Zubair Mushrif Electrical Integration

Risk Assessment
RA No: 23 Task: Batteries Installation
PTW no:000 Issued by: HUSSEIN AL_MANHOOSH Approved by: DATE: 24/03/2022

RISK RESIDUAL
RANKING RISK

L. Bleu

L. Bleu
POTENTIAL HAZARD Against each
Control measures required to
step list the potential / risk RESPONSIBIL
JOB STEP sequence they are eliminate or minimize the risk

‫ العواقب‬Consequence
‫ العواقب‬Consequence
ITY

‫ارجحية‬
hazards that could cause injury /

‫أرجحية‬
Blue

Blue
carried out. of injury.
No. damage when the task step is
‫خطوات العمل بصورة متسلسلة‬ performed. ‫المسئولية‬
‫تدابي الرقابية االلزمة للقظاء عىل تقليل الخطر‬
‫ر‬

Probability

Probability
‫المخاطر المحتملة لكل العمل‬

Yello

Yello
Red

Red
1- Planning and Obtain PTW 1.1-Missed step or unknown B 5 H 1.1.1-PTW shall be received prior start of works B 1 L Construction
hazard may cause injury, damage Plan the work involving personnel responsible for manager &
or pollution to equipment or preparation. HSE
environment. Also not doing it
will be violation of safe system of
work
2- Hold pre-task safety meeting 2.1-Missed step or unknown B 5 H 2.1.1-Do not start form work erection without a B 1 L Construction
with all men involved in the task. hazard may cause injury, damage work permit. The Site Engineer/Supervisor will manager ,
or pollution to equipment or allow the work if it is safe. Discuss all hazards/Risks Foremen,
Tool box talk" TBT" environment. and their control measures in the activity to all Worker &
persons involved in the activity until they have HSE
clear vision of activity. Electrical sup
3- Access and Egress 3.1-Slips and trips D 1 M 3.1.1 Housekeeping-ensure routes are clear of B 1 L Electrical sup
debris/materials. Worker &
HSE

4- Loading –Unloading Materials
during the work.
5- Barricading of earthing of
substation foundation rebar.
Zubair Mushrif Electrical Integration
3.2-Evacuation delay/confusion
4.1-Slip, Trip, Falls injury to
muscles, nerves, discs and
ligaments of the low back.
4.2-Cuts, caught between objects,
Strains, sprains and fractures.
5.1- Interruption of equipment or
non-essential worker not involved
in the concreting activity from
other activıty can cause slip trip
fall or skin allergy or injury to
person or equipment damage or
envıronment spill issues.
Risk Assessment
D 1 M 3.2.1- Exit route and safe area to be discussed as B 1 L
part of pre task briefing
B 5 H 4.1.1-Keep work area free of excess material and B 2 M
debris. Remove all trip hazards by keeping
materials/objects organized and out of walkways.
Keep work surfaces dry when possible. Wear
appropriate PPE including non-slip rubber boots if
working on wet or slick surfaces.
4.1.2-Install rough work surface covers where
Electrical sup
possible. Stay aware of footing and do not run.
Worker &
Instruction suitable workers lifting loads (use of HSE
legs, weight management). Single Carries not too
many bars at the one-time. Use clear
communication when working in teams.
C 3 H 4.2.1- Same as above and also see Manual Lifting B 2 M
RA along hazard involved and their control
measures.
C 3 H 5.1.1- Barrıcading the earthing of substation B 2 M
foundation rebar area to avoid other activity
interruption. Precaution should be taken to ensure Electrical sup
that unauthorized person do not enter the site, as Worker &
ready mix concrete looks safe but is hazardous. HSE
Barriers, and if necessary signs, should be put in
place to ensure there is not mismatch of

