of lamp reflector for a long time because dust, moisture, smoke, etc. may
affect performance of lamp. When replacing bulb, be sure to replace it with new one.
FRONT FOG LAMP BULB
1. Remove fender protector. Refer to EXT-29, "Removal and Installation".

Revision: November 2016 EXL-290 2017 D23


FRONT FOG LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
2. Disconnect the harness connector (1) from the front fog lamp.
3. Rotate the bulb (2) counterclockwise and unlock it. A

JPLIA0345ZZ

D
DAYTIME RUNNING LAMP (ARGENTINA ONLY)
1. Remove fender protector. Refer to EXT-29, "Removal and Installation".
2. Disconnect the harness connector from the daytime running E
lamp bulb (1).
3. Rotate the bulb (1) counterclockwise and unlock it.
F

AWLIA2724ZZ H

EXL

Revision: November 2016 EXL-291 2017 D23


LIGHTING & TURN SIGNAL SWITCH
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
LIGHTING & TURN SIGNAL SWITCH
Removal and Installation INFOID:0000000014251429

REMOVAL
Remove light & turn signal switch. Refer to BCS-145, "Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal.

Revision: November 2016 EXL-292 2017 D23


HAZARD SWITCH
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
HAZARD SWITCH
A
Exploded View INFOID:0000000014251430

AWLIA2601ZZ

1. Instrument panel assembly G


2. Hazard switch Pawl

Removal and Installation INFOID:0000000014251431


H
REMOVAL
With Audio Unit I
1. Remove audio unit. Refer to AV-39, "Removal and Installation".
2. Disconnect the harness connector from the hazard switch.
3. Release hazard switch pawls, and then remove hazard switch from the instrument panel assembly. J
Without Audio Unit
1. Disconnect the harness connector from the hazard switch.
K
2. Release hazard switch pawls, and then remove hazard switch from the instrument panel assembly.
INSTALLATION
Installation is in the reverse order of removal. EXL

Revision: November 2016 EXL-293 2017 D23


SIDE TURN SIGNAL LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
SIDE TURN SIGNAL LAMP
Exploded View INFOID:0000000014251432

JSLIA0430ZZ

1. Side turn signal lamp bulb 2. Side turn signal lamp assembly

Removal and Installation INFOID:0000000014251433

REMOVAL
1. Remove the side turn signal lamp in numerical order 1→2 as
shown.

: Vehicle front (side turn signal lamp LH)


: Vehicle rear (side turn signal lamp RH)

JMLIA1302ZZ

2. Rotate the bulb socket counterclockwise and unlock it.


NOTE:
Support side turn signal lamp harness with tape so that it won't fall into the front fender.
INSTALLATION
1. Rotate the bulb socket clockwise and lock it.
2. Fix the pawl-side behind the side turn signal lamp housing first, then push the resin clip-side.
Replacement INFOID:0000000014251434

WARNING:
Do not touch bulb by hand while it is lit or right after being turned off. Burning may result.
CAUTION:
• Do not touch glass surface of bulb with bare hands or allow oil or grease to get on it to prevent dam-
age to bulb.
• Do not leave bulb out of lamp reflector for a long time because dust, moisture, smoke, etc. may
affect performance of lamp. When replacing bulb, be sure to replace it with new one.
1. Remove side turn signal lamp. Refer to EXL-294, "Removal and Installation".
NOTE:
Support side turn signal lamp harness with tape so that it won't fall into the front fender.
2. Remove bulb from the bulb socket.
Revision: November 2016 EXL-294 2017 D23
REAR COMBINATION LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
REAR COMBINATION LAMP
A
Exploded View INFOID:0000000014251435

REMOVAL B
EXCEPT CHASSIS CAB
C

JSLIA0432GB
G

1. Grommet 2. Rear combination lamp Clip


H
Pawl

FOR CHASSIS CAB


I

EXL

JMLIA6226GB

1. Rear combination lamp

Revision: November 2016 EXL-295 2017 D23


REAR COMBINATION LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
Removal and Installation INFOID:0000000014251436

CAUTION:
Removal & Installation steps MUST be followed in the order listed.
REMOVAL
Except Chassis Cab
1. Disconnect negative battery terminal. Refer to PG-150, "Exploded View".
2. Open tailgate.
3. Remove rear combination lamp bolts (A).

JSLIA0434ZZ

4. Apply protective tape (A) on the part to protect it from damage.

JSLIA0435ZZ

5. Using a suitable tool (A) release pawl and then pull rear combi-
nation lamp towards vehicle rear by disengaging clips at the
same time as shown.

: Pawl
: Clip

AWLIA2604ZZ

6. Disconnect the harness connector from the rear combination lamp and remove.
For Chassis Cab
1. Disconnect negative battery terminal. Refer to PG-150, "Exploded View".

