CAD Design

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CAD Design:

Engine:

Engine is the part of any machine which burns the fuel (it may be petrol or diesel) and convert it
into mechanical energy. Mostly engine is internal combustion used in our daily life. So, it’s easy
for me to use a internal combustion engine. This model I use four stroke engines having 3HP
capacity in it. It can store 2-liter fuel in its tank. It can run 100km in 1.5 liter. It can give 6000
revolution per minute. So, in my CAD model I design a plug through which a engine get spark.
Plug is then connected with a box in which piston run and provide mechanical energy to the
crank shaft. After that box a gear box is model through which we control RPM of the engine.
The black box structure contains magnetic coil which provide smooth current to the engine.

Tire:

There are two type of tire I modeled for my project, front tire and rare side tire. Bothe tires have
different height and width. Front tire is 2 feet tall and 6 inch wide, and rare side tire is 1.5 feet
tall and 7inch wide. Grips are also modeled on the tire surface to increase the grip with the
surface. These treads are then chamfer to make it realistic. I use torus to make my both designs.

Gear box:

In gear box, a four walled box is model in which 3 holes are made through which shaft can be
pass and bevel gear can easily be set in the gear box. Gear box is so simple model that we can
easily lubricate the pinion and gear. Two sheets/plates are extended to attach the gear box with
the cycle.

Bearing:

It’s a single row ball bearing in my model. Ball bearing are located in the holes of gear box.
Through this ball bearing shaft is passed to give easy rotation to transfer the power to the tire.
The internal diameter is 2inch and external diameter is 3inch, the clearance is C3.

Hand Brake lever:

Hand break is model which is located on the handle to reduce the speed of the tricycle. In this
model a curved is design so its easy for ride to press the handbrake. A hole is also made on the
lever to pass the wire through it. This wire is the attach with the breaks attached on the tires. A
knob is also model in the lever to attach it on the handle and also to easily adjust the lever.

Handle grip:

Grippers are made on both side of the handle so rider can easily handle the ride. Curved structure
design to increase the grip with hand and it also give rider a pleasing look. You can easily
control it through the handle pipe but by mounting the grippers on the handle make it is to hold
the handle.

Front Fork:

Bicycle fork is the part of a bicycle that hold the front wheel. It actually consists of the blades
which are joined at the top. In this model handle is also build in attach with the fork. You can
easily adjust the handle on the fork by loosening the nut on the fork where handle is attached.

Paddle:

Attach the paddle model with front tire. We can use the paddle when we are out of fuel or we
want to safe fuel. Design of the paddle are made in such a way that I make dots and pattern on
the upper and lower surface of the tire to increase the grip of paddle with foot.

Footrest:
It is just assembled back side of the front tire so rider can easily place their feet on the footrest. It
helps rider to not lean on the front side and to ride easily. Footrests are round shaped and like
paddle, a pattern is made on the footrest to have a grip with the feet.

Seat:

Seat design is curved shaped, in such a way that to rest back of the rider so rider do not get tired
of sitting on the tricycle seat. Two rods are also model with the seat to attach the seat with the
main structure of the cycle.it will give seat a firm support.

Main body/structure:

Front side of body is curved to increase the area for the rider and to attach the front fork with it.
The back side has two forks in which a gear box will attach, and tire also attach to the left and
right side of the main body. Just before the center, two holes are built to attach the seat.

Handlebar:

It is a joint between handle and fork of the tricycle. Open from the bottom and two bars at the
top. Made two hole to attach handle with the front fork.

Bevel gear:

Bevel gear contains two parts, gear and pinion. In this model pinion contain 20 teeth and gear
has 40 teeth. These are also known as spiral bevel gear in which gear is bigger than the pinion,
but for mesh them correctly, they must have same pressure angle, module, and face width.
Engine:

Rare side wheel:


Front side wheel:

Gear box:

Bearing:
Hand break lever:

Handle grip:

Front fork:
Paddle:

Footrest:

Seat:
Main
body/structure:

Handlebar:

Gear:
Pinion:

Assembled model:

All parts are assembled to see the result for the tricycle. Starting from the main body of the
tricycle, first I attach the tires of rare side and the front tire to see if they are perfectly matched.
After tires engine is placed just before the gear box and then gear box is attached with the
tricycle. Shafts and bevel gear is then mated in the gear box. Then handle, brake and grips are
mated at their positions. The over all assembly is look perfect.

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