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Certified Quality

Process Analyst

Quality excellence to enhance your career


and boost your organization’s bottom line

asq.org/certification The Global Voice of Quality TM


Certification from ASQ
is considered a mark of
quality excellence in many
industries. It helps you advance your
career, and boosts your organization’s
bottom line through your mastery of
quality skills. Becoming certified as a
Quality Process Analyst confirms your
commitment to quality and the positive
impact it will have on your organization.

2 Certified Quality Process Analyst


Information
Certified Quality Process Analyst
The Certified Quality Process Analyst is a paraprofessional who,
in support of and under the direction of quality engineers or
supervisors, analyzes and solves quality problems and is involved
in quality improvement projects. A Certified Quality Process
Analyst may be a recent graduate or someone with work
experience who wants to demonstrate his or her knowledge of
quality tools and processes.

Examination Education and/or Experience


Each certification candidate is required to You must have two years of work
pass a written examination that consists experience or an associate degree or two
of multiple-choice questions that measure years of equivalent higher education.
comprehension of the Body of Knowledge.
The Certified Quality Process Analyst
examination is a one-part, 100-question,
four-hour exam and is offered in English.

For comprehensive exam information on Quality Process


Analyst certification, visit asq.org/certification.

Certified Quality Process Analyst 3


Body of Knowledge
Certified Quality Process Analyst (CQPA)
The topics in this Body of Knowledge (BoK) are explanations (subtext) and
cognitive levels for each topic or subtopic in the test. These details will be used by
the Examination Development Committee as guidelines for writing test questions
and are designed to help candidates prepare for the exam by identifying specific
content within each topic that can be
tested. Except where specified, the
subtext is not intended to limit the
subject or be all-inclusive of what might
be covered in an exam, but is intended to
clarify how topics are related to the role
of the Certified Quality Process Analyst
(CQPA). The descriptor in parentheses
at the end of each subtext entry refers
to the highest cognitive level at which
the topic will be tested. A complete
description of cognitive levels is
provided at the end of this document.

B. Quality Audits
I Quality Concepts and Tools
(22 Questions) 1. Audit types
Define and distinguish between basic
A. Quality Concepts audit types, including internal and
1. Quality planning external audits, product, process, and
Define a quality plan, describe systems audits, and first-, second-,
its purpose for the organization and third-party audits. (Understand)
as a whole, and know who has 2. Audit components
responsibility for contributing to its Identify various elements of the audit
development. (Understand) process, including audit purpose and
2. Quality standards, requirements, scope, the standard to audit against,
and specifications audit planning (preparation) and
Define and distinguish between performance, opening and closing
national or international standards, meetings, final audit report, and
customer requirements, and verification of corrective actions.
product or process specifications. (Understand)
(Understand) 3. Audit roles and responsibilities
3. Cost of quality (COQ) Identify and describe the roles
Define and describe the four basic and responsibilities of key audit
cost of quality categories: prevention, participants: lead auditor, audit
appraisal, internal failure, external team member, client, and auditee.
failure. (Understand) (Understand)
4. Quality documentation C. Quality Tools
Identify and describe common Select, construct, apply, and interpret the
elements of various document control seven basic quality tools: 1) cause and
systems, including configuration effect diagrams, 2) flowcharts (process
management, and describe the maps), 3) check sheets, 4) Pareto charts,
relationship between quality manuals, 5) scatter diagrams, 6) control charts,
procedures, and work instructions. and 7) histograms. (Evaluate)
(Understand)