6- Hand tools and Manual handling
for batteries installation works.
Zubair Mushrif Electrical Integration
6.1-Entanglement or contact with
very sharp high-speed blades and
parts of machinery
6.2-High noise levels
Risk Assessment
components or sections.
5.1.2- Proper ITTS (Information, training,
Supervision) requıred along with authorized and
competent persons for concrete job.
C 3 H 6.1.1-Management must make available the B 1 L
appropriate tools and machinery .MSDS for
hazardous material used
6.1.2-Only competent operative should use
powered equipment. Inexperienced persons
should only use powered carpentry tools under
proper supervision for training purposes. . Proper
PPE used. Electrical sup
&
B 2 M B 1 L HSE
6.2.1-Where relevant, hearing protection zones
should be established and warning and mandatory
hearing protection signs posted. If work is done on
or near electrical apparatus, properly insulated
and non-conductive tools should be used.
 Zubair Mushrif Electrical Integration
6.3-Significant Vibration from
hand-held machine tools.
6.4-Damaged or worn hand tools
Incorrect use of tools.
6.5-Manual handling of materials
6.6-Flying pieces of tool
Risk Assessment
D 1 M B 1 L
6.3.1-Machinery and hand tools should be
inspected before use to ensure they are clean and
in good working order.
C 1 M B 1 L
6.4.1-If work is carried out near highly flammable
materials or explosive dusts, tools made from non-
ferrous metals should be used to avoid fire or
explosion from sparks. Damaged or worn hand
tools shall not be used when heavy or awkward
items are being worked on or moved, mechanical
handling equipment or assistance should be Electrical sup
provided. &HSE
C 1 M B 1 L
6.5.1-When heavy or awkward items are being
worked on or moved, mechanical handling
equipment or assistance should be provided.
C H 3 B 2 M
6.6.1-All mandatory notices must be displayed..
Damaged tools should be disposed off Hand-tools
should be inspected before use. The correct type
of tool should be selected for the job. Tools should
be returned to the tool-box when not in use.
Proper PPE used.
*Files should never be used without a correctly
 Zubair Mushrif Electrical Integration
7- Installation of batteries (Erection 7.1- Fall of material while lifting of
of Battery) battery.
7.2- Cut injury to persons due to
sharp edges / fall from hands.
7.3- Damage to material due to
fall from hands/wrong handling.
8- Installation of batteries(Acid 8.1- Spillage of Acid / electrolyte
Risk Assessment
fitted handle. Sharp edges of tools should be
protected when stored or carried, and cutting
edges should be kept sharp Tools should be kept
clean and clear of grease. Mushroom heads should
be removed from chisels by regular grinding.
Screwdrivers and chisels should never be used as
pry bars.
B 3 M 7.1.1- Experienced & trained manpower shall be B 1 L
used for erection of battery.
C 3 H B 2 M
7.2.1- All lifting tools & tackles (Slings, Trolley, Pipe
rollers, Crow Bars) shall be inspected visually for
safe use.
Electrical sup
C 1 M B 1 L Worker &
7.3.1- Ensure that the materials are lifted in such a
foremen
way that the Centre of Gravity of the equipment is
HSE
maintained while lifting.
7.3.2- Care to be taken for smooth handling since
these are delicate materials.
7.3.3- Appropriate PPE's such as helmet (chin
strap is tied properly), cotton gloves / PVC or Nylon
gloves while handling electrolyte, Clear Spectacles,
Apron & Safety shoes / Gum boots shall be used.
B 3 M 8.1.1- Use specific PPEs like Apron, PVC/Nylon B 1 L Electrical sup
Worker &

Filling in Battery)
9- Installation of batteries
(Interconnection of Cells)
10- Working during bad light & poor
visibility
11- Emergency Procedure
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9.1- Electric Shock& Fire
10.1- Physical injuries
11.1-Fire , spill, injury
Risk Assessment
Gloves, Clear Spectacles & Gumboot. foremen
8.1.2- Use adequate size of funnel arrangement to HSE
pour the electrolyte.
8.1.3- Keep enough storage of water & facility to
wash in case of body contact.
8.1.4- Adequate ventilation shall be available.
Exhaust fan / Pedestal fan are to be provided in
case sufficient air circulation is not available.
C 3 H 9.1- Use only Insulated hand tools. B 1 L
9.1.2- Ensure Polarity checking prior to connection.
9.1.3- Do not check tightness of connections Electrical sup
Worker &
during charging or while cells are in operation.
foremen
9.1.4- Ensure that the Battery room is clean and HSE
free from inflammable materials, Cotton, Papers
etc.
C 1 M 10.1.1- Work will not be carried out during bad B 1 L Electrical sup
light and under poor visibility &
HSE
B 4 H 11.1.1-Muster point, Muster checker, ABG HSE site B 2 M Construction
supervisor, respond to the Alarm and report to the manager &
designated Assembly Area, conduct a head count HSE Manager
and identity check of all persons at the Assembly
Area, provide first aid assistance to any injured,
request medical assistance, do not move unless
indirect danger, Give an initial brief to the site
response team (SRT) members on the incident
upon arrival (if required). Provide updates of

12- Clean the work area and put
away all tools and equipment i.e.
Housekeeping and organization
and close the work permit
Zubair Mushrif Electrical Integration
Risk Assessment
incident and response developments to the "ABG"
management. Call in contractor emergency
response and / or external resources to assist the
emergency response as necessary.
12.1-Trip hazards, lost tools. C 2 M 12.1.1-Housekeeping must be done B 1 L
12.2-Missed step or unknown 12.2.1-Complete the work permit so the Site
All Staff
hazard may cause injury, damage C 2 M Engineer/Supervisor knows the task is complete. B 1 L
or pollution.