Revision: November 2016 EXL-296 2017 D23


REAR COMBINATION LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
2. Disconnect the harness connector (A) from the rear combination
lamp (1). A

ALLIA1912ZZ

D
3. Remove screws (A), then remove rear combination lamp (1).

G
ALLIA1913ZZ

INSTALLATION
Installation is in the reverse order of removal. H
NOTE:
If replacing rear combination lamp, remove the protective film from the rear combination lamp prior to installa-
tion. I
Replacement INFOID:0000000014251437

WARNING: J
Do not touch bulb by hand while it is lit or right after being turned off. Burning may result.
CAUTION:
• Do not touch glass surface of bulb with bare hands or allow oil or grease to get on it to prevent dam- K
age to bulb.
• Do not leave bulb out of lamp reflector for a long time because dust, moisture, smoke, etc. may
affect performance of lamp. When replacing bulb, be sure to replace it with new one.
EXL
TAIL LAMP/STOP LAMP BULB
Except Chassis Cab
1. Remove rear combination lamp. Refer to EXL-296, "Removal and Installation". M
2. Rotate tail lamp/stop lamp bulb socket counterclockwise, and unlock it.
3. Remove tail lamp/stop lamp bulb from stop lamp/tail lamp bulb socket.
N
For Chassis Cab
1. Remove rear combination lamp lens screws.
2. Remove tail lamp/stop lamp bulb from tail lamp/stop lamp bulb socket. O
REAR TURN SIGNAL LAMP BULB
Except Chassis Cab P
1. Remove rear combination lamp. Refer to EXL-296, "Removal and Installation".
2. Rotate rear turn signal lamp bulb socket counterclockwise, and unlock it.
3. Remove rear turn signal lamp bulb from rear turn signal lamp bulb socket.
For Chassis Cab
1. Remove rear combination lamp lens screws.
2. Remove rear turn signal lamp bulb from rear turn signal lamp bulb socket.
Revision: November 2016 EXL-297 2017 D23
REAR COMBINATION LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
BACK-UP LAMP BULB
Except Chassis Cab
1. Remove rear combination lamp. Refer to EXL-296, "Removal and Installation".
2. Rotate back-up lamp bulb socket counterclockwise, and unlock it.
3. Remove back-up lamp bulb from back-up lamp bulb socket.
For Chassis Cab
1. Remove rear combination lamp lens screws.
2. Remove back-up lamp bulb from back-up lamp bulb socket.

Revision: November 2016 EXL-298 2017 D23


HIGH-MOUNTED STOP LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
HIGH-MOUNTED STOP LAMP
A
Exploded View INFOID:0000000014251438

JSLIA0437ZZ

1. Harness connector 2. High-mounted stop lamp assembly G

Removal and Installation INFOID:0000000014251439

H
REMOVAL
1. Remove headlining partially on the rear. Refer to INT-67, "Removal and Installation".
2. Disconnect high-mounted stop lamp harness connector . I

EXL
JSLIA0438ZZ

3. Remove high-mount stop lamp mounting nuts .


M

JSLIA0518ZZ

P
4. Pull the high-mounted stop lamp toward rear of the vehicle.
INSTALLATION
Install in the reverse order of removal.
Replacement INFOID:0000000014251440

CAUTION:

Revision: November 2016 EXL-299 2017 D23


HIGH-MOUNTED STOP LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
Replacement of a sigle part is not possible due to the adoption of LED. For replacement, replace high-
mounted stop lamp assembly as a set. Refer to EXL-137, "Removal and Installation".

Revision: November 2016 EXL-300 2017 D23


LICENSE PLATE LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
LICENSE PLATE LAMP
A
Exploded View INFOID:0000000014251441

JSLIA0440ZZ

1. License plate lamp G

Removal and Installation INFOID:0000000014251442

H
REMOVAL
1. Release the license plate lamp fixing pawls according to the
numerical order 1→2 as shown. I

JSLIA0441ZZ
EXL
2. Disconnect the harness connector from the license plate lamp.
3. Remove license plate lamp.
M
INSTALLATION
Installation is in the reverse order of removal.
Replacement INFOID:0000000014251443 N

WARNING:
Do not touch bulb by hand while it is lit or right after being turned off. Burning may result. O
CAUTION:
• Do not touch glass surface of bulb with bare hands or allow oil or grease to get on it to prevent dam-
age to bulb.
• Do not leave bulb out of lamp reflector for a long time because dust, moisture, smoke, etc. may P
affect performance of lamp. When replacing bulb, be sure to replace it with new one.
LICENSE PLATE LAMP BULB
1. Remove the license plate lamp. Refer to EXL-138, "Removal and Installation".

Revision: November 2016 EXL-301 2017 D23


LICENSE PLATE LAMP
< REMOVAL AND INSTALLATION > [HALOGEN HEADLAMP]
2. Turn the bulb socket (1) counterclockwise and unlock it.
3. Remove the bulb (2) from the socket.