4 Certified Quality Process Analyst


D. Team Dynamics B. Process Improvement Techniques
1. Types of teams 1. Six Sigma
Distinguish between various types of Identify key Six Sigma concepts
teams: process improvement teams, and tools, including Green Belt and
workgroups/workcells, self-managed Black Belt roles and responsibilities,
teams, temporary/ad-hoc project project types and processes used, and
teams, and cross-functional teams. Six Sigma DMAIC phases, design,
(Analyze) measure, analyze, improve, and
2. Team-building techniques sustaining control. (Understand)
Identify various elements in team 2. Lean
building such as inviting team Identify and apply lean tools and
members to share information about processes, including set-up reduction
themselves during the initial meeting, (SUR), pull (including just-in-time [JIT]
using ice-breaker activities to enhance and kanban), 5S, continuous flow
team membership, and developing manufacturing (CFM), value stream,
a common vision and agreement on poka-yoke, and total productive/
team objectives. (Apply) predictive maintenance (TPM)
3. Team roles and responsibilities to reduce waste in areas of cost,
Describe the roles and responsibilities inventory, labor, and distance. (Apply)
of various team stakeholders: 3. Benchmarking
sponsor, champion, facilitator, team Define and describe this technique
leader, team member. (Understand) and how it can be used to support
4. Team conflict best practices. (Understand)
Identify common group challenges, C. Project and Quality Management Tools
including members with hidden 1. Basic quality management tools
agendas, intentional distractions, and Select and apply affinity diagrams,
other disruptive behaviors. Describe tree diagrams, process decision
ways of resolving these issues and program charts, matrix diagrams,
keeping team members on task. interrelationship digraphs,
(Understand) prioritization matrices, and activity
5. Training and evaluation network diagrams. (Apply)
Describe various elements of training, 2. Project management tools
including linking the training to Select and interpret scheduling and
organizational goals, identifying monitoring tools such as Gantt charts,
training needs, adapting information program evaluation and review
to meet adult learning styles, and technique (PERT), and critical path
using coaching and peer training method (CPM). (Analyze)
methods. Use various tools to
measure the effectiveness of the D. Taguchi Loss Function
training, including post-training Identify and describe Taguchi concepts:
feedback, end-of-course tests, signal-to-noise ratio, controllable and
and individual and department uncontrollable factors, and robustness.
performance improvements (Understand)
measures. (Understand)
E. Professional Conduct and Ethics III Data Analysis (33 Questions)
Identify and apply behaviors that are A. Terms and Definitions
aligned with the ASQ Code of Ethics.
(Apply) 1. Basic statistics
Define, calculate, and interpret
measures of central tendency (mean,
II Problem Solving and median, mode) and measures of
Improvement (22 Questions) dispersion (standard deviation, range,
A. Continuous Improvement Models variance). (Apply)
Define and explain elements of 2. Basic distributions
plan-do-check-act (PDCA), kaizen, Define and explain frequency
and incremental and breakthrough distributions (normal, binomial,
improvement. (Apply) Poisson, and Weibull) and the
characteristics of skewed and bimodal
distributions. (Understand)

Certified Quality Process Analyst 5


3. Probability concepts 2. Control charts for attributes data
Describe and use probability concepts: Identify, select, and interpret control
independent and mutually exclusive charts (p, np, c, and u) for data that
events, combinations, permutations, is measured in terms of discrete
additive and multiplicative rules, attributes or discrete counts.
conditional probability. Perform basic (Analyze)
probability calculations. (Apply) 3. Control charts for variables data
4. Reliability concepts Identify, select, and interpret control
charts (— —
Define basic reliability concepts: X-R, X-s, and XmR) for data
mean time to failure (MTTF), mean that is measured on a continuous
time between failures (MTBF), mean scale. (Apply)
time between maintenance actions 4. Process capability measures
(MTBMA), mean time to repair Describe the conditions that must be
(MTTR). Identify elements of the met in order to measure capability.
bathtub curve model and how they Calculate Cp, Cpk, Pp, and Ppk
are used to predict failure patterns. measures and interpret their results.
(Remember) (Analyze)
5. Measurement scales 5. Common and special cause variation
Define and use nominal, ordinal, Interpret various control chart patterns
interval, and ratio measurement (runs, hugging, trends) to determine
scales. (Apply) process control, and use SPC rules to
B. Data Types and Data Collection Methods distinguish between common cause
Identify, define, and classify in terms and special cause variation. (Analyze)
of continuous (variables) and discrete 6. Data graphics
(attributes) data. Determine when it is Identify the advantages and
appropriate to convert attributes data to limitations of presenting data
variables measures. Distinguish between graphically instead of numerically.
collecting data and generating useful (Understand)
information, and describe the planning
and implementation steps that will F. Advanced Statistical Analysis
support meaningful output. (Apply) 1. Regression and correlation models
C. Sampling Describe how these models are used
for estimation and prediction. (Apply)
1. Characteristics
Identify and define sampling 2. Hypothesis testing
characteristics such as lot size, Calculate confidence intervals using
sample size, acceptance number, and t tests and the z statistic, and
operating characteristic (OC) curve. determine whether the result is
(Understand) significant. (Analyze)
2. Sampling methods 3. Design of experiments (DOE)
Define and distinguish between Define basic DOE terms: blocking,
various sampling methods such as randomization, treatment, error,
random, sequential, stratified, fixed response, and factors. (Remember)
sampling, and attributes and variables 4. Analysis of variance (ANOVA)
sampling. (Understand) Define key elements of ANOVAs
3. Rational subgroups and how the results can be used.
Define and describe the principles of (Understand)
rational subgroups. (Understand)
D. Measurement System Analysis IV Customer-Supplier Relations
Define and distinguish between
accuracy, precision, repeatability and (15 Questions)
reproducibility (gauge R&R) studies, A. Internal and External Customers
bias, and linearity. (Understand) and Suppliers
E. Statistical Process Control (SPC) Define and distinguish between internal
and external customers and suppliers.
1. Control limits and specification limits Describe their impact on products,
Identify and distinguish between services, and processes, and identify
control limits and specification limits. strategies for working with them to make
(Understand) improvements. (Apply)