Risk assessment trained person = HUSSEIN AL_MANHOOSH

Date:
Other participant names = Emad alsadi , Hussam waleed , Husain Ali
ltation conducted with: SWP to be developed?
 Zubair Mushrif Electrical Integration
Risk Assessment

STEP 9.
Risk assessment Risk assessment trained person = HUSSEIN AL_MANHOOSH
prepared by: Date: 23/03/2022
Other participant names = Emad -Alsadi , Hussam waleed ,
Consultation conducted with: SWP to be developed? Yes / No

No health A0
No damage No effect No impact
effect/injury
B0 C0 D0 E0
Slight health
Slight Blue /Medium
1 effect/injury Slight effect Slight impact
damage
(FA, MT) A1 B1 C1 D1 E1
Minor
health Minor Limited
2
effect/injury damage
Minor effect
impact Yello w/High
(RW, DAFW) A2 B2 C2 D2 E2
Major
health
Localised Localised Considerable
3 effect/injury
damage effect impact
(PPD,
DAFW) A3 B3 C3 D3 E3
PTD or 1 to
4 3 fa
Major
Major effect
National Red/Seriou
damage impact
fatalities A4 B4 C4 D4 E4
Multiple Extensive International
5 Massive effect
fatalities damage impact A5 B5 C5 D5 E5
[NOTES]
PPD=Permanent Partial Disability FA=First Aid RW=Restricted Work
PTD=Permanent Total Disability MT=Medical Treatment DAFW=Days Away From Work (Lost workday)
 Zubair Mushrif Electrical Integration
Risk Assessment
Harm to People
0 No injury or damage to health.

1 Slight injury or health effects (including First Aid case and Medical Treatment case and Occupational illness)
- Not affecting work performance or causing disability.
2 Minor injury or health effects (Lost Time Injury)
-Affecting work performance, such as restriction to activities (Restricted work Case or Occupational Illness) or a need to take a few days to fully recover (Lost
Workday Case). Minor health effects, which are reversible, e.g. skin irritation, food poisoning.

3 Major injury or health effects (including Permanent Partial Disability and Occupational Illness)
-Affecting work performance in the longer term, such as a prolonged absence from work.
Irreversible health damage without loss of life, e.g. noise induced hearing loss, chronic back injuries, sensitisation, hand/arm vibration syndrome, repetitive
strain injury.

4 Permanent Total Disability or one to three fatalities

- from an accident or occupational illness.
Irreversible health damage with serious disability or death, e.g. corrosive burns, heat stroke, cancer (small exposed population)

5 Multiple fatalities
- from an accident or occupational illness (e.g. chemical asphyxiation or cancer (large exposed population)

Asset Damage and other Consequential Business Losses (100% cost, USD)
0 Zero damage
1 Slight damage - No disruption to operation (costs less than 10,000)
2 Minor damage - Brief disruption (cost less than 100,000)
3 Local damage - Partial shutdown (can be restarted but costs up to 1,000,000)
4 Major damage - Partial operation loss (2 weeks shutdown costs up to 10,000,000)
5 Extensive damage - Substantial or total loss of operation (costs in excess of 10,000,000)

Environmental Effect
0 Zero effect - No environmental damage. No financial consequences.

1 Slight effect - Slight environmental damage, within the fence and within systems. Negligible financial consequences.
 Zubair Mushrif Electrical Integration
Risk Assessment
2 Minor effect - Sufficiently large contamination or discharge to damage to attack the environment, but no lasting effect. Single breach of statutory or
prescribed limit, or single complaint.

3 Localised effect - Limited discharges affecting the neighbourhood and damaging the environment. Repeated breaches of statutory or prescribed limit, or
many complaints.
4 Major effect - Severe environmental damage. The company is required to take extensive measures to restore the damaged environment. Extended breaches
of statutory or prescribed limits, or widespread nuisance.
5 Massive effect - Persistent severe environmental damage or severe nuisance extending over a large area. Loss of commercial, or recreational use or nature
conservancy resulting in major financial consequences for the Company. Ongoing breaches well above statutory or prescribed limits.
Impact on Reputation
0 Zero effect - No public awareness.

1 Slight impact - Public awareness may exist, but there is no public concern.

2 Limited impact - some local public concern. Some local media and/or local political attention with potentially adverse aspects for company operations.

3 Considerable impact - Regional public concern. Extensive adverse attention in local media.
Slight national media and/or local/regional political attention. Adverse stance of local government and/or action groups.

4 Nationa;l impact - National public concern. Extensive adverse attention in the national media.
Effect on Regional/national policies with potentially restrictive measures and/or impact on grant of licences. Mobilisation of action groups.

5 International impact - International public attention. Extensive adverse attention in international media. National/international policies with potentially
severe impact on access to new areas, grants of licences and/or tax legislation.