JSLIA0442ZZ

Revision: November 2016 EXL-302 2017 D23


FRONT COMBINATION LAMP
< UNIT DISASSEMBLY AND ASSEMBLY > [HALOGEN HEADLAMP]

UNIT DISASSEMBLY AND ASSEMBLY A


FRONT COMBINATION LAMP
Exploded View INFOID:0000000014251444
B

DISASSEMBLY
C

H
JSLIA0422ZZ

1. Front combination lamp 2. Headlamp bulb (HI/LO) 3. Back cover


4. Parking lamp bulb socket 5. Parking lamp bulb 6. Retaining spring I
7. Front turn signal lamp bulb sock-
Bumper bracket 8. 9 Front turn signal lamp bulb
et
J
Disassembly and Assembly INFOID:0000000014251445

DISASSEMBLY K
1. Remove bumper bracket screws, and then remove bumper bracket.
2. Rotate front turn signal lamp bulb socket counterclockwise and unlock it.
3. Remove front turn signal lamp bulb from the front turn signal lamp bulb socket. EXL
4. Combination lamp harness connector does not have parts set.
ASSEMBLY M
Assembly is in the reverse order of disassembly.
CAUTION:
During assembly, be sure to install the bulb socket securely to ensure watertightness.
N

Revision: November 2016 EXL-303 2017 D23


REAR COMBINATION LAMP
< UNIT DISASSEMBLY AND ASSEMBLY > [HALOGEN HEADLAMP]
REAR COMBINATION LAMP
Exploded View INFOID:0000000014251446

DISASSEMBLY
EXCEPT FOR CHASSIS CAB

JSLIA0433ZZ

1. Harness connector as-


Rear combination lamp housing 2. Back-up lamp bulb 3.
sembly
4. Tail lamp/stop lamp bulb 5. Rear turn signal lamp bulb

FOR CHASSIS CAB

AWLIA2723ZZ

1. Rear combination lamp lens 2. Back-up lamp bulb 3. Tail lamp/stop lamp bulb
4. Rear turn signal lamp bulb 5. Rear combination lamp housing

Revision: November 2016 EXL-304 2017 D23


REAR COMBINATION LAMP
< UNIT DISASSEMBLY AND ASSEMBLY > [HALOGEN HEADLAMP]
Disassembly and Assembly INFOID:0000000014251447

A
DISASSEMBLY
Except For Chassis Cab
B
1. Remove rear combination lamp. Refer to EXL-296, "Removal and Installation".
2. Rotate tail lamp/stop lamp lamp lamp bulb socket counterclockwise and unlock it.
3. Remove tail lamp/stop lamp lamp bulb from the tail lamp/stop lamp lamp bulb socket. C
4. Rotate turn signal lamp bulb socket counterclockwise and unlock it.
5. Remove turn signal lamp bulb from the turn signal lamp bulb socket.
6. Rotate back-up lamp bulb socket counterclockwise and unlock it. D
7. Remove back-up lamp bulb from the back-up lamp bulb socket.
8. Remove harness connector assembly.
E
ASSEMBLY
Assembly is in the reverse order of disassembly.
CAUTION:
During assembly, be sure to install the bulb socket securely to ensure watertightness. F

DISASSEMBLY
For Chassis Cab G
1. Remove rear combination lamp. Refer to EXL-296, "Removal and Installation".
2. Remove rear combination lamp lens screws and rear combination lamp lens.
H
3. Remove tail lamp/stop lamp bulb from tail lamp/stop lamp bulb socket.
4. Remove rear turn signal lamp bulb from rear turn signal lamp bulb socket.
5. Remove back-up lamp bulb from back-up lamp bulb socket. I
ASSEMBLY
Assembly is in the reverse order of disassembly.
J

EXL

Revision: November 2016 EXL-305 2017 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [HALOGEN HEADLAMP]

SERVICE DATA AND SPECIFICATIONS (SDS)


SERVICE DATA AND SPECIFICATIONS (SDS)
Bulb Specifications INFOID:0000000014251448

Item Type Wattage (W)


Headlamp High 60
H4LL
Headlamp Low 55
Front combination lamp
Front turn signal lamp PY21W 21
Parking lamp W5W 5
Front fog lamp H11 55
Daytime running lamp (AGT ONLY) PS19W 19
Side turn signal lamp Front fender panel side WY5W 5
Stop lamp/Tail lamp P21/5W 21/5
Except for Chassis Cab Rear turn signal lamp PY21W 21
Back-up lamp P21W 21
Rear combination lamp
Stop lamp/Tail lamp P21/5W 21/5
For Chassis Cab Rear turn signal lamp P21W 21
Back-up lamp P21W 21
License plate lamp W5W 5
High-mounted stop lamp LED —

Revision: November 2016 EXL-306 2017 D23

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