6 Certified Quality Process Analyst


B. Customer Satisfaction Methods methods to segregate nonconforming
Describe the different types of tools used material and process it according to
to gather customer feedback: surveys, procedures. (Apply)
complaint forms, warranty analysis.
Define key elements of quality function V C
deployment (QFD). (Understand)  orrective and Preventive
Action (CAPA) (8 Questions)
C. Product and Process Approval Systems
Describe how validation and qualification A. Corrective Action
methods, including beta testing, first- Identify and use key elements of the
article, in-process, and final inspection, corrective action process: identify the
are used to approve new or updated problem, contain the problem, determine
products, processes, and services. the causes of the problem, propose
(Understand) solutions to eliminate them or prevent
their recurrence, verify that the solutions
D. Supplier Management
are implemented, and confirm their
Define and describe key supplier
effectiveness. (Apply)
performance measures, including
quality, price, delivery, and level of B. Preventive Action
service, and commonly used metrics: Identify and use key elements of a
defect rates, functional performance, preventive action process: track data
timeliness, responsiveness, and technical trends and patterns, use failure mode
support. (Understand) and effects analysis (FMEA), review
product and process monitoring reports,
E. Material Identification, Status,
and study the process to identify
and Traceability
potential failures, defects, or deficiencies;
Describe the importance of identifying
improve the process by developing
material by lot, batch, source, and
error- or mistake-proofing methods and
conformance status. Describe key
procedural changes, and verify that the
requirements for preserving the identity
changes are made and confirm their
of a product and its origin. Use various
effectiveness. (Apply)

Visit asq.org/certification
for comprehensive exam information.

Levels of Cognition
Based on Bloom’s Taxonomy—Revised (2001)
In addition to content specifics, the subtext for each topic in this BoK also indicates the
intended complexity level of the test questions for that topic. These levels are based on
“Levels of Cognition” (from Bloom’s Taxonomy—Revised, 2001) and are presented below
in rank order, from least complex to most complex.

Remember Evaluate
Recall or recognize terms, definitions, Make judgments about the value of proposed
facts, ideas, materials, patterns, sequences, ideas, solutions, etc., by comparing the
methods, principles, etc. proposal to specific criteria or standards.
Understand Create
Read and understand descriptions, Put parts or elements together in such a way
communications, reports, tables, diagrams, as to reveal a pattern or structure not clearly
directions, regulations, etc. there before; identify which data or information
Apply from a complex set is appropriate to examine
Know when and how to use ideas, procedures, further or from which supported conclusions
methods, formulas, principles, theories, etc. can be drawn.
Analyze
Break down information into its constituent
parts and recognize their relationship to
one another and how they are organized;
identify sublevel factors or salient data from
a complex scenario.
Certified Quality Process Analyst 7
Enhance your career with ASQ certification today! Visit www.asq.
org/certification for complete certification information including:

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with
Reference ASQ
materials certification today!
Study guides and test-taking tips
Comprehensive exam information
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ASQ Sections asq.org/certification
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• Applications
•A
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• Reference materials
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